PROPOSAL FOR

INHOUSE TRAINING

Sasaran Pelatihan:
1. Meningkatkan kinerja produktivitas untuk meningkatkan daya saing perusahaan
melalui program ‘Biaya Produksi yang Kompetitif’.
2. Membangun budaya KAIZEN di dalam Perusahaan, melalui pemberdayaan
manusia dan sistem kerja Produktif.
3. Menghapuskan 8 Pemborosan (MUDA) mulai dari pekerjaan yang rutin di tempat
kerja.
4. Membentuk disiplin kerja dan budaya mutu yang bekelanjutan.
5. Membangun LEAN MANUFACTURING membentuk budaya PERUSAHAAN
KELAS DUNIA.

Goal Produktivitas:
1. Tempat kerja yang LEAN sesuai prinsip-prinsip 5S (Sort, Set in order, Shine,
Stadardize dan Sustain).
2. Peningkatan kinerja produktivitas hingga 10% di tahun pertama.
3. Membangun sistem kerja yang efektif dan mendorong motivasi pekerja untuk
memproduksi barang laku jual dengan mutu yang terjamin.
4. Meningkatkan kepuasan pelanggan melalui peningkatan kapasitas produksi,
pengiriman tepat waktu dan berkurangnya cacat produk.
5. Meningkatkan kepuasan pekerja dan membangun budaya kerja sinergi.

Peserta Pelatihan:
1. Manager Divisi.
2. Manager Produksi.
3. Kepala Bagian.
4. Supervisor.
5. Foreman dan Kepala Regu.

Peserta maksimal 30 orang.

MITRA PRIMA PRODUKTIVITAS

Grand Wisata AK2 No. 22, Spring Fiesta, Tambun Bekasi.
Telp. 021 8261 6176; Hp.: 0816 729 301; Email: wsukmoro@gmail.com
Peralatan Pelatihan.
Disediakan oleh Perusahaan Penyelengara Inhouse Training:
1. LCD Projector dan layar.
2. Sound System.
3. 1 Rim Kertas A4
4. Tip-ex pena 35 buah
5. ‘Board marker’ @ Warna Hitam, Biru, Hijau dan Merah masing-masing 1 box
6. Makanan dan Minuman untuk 2x Break per hari pelaksanaan.
7. Makan Siang untuk 1x per hari pelaksanaan.
8. Akomodasi bagi Pembicara:
a. Tiket Pergi Pulang Pesawat: Jakarta ke Batam dan Batam ke Jakarta
b. Tiket Pergi Pulang Speedboat: Batam ke Lokasi dan Lokasi ke Batam
c. Tempat Tinggal dan keperluan makan selama pelatihan berlangung untuk
1 orang

MODUL PELATIHAN “Journey of Implementation LEAN MANUFACTURING”

Mendongkrak Kinerja melalui Implementasi LEAN MANUFACTURING

Biaya kompetitif, Cash Flow
Biaya Tinggi dan COST lancar, Terukur dan Menguatkan
tidak terukur. daya saing.
REDUCTION
Stop Produksi, Rencana
yang tidak dijalankan,
Mastering Master Production Schedule yang
terkontrol, Perencanaan Inventory
Penumpukan inventory,
Keterlambatan pengiriman
Production yang tepat jumlah, Kepuasan
Pelanggan.

Tingginya Biaya Mutu, System dibuat untuk memudahkan

Complain dan Klaim. Mastering pekerjaan dan bekerja meningkatkan
System mutu untuk produktivitas. Mutu yang terkendali
pemenuhan sertifikasi. Quality dengan budaya „Right 1st Time‟.
Mesin downtime, kerusakan
Mesin siap pakai. Perencanaan
mendadak, produktivitas
rendah, biaya tinggi,
Productive perawatan dan antisipasi permasalah
kerusakan mesin. Biaya perawatan
kekacauan rencana
produksi.
Maintenance yang terencana. Produktivitas tinggi.

