Anda di halaman 1dari 12

"PAD EYES CALCULATION for TOILET"

Equipment erection weight / loads


Dinamic factor
Number of Lifting Lug
Material of Lifting Lug

W
C
n
Mat'l

:
:
:
:

1070 kg
:
1.070
ton
1.5 ( Assumed for safety )
2 ( When loading or pulling with 2 points )
ASTM A-36

Yield Stress of Lift. Material

Ys

25.3105 kg/mm2

( According to Std. Matl. Properties )

Yield Stress of Welding Electrode

Ye

49.2142 kg/mm2

( Assumed E 70xx electrode are used )

Allowable Stress of Fillet Weld


Lifting / Sling Angle
Side Swing Angle
Diameter of Pin that which pulling

Dp

:
:
:
:

19.6857
45
0
40

kg/mm
Deg.
Deg.
mm

42.18464

A
H
R
d
t
tp
w1
w2

=
=
=
=
=
=
=
=

267
85.9
58
38.01
19
76.2
5
5

802.5 kg

2. Lifting Load per X axis, Fx


Fx = F / tan

Fx

802.5 kg

3. Lifting Load per Y axis, Fy


Fy = Fx * tan

Fy

0.000 kg

4. Resultant Load of Lug, Fz


Fz = Sqrt (F2 + Fx2 + Fy2 )

Fz

1134.906 kg

5. Bending Stress on Lug, Sb


X axis
Sb-x = Fy * H / ( 1/6 * A * t2 )

Sb-x

0.000 kg/mm2

Y axis
Sb-y = Fx * H / ( 1/6 * A2 * t )

Sb-y

0.305 kg/mm2

St

0.524 kg/mm2

LIFTING LUG STRESS CHECK


Checking Stress that working to each lug
1. Load per Lug
F :
F = (C * W) / n

6. Tension Stress on Lug, St


St = Fz / ( t * 2 * R - d )
7. Combined Stress
Sc

= ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

< 1,00

mm
mm
mm
mm
mm
mm
mm
mm

Sc

0.0528

<

O.K

8. Shear Stress on Pin Hole of lug, Ss


Ss = Fz / ( 2 * t * ( R - d/2 )
Ss =
0.7659 kg/mm2
>
= 0,4 * Ys
=
10.12420 >

Allowable Shear Stress

Ss
0.7659

O.K

9. Bearing Stress on Pin Area, Sb-p


Sb-p = Fz / ( Dp * t )
Sb-p =

1.4933 kg/mm2
>
= 0,90 * Ys
=
22.77945 >

Allowable Bearing Stress

Sb-p
1.4933

O.K

WELDING CHECK
Checking Fillet Weld Leg on Lug
10. Section Modulus of Fillet Weld, Sw
Sw = A2 / 3
Sw

23763.00 mm2

11. Bending Force on Lug, Fb


Fb = Fz * H / Sw
Fb

4.1025 kg/mm2

12. Tension Force on lug, Ft


Ft = Fz / ( 2 * A )
Ft

2.1253 kg/mm2

13. Combined Force, Fc


Fc = sqrt ( Fb2 + Ft2 )
Fc =
4.6204 kg/mm2
14. Required Fillet Weld Leg on Lug, W reg
Wreg = Fc / f
Wreg =
0.2347 mm
Actual Fillet Weld ( w1 )
Actual Fillet Weld ( w2 )

=
=

5
5

>
>

0.2347
0.2347

O.K
O.K

"PAD EYES CALCULATION for SHELTER"


Equipment erection weight / loads
Dinamic factor
Number of Lifting Lug
Material of Lifting Lug

W
C
n
Mat'l

:
:
:
:

588 kg
:
0.588
ton
2 ( Assumed for safety )
1 ( When loading or pulling with 1 points )
ASTM A-36

Yield Stress of Lift. Material

Ys

25.3105 kg/mm2

( According to Std. Matl. Properties )

Yield Stress of Welding Electrode

Ye

49.2142 kg/mm2

( Assumed E 70xx electrode are used )

Allowable Stress of Fillet Weld


Lifting / Sling Angle
Side Swing Angle
Diameter of Pin that which pulling

Dp

:
:
:
:

19.6857
90
0
40

kg/mm
Deg.
Deg.
mm

42.18464

A
H
R
d
t
tp
w1
w2

=
=
=
=
=
=
=
=

200
76.05
58
38.01
19
76.2
5
5

1176 kg

2. Lifting Load per X axis, Fx


Fx = F / tan

Fx

= 7.20E-014 kg

3. Lifting Load per Y axis, Fy


Fy = Fx * tan

Fy

0.000 kg

4. Resultant Load of Lug, Fz


Fz = Sqrt (F2 + Fx2 + Fy2 )

