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QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) (See QW·201.

1 Section IX, ASME Boiler and Pressure Vessal Codel



K5R - KUBLER D Haqele

Cornp anv Name ---=---....;;.;._-;.-~ __ -7"'~~----------::::--:-- By: :

S5D 1 02.April 1996 SSD 1

Welding Procedure Soecrficarion No, Date__:__:..:...:..:..:::..~=_;;;._;_;; __ SUpporting PQR No.(s) _ __;=..;;.....::; _

Re~lsion No. Date _

Weldi ng Process lesl _ __;G:..T:..A:..:..;.W'-- Typelsl __ M_a-;n:-:-:u-:a:-I-::--::_:-:-_--:--:-:---:_:_---::----:--:---:-----

(Auwmuie, Manu.l. M.chln., or Semi·Auto.)

JOINTS (OW-402J Details
Joint DesIgn Butt Joints
Sacking (Yes) Yes (No) no
BackIng Material (Typel Nitrogen
(Refer to bom baCKing and retainers_)
C Metal o Noniusing Metal
[J :'Jonmetallic G9 Other
Sketcnes, PrOduCtIon DrawIngs. Weld Symbols or Wrinen DescriPtion
should shew the general arrangement of tne parts to be welded. Where
accucacre. the root spacing and the details of ..... eld grOove may be
specified.
(A t the ccuon of the Mfgr .. sketenes may be anacheo to illustrate joint
ces.cn. weld layers ano bead secuence. e.g. lor notch tougnness croce-
cures for rnul ticre or oce ss proceoures. etc.)
·BASE ,',1ETALS (OW-4031
8 Group No. I 8 Group No. I
P·No. ro P·No.
OR
-
Spe<:llication type and grace
:0 Soec,tication rvee and grace
OR -
Chem. Analysis and Me<:n. Prop.
to C~em. Analysis ana Mecn. Prop.
ThiCKneSS Range:
Base Metal: Groove 1.6 to 10 mm Fillet all sizes
P;~e Dia. Range: Groove 20 mm Fillet all sizes
O(her

·FILLER METALS 10"'-4041 I 5.9
Sc ec. :\10. (SF':") I
A,VS No. (Class) I ER 318 5I
F·No. I 6
A·No. I 8
Size of Filler Metais i 1.6
Deoosi ted Weld Metal i
Thickness Range: i
Groove I lob to lU mm
Fillet I all sizes
Electrode-Flux (Classi I N/A
Flux Trade Name I N/A
Consumable Insert I N/A
Other I N/A
·ElICh ba,.. metal-filler metal combination Ihould b. r.corded individultiV.

(12/86)

This form IEOOOOS) mav be obulned from the Order C.p~. MME. 345 E. 47 St .. N. Y .. N. Y. 10017

QW·482 (Back)

o. Y.
t>OSITIONS (QW·4051 POSTWELO HEAT TREATMENT IQW407)
Position Is) of Groove F Temperature Range N/A
Welding Progression: Up yes Down N/A TIme Range
Posltionls) of Fillet F
GAS IQW40S)
"REHEAT (QW-4061 20· C Percent Composition
Preheat Temp. Min. Gas(es) IMixture) Flow Rate
Interpass Temo. Max. below 1500 C
Preheat M')inrenance N/A Shielding ARGON 99.996 4-8 l/min.
(Continuous or special heating where applicable should be recorded) Trailing
Backing

ELECTRICAL CHARACTERISTICS (QW-409)
C rrent AC or DC DC Polarity -
Amps (Range) 70 - 110 Volts (Range) 13 - 15
(Amps and volts range should be recorded for each electrode size,
POSition, ana thickness, etc. This information may be listed in a tab-
ular form similar to that shown betow.l
Tung sren Elect'ode Size and Tvpe 2 mm / WT 20
(Pur. Tungn.n. 2% TI'lorl.twd, .~c.)
MOde of Metal Transier ior GMAW N/A
(Spray arc, shon circui~inll arc, ftC-)
40 - 70 em/min.
Electrode Wire ieeo soeed range
TECHNIOUE (QW.410)
String or Weave Bead String
Orifice or Gas CuP Size
Initiai and Inrerpass Cleaning (8rusning, Grinoing, erc.): Brushing and Grinding

Metnod of BaCK Gouging N/A
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass Iper side) Multiple
Multiple or Single c:!ecrfaoes Sinqle
Travel Soeed (Ran;e) IRPM
Peening N/A
Other N/A