Tertata, Mudah dicari, Bersih dan

Kotor, Tidak Tertata,
Berceceran, Campur aduk,
Workplace siap dipakai.

Management „5S‟
Menghilangkan kerusakan
Tumpukan dimana-mana,
produk dan menyingkat waktu
Kesulitan pencarian.
tunggu.

Training Working Time:

Start: 08:30
Finished: 17:00
Perpanjangan waktu untuk keperluan workshop ‘Tinjauan Shopfloor dan Perbaikan
tempat kerja’ diperkenankan hingga pukul 20:00 untuk workshop 5S & MUDA.

Break Time:
1st: 10:00 s/d 10:15AM
2nd: 15:00 s/d 15:15AM

Lunch Time:
Pukul 12:00 s/d 12:45, Kecuali hari Jum’at pada pukul 12:00 s/d 13:15.

MITRA PRIMA PRODUKTIVITAS

Grand Wisata AK2 No. 22, Spring Fiesta, Tambun Bekasi.
Telp. 021 8261 6176; Hp.: 0816 729 301; Email: wsukmoro@gmail.com
MITRA PRIMA PRODUKTIVITAS sebagai fasilitator dan pembicara akan
melengkapi pelatihan:
1. Photo Copy ‘Training Kits, Panduan Workshop dan Pelatihan’.
2. 25 buku Gratis ‘Turning Loss Into Profit’.
3. 1 keping CD untuk Soft copy ~ Outline Hand-out Presentasi dalam format PDF
4. E-book ‘Berhasil’ dan 25 Desktop Poster Motivasi Produktivitas dalam bentuk soft
copy ~ 1 keping CD.
5. 25 Souvenir untuk Peserta Pelatihan.
6. Door Prize & Motivasional Prize untuk 3 orang.
7. Pendampingan melalui email, web-chat, sms dan panggilan telepon untuk 3
bulan implementasi sejak berakhirnya waktu pelatihan.

MITRA PRIMA PRODUKTIVITAS

Grand Wisata AK2 No. 22, Spring Fiesta, Tambun Bekasi.
Telp. 021 8261 6176; Hp.: 0816 729 301; Email: wsukmoro@gmail.com
 JOURNEY OF LEAN MANUFACTURING
Mitra Prima Produktivitas @TuLIPBerhasil by Wawang Sukmoro

Duration
TOPIC Time
(Minutes)
MODUL #1: LEAN LEADERSHIP
OPENING
1 Top Management Opening 10 08:30 to 08:40
2 Class Forming 20 08:40 to 09:00
UNDERSTANDING YOUR BUSINESS
3 WHAT IS YOUR BUSY-ness? 10 09:00 to 09:10
LISTEN Your Customer 5 09:10 to 09:15
4 GRATIS, FREE, NO CHARGE! 15 09:15 to 09:30
5 CASH & RETURN reflect on Your Costing! 10 09:30 to 09:40
1st Coffee Break 10:00 to 10:15

#1 Workshop: CASH or PROFIT? 30 09:40 to 10:25

6 Basic Operation Cost 15 10:25 to 10:40
TOYOTA PARADOX
7 Genesis of LEAN SIX SIGMA 10 10:40 to 10:50
8 TOYOTA PARADOX 10 10:50 to 11:00
9 PROFIT = Price - Cost 10 11:00 to 11:10
10 5 LEAN MANUFACTURING Principles 20 11:10 to 11:20
11 One Cent with Output 20 11:20 to 11:40
LUNCH TIME 12:00 to 12:45

#2 Workshop: Cutting the Edge! 60 11:40 to 13:25

LEAN LEADESHIP
12 LEADER or MANAGER? 10 13:25 to 13:35
13 SUPERVISOR is NOT SUPERMAN 10 13:35 to 13:45
14 The Jack Welch Way 15 13:45 to 14:00
15 Decission Making 10 14:00 to 14:10
#3 Workshop: Cannot or Canlah? 15 14:10 to 14:25
16 Blitz and Grabs Huge Result! 10 14:25 to 14:35
17 Time Management, Living in Quadran 2. 25 14:35 to 15:00
2nd Coffee Break 15:00 to 15:15