Fz

1176.000 kg

5. Bending Stress on Lug, Sb


X axis
Sb-x = Fy * H / ( 1/6 * A * t2 )

Sb-x

0.000 kg/mm2

Y axis
Sb-y = Fx * H / ( 1/6 * A2 * t )

Sb-y

0.000 kg/mm2

St

0.543 kg/mm2

LIFTING LUG STRESS CHECK


Checking Stress that working to each lug
1. Load per Lug
F :
F = (C * W) / n

6. Tension Stress on Lug, St


St = Fz / ( t * 2 * R - d )
7. Combined Stress
Sc

= ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

< 1,00

mm
mm
mm
mm
mm
mm
mm
mm

Sc

0.0358

<

O.K

8. Shear Stress on Pin Hole of lug, Ss


Ss = Fz / ( 2 * t * ( R - d/2 )
Ss =
0.7936 kg/mm2
>
= 0,4 * Ys
=
10.12420 >

Allowable Shear Stress

Ss
0.7936

O.K

9. Bearing Stress on Pin Area, Sb-p


Sb-p = Fz / ( Dp * t )
Sb-p =

1.5474 kg/mm2
>
= 0,90 * Ys
=
22.77945 >

Allowable Bearing Stress

Sb-p
1.5474

O.K

WELDING CHECK
Checking Fillet Weld Leg on Lug
10. Section Modulus of Fillet Weld, Sw
Sw = A2 / 3
Sw

13333.33 mm2

11. Bending Force on Lug, Fb


Fb = Fz * H / Sw
Fb

6.7076 kg/mm2

12. Tension Force on lug, Ft


Ft = Fz / ( 2 * A )
Ft

2.9400 kg/mm2

13. Combined Force, Fc


Fc = sqrt ( Fb2 + Ft2 )
Fc =
7.3236 kg/mm2
14. Required Fillet Weld Leg on Lug, W reg
Wreg = Fc / f
Wreg =
0.3720 mm
Actual Fillet Weld ( w1 )
Actual Fillet Weld ( w2 )

=
=

5
5

>
>

0.3720
0.3720

O.K
O.K

"PAD EYES CALCULATION"


Equipment erection weight / loads
Dinamic factor
Number of Lifting Lug
Material of Lifting Lug

W
C
n
Mat'l

:
:
:
:

3000 kg
:
3.000
ton
2 ( Assumed for safety )
4 ( When loading or pulling with 4 points )
ASTM A-36

Yield Stress of Lift. Material

Ys

25.3105 kg/mm2

( According to Std. Matl. Properties )

Yield Stress of Welding Electrode

Ye

49.2142 kg/mm2

( Assumed E 70xx electrode are used )

Allowable Stress of Fillet Weld


Lifting / Sling Angle
Side Swing Angle
Diameter of Pin that which pulling

Dp

:
:
:
:

19.6857
60
45
42

kg/mm
Deg.
Deg.
mm

42.18464

A
H
R
d
t
tp
w1
w2

=
=
=
=
=
=
=
=

1500 kg

2. Lifting Load per X axis, Fx


Fx = F / tan

Fx

866.0254 kg

3. Lifting Load per Y axis, Fy


Fy = Fx * tan

Fy

866.025 kg

4. Resultant Load of Lug, Fz


Fz = Sqrt (F2 + Fx2 + Fy2 )

Fz

1936.492 kg

5. Bending Stress on Lug, Sb


X axis
Sb-x = Fy * H / ( 1/6 * A * t2 )

Sb-x

4.677 kg/mm2

Y axis
Sb-y = Fx * H / ( 1/6 * A2 * t )

Sb-y

0.748 kg/mm2

St

1.195 kg/mm2

LIFTING LUG STRESS CHECK


Checking Stress that working to each lug
1. Load per Lug
F :
F = (C * W) / n

6. Tension Stress on Lug, St


St = Fz / ( t * 2 * R - d )
7. Combined Stress
Sc

= ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

< 1,00

125
45
41
19
20
5
5
5

mm
mm
mm
mm
mm
mm
mm
mm

Sc

0.4034

<

O.K

8. Shear Stress on Pin Hole of lug, Ss


Ss = Fz / ( 2 * t * ( R - d/2 )
Ss =
1.5369 kg/mm2
>
= 0,4 * Ys
=
10.12420 >

Allowable Shear Stress

Ss
1.5369

O.K

9. Bearing Stress on Pin Area, Sb-p


Sb-p = Fz / ( Dp * t )
Sb-p =

2.3053 kg/mm2
>
= 0,90 * Ys
=
22.77945 >

Allowable Bearing Stress

Sb-p
2.3053

O.K

WELDING CHECK
Checking Fillet Weld Leg on Lug
10. Section Modulus of Fillet Weld, Sw
Sw = A2 / 3
Sw

