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HAZARD ANALYSIS AND CRITICAL CONTROL POINTS

HACCP PLAN FORM

FACILITY NAME: NISHAT MILLS LIMITED (Sewing Unit) NATURE OF PRODUCT: HOME TEXTILE
FACILITY ADDRESS: 21 KM FEROZEPUR ROAD LAHORE PROCESS INVOLVED: CUT TO PACK
PRODUCTION PROCESS
Significant
PROCESSIN HAZARD Critical Control Corrective / Preventive Action(s) to be taken Monitoring Related
Hazard (s) Verification
G NATURE Point (CCP) to prevent the significant Hazard Records
Identification What How Frequency Who
STEP Biological Identification & Receiving of Raw Material as per required CM wise Related
Raw Material Mixing & Visiual On Fabric Cutting Balewise
Chemical Segregation of specificaitons and its palcemenet while Identification Production
Receiving Quality Inspection Receiving Store Cutting
Physical Y Raw ensuring & Incharge
Hazard Biological On Incharge Detail Goods
Incoming Require Quality of Quality Inspection of Received Accessories Quality Availble Concerned Concerned
Quality Chemical Receiving Inspection
Accessories Receiving Accessories as Parameters means Incharge Manager
Physical Y of Note
Hazard
Poor Storage Biological per required
Ensure Safe specifications
Storage Conditions (avoid dust, Safe ofTraining
inspection
of Warehouse
Complete Safety of On Weekly Warehouse Warehouse
Ware House Leads to Chemical moisture, excessive light, unauthorized Storage concerned Maintenanc
Stored Items Basis Staff Incharge
Quality Physical Y access, of Packed Staff e
Biological SafeItems Broken
Broken Ensure the successful implementation of On Hourly Q.Control & Dy. Managerr
Chemical Broken Needle Removal Metal Needle
Needle Broken Basis Packing Quality
Physical Y & Disposal Record
Injury Hazard Control Needle Policy. Detection Staff
Mixing of Biological Segregation & Quarantine the rejected material on urgent ofControl of
On Quality Rejection Dy. Managerr
Rejected Chemical Disposinitioning of basis Rejected Visual
Continual Control Staff Record Quality
Material Physical Y Rejection found and ensure the successful implementation of Items
Sharp Edge Biological "Procedure
Control over the Ensuring for Control
Proper of Non-Conforming
issuance & Receiving Items"
Control of Inspeciton Basis Sharp Tools
Production Through On Production Dy. Managerr
Tools can Chemical issuance & usage Record Sharp Edge Issuance
Strickt Continual Supervisors Operation
cause Physical Y of and their presence on sewing / working Tools Record
Areas Overlock Biological tables Supervision Basis Quality
Safe Disposal of Ensuring placement of overlock waste bins Presence of Visiual On Quality Dy. Managerr
Waste Chemical Inspection
Overlock Fabric near Waste Bin Inspection Continual Control Staff Quality
can pollute the Physical Y Report
Waste each overlock sewing machine. Basis
stitched fabric Biological
Dirty Machine Stitchers should be trained to keep their Cleanliness Quality
Sewing Machine On Daily Quality Dy. Managerr
can pollute the Chemical sewing of Visual Inspection
Cleanliness Basis Control Staff Quality
sewing Fabric Physical Y machines neat & clean. (Ensuring clean oil, sewing MC Report
Unsafe Biological clean
Ensuring the sewing MC safety features, &
Installation Inspection Sewing MC
Presence of Visiual On Daily Dy.
Machine Chemical pully of Floor Incharge Inspection
Inspection Basis
can Harm the Physical Y Machine Guard, Needle Guard, Belt Cover to avoid Safety Record Manager
Operator Safety Accessories accident Accessories Operation
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Mixing of Biological Packing of Items Product with

Display all the packing accessories of a particular On Quality Commercial Dy.
Packing Area Packing Chemical with only Visual
product on the notice board at Packing area. Random Control Staff Card Manager
Accessories Physical Y Required Accessories required
Buyer Integrity Biological only Collection of Left over from all places, Cutting into
Crushing of Inspection Basis Quality
Left over Safe Disposal of Visiual On Daily Rejection Rejection Manager
must be Chemical pieces and disposed of as per company Left over
Material Left Inspection Basis Supervisor Record Operation
maintained Physical Y procedure. Fabric
Biological Over Material Ensure the implementation of C-TPAT policiesAvoid Baned By verfifying Container
Secure Loading & On Daily Warehouse Warehouse
Dispatch Security Chemical & Items & CTPAT Inspection &
Dispatch Basis Staff Incharge
Physical Y procedures for the reason of secured supply Bomb security Loading Rd.
Threats
Quality Biological chain
Training on Quality QC management.
staff must be given a comprehensive Knowledge Personnel QC Staff
On Daily Quality Dy.
Trained QC Hazard Chemical Issues and training about CM Interviews & Training
Basis Supervisor Manager
by Negligence Physical Y Customer and necessary information about quality requirement Product Record
Staff
Sufficient of
Bad Vision, Biological Provision of issues
The amount of required Lux of light must be Light Lux Quality
Required Through Lux On Monthly Electrical
Lighting eye Chemical Required ensured as per departmental technical Electrical Checking
Lux Meter Basis Engineer
Arrangements sight & Physical Y Lux of Light on procedures. Record
Product Work of Light Staff

