Text Books:
T1: Mechanical Engg. Design by Joseph. E Shigley & Charles R MirchKe. Tata 6th Ed
2003. Mc Graw Hill Edition 2001
T2: Design of Machine Elements by C.S.Sharma and Kamlesh Purohit, PHI 2003.
Reference Books:
R1: Machine Design by Maleev & Hartman, CBS Publishers & Distribution, New Delhi
R2: Design of Machine Elements – V.B.Bhandari,. Tata McGraw Hill Pub. New Delhi
R3: Theory and Problems of Machine Design by Hall Holowenko, (Schaum series)
R4: Machine Design by Robert L Norton, Pearson Education Asia, 2001
R5: Design of Machine Elements by M.F.Spotts, PHI 2003.
R6: Machine Design by Paul H- Black, D.E.Adams McGraw Hill, 2001
1. Determine the maximum normal stress and maximum shear stress at section A. A for
the crank shown in figure.1. A load of 10KN is applied at the center of the crank pin.
Neglect the effect of transverse shear.
(10)
2. Explain the influence of stress concentration in the design of machine elements.
(5)
3. Determine the critical stress in the machine component shown in the figure 2.
(7)
4. A weight of 1 KN is dropped from a height of 50 mm at the free end of a cantilever
beam of effective length 300 mm. Determine the cross section of the cantilever beam
of square cross – section if the allowable stress in the material of the beam is limited
to 80MPa. (8)
5. A flat bar shown in figure 3 is subjected to an axial load of F equal to 50KN.
Assuming that the stress in the bar is limited to 200N/mm2. Determine the thickness
of flat bar. (12)
6. A round steel bar having σy = 800 MPa is subjected to the loads producing the
calculated stresses of P/A = 70MPa, TR/Jp = 200 MPa, My/J = 300 MPa and
4V/3A = 170MPa.
(i) Determine the safety factor with respect to initial yielding according to maximum
shear stress theory and maximum distortion energy theory
(ii) Draw the sketch showing the location of maximum normal stress and maximum
shear stress planes.
(12)
7. Explain the maximum normal stress, maximum shear stress and von Mises theory of
failures.
(09)
8. A wall bracket as shown in figure 5 is subjected to a pull of 5KN at 60o to the vertical.
The cross section of the bracket is rectangular having b = 3t. Determine the
dimensions ‘b’ and ‘t’, if the tensile stress in the material of the bracket is limited 30
MPa. (11)
9. Write full note on stress concentration factor.
(05)
10. A C–Clamp carries a load P=20000N. The cross-section (Figure 6) of the clamp
at x-x is rectangular having width equal to twice thickness. Assuming that the clamp
is made of steel casting with an allowable stress of 120 MPa, find its dimensions. Also
determine the stress at section zz.
(6)
11. A stepped shaft has maximum diameter 45 mm and minimum diameter 30 mm. The
fillet radius is 6 mm. If the shaft is subjected to an axial load of 10KN, find the
maximum stress induced, taking stress concentration into account.
(8)
12. *A machine part is statically loaded and has yield strength of 350 MPa. For the
following stresses calculate the factor of safety using the following theories of failure:
(i) Maximum normal stress theory.
(ii) Maximum shear stress theory
(iii) Von mires theory
(a) σ1 = -70MPa, σ2 = 0MPa
(b) σ1 = 70MPa, σ2 = -70MPa
(c) σ1 = 70MPa, σ2 = 70MPa
13. A tension member shown in figure 7, supports an axial load P. It is necessary to
replace this member by one having a 15 mm hole as shown. Determine the thickness
t and radius r at the fillet of the second member, so that the maximum stress will not
exceed that of the first member.
(10)
14. Find the value of the max. Stress on the fillet if the stress concentration factor for the
filleted flat bar in tension is 1.8 and D/d is 1.2 as shown in figure 8. Determine the
factor of safety if it is made of steel having yield strength of 320N/mm2.
(10)
15. A rod of circular cross section is to sustain a torsional moment of 300 KNm and a
bending moment of 200 KNm. Selecting a suitable material and assuming an
appropriate value for the factor of safety, determine the diameter of the rod as per
the following theories of failure:
(i) Maximum shear stress theory for failure.