5208.33 mm2

11. Bending Force on Lug, Fb


Fb = Fz * H / Sw
Fb

16.7313 kg/mm2

12. Tension Force on lug, Ft


Ft = Fz / ( 2 * A )
Ft

7.7460 kg/mm2

13. Combined Force, Fc


Fc = sqrt ( Fb2 + Ft2 )
Fc =
18.4374 kg/mm2
14. Required Fillet Weld Leg on Lug, W reg
Wreg = Fc / f
Wreg =
0.9366 mm
Actual Fillet Weld ( w1 )
Actual Fillet Weld ( w2 )

=
=

5
5

>
>

0.9366
0.9366

O.K
O.K

"PAD EYES CALCULATION for SKID"


Equipment erection weight / loads
Dinamic factor
Number of Lifting Lug
Material of Lifting Lug

W
C
n
Mat'l

:
:
:
:

25098 kg
:
25.098 ton
1.5 ( Assumed for safety )
4 ( When loading or pulling with 4 points )
ASTM A-36

Yield Stress of Lift. Material

Ys

25.3105 kg/mm2

( According to Std. Matl. Properties )

Yield Stress of Welding Electrode

Ye

49.2142 kg/mm2

( Assumed E 70xx electrode are used )

Allowable Stress of Fillet Weld


Lifting / Sling Angle
Side Swing Angle
Diameter of Pin that which pulling

Dp

:
:
:
:

19.6857
45
0
80

kg/mm
Deg.
Deg.
mm

A
H
R
d
t
tp
w1
w2
tc
dc

=
=
=
=
=
=
=
=
=
=

176
88
88
76
19
152.4
10
10
10
136

9411.75 kg

2. Lifting Load per X axis, Fx


Fx = F / tan

Fx

9411.75 kg

3. Lifting Load per Y axis, Fy


Fy = Fx * tan

Fy

0.000 kg

4. Resultant Load of Lug, Fz


Fz = Sqrt (F2 + Fx2 + Fy2 )

Fz

= 13310.224 kg

LIFTING LUG STRESS CHECK


Checking Stress that working to each lug
1. Load per Lug
F :
F = (C * W) / n

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

5. Bending Stress on Lug, Sb


X axis
Sb-x = Fy * H / ( 1/6 * A * ( t + 2tc)2 )

Sb-x

0.000 kg/mm2

Y axis
Sb-y = Fx * H / ( 1/6 * A2 * ( t + 2tc) )

Sb-y

4.114 kg/mm2

St

2.370 kg/mm2

6. Tension Stress on Lug, St


St = Fz / ( ( t + 2 tc ) * 2 * (( R - d ) + ( dc - d )) )
7. Combined Stress
Sc

= ((Sbx / 0,66 * Ys) + (Sby / 0,66 * Ys) + (St /0,6 * Ys))

< 1,00

Sc

0.4023

<

O.K

8. Shear Stress on Pin Hole of lug, Ss


Ss = Fz / 2 * ( t * ( R - d/2 )) + ( 2 * tc * ( dc - d/2 ))
Ss =
3.4482 kg/mm2
>
= 0,4 * Ys
=
10.12420 >

Allowable Shear Stress

Ss
3.4482

O.K

9. Bearing Stress on Pin Area, Sb-p


Sb-p = Fz / ( Dp ( t + 2 tc )
Sb-p =

4.2661 kg/mm2
>
= 0,90 * Ys
=
22.77945 >

Allowable Bearing Stress

Sb-p
4.2661

O.K

WELDING CHECK
Checking Fillet Weld Leg on Lug
10. Section Modulus of Fillet Weld, Sw
Sw = A2 / 3
Sw

10325.33 mm2

11. Bending Force on Lug, Fb


Fb = Fz * H / Sw
Fb

113.4394 kg/mm2

12. Tension Force on lug, Ft


Ft = Fz / ( 2 * A )
Ft

37.8131 kg/mm2

13. Combined Force, Fc


Fc = sqrt ( Fb2 + Ft2 )
Fc =
119.5756 kg/mm2
14. Required Fillet Weld Leg on Lug, W reg
Wreg = Fc / f
Wreg =
6.0742 mm
Actual Fillet Weld ( w1 )
Actual Fillet Weld ( w2 )

=
=

10
10

>
>

6.0742
6.0742

O.K
O.K

Anda mungkin juga menyukai