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  • ATV Yamaha YFM200 YFM225 Moto-4 200 225 Clymer Service Manuall

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    ATV Yamaha YFM200 YFM225 Moto-4 200 225 Clymer Service Manuall

    Diunggah oleh

    Budika Mihai

    Hak Cipta:

    Attribution Non-Commercial (BY-NC)
    Unduh sebagai PDF atau baca online dari Scribd
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    CLYMER. YAMAHA YTM/YFM200 & YTM225 - 1983-1986 QUICK REFERENCE DATA MAINTENANCE SCHEDULE* Every month ‘+ Lubricate and adjust drive chain or as needed + Clean and re-oil air filter, ‘Every 3 months or as needed —_ + Check all brake components for wear or damage + Adjust brakes Every 6 months + Check and adjust cam chain tension* + Check and adjust vaive clearance + Check and adjust decompression cable free play? + Change engine oil and replace filter * Clean oll strainer + Change final drive oil + Check battery electrolyte level and charge ‘+ Check wheel and tire condition + Check cables for fraying and lubricate + Clean fuel tank and fuel filter + Check light operation *+ Check tightness of all chassis and engine f + Grease throttle lever brake lever brake camshaft + Check exhaust system for leakage; repair as necessary + Lubricate knuckle shaft? Every ye Clean carburetor Change fork oi! Repack wheel bearings Every 2 years Repack steering bearings* * This maintenance schedule should be considered as a guide to general maintenance and lubrication intervals. Harder than normal use and exposure to mud, water, sand, high humidity, ete, will naturally dictate more frequent attention to most maintenance items. 1. All 1985-on models (except YFM200N) are equipped with an automatic cam chain adjuster; periodic adjustment is not required. 2. YTM200K, L and N models only. 3. YFM200 models only. 4, YTM200 and YTM225 models only. RECOMMENDED LUBRICANTS Engine oil Temperatures 40° and up SAE 20/40 SE/SF Temperatures below 40° SAE 10W/30 SE/SF Battery refilling Distilled water Fork oil" 40 wt or equivalent Final drive gear oil SAE S0API GL-4 hypold gear oll Cables and pivot points Yamaha chain and cable lube or SAE 10W/30 motor oil Ar filter Special air filter ol Grease Lithium base grease 7 ¥TM200 and YTM225 models only. TIRE INFLATION PRESSURE Tire size ‘Air pressure ‘YTM200 and YTM225 models 2211-8 Recommended 0.15 kg/em? (2.2 psi) ‘Maximum 0.7 kg/em? (10 psi) ‘Minimum, 0.12 kg/cm? (1.8 psi) 2512-9 Recommended 0.15 kg/em? (2.2 psi) Maximum, 0.7 kg/em? (10 psi) Minimum 0.12 kg/em? (1.8 psi) ‘YFM200 models YFM200N 25X12-9 (front) and 2211-8 (rear) Recommended 0.15 kg/eme (2.2 psi) Maximum 0.7 kg/em? (10 psi) Minimum 0.12 kg/cm? (1.8 psi) ‘YFM200DXS, 22X8-10 (front) and 2211-8 (rear) Recommended 0.20 kg/em? (2.8 psi) Minium 0.17 kglem? (2.4 psi) ‘TUNE-UP SPECIFICATIONS: Valve clearances Intake (0.05-0.09 mm (0.002-0.004 in.) Exhaust 0.11-0.15 mm (0.0043-0.006 in.) Compression pressure ‘Standard ‘9 kg/om? (128 psi) Minimum 4 kg/om? (114 psi) Maximum 10 kg/om? (142 psi) ‘Spark plug Type NGK D7EA ND X22ES-U Gap 0.6-0.7 mm (0.024-0.028 