Contents Page
1. Technical Specifications, Connections, and Chassis
Overview 2
2. Safety Instructions, Warnings, and Notes 5
3. Directions for Use 6
4. Mechanical Instructions 7
5. Service Modes, Error Codes, and Fault Finding 9
6. Block Diagrams, Test Point Overviews, and
Waveforms 25
7. Circuit Diagrams and PWB Layouts 25
8. Alignments 26
9. Circuit Descriptions, Abbreviation List, and IC Data
Sheets 31
10. Spare Parts List 36
11. Revision List 37
©
Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by MW 0767 BU CD Customer Service Printed in the Netherlands Subject to modification EN 3122 785 15593
EN 2 1. LGE PDP 2K5 Technical Specifications, Connections, and Chassis Overview
Note 1) It can increase to 300 W depending on input image. Figure 1-4 Part number printing (on board)
1.1.2 Definitions
BOARD ASS`Y
PART NO.
Long
* Rear side of module side 1
BOARD NAME
Exhaust
hole short
side 1 long short BOARD SERIAL NO.
side 2 side 2 F_15590_045.eps
040705
F_15590_041.eps
120707
TCP SERIAL NO.
Figure 1-1 Definition of module position
7####
F_15590_046.eps
040705
402K242V7000266.ASLGA
2004.02 Figure 1-6 TCP serial no. (on TCP)
F_15590_042.eps
040705
(A)
PSU(Power Supply Unit)
CN807G CN806 G
CN805
CN1308 G G
1M02
G
(B)
1M03 G 1M46
(C)
F_15590_002.eps
070605
VOLTAGE PSU
Y-SUS
B/D
IPM
Y-DRIVE
BOTTOM
F_15590_040.eps
170605
4. Mechanical Instructions
4.1 Mechanical Overview PDP42V7*
F_15590_060.eps
200605
F_15590_000.eps
010705
Y-DRV TOP
Information of module
Z-SUS
Serial No. Position an
Y-SUS Information
-Board P/No.
-Board Name
-Serial No. of Assembly
Y-DRV BTM
CTRL B/D
F_15590_110.eps
200306
F_15590_111.eps
070705
1. Warning & Caution Label : Warning and caution for High Voltage, Hot Surface, Wound 4. Serial No. for Frame Ass’y
7.5 cm 7.0 ༃
ྞ ྟ ྙ 7###
ྙ 7###
ྠ ྚ
ྚ 2.5 cm 2.5 ༃
ྛ 5.25V/65Va/195Vs ྛ 410K342V7001266.AKLGG21 ྟ
ྜ 2004.1
2.0A/1.4A/1.2A
ྜྷ ྜ ྜྷ ྞ
ྙ Model Name ྙ Model Name
ྚ Max. Watt (Full White) Model Names for Philips are PDP42V7A062, PDP42V7A012, PDP42V74112, PDP42V74102,
ྛ Max. Volts PDP42V74012, PDP42V74002, PDP42V70102 and PDP42V70002.
ྜ Max. Amps ఐ PDP42V7ᐭᐮᐯᐰ
ᐭ : PSU Character
ྜྷ The Trade Name of LG Electronics
ᐮ : Panel character
ྞ TUV Approval Mark
ᐯ : Circuit character
ྟ Safety Approval Mark
ཞ : Mechanical character
ྠ Safety Approval No.
ྚ Bar Code (Code 128, Contains the manufacture No.)
ྛ Manufacture No.
ྜ The trade name of LG Electronics
3. Voltage Label : Model Name & Operational Voltage
ྜྷ Manufactured date (Year & Month)
ྞ The place Origin
7.0 ༃ ྟ Model Suffix : ASLGB21 is Model Suffix for Philips
7### F_15590_113.eps
5V 080705
190V 2.5 ༃
195 / -120 / 115 / N.A / N.A Figure 4-5 Label information (2)
230W
F_15590_112.eps
020806
No display? Please follow the “No display” trouble shooting way (see figure below).
Please follow the “Dark display” trouble shooting way (see figure below).
Dark display?
Vertical defect? Bar defect appeared? Please follow “Bar defect” trouble shooting
way (see figure below).
Line defect
Horizontal defect?
Please follow the “Line defect” trouble shooting way (see figure below).
Mis–discharge
on screen? Please follow the “Mis-discharge” trouble shooting way (see figure below).
