Start-up procedure for

GT 1,2
Presented by:
Fazal-ur-Rehman Babar
Principal Engineer
KAPCO Technical Training
 Start up

Step Wait Monit

1 0 10 s

Step Wait Monit Commands SLC Gen Auxiliaries on

2 0 8s SLC Oil Pumps on
SLC Jacking oil pump on
Emer bear oil pump on
SLC Turning gear off
SLC gen cooling water pumps on
Excitation on
Synchronizing off
Turning Gear valve close
Voltage Controller on
Ch. backs All above commands feed back ok
Press beh main oil pumps >min (e.g. 3.5 bar)
Main lube oil pump-1 on
Oil vapor extractor fan on

Step Wait Monit Commands HSD Shut off valve MBN10AA015 open
3 0 200 s Ch. back HSD Shut off valve MBN10AA015 open

Step Wait Monit Commands Lifting sol emerg trip energized

4 0 4s Control oil pump on
Lube oil cool fans on
Ch. backs Pr monit 1 trip act > min
Pr governing oil > min

Step Wait Monit Commands Emergency bearing oil pump off

5 4s 4s SFC Frequency convertor prepare
SLC Forw pps (if fuel oil selected) on
Ch. back All above commands feed back ok
 Step Wait Monit Commands Ignition gas sol valve-1 open
6 0 5s BYP flush valve CCL/CCR close
Ch. backs Pr ign gas beh sol valve-1 >min
All air bleed/blow off valves open
Fuel oil selected

Step Wait Monit Commands HSD forwarding pumps on

7 60 s 60 s FO Start up pr limit valve on
FO Recirculation valve pos to tank
Fuel gas selected Shut down return valve close
Dosing system on
FO injection pump on

Step Wait Monit Commands FG globe/shut off vv CCL open

8 0 20 s FG globe/shut off vv CCR open
FG line vent valve close
Ch. back All above commands feed back ok

Step Wait Monit Commands SFC (Breaker Close) on

9 0 40 s

Fuel oil Fuel gas

Step Wait Monit Commands FO comb globe valve CCL open

10 0 40 s FO comb globe valve CCR open
Ch. back All above commands feed back ok
Turbine speed > 480 rpm

Step Wait Monit Commands Ignition gas sol valve-2 open

11 6s 6s SLC Turning gear on
Main lube oil pump-2 off
Ch. back pr ign gas sol v-2 >min
Fuel oil Fuel gas All above commands feed back ok

Step Wait Monit Commands Run-Up unit raise

12 0 25 s Solenoid valve FO ESV open

Ch. back FO ESV >0%

FO return shut off valve open

Step Wait Monit Commands Run-Up unit raise

13 0 10 s Solenoid valve FG ESV open

Ch. back FG ESV >0%

Step Wait Monit Commands Run-up unit raise
14 0 12 s Ch. back Flame on
GTRB governor not fault

Step Wait Monit Commands Run-up unit raise

15 0 30 s Ch. back Ign gas sol valves 1&2 close
Turbine speed >900rpm

Step Wait Monit Commands Run-up unit raise

16 0 170 s Ch. back Turbine speed >2100 rpm
SFC off

Step Wait Monit Commands Run-up unit raise

17 0 50 s Ch. back Turbine speed >2850 rpm

Step Wait Monit Commands Run-up unit raise

18 5 s 5 s Excitation on
Main lube oil pump-2 off
Emer bear oil pump off
Ch. back Excitation on

Step Wait Monit Commands Run-up unit raise

19 0 1s
Synchr breaker on

Step Wait Monit Commands Run-up unit raise

20 0 200 s Synchronizing on
Gen cool water fans # 1-4 on
Ch. back Synchr breaker on

Step Wait Monit Commands Run-up unit raise

21 2 s 2 s Gen cool water fans # 5-8 on

Step Wait Monit Commands Run-up unit raise

Unit Auxiliary change over
22 2 s 40 s
Ch. back Speed changer 100%
Run-up unit open

Step Wait Monit Start up sequence complete

23 0 0
Lube Oil System
 Oil from trip oil Control System
system at 9 bar
P & I Diagram of Control Oil
Hydraulic Governor
or Converter
Speed set
Orifice Orifice
MBX 51 MBX 51
MBX 50
MBX 51 point adjustor Electric Signal from Hydraulic Signal Actuator of
BP 021 BP 011
BY 001
BY 001 Electric Governor of Secondary Oil Control Control
spring EHC Valve
MBX 61 Valve
CP 501