Fiiler Metal I Current em/min.
Other
(e.g., Remarks, Com·
TrllVel menu, Hot Wire
Weld Type Amp. Volt Speed Addition, Technique.
l...wer(s) Process Class Dia. Polar. Range Range Range Tf;>rch A"gllf, Etc.)
1 GTAW ER 318 51 2 mm DC 90 - 110 '13 - 15 40
2 + n GTAW ER 318 51 2 mm DC 70 - 90 13 - 15 50
_.
D GTAW ER 318 51 2 mm DC 70 - 90 13 .- ·15 60
~n
~ I"~
rrNtl!ff!::.",
Reviewed and accepted: ~
~'O-OO-ll' WPS N

55D 1

Re

Surveyor to LLOYD'S REGISTER OF SHIPPING

QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (PQR) (See QW-201_2, Section IX, ASME Boiler and Pressure Vessel Code)

Record Actual Conditions Used to Weld Test Coupon_

K5R - KUBLER

Company Name---------------------ccr~r_------------------------------------~~~~~-----------------------

Procedu re Quail fica non A ecord NO 5_5=D-----::,.-- Date 0_2 __ • _0_4_._9_6 _

WPSNO. ~5~S~D~1-------------------------------------------------------- _

GTAW

Wei ding Process (es) ------------------:'7':--:- ~--------------------------------------------------------------------

Manual

Types (~anu~. Automat~. Semi-Auto.) _

JOINTS (QW·402)
Groove Design of Test Coupon
(For combination Qualifications. the deposited weld metal thickness shall be recorded for each filler metal or process used.l
BASE METALS (QW-403) POSlWELD HEAT TREATMENT (QW-407)
~ateroal Spec. SA 312 Temperature N/A
Type or Grade TP 316 Time
P-Nc. a to P·N·J_ 8 Other
Thickness of Test Coupon 5 mm
Diameter of Test Coupon 20 mm
Other
GAS (QW-408)
Percent Composition
Gas!es) (Mixture) Flow Rate
Shielding ABGQtl 22.22fi :1-6 lLmiD.
Trailing
FI LLEA ~ETALS (QW404) Backing
SFA Specification 5.9
AWS Classification ER 318 5I ELECTRICAL CHARACTERISTICS (QW-4091
Filler Metal F-No. 6 Current DC
Weld Metal Analysis A.NO. B Polarity -
Size of Filler Metal 1.6 mm Amps_ 70 - 110 Volts 13 - 15
Other Tungsten Electrode Size 2 mm
Other -
Deposited Weld Metal 5 mm

POSITION IQW-40S) TECHNIQUE (QW410)
Position of Groove I G 40 - 70 em/min.
Travel Speed
Weld Progression (Uphill, Downhill) UP String or Weave Bead String
Other Oscillation N/A
Multipass or Single Pass (per sidel r;luI'hple
Single or Multiple Electrodes S~ngle
PA EH EA T IQW-40S) Other
20° C
Preheat Temp.
Interpass Temp_ below 1500 C
Other


- This form (EOOOO7) may be obtained from the Order Dept., A5ME, 345 E. 47th 5t_, New York, N. Y _ 10011

( 12/8S)

OW-483 (Badt)

Tensile Teat (OW-l50)

POR No. __ S_S_D __ l _

1- Ultimate Ultimate Type of
Specimen "'WI ""'WI mll1 Tot~oa~ Unit Stress AI/. F.ilur. ,.
No. Width Thickne s s Area .PS'i AfiJA- Location
-t ".!J 5.0 '<3Y.2 15'5000 662 de~,( t' Hfei::!r
2.. "20.0 5.0 2.3S",6 (52-gOO ees: ./"::;:/ Y --;';;JdJ
, Guided-Bend Tests (OW-1S0)

Type and Figu re No. Result
FACE Bend without failure
FACE Bend without failure
ROOT Bend without failure
ROOT Bend without failure Toughness Tests (OW-170)

Specimen Notch Notch Test Impact Lateral Exp. Dror Weiqht
No. Location Type Temp. Values % Shear Mils Break No Break Fillet-Weld Test (OW-lSD'

Aesult - Satisfactory: Yes No

Macr~esults

______ Penetration into Parent Metal: Yes No _

Other Tests

Type of Test Deposit Analysis

Other __

S. ENSCH

SW 1

Neider's Name Clock No. Stamp No. _

Tests conducted by: SLV· MANNHEIM Laboratory Test No. Z. 15612./1

We certify that the statements in this record are correct and that the test welds were prepared. welded. and tested in accordance with the requirements of Section IX of the ASME Code.

Manufacturer _

Date

8y . _

Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

Witnessed Performance of welding and testing and evaluated Test Results:

OF SHIPPING

U'N-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS (WPQ)

(See QW-301, Section IX. ASME Boiler and Pressure Vessel Code)

Welder Name __ ==S==-==E==N=S=C==H========~======~C~h~ec~k;N~a7'========~======~========~==~S~t~am~p~N~o2.;===S=W===I==================

Using WPS No._......:S=S:..;D""- .... Z'-- Rev. Date YI2, 96

the above welder is qualified far the following ranges.