F_15590_064.eps
050705
Trouble Shooting
Check model No. of module, all connectors and cables.
No display? Check panel appearance Check PSU output (Va,Vs,5v) Check Y, Z B/D Input
voltage
Replace Ctrl B/D Replace Y, Z B/D
Dark display ? Check all cables and connectors Check IPM of Y SUS ,Z B/D Replace YDR B/D
Vertical defect? Check panel appearance Check TCP Replace X B/D Replace Ctrl B/D
Horizontal defect? Check FPC Replace YDR B/D Replace YSUS B/D Replace Ctrl B/D
F_15590_063.eps
050705
5.1.1 No Display
Connectors
Confirm all connectors (PSU, Y-SUS, CTRL, Z-SUS). The
module may not function normally by misconnection (can not
send signal and power). Also misconnection for a long time can
have a specific board failed.
F_15590_068.eps
290605
Exhaust Tip
Check the Exhausting Tip for cracks with the naked eye to
check the vacuum state.
If there is a problem, replace the PDP module by a new one.
In case of vacuum breakdown, the module makes a shaking
noise because of inside gas ventilation.
There may be a small crack, which cannot be seen with the
F_15590_065.eps
naked eye. This noise is different from capacitor noise.
290605
F_15590_069.eps
NORMAL 050705
F_15590_066.eps
290605
F_15590_067.eps
290605
Confirm Adjust
if not same voltages
input voltage
Check fuse
Fixed to Normal
- v alue +value
F_15590_071.eps
120707
PSU Power Protection In case of a PSU protection, the red LED will be "on" and an
There is a power protection when the power is switched "off" error code will be displayed via the green blinking LED (see
automatically within 2-3 min. from power "on". also paragraph "Detailed PSU Trouble Shooting" further on).
The power protection function protects the boards when a short In case of a PSU protection, switch the service switch to "auto",
occurs on circuits of the PDP module, or when a power problem disconnect the power supply connectors to the boards, to find
occurs. If there is no power, even after replacing the PSU, find if the boards are defective or the PSU itself.
out where the short occurred.
EN 12 5. LGE PDP 2K5 Service Modes, Error Codes, and Fault Finding
Control Board (see figure “Control b/d trouble shooting”) Y-SUS Board (see figure “Y-SUS b/d trouble shooting“)
1. Check LED status (normal status lightening or not) 1. Check fuse: FS1 (5V), FS2 (Vs).
2. If not, check OSC X1 output. 2. Check voltages (Vsetup, -Vy, and Vsc).
3. Check CTRL input voltage (connector P10). 3. Check diode between GND and Y-SUS output.
4. Check each FET (3.3V, 5V, and 1.8V). 4. Check whether output voltages agree with voltages on the
label.
Input voltage
LED’s
D2 D3 D4 D5
D1
Probe
touching
OSC(X1) point
Check FET
F_15590_072.eps
060705
Vy check point
(measure over R78)
Vset_dn
adjust
Vs fuse
Vset_up
adjust
5V fuse
F_15590_073.eps
060705
Connector
Check the TCP connector and cables. If not connected well, it
will result in a bar defect and abnormal display behaviour.
5V FUSE
Check here
Vs
FUSE
Va FUSE
F_15590_075.eps
070705
Bar
F_15590_078.eps
060705
Off
F_15590_079.eps
060705
Checking TCP
Confirm whether the TCP was torn or chopping.
TCP
torn
F_15590_080.eps
060705
F_15590_081.eps
060705
Control Board
The Control board supplies the video signal to the TCP. So, if MCM of CTRL board defect.
there is a bar defect on screen, it may be a Control board MCM can not be replaced separately.
problem. So replace the CTRL board.
MCM
Buffer
IC R - array
Array
Resistor
6 line
TCP
192 Line output
F_15590_084.eps
060705
F_15590_082.eps
060705
1 electrode open
(on flex foil)
1 line open
F_15590_083.eps
060705
Connector
Panel electrode
If the connector on Y board and Z board are not plugged in well, FPC electrode open Insulation break down
it can result in a horizontal bar, because the sustain voltage
Cannot be supplied to panel. So check connectors FPC and
Ydrv-Ydrv first.
Disconnected
Horizontal 1 line.
Horizontal bar
F_15590_089.eps
070705
F_15590_085.eps
060705 Scan IC Check
Check diode value of the right side part of the output pin.