MBX 61
AA 501
Turning Gear Rotor

diaphragm

MBX 51 BY 002
Secondary oil for Fuel Gas

Secondary oil for Fuel Oil

Run Up device
Drain
MBV10BB001 MBX 61
CS 001 MBX 52
Lube oil CP 511
Governor MBX 26 MBX 26
AA 052 system
Impeller AA 051

To trip oil system at MBX 52

over speed bolt AA 512

MBX 21 Nitrogen MBX 25

BB 001 filling BP 011 EHC for Fuel
MBX 52
KA 04
BY 011
Oil Control MBN 53 AA001
MBX 21 Valve
BB 001 MBX 21 MBX 21
BB 001 MBX 52 MBX 52
KA 03 BB 001
KX 01 AA 110 BP 011
MBX 21
MBX 21
AA 051 MBX 21 MBX 21
BP 001 MBX 21 Drain to lube oil Fuel oil control
MBV10 CP 011 CP 511
MBX 20 MBX 20 MBX 20 BB 001 tank MBX 25 valve
BB001
AA 501 AA 051 BT 001 MBX 21 KA 02 MBX 21 BP 012
MBX 21
BB 001 AA 511
AA 301
KA 01 Drain MBN13
MBV10BB001 AA001
MBX 21 Control oil / MBX 52
MBX 52 To FO ESV
AP 011 Booster oil pump Trip Oil AA 321
CP 521
System (See Trip oil
drawing)
MBX 25
BP 021 MBX 52 EHC for Fuel Control oil
BY 021 Gas Control MBP 13 AA 002
Valve Secondary oil
MBX 52
BP 021 Primary oil

Fuel oil return

MBX 52 (controlled)
AA 120
Fuel gas control Fuel Gas
Closing of Opening of Drain MBX 25 valve
MBV10BB001 BP 022
Follow-up Follow-up
piston piston Drain
MBV10BB001 MBP13
To Gas ESV (See Trip oil drawing) AA001 3.1-2000-0100
 No Flame; Over speed
Compressor surging Automatic
Thrust Vibrations > limit Trip Gear
bearing MBA 10 Bearing Temperature Overspeed
trip CG 011 bolts or
High MBA 10
Emergency
Turbine Temperature AA 010
MBX 23
governors AA 001 Pressure
High gauge
GT Rotor
Gas Turbine Trip Release
Lube oil pressure low MBA 10
CG 001 MBX 35
Start-up Operation:
Shut down Program External Criteria CP 501 Throttle Test system for
Ignition MBA 10 valve Overspeed
Fuel Shut-off i.e. Step 54 CG 002
i.e. Step 9 resp. 12 MBX 35 Bolts

MBV10 BB001
MBX 22 AX 001
AA 001
MBX 41
Closed Open MBX 41 GS 501 MBX 41
CP 501
AA 002

Emergency MBX 41 MBX 41 MBX 41

AA 001 AA 501
push button GS 511
Self latch
Solenoid piston
valve remote
Change trip
MBV10 BB001 over valve
Lube Oil Tank
MBV10 BB001
Hydraulic Lube Oil Tank MBV10 BB001 MBV10 BB001
MBN 13 MBN 13
actuator for ESV AA 001 CP 401 Lube Oil Tank Lube Oil Tank

MBX 41
CP 001

FO ESV MBX 41

MBN13AA001 AA 301
MBX 41
CP 002

MBN 13
CP 402 MBX 41
MBN MBN Solenoid AA 302
valve for
ESV

Hydraulic MBV10 BB001

MBP 13 MBP 13
actuator for ESV AA 001 CP 401 Lube Oil Tank

MBP 13
AA 001A

GT 1, 2
MBP MBP Solenoid
valve for Safety & Protective Equipment
ESV
MBP 13
P & I Diagram Trip Oil 3.1-4000-0100
GAS ESV CP 402 MBV10 BB001
MBP13AA001 Lube Oil Tank
 Left Combustion

Combustion
Chamber

Chamber
Right

1MBN21 AA001 1MBN22 AA001

Glob valve CC left Glob valve CC right
1MBN21 AA002 1MBN22 AA002
Flushing valve Flushing valve
GT 1, 2: FO Forwarding, Injection & Inhibitor Dosing system

