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CL/RE Process Comparison

Earlier Process Current Process


1. Pre-Defined Template/Checklist for CL/RE Requests
1. No Pre-defined Template or Check list for CL\RE.
2. Order status check for CL/RE using the New Order
2. For bulk Orders, manual check of order status had
Status check Macro at the Gatekeeper‘s end.
to be done at the OE end for each order before
CL/RE .
3. Order status check for CL/RE using the Macro at
3. Cancellation macro is run to cancel all the orders . the OE end before CL/RE .

4. Re-check manually if all the orders are cancelled


4. If orders are not in INV or CL status, OE to run
on DOMS . Cancellation Macro.

5. Ideally the First Order, the last order & the order 5. OE to Run the Order status macro to ensure the
number in the middle is checked to ensure if all orders are moved to CL status.
are cancelled .
6. If yes, proceed with the Re-enter. Else, Re-run the
6. If all the orders are cancelled proceed with Cancellation Macro & follow the steps 6 & 7 .
re- enter.
7. Second step check at the Cross validation stage.

DELL CONFIDENTIAL
Company Sams.Com

Cause  Duplication - Macro got crashed on order generation


 Macro was executed again without prior checks on
any order booking in DOMS

Total Impact 29 orders/ 29 units - $ 12,953.70

Corrective Action

• Educated the team to ensure any orders placed in DOMS on Macro crash
• Instructed to check the output sheet any order number got reflected
• Edit the input sheet as by the output sheet rows prior to run the macro.
• 100 % validation implemented to prevent the duplication.

DELL CONFIDENTIAL
Company#2 Costco
Cause Duplication on cancel and rebook process
ISR placed CLRE request due to LCD issue
Request was uploaded in POM.
Orders must be cancelled prior to rebook.
Total Impact 6 orders – 1660 units - $ 1,245,000

Corrective Action
Three Level checks implemented.
• Order cancellation would be ensured before request upload on POM by the Gate
Keeper
• OE Team was instructed to check about order cancellation prior to rebook
• CL/RE check point is included the Validation tracker to ensure for no duplication

Company#3 Costco.com
 Over shipped 540 Boxes – customer needed 18 units.
Cause
 Input sheet prepared with 18 x 18 instead of 1 x 18.
 270 systems were dispatched instead of 18.
Total Impact 252 orders - $160,020

Corrective Action 100 % validation implemented to ensure 100% quality

DELL CONFIDENTIAL

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