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QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) JOINTS (OW-402J details joint DesIgn Butt JOINTS Sacking (Yes) Yes (No) no BackIng Material (Typel Nitrogen (Refer to bom baCKing and retainers_) C Metal o Noniusing Metal (G9 Other Sketcnes, PrOduCtIon DrawIngs.
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) JOINTS (OW-402J details joint DesIgn Butt JOINTS Sacking (Yes) Yes (No) no BackIng Material (Typel Nitrogen (Refer to bom baCKing and retainers_) C Metal o Noniusing Metal (G9 Other Sketcnes, PrOduCtIon DrawIngs.
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QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) JOINTS (OW-402J details joint DesIgn Butt JOINTS Sacking (Yes) Yes (No) no BackIng Material (Typel Nitrogen (Refer to bom baCKing and retainers_) C Metal o Noniusing Metal (G9 Other Sketcnes, PrOduCtIon DrawIngs.
Hak Cipta:
Attribution Non-Commercial (BY-NC)
Format Tersedia
Unduh sebagai PDF, TXT atau baca online dari Scribd
Weldi ng Process lesl _ __;G:..T:..A:..:..;.W'-- Typelsl __ M_a-;n:-:-:u-:a:-I-::--::_:-:-_--:--:-:---:_:_---::----:--:---:-----
(Auwmuie, Manu.l. M.chln., or Semi·Auto.)
JOINTS (OW-402J Details
Joint DesIgn Butt Joints
Sacking (Yes) Yes (No) no
BackIng Material (Typel Nitrogen
(Refer to bom baCKing and retainers_)
C Metal o Noniusing Metal
[J :'Jonmetallic G9 Other
Sketcnes, PrOduCtIon DrawIngs. Weld Symbols or Wrinen DescriPtion
should shew the general arrangement of tne parts to be welded. Where
accucacre. the root spacing and the details of ..... eld grOove may be
specified.
(A t the ccuon of the Mfgr .. sketenes may be anacheo to illustrate joint
ces.cn. weld layers ano bead secuence. e.g. lor notch tougnness croce-
cures for rnul ticre or oce ss proceoures. etc.)
·BASE ,',1ETALS (OW-4031
8 Group No. I 8 Group No. I
P·No. ro P·No.
OR
-
Spe<:llication type and grace
:0 Soec,tication rvee and grace
OR -
Chem. Analysis and Me<:n. Prop.
to C~em. Analysis ana Mecn. Prop.
ThiCKneSS Range:
Base Metal: Groove 1.6 to 10 mm Fillet all sizes
P;~e Dia. Range: Groove 20 mm Fillet all sizes
O(her
·FILLER METALS 10"'-4041 I 5.9
Sc ec. :\10. (SF':") I
A,VS No. (Class) I ER 318 5I
F·No. I 6
A·No. I 8
Size of Filler Metais i 1.6
Deoosi ted Weld Metal i
Thickness Range: i
Groove I lob to lU mm
Fillet I all sizes
Electrode-Flux (Classi I N/A
Flux Trade Name I N/A
Consumable Insert I N/A
Other I N/A
·ElICh ba,.. metal-filler metal combination Ihould b. r.corded individultiV.
(12/86)
This form IEOOOOS) mav be obulned from the Order C.p~. MME. 345 E. 47 St .. N. Y .. N. Y. 10017
QW·482 (Back)
o. Y.
t>OSITIONS (QW·4051 POSTWELO HEAT TREATMENT IQW407)
Position Is) of Groove F Temperature Range N/A
Welding Progression: Up yes Down N/A TIme Range
Posltionls) of Fillet F
GAS IQW40S)
"REHEAT (QW-4061 20· C Percent Composition
Preheat Temp. Min. Gas(es) IMixture) Flow Rate
Interpass Temo. Max. below 1500 C
Preheat M')inrenance N/A Shielding ARGON 99.996 4-8 l/min.
(Continuous or special heating where applicable should be recorded) Trailing
Backing
ELECTRICAL CHARACTERISTICS (QW-409)
C rrent AC or DC DC Polarity -
Amps (Range) 70 - 110 Volts (Range) 13 - 15
(Amps and volts range should be recorded for each electrode size,
POSition, ana thickness, etc. This information may be listed in a tab-
ular form similar to that shown betow.l
Tung sren Elect'ode Size and Tvpe 2 mm / WT 20
(Pur. Tungn.n. 2% TI'lorl.twd, .~c.)
MOde of Metal Transier ior GMAW N/A
(Spray arc, shon circui~inll arc, ftC-)
40 - 70 em/min.