(ii) Von Mises or distortion energy theory for failure.
(iii) Total energy theory for failure.
(15)
16. Figure 9 shows a crank shaft loaded by a force Fy = 1500N
(i) Draw separate free body forces, bending moments and turning moments that
act on the crank and on the shaft. Label the directions of the co ordinates axis
on these diagrams.
(ii) Compute the maximum torsional stress and the maximum principal stress in the
crank at a section 80mm from the pin-end.
(iii) Locate the stress element on the top surface of the shaft at A and find the
principal stresses and the maximum shear stress at the same point.
(15)
17. Obtain the magnitude of normal and shear stresses at the extreme fibers on the
cross section AA of a clamp loaded as shown in figure 11
(12)
18. Determine the diameters of a round rod to sustain a combined torsional load of 1500
Nm and a bending moment of 100 Nm by the following theories of failure. Material
selected for the rod has a value of 300 MPa and 180 MPa for the normal stress and
shear stress at yield respectively. Take a value of 2.50 for the factor of safety.
(i) Maximum shear stress theory
(ii) Octa hedral shearing stress theory
(12)
19. Explain six theories of failure.
(8)
20. Determine normal stresses at the extreme fibers on the cross section AA of a C-
clamp loaded as shown in figure 12.
(12)
21. Explain the following theories of failure
(i) Maximum principle stress theory for failure
(ii) Maximum shear stress theory for failure
(iii) Octahedral shear stress theory for failure
(9)
22. A round rod of diameter 30.0 mm is to sustain an axial compressive load of 20 kN
and a twisting moment of 150 Nm. The rod is made of carbon steel C40. Determine
factors of safety as per following theories of failure
(i) Maximum principal strain theory for failure
(ii) Maximum Elastic energy theory for failure
(iii) Distortion energy theory for failure
(12)
23. * A rectangular plate 15mm thick made of brittle material is shown in fig below.
Calculate the stresses at each of three holes.
(8)
3Ø 5Ø
10 Ø
Chapter – 3 Design for fatigue strength
1. A shaft can transmit power of 20 KW at 1000 RPM. The actual torque transmitted by
shaft is ± 60% of the mean torque calculated. Shaft is also subjected to a variable
bending moment of 500 N-m to 1000 N-m. The maximum bending moment occurs at
the same instant as that of maximum torque. Determine the diameter of the shaft
required selecting suitable material. Take factor of safety 2, size factor = 0.85, and
surface factor = 0.8. (14)
2. A stepped shaft shown in figure 13 is subjected to the transverse load. The shaft is
made of steel with ultimate tensile strength of 400 MPa. The shaft is machined.
Determine diameter of shaft based on the factor of safety of 2.
(14)
3. Determine maximum stress induced in the following cases taking stress
concentration in case
(i) A rectangular plate under an axial load of 10KN. (figure 14)
(3)
(ii) The circular shaft with a step under transverse load of 10KN as
shown (figure 15)
(3)
(iii) The shaft under a twisting moment of 50Nm. (figure16)
(3)
4. Explain the significance of Goodman’s line and soderberg line in design of members
subjected to reversal of stresses.
(8)
5. A steel member of circular cross section is subjected to a torsional stress that varies
from 0 to 35 MPa and at the same time it is subjected to an axial stress that varies
from 14 MPa to 28 MPa. Neglecting stress concentration and column effect determine
(i) the maximum equivalent shear stress.
(ii) the design factor of safety based upon yield in shear. The material has an
endurance limit = 260 MPa and a yield strength = 480 MPa.
The size factor may be taken as UNITY and the surface has a mirror polish.
(12)
6. A stepped shaft with its diameter reduced from ‘1.2 d’ to ‘d’ has a fillet radius of
0.1d. Determine the diameters of the shaft and the radius of fillet to transmit a
power of 60 KW at a rated of 1000 RPM limiting the maximum shear stress induced
to 65MPa. (7)
8. A cantilever beam of rectangular cross section has a span of 800 mm. The
rectangular cross section of the beam has a depth of 200 mm. The free end of the
beam is subjected to a transverse load that fluctuates between 8 KN down to 5KN
up. Selecting carbon steel C 30 as material for the beam and selecting a value of
2.50 for the factor of safety, determine the width of rectangular cross section.