Variable

Record Actual Values Used in Qualifi""tion

Qualification Range

Process

GTAW
with
P 8 P 8
to
5 mrn
20 mrn
5_9
FR 318 SI Process Type

Sacking [metal . .ve+d metal, flux, etc. (QW-402)J Materoal Spec. IOW-4031

Th ick ness

Groove Fillet Diameter Groove Fillet

Filler Metal (OW-404) Spec. No.

Class

F·No.

GTAW

with ond P 8

____ to _

without P 8

unlimited

un.l i.rru ted

obove 20 mm

all sizes

Deposited Weld '.1e~Jr Tnickness

Groove

.Jsltion {QW-4051 Weld Progression

Gas Type (QW-4081

Sacking Gas (0\\i..l081 _

Electrical Characterostlcs IQW-4091

N/A

10 mm F

Fillet _

1:G

ARGON

N/A

ARGON

Cu (fen! Polarity

DC

DC

Guided Send Test Results OW·462.2(a), OW·462.3(a), aW-462.3(b)

Type and Fig No Result

FACE BEND J without failure
ROOT BEND ! without failure
I
I
I
I Radiographic Test Results (QW·304 & aW-305)

For alternative qualification of groove welds by radiography

Radl09rii~hil: ReSUlts

Fillet Weld Test Results [See QW-462.4(a), QW-462.4(b)) Fracture Test i Oescnbe the location. nature ana size of any crack or teaflng of the specimen)

Length and Per Cent of Defects

Macro Test-FUSion _

Appearance--Fille! Size rleg' In X In

-----------_%

Co nv exrtv in. or Concavity in.

Tes! Conducted by S_L_V_,,__M_A_N_N_H_;E=I;;.;M;__ _

La 00 r atory- Test No. _....",<,"--,-, ..0:.::1"--6.....;.1_2-+/....;1:........ _

We certify that the statements In trus record are correct and that the lest welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Coae

Date

By

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.) NOTE: Any essential variables In addition to those above shari be recorded.

(12/86)

and evaluated test results:

QW-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS (WPQ)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welder Name __ . T. GUCKENHAN Check No. Stamp No. SW 2

Using WPS No. S.s D , Rev. Date "',2, "%

the above welder is Qualified for the following ranees.

Variable

Qualification Range

Process Process Tvpe

Sacking [metal. ",aid metal, Ilux , etc. (OW-4021] Material Spec. (QW4031

Th ;cl< ness

Groove Fillet Diameter Groove Fillet

Filler Metal (OW-4041 Spec. No.

Class

F-No.

Deposited Weld \let31 Thickness

Groove Fillet _

POSItion (OW40S)

Weld ProgresSIon Gas Type {OW4081

BaCking Gas (OW-4081 _

Electrical Characrer uucs IOW-4091

Current POlaroty

Recgrd Act".' V.'".,

Used in Qualification

GTAW
with
P 8 P 8
to
5 mm
20 mm
5.9
ER 318 81
6
1:G
N/A
ARGON
DC GTAW

with and without

P 8 P 8

____ 10 __

unlimited

unI~m~ted

above 20 mm

all s~zes

10 mm F

NIX

ARGON

DC

Guided Bend Test Results QW-462.2(a), QW·462.3(a), QW·462.3(b)

Type and Fig No Result

FACE BEND without failure
ROOT BEND I without failure RadIographic ReSUlts

Radiographic Test Results (QW-304 & QW-lOS)

For alternative qualification of groove welds by radiography

Fillet Weld Test Results ISee QW-462.4(a), QW462.4(b)) Fracture Test IDescrobe the lccancn, nature and srze of any crack or tearong of the specimen]

Lenglh and Per Cent of Defects rncnes %

Macro Test-FUSIon _

Appearance--Fillet Size Ileg) In. X In Convexitv in. or Concavity in.

SLY, MANNHEIM ..., 0I6IZ//

Test Conducted bv Laboratory-Test No. __ >-..0....1'~\ "J"'-"~-=I_...!_- _

We certify that the statements In trus record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME COde.

Date

Orqaruz auc» _

By

(Detail of record of tests are rllustr auve only and may be mod,f,ed to conform to the type and number of tests required by the Code.) NOTE: Any essennat varoables In addition to those above shall be recorded.

(12/B6)

Th;, form I E000081 mall be octamed from the Order Dept., ASME, 345 E. 47 St., New York, N.Y. 10017

of welding, testing and evaluated test results:

REGISTER OF SHIPPING