HIGH PERFORMANCE THERMOPLASTICS ENGINEERING MATERIAL

Gd. GRAHAMIKA Jl. Pinangsia III No. 26A Lt. III Jakarta 11110 Tel : 021-68763986 (Cp. Hudi Leksono) , 021-6259958, 021-6259127 Fax: 021-6259159
website : www.sugison.com email : hudi.leksono@sugison.com

Plastics increasingly replace traditional materials such as bronze, stainless steel, cast iron and ceramics. There are chosen for improve
performance and cost reduction. Plastics can : reduce weight, eliminate corrosion, improve wear performance in unlubricated
conditions, reduce noise, increase part life, Insulate and isolate both thermally and electrically. Sugison Senada has worked with our
customers to define their needs, understand their specific applications, and identity the right plastics solutions for those applications. Put
us to work for you, and let us help you find the right plastic for the job.

TYPICAL APPLICATION MATERIAL ENGINEERING PLASTIC BENEFITS

APPLICATION REQUIREMENTS REPLACED SOLUTIONS

- Tensile strength - Steel - Polyamide - Wear resistance

- Durability - Alumunium - PE-UHMW - Lower abrasive wear
- Wear resistance - Cables last longer

PULLEY

- Dimensional stability - Steel - Polyacetal (POM) - Replace expensive metal

- High resilience - PEEK machining procedures and ensure
- Chemical, wear and proper seal
corrosion resistance - Reduces or eliminates wear of
BALL VALVE SEALS mating parts
AND SEATS - Excellent wear resistance

- Chemical and corrosion
resistance
CHEMICALS SPRAY - Dimensional stability
WASH-DOWN - Mechanical strength
NOZZLE/ INJECTOR - High temperature
capabilities
- Stainless steel - Polyacetal (POM) - Replace expensive exotic metals
- Exotic metals - PEEK - Reduces corrosion
- PE-UHMW - Reduce maintenance
- Decrease production downtime
- Cost savings
 TYPICAL APPLICATION
APPLICATION REQUIREMENTS
- Excessive wear fatigue
resistance
- Minimal product
contamination
CONVEYOR BEARING - Eliminate need for
COMPONENTS lubrication
- Dimensional stability
- High temperature
resistance
- No mutilation of fixture
components
MANDREL
- Dimensional stability
- Wear and corrosion
resistance of components
- Electrostatic dissipative
CONVEYOR
SUPPORTS, TRAYS,
AND FIXTURES
- High resistance to part
wear
- Low moisture absorption
- High corrosion resistance
PISTON AND PUMP
ASSEMBLES
- Corrosion resistance
- High temperature
resistance
- Dimensional stability
VALVE BODY
MANIFOLD
MATERIAL ENGINEERING PLASTIC BENEFITS
REPLACED SOLUTIONS
- Metal guides and - Polyacetal (POM) - Reduce maintenance
bearings - PE-UHMW - No need lubrication
- PEEK - Decrease production downtime
- Polyamide (dry - No product contamination
application only) - Solid, clean, inert plastic
- Steel - Polyacetal (POM) - Stands up to continuous
- PVDF automated loading/unloading
- PEEK operation
- Wear resistance
- Eliminates contamination
- Alumunium - Polyacetal (POM) - Replace expensive metals
- Stainless steel - PE-UHMW - Increase part life
- Exotic metals - PVC-U - Decrease downtime
- Wear resistance
- FDA compliant
- Less costly to change design
- Common and exotic - Polyacetal (POM) - Excellent wear resistance
metals - Polysulfone - Decrease metal contamination
- PEEK from wearing metal parts
- Good lubricity
- Good tensile properties
- Common and exotic - Polyacetal (POM) - No product contamination
metals - PEEK - Less maintenance and part
- PVDF replacement
- Increases part life
- Corrosion resistance
 TYPICAL APPLICATION
APPLICATION REQUIREMENTS
- Corrosion and chemical
resistance
- Resistance to abrading
- Eliminates frequent part
IMPELLER replacement
- Resistance to part
wear,static , and corrosion
- Dimensional stability
- Structurally strong
ROBOTIC FIXTURES
- Part wear
- Dimensional stability
- Corrosion resistance
- Noise reduction
SPROCKET, GEARS, - Impact resistance
TRANSMISSION
COMPONENTS
- High tensile strength
- Durability
- Wear resistance
- Dimensional stability
CONVEYOR CHAIN
TENSIONER
- Impact resistance
- Non marking
- Wear resistance
- Creep resistance
UHMW WEAR GUIDES
- Low thermal expansion
MATERIAL ENGINEERING PLASTIC BENEFITS
REPLACED SOLUTIONS
- Common and exotic - PVC-U - Increases part life
metals, rubber - Polyacetal (POM) - No product contamination
- PE-UHMW - Decreases maintenance and part
- PVDF wear- decrease downtime
- PEEK - Decreses part cost
- Chemical resistance
- Common and exotic - Polyacetal (POM) - Increases part life
metal - PEEK - Decreases wear, breakage and
downtime
- Lighter weight
- Decrease static
- Less costly design changes
- Common and exotic - Polyacetal (POM) - Increases part life and stability
metal - PEEK - Decreases maintenance and
downtime
- Fatigue resistance
- Decrease noise
- No contamination from metal
particles
- Bearing grade - Polyacetal (POM) - Corrosion resistance
metals - PE-UHMW - Lower coefisien of friction
- Fatigue resistance to continuous
loads
- Doesn’t wear mated metal
components
- Noise reduction
- UHMW - UHMW-PE - Low friction
- Wear resistance
- Self lubricating
 TYPICAL APPLICATION MATERIAL ENGINEERING PLASTIC BENEFITS
APPLICATION REQUIREMENTS REPLACED SOLUTIONS

- Dimensional stability - Common and exotic - PEEK MOD - High performance tribological
- Wear resistance metal properties
- Noise reduction - Chemical resistance at elevated
- Corrosion resistance temperature
- Eliminate need for - Self lubricating properties
lubrication - Extended service life
BUSHING - Reduce downtime and costs
- Noise reduction

- Wear resistance - Stainless steel - PE-UHMW - Non corrosive

- Corrosion resistance - Provide flow promotion
- Noise reduction - Wear resistance and lubrication
- Resistance to abrading when conveying abrasive
- Minimal product materials
CHUTE HOPPER- contamination - Non sticky
SLIDING CONVEYOR - Reduce production time

- Wear resistance - Stainless steel - Polyacetal (POM) - Low friction surface

- Corrosion resistance - PE-UHMW - Move materials predictably and
- Non marking smoothly, outperforming
- Noise reduction expensive stainless steels
- No need lubrication
TIMING SCREW

- Dimensional stability - Stainless steel - Polyacetal (POM) - Non toxic and FDA compliant for
- Mechanical strength - PEEK demanding caustic food
- Corrosion resistance processing environment
- Non Toxic and FDA - Reduce corrosion
compliant - Replace expensive exotic metal
- No product contamination - Reduce maintenance and
PLUNGER
decrease production downtime

“We supply all high quality thermoplastics materials for industrial needs :
acrylic pipe, polycarbonate, pvc-u, pp, polyacetal (pom-c), pe-uhmw, pvdf, peek, peek-mod etc.”