WARNING–Important Safety Notice ......................................................................

ii
Foreword ..............................................................................................................iv
Appendixes......................................................................................... back of book
Index..................................................................................................... end of book

00 Warnings and Cautions

0 Maintenance 01 Vehicle Identification Number

(VIN) Decoder
03 Maintenance

01 General Information 15c Cylinder Head and Valvetrain

10 Engine–Removing and Installing (2.0L Engine)

1 Engine 13
15a
Crankshaft and Cylinder Block
Cylinder Head and Valvetrain
(1.8L Engine)
15b Cylinder Head and Valvetrain
(1.9L Engine)
15d Cylinder Head and Valvetrain
(2.5L Engine)
17 Engine–Lubrication System
19 Engine–Cooling System

02 General Information 24 Fuel Injection–Gasoline

2
Engine Management, 20 Fuel Storage and Supply 26 Exhaust System and Emission Controls
Exhaust and 21 Turbocharger and Intercooler 27 Engine Electrical
Engine Electrical 23 Fuel Injection–Diesel 28 Ignition System–Gasoline

30 Clutch

3 Clutch and
Transmission
34a
34b
37
Manual Transmission
DSG Transmission
Automatic Transmission

40 Front Suspension and Drive Axles 46 Brakes–Mechanical Components

4
Suspension, 42 Rear Suspension 47 Brakes–Hydraulic System
Brakes and 44 Wheels–Tires, Wheel Alignment 48 Steering
Steering 45 Anti-Lock Brakes (ABS)

50 Body –Front

5 Body –
Assembly
53
55
57
Body–Rear
Hood and Lids
Doors, Central Locking

Body –

6 60 Sunroof 66 Body–Exterior Equipment

Components and 61 Convertible Top 69 Seatbelts, Airbags
63 Bumpers
Accessories

7 Body –
Interior Trim
70 Trim –Interior
72 Seats

8 Heating and
Air Conditioning
80 Heating and Ventilation
87 Air Conditioning

09 General Information 94 Lights, Accessories–Exterior

9 Electrical System 90
91
92
Instruments
Radio
Wipers and Washers
96 Lights, Accessories– Interior
97 Fuses, Relays and Component
Locations

EWD Electrical Wiring Diagrams

OBD On Board Diagnostics
 established 1950
Automotive Reference™

BentleyPublishers
.com

Volkwagen New Beetle

Service Manual: 1998-2010
including convertible
Price: $139.95
Bentley Stock No: VB10
Publication Date: 2010.sept.1
ISBN: 978-0-8376-1640-7
Hardcover, 8 3/8 in. x 11 in.
Case quantity: 1
1664 pages, 2647 photos, illustrations and diagrams

The Volkswagen New Beetle Repair Manual: 1998-2010 is a

comprehensive source of service information and specifica-
tions for the New Beetle from 1998 to 2010. Whether you’re a
professional or a do-it-yourself Volkswagen owner, this manu-
al will help you understand, care for and repair your vehicle.
Fully detailed exploded views
Features: including front body assembly.
50 Body-Front
• Maintenance procedures for everything from routine oil
changes to replacing key battery in remote control. This
manual tells you what to do and how and when to do it.
• Engine and cylinder head service, repair and recondition-
ing, including camshaft timing belt replacement.
• Explanation of Motronic 5.9.2, ME7 and Diesel Turbo
See how to perform routine
Direct Injection (TDI) engine management systems. maintenance procedures, such
as checking fluids.
• Emission control tests, repairs and adjustments, includ- 03 Maintenance
ing Exhaust Gas Recirculation (EGR) and Secondary Air
Injection (AIR) system.
Models, engines and transmissions
• Drivetrain maintenance, troubleshooting, adjustment and
covered
repair, including hydraulic clutch, gearshift linkage, and
drive axles. Models and engines
• Suspension component replacement, including front 1.8L turbo gasoline (engine code: APH, AWV, AWP,
struts, rear shocks, rear coil springs, and wheel bearing/hub BKF, BNU)
1.9L TDI diesel (engine code: ALH, BEW)
units.
2.0L gasoline (engine code: AEG, AVH, AZG, BDC,
• Coverage of ABS/EDL/ASR/ESP brake and drivetrain BEV, BGD
systems. 2.5 L gasoline (engine code: BPR, BPS)

• Heating and air conditioning repair, including A/C com- Transmissions (remove, install, external service)
ponent replacement Manual 5-speed 02J
Manual 5- and 6-speed 02M
Bentley repair manuals provide the highest level of clarity and Manual 5-speed 0A4
comprehensiveness for service and repair procedures. If you’re Automatic 4-speed 01M
looking an indispensable source concerning operation, mainte- Automatic 6-speed 09G
DSG 6-speed 02E
nance and repair, look no further than Bentley.

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA

Tel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235
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