Figure 5-21 Check FPC connectors
Disconnected
Screen off
F_15590_091.eps
290605
F_15590_086.eps
060705
Figure 5-25 Scan IC output diode check
Figure 5-22 Check drive connectors
Scan IC Check
Check diode value of the right side part of the output pin.
?
<
Forward direction
Measure between:
• GND (+) and Sus-out (-).
• Sus-out (+) and Vs (-). <
When each two test diode values is over 0.4V => OK.
F_15590_005.eps
060605
Reverse direction
Measure between: Figure 5-28 Y and Z board output waveform (1 Frame)
• GND (-) and Sus-out (+).
• Sus-out (-) and Vs (+).
Set_up : 10·5us
H_15593_001.eps
120707
<
F_15590_007.eps
060605
F_15590_095.eps
060705
5.2.2 Display Defects – Examine with the naked eye traces of blown ICs [3] or
others.
All, or Half of the Screen is Not Shown
• In case the entire screen is not shown:
1. Confirm if the 8-pin connection of the X to Z board is
plugged in correctly.
All
Partial
F_15590_012.eps
Not at all 040705
F_15590_009.eps
040705 Figure 5-35 Case 2
F_15590_013.eps
040705
F_15590_018.eps
060605
F_15590_014.eps
040605
F_15590_015.eps
040705
F_15590_022.eps
040705
Figure 5-47 IPM normal output
F_15590_026.eps
060605
uGzjhuGw
Set_down waveform
does not come out
F_15590_027.eps
060605
uG GzjhuG
F_15590_030.eps
060605
~GGw
~GGw
H_15593_004.eps
120707
7us
7us
F_15590_032.eps
070705
ZUZ}
TCPs
1. In case of shorting or opening of TCP IC output, it may
show one or several vertical lines. F_15590_036.eps
– Test Point: Output TP of GND-TCP 040705
– Wave format: As shown in figure below. In case of
normal wave output, when STB signal is generated, Figure 5-58 Crystal normal output
the output must maintain "high". When STB signal is
generated again, the output must fall to "low". But
when the TCP IC is damaged, the STB signal is not
generated, and the output falls to "low".
2. In case of a damaged TCP IC or power resistance, the XU\}¥Y}
screen is not shown or discharges partially.
– Test Point: Output TP of GND-TCP
– Wave format: Output wave is not generated.
vGGGGGG
p GGG SG
F_15590_035.eps
060605
p’GGGG pGGGG
SGG GG
GGG Figure 5-59 Crystal defective output
F_15590_033.eps
060605
F_15590_034.eps
060605
VS TRANS DIODE
DIODE MAIN CAP DIODE
CN
CN CN
CN
BRIDGE 8
0 8
FET 7 0
6
VA TRANS
PFC DIODE CN
CN
DIODE
COIL 8
0
5
1 1
M
DIODE 0
DIODE
Bridge FET MULTI2 TRANS 2
1 1
STBY
TRANS 1M03 1M46
F_15590_096.eps
040705
F_15590_098.eps
040705
F_15590_097.eps
040705
F_15590_099.eps
040705
Red LED
Y No
is on
Set is in Y
No
Standby?
Green LED
Y No
is blinking
Set Switch No
in Auto Mode Y
F_15590_100.eps
040705
5.3.1 No Display
slkG
vjwGvGjGwG v}wGvG}GwG
jG
1. Check whether the LED1 of the PSU is turned "on" or not.
G G
2. Check the power and signal cables of the PSU. [_W
XU[ z
[_W
3. Check the connection of the X board, Y board, and Z board ^G XU[ z
Q{GGaGslkGvuVvmmGGGGYWWG F_15590_101.eps
040705
Figure 5-72 -18V circuit protection
slkG G
[_W XU[ z
vjwGvGjGwG v}wGvG}GwG
jG G
G G `G G
[_W XU[z y G
slkGvmmG slkGvmm
YG
slkGvuG XU[z slkGvu [_W
F_15590_109.eps
yG yG 040705
F_15590_102.eps
040705
F_15590_106.eps
040705
Defect Description Form LCD PLASMA v4.0 final Date last modified: 28/03/2006
Return number
Other:
Constantly
In hot environment
GENERAL REPAIR DATA
Condition Intermittently
In cold environment
After a while
Qty of dots:
Symptoms - Broken glass / Broken - Number of dark/bright pixels within spec. These
polarizer symptoms
Out of - Burn in (Plasma TV) / Sticking image (LCD TV) are not
warranty - Scratch(es) on display / claimable.
polarizer - MURA
Spare Part Nr. Serial Nr. Spare Part Nr. Serial Nr.