Surface factor and size factor are respectively 0.95 and 0.90. Stress concentration
factor is given to be 1.65 (14)
9. A round rod of diameter 1.2d is reduced to a diameter d with a fillet radius of 0.1d.
This stepped rod is to sustain a twisting moment that fluctuates between +2.5KNm
and +1.5KNm together with a bending moment that fluctuates between +1KNm
and –1.0KNm. The rod is made of carbon steel C40. Determine a suitable value for
d. (14)
4. Design a bushed pin type flexible coupling to transmit 90 KW at 1440 RPM for
connecting two shafts of diameter 60 mm. Assume bearing pressure on the bushes
as 0.35N/mm2, allowable shear stress in the material of the pins as 45 N/mm2 and
allowable bending stress in the material of the pin is 80 N/mm2.
(14)
5. Write a brief note on materials and heat treatments used for the shaft.
(06)
6. A 1.2 m hollow shaft is subjected to bending moment 900N-m and turning moment
600 N-m. The shaft is also subjected to an end thrust 1.2KN. Taking di/do = 0.7 and
material of the shaft to be cold rolled steel, determine the inner and outer diameters
of the shaft. Consider heavy shock condition.
7. A 250mm diameter solid shaft is used to drive the propeller of a marine vessel. It is
necessary to reduce the weight of the shaft by 70%, what would be the dimensions
of a hollow shaft made of the same material as the solid shaft.
(5)
8. A shaft is mounted between bearings located 9.5 m apart the transmits 10000 KW at
90 rev/min. The shaft weighs 66000N has an outside diameter of 450 mm and inside
diameter of 300 mm. Determine the stress induced in shaft and the angular
deflection between bearing. Do not neglect the weight of the shaft.
(10)
9. Design a cast Iron flange coupling (protected type) to connect two shafts and
transmits a torque a 5000 Nm. The following permissible stresses may be used.
Permissible shear stress for shaft, bolt and key material = 50 MPa. Permissible shear
stress for CI = 16MPa.
10. Compare the weight, strength and stiffness of a hollow shaft of the same external
diameter as that of solid shaft. The inside dia. of the hollow shaft being half the
external diameter. Both the shafts have the same material and length.
(10)
11. A line shaft is to transmit 600 KW at 500RPM. The allowable shear stress for the
material of the shaft is 42N/mm2 (42MPa). If the shaft carries a central load of 900N
and is simply supported between bearing 3 meter apart, determine the diameter of
the shaft. The maximum tensile or compressive stress in not exceed 50 MPa.
(10)
12. A shaft is required to transmit 1 MW power at 240RPM. The shaft must not twist
more that 1o on a length of 15 diameters. If the modulus of rigidity for the material
of the shaft is 80 KN/mm2, find the diameter of the shaft and the shear stress
induced.
13. Design a cast iron protective flange coupling to connect two shafts in order to
transmit 7.5 KW at 720 RPM. the following permissible stresses may be used
permissible shear stress for shaft, bolt and key material = 33MPa. Crushing stress for
bolt and key material = 60 MPa. Shear stress for cast iron = 15MPa.
14. The shaft of uniform diameter as shown in figure 17 carries belt pulleys at A and B
with vertical belts. It is supported in bearings at C and D. the shaft transmits 10 KW
at 400 rpm. The tension on the tight side of belt A is 2000 N, and that on the slack
side of belt B is 900N. Pulley A weighs 200 N and pulley B 400 N. Estimate suitable
diameter for the shaft, adopting a working shear stress of 45 MPa.
15. State the advantages of hollow shafts over solid shafts in transmission of power
(5)
16. A 60 cm pulley A receives 15 KW at 500 RPM from below at angle of 45o as shown in
the figure 18. A gear C with 450 mm pitch circle diameter delivers 30% of the power
horizontally to the right gear D with pitch circle diameter of 300 mm delivers the
remaining power downward to the left at an angle of 30o below the horizontal. Both
the gears have 20o involute teeth. Assuming working stress in shear 40 MN/m2 and in
tension at 80 MN/m2 and in tension as 80 MN/m2 for the shaft material. Design the
shaft of uniform diameter. The ratio of tensions in the belt is 2.
