Acceptance Criteria for IMTE's

AMD/QA/IMTE/01
Date :28.10.2010
EXTERNAL MICROMETER
Ref Document: IS: 2967 - 1983( First Revision)
This Standard applies to micrometer fitted with a screw of pitch 0.5 or 1 mm having a maximum range of 25 mm of least count 0.01 mm covering
capacities up 500mm , and having non-removable anvil with measuring faces.

This standard does not apply to digital reading micrometers but may be used for indicating desirable requirements for such micrometers where
appropriate.
The deviation of traverse of the micrometer spindle over a range of 25mm shall not exceed 3 µm.The deviation of traverse of
1 micrometer is usually checked by taking reading on a series of slip gauges.

2 Tolerance on Zero Setting (f) =±(2+ A/50) µm

A is the lower limit ( that is zero setting) of the measuring range in millimeters.
3 The maximum Permissible error of measurement F max = ( 4+ A/50)µm
4 Tolerance on Parallelism of Measuring Faces(f p) =±( 2 + A/50)µm
5 The measuring faces shall be lapped and each face shall be flat to within 1µm
Permissible Flexture of Frame Subject to a force of 10 N and Tolerances on the Zero setting on Parallelism Faces and Error of Measurement

Tolerance on
Measuring Permissible Tolerance on Error of
Parallelism of
Range of Flexture of Zero Setting Measurement (
Measuring
Micrometer Frame (f) F max)
Faces(f p)
mm µm µm µm µm
0 to 25 2 ±2 2 4
25 to 50 2 ±2 2 4
50 to 75 3 ±3 3 5
75 to 100 3 ±3 3 5
100 to 125 4 ±4 4 6
125 to 150 5 ±4 4 6
VERNIER CALIPER
Ref Document : IS: 3651 ( Part I ) - 1982 for Least Count 0.1mm and 0.05 mm
IS :3651 ( Part 2 ) -1985 for Least count 0.02
Type A: With Jaws on both sides for external and internal measurements and with a blade for depth measurement(optional).
Type B With Jaws on one side for external and internal measurements.
As per IS 3651 - 1985 Part 2
1 Parallelism of Internal Measuring Faces = 0.01mm
2 Parallelism of External Measuring Faces( t ) = e/3
3 Error in reading ( e ) =±(20+0.05L ) µm

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 Acceptance Criteria for IMTE's
AMD/QA/IMTE/01
Date :28.10.2010
Maximum
Maximum Tolerance on
Measured Permissible Parallelism of
Length (L) Error in Reading External
(e) Measuring
Faces ( t )
mm µm µm
0 ±20 10
100 ±30 10
200 ±30 10
300 ±40 15
400 ±40 15
500 ±50 20
Measuring Uncertainty
The Permissible measuring uncertainty in micrometers at ±2s, 95 % confident level = ±(50±0.1l)
l = measured length.
DIAL HEIGHT GAUGE AND VERNIER HEIGHT GAUGES
Ref Document IS : 2921- 1988 ( First Revision)

1 The base shall be ground and lapped to with in flatness error 0.005 mm as measured over the total span of the surface considered.
2 Permissible errors on the beam in below Table
Permissible
Permissible
Measuring Error in
Error in Flatness
Range Flatness of
of Guiding Edge
Beam Face
mm mm mm
250 0.025 0.040
300 0.030 0.045
500 0.050 0.075
750 0.075 0.100
1000 0.100 0.150
3 The measuring faces of the scriber shall be flat and parallel to within 0.005mm
4 Measuring Error ( e ) = ± (20 + 0.05 L) µm

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Date :28.10.2010
Permissible
Measured Measuring
Length ,( L ) Error, e ,at ±2s (
95 %)
mm µm
0 ±20
100 ±30
200 ±30
300 ±40
400 ±40
500 ±50
600 ±50
700 ±60
800 ±60
900 ±70
1000 ±70
MECHANICAL BEVEL PROTRACTORS
Ref Document IS : 4239 - 1970 ( First Revision)
Bevel Protector provided with a vernier graduated to read to 5 minutes of arc and also with a fine adjustment device and acute angle
Type A attachment.
Bevel Protector provided with a vernier graduated to read to 5 minutes of arc and an acute angle attachment but without fine
Type B adjustment device.
Bevel Protector provided with a vernier graduated to read to 5 minutes of arc but without fine adjustment device or acute angle
Type C attachment.
Bevel Protector graduated in degrees and is not provided with either vernier or fine adjustment device or acute angle attachment
Type D
1 Blade
Angular
Straightness Tolerance for
Flatness of Parallelism of
Size of Blade of working Bevelled Ends
Blade working Edges
Edges in Minutes of
Arc
mm µm µm µm µm
150 150 10 15 ±5
200 200 15 20 ±5
300 300 20 30 ±5

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AMD/QA/IMTE/01
Date :28.10.2010
2 Acute angle Attachment
Working edge shall be straight to within 0.005mm and according to the type of the attachment, shall be parallel with, or square to ,the
working edge of the stock to within 0.015 mm over the length of the attachment in all its position.