1MBN51 AA001
Return shut off valve
1MBN53 AA001 1MBN20 AA002
1MBN13 AA001 (ESV) 1MBN13 AA003 Return FO control valve Sol valve leakage line
Emergency/FO Stop Valve FO filling valve
M

1MBN13 AA031
Thermometer Drain to Leak
oil tank
1MBN12 AA031
1MBN12 AA021 1MBN12 AA011 (Purging valve)
M

1MBN01 AP002
Low range pump MBN12AA011
Startup Pressure limit valve
Pressure
1MBN12 AP011 relief valve
Fuel injection pump
Opens during flushing

1MBN11 AA001
Shut down return valve

1MBN03 AP002
Drain to
Leak oil

1MBN73 AA001

1MBN60 AP002
or FO operation
tank

High range pump

HSD operation

Leak oil tank

Leak oil pump
Mixing chamber Open during
1MBN01 AP001
Low range pump Dosing point
1MBN55 AA001
1MBN10 AA015 1MBN70 AA015 Fuel recirculation valve
HSD shut‑off valve FO shut‑off valve

1MBN60 AP001
Leak oil pump
1MBN03 AP001

Fuel oil return

High range pump
Pressure

valve
relief valve

1MBN55
Flow Monitor

AA003
1MBN70 AA017
BFO recirculation valve
Inhibitor dosing
storage tank
1MBN00
BQ001

HSD return line

Isolating valve

To Injection Skid
1EGD50 BR030
1MBN10
AA022
incoming from FOTPs

HSD incoming
Inhibitor dosing

heater

7.0 bar
Filters
II

Fine
1EGC51 AP001

Return Line from Injection Skid

1EGC52 AP001

AT002

AT002

2.5 bar
1EGC51 AT001

1EGC52 AT001
1EGD50 BR040

heater
I

Furnace oil return to treated

Furnace oil from treated

1EGD50 BR010
1EGD50 BR060

tanks
tanks
 1EKD20BP001
Gas Scrubber
1EKE10AA002 1EKE10AA004 1EKE10CF001 1EKE10AA007

To GT-1
1EKA20AA001 1EKA20AA201 1EKD10AA002
Pressure 1EKE10AA003

1EKE20AA001
reducer 1EKE10AA005
1EKE10AT002
Gas Filter

2EKD20BP001
Gas Scrubber
2EKE10AA002 2EKE10AA004 2EKE10CF001 2EKE10AA007

To GT-2
2EKA20AA201
2EKD10AA002
Pressure 2EKE10AA003
reducer 2EKE10AA005
2EKE10AT002
Gas Filter

GT 1,2: Fuel Gas Handling System (Off base)

Gas Pressure Reducing, Filtering and Measuring Skid
MBP 15

AA 002

MBP 15

AA 001

MBP 21

AA 002

MBP 21
MBP13

Glob valve CC left

1MBP21 AA001
CP003
Left Combustion
AA 001 Chamber

MBP14AA001
MBP13AA002
MBP 21
Gas Control M

Valve
AA 003

MBP 22

Gas from off base Strainer MBP13AA001 M

AA 002 system Filter Emergency Stop

Valve Orifice in body

Glob valve CC right

1MBP22 AA001
MBP 22

AA 001
MBP 22
Right
Combustion
Chamber
AA 003

MBP 13

AA 001A

GT 1,2 Gas System: On base

 Control Signals Motor
Voltage
detection

SFC Isolator internal

SFC Isolator external

Control
Regulation

Link choke
SFC breaker

1.3 Excitation
mH
11 KV 1.3 KV

Excitation
SFC Supply Transformer
Transformer MKC 01
MBJ 01

11 KV – 132 KV
Mains Motor
Converter Converter Main Step-up
Transformer
BAT 01
The Powerstage of the Start Up System

132KV Circuit Breaker

04

G
S
5
132KV Bus Bar B

04

G
S
2
04

G
S
132KV Bus Bar A 4

SFC; Static Frequency Converter

 MBQ11 MBQ11
CP001 CP002

Ignition gas inlet

MBQ11 AA001
MBQ11 AA511

MBQ11 AA021

MBQ11 AA022
MBQ11 AA031
1. Nozzle
2. Mixing tube
3. Ignition electrode
Filled Cylinders Empty Cylinders 4. Ignition flame exit
5. Connector for igniter cable
6. Air Inlet
7. Ignition point

GT 1, 2
Propane Gas Supply as Ignition gas, gas circuit and ignition burner
132 KV Breakers