(20)
17. Design a protected type CI flange coupling for a steel shaft transmitting 15 KW at
1200 RPM. take the maximum torque to be 20% more than the full-load torque.
Draw to scale the coupling designed giving all important dimensions.
(20)
18. A power transmission shaft is supported on two bearings 2000.0 mm apart. The
shaft receives a power of 40KW through a belt drive situated, at a distance of 600.0
mm to the right of the left bearing. The weight & diameter of the pulley are
respectively 800N and 400.0mm. The belt moves towards the observer below the
horizontal, inclined at 60o to it. The ratio of the belt tensions is 3.0. The power is
transmitted out of the shaft through a gear drive located on the shaft at a distance of
500.0 mm to the left of the right bearing. The weight and pitch diameter of the gear
mounted on the shaft are respectively 600N and 300.0 mm. The gear which receives
from this gear is located exactly behind. The teeth are of involute profile with a
pressure angle of 20o. Determine the diameter of the solid circular shaft selecting
carbon steel C40 as material & assuming a value of 2.50 for the factor of safety.
(20)
19. Design a protected type of CI flange coupling to connect two shafts of the same
diameters and transmit 150 KW at 100 RPM. Select suitable materials and factors of
safety. Assume 25% over load.
(14)
20. A power transmission shaft 1200.0 mm long receives power of 25 KW through a belt
drive located at its right extreme end. The shaft is supported at two points A and B.
While A is at the left extreme end, B is at a distance of 300mm from the right
extreme end. The pulley on the shaft has a diameter of 500mm and weighs 800N.
The belt on the pulley moves below towards the observer making an angle of 30o
with the vertical. The power is taken out through a gear drive located at distance of
400mm form the left support. The gear mounted on the shaft has a pitch diameter of
250mm and weighs 500 N. The other gear which receives power form this gear is
placed just above this gear. The pressure angle is 20o. The shaft operates at 750
RPM. Selecting a suitable material and assuming an appropriate value for the factor
of safety, determine the diameter of the solid circular shaft.
21. A power transmission shaft 1800 mm long is supported at two points A and B.
Whereas A is at a distance of 300mm from the left extreme end of the shaft, B is at
the right extreme end. A power of 50 kW is received at 500 RPM through a gear drive
located at the left extreme end of the shaft. The gear mounted on the shaft here has
a pitch diameter of 300mm and weighs 700N. The driver gear is located exactly
behind. A power of 30KW is given out through a belt drive located at a distance of
600mm from the left support. The pulley mounted on the shaft has a diameter of 400
mm and weighs 1000N. The belt is directed towards the observer below the
horizontal and inclined at 45o to it. The ratio of belt tensions is 3. the remaining
power is given out through a gear drive located at a distance of 400 mm from the
right support. The driver gear has a pitch diameter of 200 mm and weighs 500N. The
driven gear is located exactly above. Selecting appropriate material and assuming a
suitable value for the factor of safety determine the diameter of a solid shaft for the
purpose.
22. Design a rigid flanged coupling to transmit a power of 40 kW at a rated speed of
100RPM
(10)
Chapter – 6 Fasteners
1. Determine load capacity of the riveted joint loaded as shown in figure 19, if the shear
stress of the material of the rivet is 100 N/ mm2.
(12)
2. A 100mm shaft rotating at 100 RPM transmit 300 hp power is taken off through a
gear whose hub is 200 mm long. The key is made of steel having an ultimate
shearing stress of 350N/ mm2. Using a factor of safety of 5, determine the width of
key required. (6)
3. A bolt in a steel structure is subjected to a tensile load of 9 KN. The initial tightening
load on the bolt is 5 KN. Determine the size of the bolt taking allowable stress for the
bolt material to be 80 MPa.
(08)
4. A flanged bearing is fastened to a frame by means of four bolts spaced equally on
400mm bolt circle as shown in figure 20. The diameter of the flange is 500 mm and a
load of 200 KN acts at a distance of 250 mm from the frame. If the tensile stress in
the bolt is not to exceed 63 MPa. Determine the bolt size.