3 Error of Readings
The total error of indication in any position of the blade of Types A, B and C mechanical bevel protractors shall not exceed ± 5
3a minutes of arc.
The total error of indication in any position of the blade of Type D mechanical bevel protractors shall not exceed ± 12 minutes of arc.
3b
PLUNGER TYPE DIAL GAUGE
Ref Document IS :2092 - 1983 ( First Revision )
TYPE 1 0.01 Dial Gauge
TYPE 2 0.002 Dial Gauge
1 Measuring small movements, of the order of 0.025 mm for 0.01 and 0.004mm for 0.002 mm dial gauges
2 Sensitivity , Accuracy, Repeatability. All are in millimeters
Limits of Error
0.01 Dial 0.002 Dial Gauge
Requirements Gauge
0.03 0 _
Sensitivity( inclu
ding hysteresis)
for Change of
0.01 _ 0
Repeatability 0 0
Accuracy Any 1/10 th rev. 0.01 0
Any 1 rev. 0.01 0
Any 2 revs. 0.02 0.01
Any larger up to
10 revs 0.02 0.02
For 0.01 mm Reading dial Gauge
Division of Dial 0 10 20 30 40 50 60 70 80 90
TURN I Set +1 +3 +2 0 -1 +1 +3 +2 +4
TURN II +1 0 -2 +1 -1 0 +2 -4 -1 +2
TURN III +4 +1 _ _ _ _ _ _ _ -3
TURN IV -4 _ _ _ _ _ _ _ _ _
TURN V +5 +4 _ _ _ _ _ _ _ +1
TURN VI -2 _ _ _ _ _ _ _ _
TURN VII +2 +4 _ _ _ _ _ _ _ -2
TURN VIII -5 _ _ _ _ _ _ _ _

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Date :28.10.2010
TURN IX -4 +2 _ _ _ _ _ _ _ +2
TURN X +1 _ _ _ _ _ _ _ _ _

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Date :28.10.2010
LEVER TYPE DIAL GAUGE
Ref Document IS :11498 - 1985
1 Tolerances of Error of Reading For 0.01 mm reading Lever Type Dial Gauges
Requirement
Over an Interval Limits of Error
of
mm
Any 0.1 mm 0.01
Any half rev. 0.01
Total 0.02
2 Sensitivity 0.002 mm
FEELER GAUGES
Ref Document IS :3179:1990 ( Second Revision

1 Tolerance on Thickness of Blades

Permissible Permissible
Nominal
Departure from Variation in
Thickness of
Nominal Thickness of
Blade
Thickness Blade
mm mm mm
0.03 up to and
0.04 ±0.004 0.004
Above 0.04 up
to and including
0.35 ±0.005 0.005
Above 0.35 up
to and including
0.65 ±0.008 0.008
Above 0.65 up
to and including
1.00 ±0.010 0.010
V- BLOCKS
Ref Document IS :2949:1992
Types of V- Block
1 Type A1 with single Vee and side and end faces as contact surfaces.
2 Type A2 with two Vees and side and end faces as contact surfaces.
3 Type B1 with Single Vee and side and end faces not intended as contact surfaces.
4 Type B1 with two Vees and side and end faces not intended as contact surfaces.

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AMD/QA/IMTE/01
Date :28.10.2010
V - Angle α = 90° or 108°
Grade V- Blocks shall be of three grades, namely Grade 0,1 and 2.

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AMD/QA/IMTE/01
Date :28.10.2010
V- BLOCKS DESIGNATION
IS :2949 -- 50X 150 --A1 -- 1--P
Pair ( Omitted incase of single block)

Accuracy Grade

Width ,Length Type

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AMD/QA/IMTE/01
Date :28.10.2010

Form and Positional Tolerance in µm

Grade of V- Vee angle
Block Tolerance t1 t2,t3,t4,t5 t6,t7 t8
0 ±1' 2 + l/500 3+ l/250 2+ h1/100 200
1 ±2' 4 + l/250 6+ l/100 4+ h1/50 400
2 ±2' 10 + l/100 12+ l/50 10+ h1/25 400
Values of 'l' and 'h1' are in mm
t1 Flatness tolerance of base surfaces and mounting Faces
Parallelism tolerance of the lines of contact of a geometrically ideal cylinder
t2 with mounting surfaces to the reference surface.

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Date :28.10.2010

Parallelism tolerance of the lines of contact of a geometrically ideal cylinder

t3 with mounting surfaces to the mid plane of a parallel lateral surfaces.
Symmetry tolerance of the mounting surface to the mid plane of a parallel
lateral surfaces.
t4
Parallelism tolerance of lateral surface to each other.
t5
t6 Perpendicularity tolerance of the front surface to the Reference Surface.
Perpendicularity tolerance of the front surface to the Reference Surface.
t7
t8 Symmetry tolerance of the groove to the mid plane of a mounting surfaces.

ANGLE PLATE
Ref Document IS :2554 - 1971
Squareness of
Parallelism of
Flatness of Squareness of End Face w.r.
Grade Opposite Faces
working Faces Exterior Faces to Exterior
and Edges
Face
mm mm mm µm
1 0.01 0.02 0.02 0.02
2 0.04 0.08 0.09 0.09
SURFACE PLATE
Ref Document IS :12937:1990
Flatness Add the Extreme Values in µm
Permissible Flatness = 6.7 µm (1000 X 1000 mm Surface Plate)
Identify the Best Area in the Plate.
HARDNESS TESTER
Ref Document IS :1586 :2000
Permissible Error on Testing Machine

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Date :28.10.2010

PLUG GAUGES , RING GAUGES,SNAP GAUGES

Ref Document IS :3455 - 1971
For Plug Gauges( Inside Measurements)
NO GO SIZE = G ± H/2

GO SIZE NEW = ( K+ z)±H/2

G = higher limit for work piece.
GO SIZE WEAR LIMIT = K-y K = lower limit for work piece.

For Ring, Snap Gauges( Outside Measurements)

NO GO SIZE = ( K + α1) ± H1/2

GO SIZE NEW = ( G - z1)±H1/2

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Date :28.10.2010
GO SIZE WEAR LIMIT = G + y1 - α1 H/2,y,z, H1/2,y1,z1,α1 from Tables.

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Date :28.10.2010

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AMD/QA/IMTE/01
Date :28.10.2010

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Date :28.10.2010

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