1.
2.
3.
4.
Note 1: The defective LCD-panel / PDP needs to be returned in the same packaging as the new part was send. If not
the warranty claim will be rejected.
DE10WEG
8. Alignments
Index of this chapter: 8.2 Alignment PDP42V7*
8.1 General
8.2 Alignment PDP42V7*
8.2.1 Connection Diagram and Set-Up
5 1.0
Caution: Do not leave a still image for more than 10 minutes DC Power Supply for 5V
Caution
(1) The power of the signal generator should be turned on before turning “on”
the power of the DC power supply.
(2) The voltage of DC power supply , in standard of Module input voltage,
should be preset as below.
Vcc: 5V, Va: 65V, Vs: 187V
(3) The power of power supply must turned “on” by this sequence.
Reverse direction when turning “off”.
* Module “on” : 5V => Va => Vs, Module “off”: Vs => Va => 5V
(4) Signal generator should be selected with 852x480(WVGA) mode.
F_15590_004.eps
060705
8.2.2 Tools
8.2.3 Alignments
HS5
Vs Alignment on PSU
CN07
This describes the Vs alignment on the PSU:
+ VR501 (Vs)
1. Set the switch on the PSU to “AUTO”, see Figure “Switch
+ VR601 (Va)
setting”. HS8
42" V7 CN06
2. Connect Mains/AC Power (from Mains Filter) to the PSU F101
PSU
board (CN1308), see Figure “Connect Mains”. CN1308 (Power Supply Unit) HS6
3. Connect a multimeter between CN06-Vs and ground (e.g.
frame), see Figure “Vs & Va measure and alignment CN05
points”.
1M01
4. Align Vs with the upper potmeter on the PSU (VR501) to:
– 184 V for the PDP42V7A062 and PDP42V7K062 SW01
models (different from label !).
– 187 V for the other V7 models (as printed on label). LED1
1M03 1M46 LED2
5. Set the switch on the PSU back to “NORMAL”.
H_15593_011.eps
120707
Va Alignment on PSU
Switch on PSU This describes the Va alignment on the PSU:
1. Set the switch on the PSU to “AUTO”, see Figure “Switch
setting”.
2. Connect Mains/AC Power (from Mains Filter) to the PSU
board (CN1308), see Figure “Connect Mains”.
3. Connect a multimeter between CN06-Va and ground (e.g.
frame), see Figure “Vs & Va measure and alignment
points”.
4. Align Va with the lower potmeter (VR601) to the value
indicated on the PSU label.
5. Set the switch on the PSU back to “NORMAL”.
F_15590_116.eps
120705
F_15590_117.eps
120705
H_15593_007.eps
120707
Figure 8-6 Existing Voltage label (on rear side of PDP module)
H_15593_008.eps
120707
P5
Adjusting Vset-up voltage wave form:
Vsc
Vsc Vy FS2
1. Connect the measuring instruments according to Figure
SETDN + + "Measuring equipment connection diagram" at the
+ Vy beginning of this chapter.
2. Turn on the measuring instruments with “Caution” of Figure
"Measuring equipment connection diagram".
P6 3. Connect the oscilloscope measuring probe to test point
SETUP
B39 (Bead) of Y-SUS board bottom and GND (for the
+
location of B39, see Figure “Vsetup & Vsetdown alignment
on Y-SUS board”.
FS1
4. Connect the oscilloscope triggering probe to trigger point
VS-DA on the Control board (see Figure “VS-DA trigger
point on Control board”).
5. Turn potentiometer SETUP/VR1 on the Y-SUS board, and
Y SUSTAIN TEST POINT make the “A” waveform according to Fig. " Y, Z set-up
B39
waveform " to be 10 ± 2 μs.