Electrode Wire ieeo soeed range
TECHNIOUE (QW.410)
String or Weave Bead String
Orifice or Gas CuP Size
Initiai and Inrerpass Cleaning (8rusning, Grinoing, erc.): Brushing and Grinding
Metnod of BaCK Gouging N/A
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass Iper side) Multiple
Multiple or Single c:!ecrfaoes Sinqle
Travel Soeed (Ran;e) IRPM
Peening N/A
Other N/A
Fiiler Metal I Current em/min.
Other
(e.g., Remarks, Com·
TrllVel menu, Hot Wire
Weld Type Amp. Volt Speed Addition, Technique.
l...wer(s) Process Class Dia. Polar. Range Range Range Tf;>rch A"gllf, Etc.)
1 GTAW ER 318 51 2 mm DC 90 - 110 '13 - 15 40
2 + n GTAW ER 318 51 2 mm DC 70 - 90 13 - 15 50
_.
D GTAW ER 318 51 2 mm DC 70 - 90 13 .- ·15 60
~n
~ I"~
rrNtl!ff!::.",
Reviewed and accepted: ~
~'O-OO-ll' WPS N
55D 1
Re
Surveyor to LLOYD'S REGISTER OF SHIPPING
QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (PQR) (See QW-201_2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon_
K5R - KUBLER
Company Name---------------------ccr~r_------------------------------------~~~~~-----------------------
Procedu re Quail fica non A ecord NO 5_5=D-----::,.-- Date 0_2 __ • _0_4_._9_6 _
Wei ding Process (es) ------------------:'7':--:- ~--------------------------------------------------------------------
Manual
Types (~anu~. Automat~. Semi-Auto.) _
JOINTS (QW·402)
Groove Design of Test Coupon
(For combination Qualifications. the deposited weld metal thickness shall be recorded for each filler metal or process used.l
BASE METALS (QW-403) POSlWELD HEAT TREATMENT (QW-407)
~ateroal Spec. SA 312 Temperature N/A
Type or Grade TP 316 Time
P-Nc. a to P·N·J_ 8 Other
Thickness of Test Coupon 5 mm
Diameter of Test Coupon 20 mm
Other
GAS (QW-408)
Percent Composition
Gas!es) (Mixture) Flow Rate
Shielding ABGQtl 22.22fi :1-6 lLmiD.
Trailing
FI LLEA ~ETALS (QW404) Backing
SFA Specification 5.9
AWS Classification ER 318 5I ELECTRICAL CHARACTERISTICS (QW-4091
Filler Metal F-No. 6 Current DC
Weld Metal Analysis A.NO. B Polarity -
Size of Filler Metal 1.6 mm Amps_ 70 - 110 Volts 13 - 15
Other Tungsten Electrode Size 2 mm
Other -
Deposited Weld Metal 5 mm
POSITION IQW-40S) TECHNIQUE (QW410)
Position of Groove I G 40 - 70 em/min.
Travel Speed
Weld Progression (Uphill, Downhill) UP String or Weave Bead String
Other Oscillation N/A
Multipass or Single Pass (per sidel r;luI'hple
Single or Multiple Electrodes S~ngle
PA EH EA T IQW-40S) Other
20° C
Preheat Temp.
Interpass Temp_ below 1500 C
Other
- This form (EOOOO7) may be obtained from the Order Dept., A5ME, 345 E. 47th 5t_, New York, N. Y _ 10011
( 12/8S)
OW-483 (Badt)
Tensile Teat (OW-l50)
POR No. __ S_S_D __ l _
1- Ultimate Ultimate Type of
Specimen "'WI ""'WI mll1 Tot~oa~ Unit Stress AI/. F.ilur. ,.
No. Width Thickne s s Area .PS'i AfiJA- Location
-t ".!J 5.0 '<3Y.2 15'5000 662 de~,( t' Hfei::!r
2.. "20.0 5.0 2.3S",6 (52-gOO ees: ./"::;:/ Y --;';;JdJ
, Guided-Bend Tests (OW-1S0)
Type and Figu re No. Result
FACE Bend without failure
FACE Bend without failure
ROOT Bend without failure
ROOT Bend without failure Toughness Tests (OW-170)
Specimen Notch Notch Test Impact Lateral Exp. Dror Weiqht
No. Location Type Temp. Values % Shear Mils Break No Break Fillet-Weld Test (OW-lSD'
Aesult - Satisfactory: Yes No
Macr~esults
______ Penetration into Parent Metal: Yes No _
Other Tests
Type of Test Deposit Analysis
Other __
S. ENSCH
SW 1
Neider's Name Clock No. Stamp No. _
Tests conducted by: SLV· MANNHEIM Laboratory Test No. Z. 15612./1
We certify that the statements in this record are correct and that the test welds were prepared. welded. and tested in accordance with the requirements of Section IX of the ASME Code.