(12)
5. Select a rectangular parallel key for transmitting a power of 50 KW at a rated speed
of 500 RPM to mount a hub of length 60mm on a solid circular shaft of
diameter 50 mm. (6)
6. Figure 21 shows the cylindrical head of a pressure vessel using 10 bolts and a
confined gasket. The static pressure in the cylinder is 6N/mm2. Select the size of the
metric bolts for a factor of safety of 3.
7. For the system shown in figure 22 find the maximum stress in the weld. Find the size
of the bolt.
(20)
8. Determine the power capacity ratio of the two system: one a 24 mm diameter shaft
with a 48 x 6 x 6 mm key and another a 24 mm diameter shaft with a 6 mm dia pin.
The stress concentration for the key way in the shaft is 1.3, and that for the pinned
shaft is 1.75. Assume only torsional load and the same material for all parts.
(12)
Chapter – 7 Power screws
1. A split nut used with a lead screw is propelled at a speed of 5 m/min, against a load
of 20KN, along the spindle of a square thread (single start), having nominal diameter
of 30 mm and a pitch of 6 mm. The axial thrust is absorbed by a collar of 100mm
outside diameter and 70 mm inside diameter. Assuming suitable coefficient of
friction, determine :
(i) Power required to drive
(ii) height of the bronze nut required
if allowable bearing pressure is 17MPa.
(10)
2. The following data applies to a C clamp shown in Figure 23. The screw has
trapezoidal metric thread.
Pitch – 1.75mm, Outer dia. of screw – 12mm, Root Dia. – 9.853
Coefficient of thread friction – 0.12
Coefficient of collar friction – 0.25
Friction circle radius of collar – 6mm
Maximum thrust on the screw – 4 KN
Determine:
(i) Length of handling if the operator exerts a force of 80N at the end of the handle
(ii) Maximum shear stress induced in the body of the screw and where does it exist.
(iii) Bearing pressure on threads.
(14)
3. A machine weighing 20KN is to be raised by a single start square threaded 50mm
diameter, 8mm pitch screw jack at a maximum speed of 600m/min. If the coefficient
of friction between the threads is 0.2, determine the power required to lift the
machine. The thrust collar of the screw has inside diameter of 30mm and out side
diameter of 60mm. The coefficient of collar friction is 0.1. (10)
4. A 15KN screw jack with a maximum extension of 150 mm has double square threads.
Using an allowable compressive stress of 80N/mm2 and bearing pressure on the
threads 17.5 MPa Find:
(ii) Size of screw
(iii) Height of nut
(10)
5. A shaft straightner is designed to exert a load of 25 KN. It utilizes a square threaded
screw having outside diameter of 75mm and pitch of 6 mm determine the force
required to operate the handwheel of 300 mm diameter if the coefficient of friction
for threads is 0.12. Also determine efficiency of straightner.
(8)
6. What are power screws? State their applications.
(4)
7. Design the following parts of 20 KN screw jack selecting suitable materials and
assuming appropriate values for the factors of safety, for a travel of 200mm
(iv) Screw rod
(v) Nut
(vi) The hand lever
8. A turn buckle is used to tighten a wire rope. The threads are single right and left
hand square in section. The outside diameter of the screw is 38mm and the pitch is
8.5 mm. The coefficient of friction between the screws and nuts is 0.15. what is the
maximum shear stress induced in the screw of the turn buckle if the rope is to be
tightened to a tension of 8 KN.
9. Select thread proportions for the screw rod of a screw press to sustain an axial
compressive load of 40 KN for an unsupported length of 350.0mm. select an
appropriate material and assume a suitable value for the factor of safety.
(10)
10. A weight of 500KW is raised at a speed of 6m/min by two screw rods with square
threads of 50 x 8 cut on them. The two screw rods are driven through bevel gear
drives by a motor. Determine:
(i) The torque required to raise the load
(4)
(ii) The speed of rotation of the screw rod assuming the threads are of double
start
(2)
(iii) The maximum stresses induced on the cross section of the screw rod
(4)
(iv) The efficiency of screw drive
(3)
(v) The length of nuts for the purpose of supporting the load
(vi) check for overhaul
(2)
11.Design a turnbuckle to take an axial load of 100KN. The material of which the turn
buckle is to be made has a design normal stress of 165 N/mm2 and design shear
stress of 100N/mm2.