H_15593_012.eps
120707
H_15593_009.eps
120707
Vs(187V·1)
Vs
Y Vs(187V)
1 SF 0V
Z 0V
165V
1 SF
Z square wave form ( non adjustable )
H_15593_005.eps
120707
Black pattern
R406
R407
Pattern loop
P5 R406
R407
Vzb
R23
VR1
+
P2 P3
H_15593_010.eps F_15590_114.eps
120707 080705
Figure 8-11 Vzb Voltage Alignment on the Z-SUS board Figure 8-12 Internal test pattern mode
9.1 X Board
9.1.1 Purpose
X Left board
X Right board
F_15590_048.eps
040705
9.1.2 Dismantling
F_15590_050.eps
040705
1. Remove connections between the boards:
Figure 9-3 TCP Separating
9.2.1 Purpose
Power
cable
IPM, FET, DIODE, electrolytic capacitor, and E/R coil. 9.4.1 Purpose
9.2.3 Dismantling Generates SUSTAIN, RESET, and Vsc (SCAN) voltages, and
supplies them to the Y DRIVE board.
1. Pull out Locks as indicated by the arrows.
2. Condition in Lock part is pulled.
3. Pull FPC as shown by arrow.
F_15590_052.eps
040705
F_15590_054.eps
9.3 Y Drive Board 040705
• To supply SUSTAIN, RESET waveform which are made by 9.4.2 Main Components
the Y SUSTAIN board and are supplied to the PDP through
the SCAN DRIVER IC. IPM, diode, electrolytic capacitor, and FET.
• To supply a waveform that selects the horizontal electrode
(Y SUSTAIN electrode) sequentially.
– Potential difference is 0 V between GND and Vpp of 9.5 Control Board
DRIVER IC in SUSTAIN period.
– Being generated potential difference between GND 9.5.1 Purpose
and Vpp only in SCAN period.
Creates signal processing, and controls many FET on each
Note: In case of 42” V7, used DRIVER SCAN ICs are in total DRIVER board with R, G, and B signals.
of 8 EA (TOP, BOTTOM: each 4 EA). Firstly receive 5 V, and then use two voltages (3.3 V / 1.8 V).
•Y DRIVER
MCM
SCAN IC ( Multi Chip Module)
Status Separated
Status Assembled
with Y-SUS B/D
F_15590_053.eps
040705
From 5V, Vs, and Va (from PSU), the DC/DC converter makes To supply a driving waveform to the PDP by connecting a PAD
5V, 15V, Vy, Vsc, 5Vf, and Va, which are essential for each electrode of the PDP with a PWB (Y and Z boards).
board. • There are two types of this for the Y board: One is single-
sided; the other is double-sided (these have a pattern on
PSU YSUS B/D it).
• For Z board there is no pattern, single-sided, and Beta type
(all of copper surface).
5V 5V
15V
DC/DC
Convert 5Vf
( Floating Voltage)
Vy
DC/DC
Vs
Convert Vsc
F_15590_056.eps
Figure 9-11 Flexible Printed Circuit
040705
Figure 9-9 DC/DC Converter block diagram 9.8 FFC (Flat Flexible Cable)
9.8.1 Purpose
DC/DC converter
part For connecting LOGIC signals between boards. There are two
types
• 0.5 mm pitch, 50-pin type.
• 0.5 mm pitch, 60-pin type.
F_15590_059.eps
200605
F_15590_057.eps
040705
9.9 TCP (Tape Carrier Package) 9.10 IPM (Intelligent Power Module)
To supply a waveform which is made by the X board to the Attached to Z board and Y board, to make Sustain waveform.
PDP, and to select an output pin that is controlled by TCP when Sustainer: supply a square wave to the PDP to make video.
"on" or "off" (192 output pins per IC).
• TCP is package type, which is made by Direct Bonding
between IC and electrode film.
• It is more effective than Wire Bonding type by increasing
number of Data Driver IC output pins (96-pin -> 192-pins,
pitch < 80 μm).
F_15590_060.eps
200605
Sustain
H_15593_006.eps
120707
AC Alternating Current
B/D Board
CLK Clock signal
CTRL Control (board)
DC Direct Current
FET Field Effect Transistor
FPC Flexible Printed Circuit
I/O Input/Output
IC Integrated Circuit
IPM Intelligent Power Module
LED Light Emitting Diode
LGE Lucky Goldstar Electronics (supplier)
MCM Multi Chip Module
PCB Printed Circuit Board (same as PWB)
PDP Plasma Display Panel
PFC Power Factor Corrector circuit
PSU Power Supply Unit
PWB Printed Wiring Board (same as PCB)
RGB Red, Green, Blue colour space
STB Stand-by signal
TCP Tape Carrier Package
Not applicable
EN 36 10. LGE PDP 2K5 Spare Parts List