#4 Workshop: ABC Time Management 30 15:25 to 15:45

18 7 Basic of HUMAN NEED in Communication 50 15:45 to 16:45

WRAP UP of The DAY (30 Minutes)

 JOURNEY OF LEAN MANUFACTURING
Mitra Prima Produktivitas @TuLIPBerhasil by Wawang Sukmoro

Duration
TOPIC Time
(Minutes)
MODUL #2: WORKPLACE MANAGEMENT
TODAY INTENSION
19 Spell it out 10 08:30 to 08:40
20 Your Finding! 20 08:40 to 09:00
KOTLER: 8 STEP SUSTAIN CHANGE
21 Change is NOT Easy! 10 09:00 to 09:10
22 IS NOT CHANGE AGENT! 20 09:10 to 09:30
23 8 Step Change PERMANENTLY! 30 09:30 to 10:00
1st Coffee Break 10:00 to 10:15
24 Change S.C.O.R.E Model 20 10:15 to 10:35
#5 Workshop: NEW Behavior Person 30 10:35 to 11:05

WORKPLACE MANAGEMENT
25 You & Your Workplace 15 11:05 to 11:20
#6 Workshop: Paradigm of 5S 20 11:20 to 11:40
26 Sort It Out the Mess! 20 11:40 to 12:00
LUNCH TIME 12:00 to 12:45
27 5 Right to Set in Order 15 12:45 to 13:00
28 5 Principles to Permanently Shine your Workplace 30 13:00 to 13:30
29 Standardize Best Practices on Managing Workplace 30 13:30 to 14:00
30 Repetitions is the mother of Sustaining Discipline 30 14:00 to 14:30
31 Safety is my Safety! 30 14:30 to 15:00
2nd Coffee Break 15:00 to 15:15

#7 Workshop: Workplace Snap Shoot 30 15:15 to 15:45

a. Admin Office WET = 1 Groups
b. WET Meeting Room = 1 Groups TENTATIVE SUBJECTS
c. Spare parts Rack = 2 Groups Its may change on request
d. Locker = 1 Groups and conditional aspect.
e. RTD Packing Area = 1 Groups
#8 Workshop: Face off Plans 60 15:45 to 16:45
#9 Workshop: Blitzing Action! 120 16:45 to 18:45

WRAP UP of The DAY (30 Minutes)

Materials yang Perlu disiapkan:
1. Cat Tembok 2 Galon + 10 Roll Sedang + 4 Papan Cat
2. Cat Kuning Heavy Duty 'Road Marking' = 10Kg + 10 Kuas
3. Cat Besi Biru = 5 Kg + 5 Kuas
4. Kain Majun = 1 karung = 20Kg
5. Lakban 2 Inchi = 20 Gulung
6. 4 Rim kertas 80 GSM
7. Kamera = 10 buah (boleh menggunakan kamera HP)
 JOURNEY OF LEAN MANUFACTURING
Mitra Prima Produktivitas @TuLIPBerhasil by Wawang Sukmoro

Duration
TOPIC Time
(Minutes)
MODUL #3: BLITZ IN ACTION
TODAY INTENSION
32 Spell it out 10 08:30 to 08:40
33 Your Finding! 20 08:40 to 09:00
#10 Workshop: Smiling General! 60 09:00 to 10:00

1st Coffee Break 10:00 to 10:15

TURNING LOSS INTO PROFIT

34 Living with Enemy 15 10:15 to 10:30
35 Waste Mapping 15 10:30 to 10:45
36 Cost of Quality 20 10:45 to 11:05
37 ABC Inventory & Record Accuracy 40 11:05 to 11:45
38 Ergonomic 15 11:45 to 12:00
LUNCH TIME 12:00 to 12:45
39 Single Minutes Exchange Dies 30 12:45 to 13:30
40 Right 1st Time & Balancing System 15 13:30 to 13:45
41 Master Production Schedule & Order Release 15 13:45 to 14:00
42 Overall Effective Equipment 15 14:00 to 14:15
43 Labor Efficiency 15 14:15 to 14:30
44 5 Waste in Transportation 15 14:30 to 14:45
45 Competencies Based Matrix 15 14:45 to 15:00
2nd Coffee Break 15:00 to 15:15