(08)
1. Design the longitudinal joint for a boiler for a steam pressure of 2 MPa. Diameter of
the boiler is 1 m. Select a double riveted butt joint with a required efficiency of 75%.
Take the following allowable stresses. σt = 80 MPa, τ = 60MPa, σc = 120 MPa.
(10)
2. An eccentrically loaded bracket welded to its support is loaded as shown in figure 24.
Determine the size of the weld required. (10)
3. A steel bracket is welded to a structure and loaded as shown in figure 25. Calculate
the size of the weld, taking the permissible stress in the weld to be 84 N/mm2.
(12)
4. Design a sleeve type of cotter joint to connect two tie rods subjected to an axial pull
of 60KN. The allowable stress of C – 30 material used for rods and cotters are
σt = 65 N/mm2, σc = 75 N/mm2 and τ = 35 N/mm2. Cast steel material used for the
sleeve has the allowable stresses σt = 70 N/mm2 and τ = 45 N/mm2
5. Design the longitudinal and circumferential joints for a boiler whose diameter in 2
meters and is subjected to a pressure of 1 MPa. The longitudinal joint is a triple
riveted butt joint with an efficiency of about 85% and the circumferential joint is a
double riveted lap joint with an efficiency of about 70%. The pitch in the outer rows
of the rivets is to be double that in the inner rows and the width of the cover plates is
unequal. The allowable stresses are σt = 70MPa, τ shear stress = 50MPa crushing
stress σc = 120MPa. Assume that the resistance of the rivets in double shear is 1.875
times that of single shear. (20)
6. A bracket as shown in figure 26 carries a load of 40000N. Calculate the size of weld,
if the allowable shear is not exceed 80MPa.
(10)
7. Two lengths of mild steel flat tie bars 200 mm x 10mm are to be connected by a
double riveted double cover butt joint using 24 mm diameter rivets. Design the joint,
if the allowable working stresses are 112 MPa in tension, 84 MPa in shear and
200MPa in crushing.
8. Sketch and explain the types of riveted joint failure.
(8)
9. A knuckle joint is required for a rod which has to withstand a tensile load of 100 KN.
Find the diameters of the rod and the pin. safe working stress both in tension and
shear are 80 MPa and 60 MPa respectively. Suggest the suitable dimensions for the
entire joint.
10. Design and draw a fully dimensioned neat sketch in two view of a double riveted butt
joint with double cover plates for the longitudinal seam of a boiler 1.5m in diameter
when working pressure is 1 MPa. Use the following data:
Allowable stress in tension for steel plate = 80MPa
Allowable stress in shear for rivets = 60 MPa
Allowable stress in crushing for rivets = 120 MPa.
(12)
11. Find the difference in the diameters to be allowed for shrinkage when a compound
cylinder 200 mm external diameter, 100 mm internal diameter and 150 mm diameter
at the junction of the two tubes has a radial pressure of 31 MPa at the junction. Take
E = 2.1 x 105 MPa and Poisson’s ratio = 0.25.
(10)
12. A triple-rivetted butt-joint with equal cover plates is used to connect two plates 16
mm thick. Design the joint if the allowable crushing stress for rivet and plates is
60 MN/m2. Find the joint efficiency. Allowable shear stress for rivets: 45 MN/m2.
Draw to scale two views of the designed joint giving all dimensions.
(10)
13. A bracket supporting a load is welded to a stanchion by four fillet welds of 6mm size
as shown in the figure 28. What is the maximum value of P if the normal stress on
the throat section is not to exceed 98 MN/m2?
(10)
14. Design a triple riveted butt joint with unequal widths of cover plates to join two
plates of thickness 10mm. The extreme row of rivets, which are in single shear, have
a pitch which is twice the pitch of rivets in the inner rows. The allowable stresses are
as follows:
Tensile stress of the material of the plates = 80 MPa
Shear stress of the material of the rivets = 60 MPa
Crushing stress of the material of the rivets = 120MPa
Sketch the joint. Also determine the various strengths & efficiencies of the joint.