Manufacturer _
Date
8y . _
Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)
Witnessed Performance of welding and testing and evaluated Test Results:
OF SHIPPING
U'N-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS (WPQ)
(See QW-301, Section IX. ASME Boiler and Pressure Vessel Code)
Welder Name __ ==S==-==E==N=S=C==H========~======~C~h~ec~k;N~a7'========~======~========~==~S~t~am~p~N~o2.;===S=W===I==================
Using WPS No._......:S=S:..;D""- .... Z'-- Rev. Date YI2, 96
the above welder is qualified far the following ranges.
Variable
Record Actual Values Used in Qualifi""tion
Qualification Range
Process
GTAW
with
P 8 P 8
to
5 mrn
20 mrn
5_9
FR 318 SI Process Type
Guided Send Test Results OW·462.2(a), OW·462.3(a), aW-462.3(b)
Type and Fig No Result
FACE BEND J without failure
ROOT BEND ! without failure
I
I
I
I Radiographic Test Results (QW·304 & aW-305)
For alternative qualification of groove welds by radiography
Radl09rii~hil: ReSUlts
Fillet Weld Test Results [See QW-462.4(a), QW-462.4(b)) Fracture Test i Oescnbe the location. nature ana size of any crack or teaflng of the specimen)
Length and Per Cent of Defects
Macro Test-FUSion _
Appearance--Fille! Size rleg' In X In
-----------_%
Co nv exrtv in. or Concavity in.
Tes! Conducted by S_L_V_,,__M_A_N_N_H_;E=I;;.;M;__ _
La 00 r atory- Test No. _....",<,"--,-, ..0:.::1"--6.....;.1_2-+/....;1:........ _
We certify that the statements In trus record are correct and that the lest welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Coae
Date
By
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.) NOTE: Any essential variables In addition to those above shari be recorded.
(12/86)
and evaluated test results:
QW-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS (WPQ)
(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)
Welder Name __ . T. GUCKENHAN Check No. Stamp No. SW 2
Using WPS No. S.s D , Rev. Date "',2, "%
the above welder is Qualified for the following ranees.
Variable
Qualification Range
Process Process Tvpe
Sacking [metal. ",aid metal, Ilux , etc. (OW-4021] Material Spec. (QW4031
Th ;cl< ness
Groove Fillet Diameter Groove Fillet
Filler Metal (OW-4041 Spec. No.
Class
F-No.
Deposited Weld \let31 Thickness
Groove Fillet _
POSItion (OW40S)
Weld ProgresSIon Gas Type {OW4081
BaCking Gas (OW-4081 _
Electrical Characrer uucs IOW-4091
Current POlaroty
Recgrd Act".' V.'".,
Used in Qualification
GTAW
with
P 8 P 8
to
5 mm
20 mm
5.9
ER 318 81
6
1:G
N/A
ARGON
DC GTAW
with and without
P 8 P 8
____ 10 __
unlimited
unI~m~ted
above 20 mm
all s~zes
10 mm F
NIX
ARGON
DC
Guided Bend Test Results QW-462.2(a), QW·462.3(a), QW·462.3(b)
Type and Fig No Result
FACE BEND without failure
ROOT BEND I without failure RadIographic ReSUlts
Radiographic Test Results (QW-304 & QW-lOS)
For alternative qualification of groove welds by radiography
Fillet Weld Test Results ISee QW-462.4(a), QW462.4(b)) Fracture Test IDescrobe the lccancn, nature and srze of any crack or tearong of the specimen]
Lenglh and Per Cent of Defects rncnes %
Macro Test-FUSIon _
Appearance--Fillet Size Ileg) In. X In Convexitv in. or Concavity in.
SLY, MANNHEIM ..., 0I6IZ//
Test Conducted bv Laboratory-Test No. __ >-..0....1'~\ "J"'-"~-=I_...!_- _
We certify that the statements In trus record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME COde.
Date
Orqaruz auc» _
By
(Detail of record of tests are rllustr auve only and may be mod,f,ed to conform to the type and number of tests required by the Code.) NOTE: Any essennat varoables In addition to those above shall be recorded.
(12/B6)
Th;, form I E000081 mall be octamed from the Order Dept., ASME, 345 E. 47 St., New York, N.Y. 10017