#11 Workshop: IMPOSIBLE IS NOTHING 15 15:15 to 15:30

44 Special Force 'KAIZEN BLITZ'! 45 15:30 to 16:15
#12 Workshop: Waste Scanning & Mapping 45 16:15 to 17:00
a. Works Station
b. Headcount Mapping
c. Process
d. Forklift & Transportation
e. Administration Paper Works
WRAP UP of The DAY (30 Minutes)
 JOURNEY OF LEAN MANUFACTURING
Mitra Prima Produktivitas @TuLIPBerhasil by Wawang Sukmoro

Duration
TOPIC Time
(Minutes)
MODUL #4: MASTERING QUALITY SYSTEM
TODAY INTENSION
45 Spell it out 10 08:30 to 08:40
46 Your Finding! 20 08:40 to 09:00
47 Waste Elimination Formula 30 09:00 to 09:30
#13 Workshop: BLITZ in ACTION! 30 09:30 to 10:00

1st Coffee Break 10:00 to 10:15

#14 Workshop: BLITZ in Presentation! 30 10:15 to 10:45

48 Individual Cost Reduction Plans 30 10:45 to 11:15
YOUR SYSTEM
49 BUSINESS is NOT BUSY-ness! 45 11:15 to 12:00
LUNCH TIME 12:00 to 12:45
50 GLOBAL MANAGEMENT SYSTEM 15 12:45 to 13:00
51 Quality Policy & Company Strategy 15 13:15 to 13:30
#15 Workshop: Chunking up down sideways 30 13:30 to 14:00
52 Management Responsibility 10 14:00 to 14:10
53 Human Resouces 50 14:10 to 15:00
a. Parameter Requirement
b. Gaps Analysis
c. Training Analysis
d. Training Program
e. Training Evaluation Program
f. Application and ROI
2nd Coffee Break 15:00 to 15:15
54 Visual Jobs Description 15 15:15 to 15:30
Workshop: Visualized on Safety & Qulity
#16 30 15:30 to 16:00
aspect
55 Multimedia Training 15 16:00 to 16:15
56 Basic TPM 30 16:15 to 16:45
57 Productive Working Environment 15 16:45 to 17:00

WRAP UP of The DAY (30 Minutes)

 JOURNEY OF LEAN MANUFACTURING
Mitra Prima Produktivitas @TuLIPBerhasil by Wawang Sukmoro

Duration
TOPIC Time
(Minutes)
MODUL #5: GPS (GRID PERFORMANCE SYSTEM)
TODAY INTENSION
49 Spell it out 10 08:30 to 08:40
50 Your Finding! 20 08:40 to 09:00
KEY PERFORMANCE SYSTEM
51 Productivity Parameter 30 09:00 to 09:30
52 X Matrix Deployment 30 09:30 to 10:00
1st Coffee Break 10:00 to 10:15
53 KPI Deployment 60 10:15 to 11:15
Workshop: DAILY SHOPFLOOR
#17 45 11:15 to 12:00
PERFORMANCE
LUNCH TIME 12:00 to 13:15
54 DEAD by MEETING 75 13:15 to 14:30
56 War Room, Briefing and Performance Board 30 14:30 to 15:00
2nd Coffee Break 15:00 to 15:15

#18 Workshop: QUICK WIN COST REDUCTION 75 15:15 to 16:30

STAMP UP QUALITY FOR COST EFFECTIVE COMMITMENT

WORKSHOP CLOSING & ANCHORING NEW BEHAVIORS