CARBIDE MATERIAL - ROUND FORM

RADIUS: 2.5 mm

LENGTH: 96 mm

QUANTITY: 5

WEIGHT: 30.16 gram / unit GROSS WT (g): 150.82 gram

GROSS WT (kg): 0.15 kg

HSS MATERIAL - ROUND FORM

RADIUS: 10 mm

LENGTH: 150 mm

QUANTITY: 5

WEIGHT: 377.04 gram / unit GROSS WT (g): 1885.20 gram

GROSS WT (kg): 1.89 kg

STEEL FLATE BAR - SQUARE / RECTANGGALE FORM

LENGTH: 500 mm

WIDTH: 1195 mm

HEIGHT: 50 mm

DENSITY: 8

QUANTITY: 1

WEIGHT: 239 gram / unit GROSS WT (g): 239.00 gram

GROSS WT (kg): 0.24 kg

 TERMINOLOGY AND FORMULAS FOR MILLING

SPINDLE SPEED (rpm) CACULATION TABLE TABLE FEED (Vf) CACULATION TABLE

Check rpm Check Vc Check Fn Check Fz Check Vf

Table Feed (mm/min) 890
Cutting Speed (Vc) m/min 99 97 Spindle Speed (rpm) rev/min 1050 1050
Diameter of cutter (mm) 6.00 2.00 No. of cutting edge (z) 4 4 4
Spindle Speed (rpm) rev/min 5255 15500 Feed per tooth (fz)mm 0.25 0.21 0.21
Feed per revolution (fn) mm/rev 1
FORMULAE:
Vc m/min = 3.142 x Dc x Rpm / 1000 Table Feed (Vf) mm/min 890
Rpm rev/min = 1000 x Vc / 3.142 x Dc
FORMULAE:
Vf mm/min = Rpm x z x fz
Fz mm = Vf / (z x Rpm)
Fn mm/ rev = z x fz

EFFECTIVE DIAMETER OF BALL NOSE CUTTER EFFECTIVE DIAMETER OF MILLING CUTTER

WITH ROUND INSERTS

Cutter Diameter (Dc) mm 10.00 Cutter Diameter (OD) mm 52.00

Depth of cut (ap) mm 1.00 Depth of cut (ap) mm 4.00
Effective Cutter Diameter mm (De) 6.00 Round inserts diameter 12.00
Effective Cutter Diameter mm 51.31
FORMULAE X factor
De = 2 x SQRT ( Dc - Ap ) x Ap

CUTTING TIME - Tc (min) METAL REMOVAL RATE - Q cm3 / m

Machined length (lm) mm 150.00 Depth of cut (ap) mm 2.00

Table Feed (Vf) mm/min 7000.00 Width of cut (ae) mm 80.00
Cutting Time (Tc) mins 0.02 Table Feed (Vf) mm/min 7000.00
Cutting Time (Tc) sec 1.29 Removal rate (Q) cm3 / m 1120.00

FORMULAE: FORMULAE:
Tc mins = lm / Vf Q cm3 /m = ap x ae x Vf / 1000

AVERAGE CHIP THICKNESS - hm (mm)

Feed per tooth (fz) mm 0.20

Depth of cut (ap) mm 5.00
Cutter diameter (Dc) mm 100.00
Average chip thickness - hm 0.04

FORMULAE:
hm = fz x SQRT ( ap / Dc )
 TERMINOLOGY AND FORMULAS FOR DRILL AND TAP

SPINDLE SPEED (rpm) CACULATION TABLE TABLE FEED (Vf) CACULATION

Check rpm Check Vc

Cutting Speed (Vc) m/min 50 16 Spindle Speed (rpm) rev/min

Diameter of cutter (mm) 5.00 10.00 Feed per revolution (fn) mm/rev
Spindle Speed (rpm) rev/min 3185 500 Table Feed (Vf) mm/min

FORMULAE: FORMULAE:
Vc m/min = 3.142 x Dc x Rpm / 1000 Vf mm/min = Rpm x fn
Rpm rev/min = 1000 x Vc / 3.142 x Dc Fn mm/ rev = Vf / rpm

DRILLING CYCLE TIME - Tc (min) TAPPING CYCLE TIME - Tc (

Drilled Depth (d) mm 18.00 Tapping dfepth (d) mm

Spindle Speed (rpm) rev/min 3184.71 Spindle Speed (rpm) rev/min
Feed per revolution (fn) mm/rev 0.10 Feed per revolution (fn) mm/rev
Number of holes 1.00 Number of holes
Cutting Time (Tc) mins 0.06 Cutting Time (Tc) mins
Cutting Time (Tc) sec 3.39 Cutting Time (Tc) sec

FORMULAE: FORMULAE:
Tc = Drilled Depth x Numner of Holes / Rpm x Fn Tc = (Tap Depth x Numner of Holes + 3mm / Rp
DRILL AND TAP

LE FEED (Vf) CACULATION TABLE

Check Vf Check Fn

500 500
0.25 0.25
125.00 125

APPING CYCLE TIME - Tc (min)

13.00
3184.71
1.00
10.00
0.08
5.01

umner of Holes + 3mm / Rpm x Fn) x 2

 TIME STUDY FOR OSG CUTTING TOOLS

CUSTOMER:

COMPONENT:

WORK MATL' :

PREPARE BY:

TOOL TOOL CUT

NO. OPERATION TOOL DESCRIPTION DIA. LENGTH
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020

COMMENTS:
THE CUTTING TIME IS OF ESTIMATION VALUE FOR REFERENCE ONLY.
THE ACTUAL TIMING ACHIEVED WILL DEPENDS ON THE ACTUAL CUTTING CONDITIONS AFTER TRIAL T
 MACHINE:

PROCESS:

DATE :

Vc RPM FEED FEED NO. OF CUT TIME TOTAL

m/min rev/min rev/min mm/min CUTS mins TIME-mins
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000
#DIV/0! #DIV/0! 0.0000

NG CONDITIONS AFTER TRIAL TEST.