MACHINE MAINTENANCE
Significant
HAZARD Critical Control Corrective / Preventive Action(s) to be taken Monitoring Related
MACHINE TYPE Hazard (s) Verification
NATURE Point (CCP) to prevent the significant Hazard Records
Identification What How Frequency Who
Maintenance Biological Preventive Preventive Maintenance of installed Sewing Smooth Sewing Quality As per Mechanical Maintenanc
Sewing Machenical
Directly Chemical Maintenance of Machines as per Preventive Maintenance Running of & Maintnanc Workshop e
Machines Engineer
Effects Physical Y Sewing Machines Plan. Machines Number of e Staff & repair
Preventive Complaints As per Record
Preventive
Explosion Biological Smooth Visiual Electrical
Steam Chemical Maintenance of Preventive Maintenance of Steam Boilers Maintnanc Electrician Maintenanc
Hazard Running Inspection Engineer
Physical Y Steam e e
Boileres Preventive As per Preventive
Steam Press Iorn chember Biological Smooth Visiual Electrical
Chemical Maintenance of Preventive Maintenance of Steam Press Iorn Maintnanc Electrician Maintenanc
Iorn can blast Running Inspection Engineer
Physical Y Steam e e
Cargo Lifts & Preventive As per Preventive
Can Cause Biological Smooth Visiual Electrical
Electric Fork Chemical Maintenance of Preventive Maintenance of Cargo Lifts Maintnanc Electrician Maintenanc
Accident Running Inspection Engineer
Lifter Physical Y Cargo e e
Biological Preventive As per Preventive
Can Skip Smooth Visiual Electrical
Metal Detector Chemical Maintenance of Preventive Maintenance of Metal Detector Maintnanc Electrician Maintenanc
Metal Running Inspection Engineer
Physical Y Metal e e
Detection Biological
Routine checking and maintenance electric Safe Flow of Visiual On Daily Daily Report Electrical
Exposed Electric Shock Chemical Safe Electric Electrician
wires Electricity Inspection Basis Register Engineer
Physical Y
Wires
Calibration of Hazards of Biological Wiiring Calibration
Periodic with safecalibration
Periodic ducting andofreqired isolation.
all measuring, Concerned
Calibration Visiual On Calibration
Inspection Wrong Chemical of inpection Department MR
Status Inspection Random Record
Equipment Measurement Physical Y all Inspection & and test equipment with master std. Head
Test equipment Basis

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EMPLOYEE HEALTH CARE

Significant
PROCESSIN HAZARD Critical Control Corrective / Preventive Action(s) to be taken Monitoring Related
Hazard (s) Verification
G NATURE Point (CCP) to prevent the significant Hazard Records
Identification What How Frequency Who
STEP Biological Y Smooth Daily
Facility Work Workers' Prompt Provision Esteblishment of Medical Center and By Provision Medical Company
Chemical running of Daily Patient(s)
Places Casuity of Alleviate of Center Staff Doctor
Physical Y Medical Record
MedicalStorage
Proper Facilities
of the symtoms on prompt basis. Due
Ensure Req.
Safety of Iatrogenic Biological Y Ensuring controlled room temperature and Safety of Medical Medicines Company
Chemical Medicines at temprature & Daily
Medicines Diseases identifying expiry dates of medicines. Medicines Center Staff Stock Register Doctor
Physical Medical expiry record
Through First Aid
Early First Aid Dangor of Biological First Aid Traing For First Aiders should be practically trained on First Aid Once in 3 Medical Company
Chemical Lectures & Training
Provision Human Life First Aiders First Facility Months Center Staff Doctor
Physical Y Demonstration Record
Aid Measures & Availability of First Aid Water
Drinking Water Born Biological Y Ensure Safe Water Test Analysis and Water Filtration Safe Water Through Cleanliness
Chemical Monthly Filtration Admin
Water Diseases Drinking where Supply Proper Officer
Physical Record
For Water required. Physical WaterPhysical Officer
Contagious Biological Y Canteen Workers Monthly Physical Examination of all Canteen Medical Hygiene Company
Chemical Health Examination & Annual
Diseases Screening Staff to ensure their Health. Center Staff Cards Doctor
Physical Examination Lab Tests
Workers Physicall Visit
Environment Biological Y Routine Visit of Canteen Premises by Once in a Medical Canteen Company
Chemical Ensure Cleanliness Cleanliness Through
Canteen Hazard Medical Month Center Staff Visit Doctor
Physical Visiual
Biological Y Staff. Cleaniliness of Cooking, Washing &
Ensure Record
Gestro Visiual Once in a Medical Canteen Company
Chemical Good Food Quality Serving area and Safe Food Storage. Avoid Better
Diseases Inspection Month Center Staff Visit Doctor
Physical the
Clean Toilets Hygiene
Assossories Record
Toilet
Leads to Ill Biological Y Ensure better Ensure proper cleanliness and provision of Visiual Cleanliness
& Chemical Availability & Weekly Inspection Admin
Health hygiene Toilet Inspection Officer
Hand Physical Cleanliness Record
Washing Can Demage Biological & Cleanliness Accessoriesmust be provided PPEs where
Employees Presence & PPEs Officer
Job Provision of Visiual On Daily Department Manager
Human Body Chemical required i;e. Masks, Ear Plugs, Safety Wearing of Issuance
Performance Inspection Basis Heads Operation
Parts Physical Y Personal Shoes, PPEs Record
Hazards Y Protective
Proper & Safe The safe disposal of medicated waste must Safe Waste
Hazardous Leads to Ill Biological Visiual Medical Company
Chemical Disposal of be Disposal Weekly Disposal
Waste Health Inspection Center Staff Doctor
Physical Medicated ensured. Approed Waste Disposal Agency of Record
might Medicated

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