in.) Torque specification 20 Nem (14 ft.) Ignition timing Fixed; see text for details Idle speed 4,400 50 rpm Cylinder head torque Bolt (M6) 76.) Flange bolt (Ma) 22:(16) Bolt (Ma) 20 (14) ENGINE REFILL CAPACITIES Engine oil il change 1,500 co (1.6 qt) Engine overhaul 1,800 ce (1.9 at.) fos GENERAL TORQUE SPECIFICATIONS ftelb. Nem Front drum brake Drum inside diameter Wear limit Lining thickness Wear limit Brake shoe spring free length Rear disc brake Brake disc Outside diameter Thickness Wear limit Brake pad thickness Wear limit ‘YTM225DRS All other models BRAKE SPECIFICATIONS 140 mm (4.33 in) 414 mm (4.37 In.) 4.0 mm (0.16 in) 2.0 mm (0.08 in.) 34.5 mm (1.36 in) 224 mm (8.82 in.) 4 mm (0.16 in) 3.0 mm (0.12 in.) 8.0 mm (0.31 in.) 2.0 mm (0.079 in.) 41.8 mm (0.06 in.) CARBURETOR FUEL AND FLOAT LEVELS. Fuel level ‘YFM200DxS, All other models Float height .5-9.5 mm (0.10-0.14 in.) 2.0-3.0 mm (0.08-0.12 in.) 21.5 +0.5 mm (0,85 +-0,02 in.) Toe-in ‘YFM200N YFM200DXS. STEERING SPECIFICATIONS 0-5 mm (0-0.2 in.) 0-10 mm (0-0.4 in.) Item TIGHTENING TORQUES Oylinder head Bolt (M6) Flange bolt (M8) Bolt (me) Oil galley bolt Cam sprocket cover Valve tappet cover Rocker arm shaft stopper bolt Cylinder bott Balancer shaft nut Recoil starter pulley bolt Valve adjuster lock nut Sprocket cam bolt Olt pump screw Engine drain plug Oil fiter cover il fiter cover drain bolt Exhaust pipe flange ‘screws spacer Bearing retainer Left-hand Right-hand Shift cam segment screw BATTERY STATE OF CHARGE Specific gravity Ste charge 4.110-4.130 1.140-1.180 1.170-1.190 1.200-1.220 1.230-1.250 1.260-1.280 Discharged Almost discharged ‘One-quarter charged ‘One-halt charged ‘Three-quarter charged Fully charged ‘Armature coil resistance Brush length Wear limit Commutator diameter Wee Mica undercut ‘YTM200EK, EL Cut-off relay resistance Starter Relay resistance ELECTRIC STARTER SPECIFICATIONS (0.023 ohms* 10.5 mm (0.41 in.) 6.0 mm (0.20 in.) 23 mm (0.901 in.) 22 mm (0.866 in.) 1.8 mm (0.071 in). 0.55 mm (0.022 in.) 75 ohms 210% * 3.43 ohms* * @ 68° F (20°C). Chapter One & General Information Chapter Two | 2 | Troubleshooting Chapter Three Lubrication, Maintenance And Tune-up Chapter Four ce Engine Chapter Five Clutch And Transmission Chapter Six Fuel And Exhaust Systems Chapter Seven Ee Electrical System Chapter Eight Front Suspension And Steering (YTM200 And YTM225) Chapter Nine Front Suspension And Steering (YFM200) Chapter Ten Rear Suspension And Final Drive Chapter Eleven at | Brakes i Wiring Diagrams | 3a | CLYMER PUBLICATIONS Intertec Directory & Book Division Chief Executive Officer Timothy M. Andrews President Ron Wall Vice President, Directory & Book Division Rich Hathaway EDITORIAL MARKETING/SALES AND ADMINISTRATION Senior Editor General Manager, Technical and Specialty Books Mark Tacobs Michael Yim Associate Editor Advertising & Promotions Manager Tames Grooms Ela Starke Technical Writers Advertising & Promotions Coordinator Ron Weight Melissa Abbott Scott , Associate Art Directors Satkeiee Chris Paxton Michael Morlan

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