(10)
15. Design a knuckle joint to transmit an axial load of 120 KN. The allowable stress for
the material of the joint are as follows: σt = 120 MPa and τ = 80 MPa
(10)
16. Design a cotter joint to sustain an axial load of 80 KN. Material selected for the joint
has the following mechanical properties.
Normal stress at yield = 300 MPa
Shear stress at yield = 150 MPa
Allowable bearing pressure = 40 MPa
(12)
17. Design a longitudinal butt joint with equal widths of cover plates for a pressure vessel
of diameter 1200.0 mm subjected to an internal pressure of 0.90 MPa. A joint
efficiency of 75% can be assumed at this stage. For practical reasons the pitch of
rivets is to be restricted a value not less than 3 d and not more than 3.5 d where d is
the diameter of the rivets. Material selected for the main plate and rivets has the
following safe values:
Design normal stress for material of the main plate = 120 MPa
Design shear stress of the material of the rivet = 80 MPa
Design Crushing stress of the material of the rivet = 160 MPa
Sketch the joint and determine the various efficiencies.
(14)
18. Design a socket and spigot type of cotter joint to sustain an axial load of 100kN. The
material selected for the joint has the following design stresses. σt = 120 MPa, σc =
160 MPa and pb = 60 MPa (10)
19. Design a triple riveted butt joint to join two plates of thickness 10 mm. The pitch of
rivets in the extreme rows, which are in single shear, is twice the pitch of rivets in
the inner rows which are in double shear. The design stresses of the materials of the
main plate and the rivets are as follows:
for plate material in tension σt = 12MPa
for rivet material in compression σc = 160 MPa
for rivet material in shear τ = 80 MPa
Draw neat sketches of the joint in two views.
(10)
20. Suggest a suitable weld size for a welded joint loaded as shown in figure- 29
(10)
Literature
11. If f(z) = u + iv is analytic then the families of curves u= c1 and v= c2 here c1& c2
are constant are orthogonal.
12. Show that an analytic function constant modulus is constant.
13. Find the analytic function f(z)=u + iv, given
(a) u =2x(1-y)
(b) u = ex (x cosy – y siny)
(c) x sinx cushy – ycosx sinhy
(d) v=exsiny
sinxsiny
(e) v=
cos2x + cosh2y
x
(f) u + v = 2
x + y2
PESIT
−y
cos x + sin x − e
(g) u − v =
2 cos x − e y − e − y
∂u 1 ∂v ∂v 1 ∂u
14. If z = reiθ and f (z ) = u (r , θ ) + iv(r , θ ) prove that = ; =−
∂r r ∂θ ∂r r ∂θ
15. f (z ) = u (r , θ ) + iv(r , θ ) is analytic function, show that u and v satisfy the function
∂ 2ϕ 1 ∂ϕ 1 ∂ 2ϕ
(a) + + =0
∂r 2 r ∂r r 2 ∂θ 2
∂ 2u 1 ∂u 1 ∂ 2u
(b) + + =0
∂r 2 r ∂r r 2 ∂θ 2
∂ 2 v 1 ∂v 1 ∂ 2 v
(c) + + =0
∂r 2 r ∂r r 2 ∂θ 2
16. Find the analytic function f (z ) = u + iv, given
cos 2θ
(a) u = r 2 cos 2θ − 4 sin θ (b) u = ,r ≠ 0
r2
Complex Integration
1. Prove that ∫ f (z )dz = ∫ (udx − vdy ) + i ∫ (udy + vdx )
c c c
4. Verify the Cauchy’s theorem for the function f (z ) = 3 z 2 + iz − 4 with c as the square
having vertices at 1 ± i , -1 ± i
5. If f(z) is analytic within and on a simple closed curve c in the complex plane and a is
f (z )
any point c then prove that f (a ) = ∫
1
dz
2πi z − a
c
6. If f(z) is analytic within and on a simple closed curve C and a is any point within C then
f (z )
f n (a ) = ∫
n!
dz
2πi (z − a )n +1
c
z +1
7. Evaluate ∫
c
z2
dz, where C is a simple closed contour enclosing the origin.
ez
8. Evaluate ∫z
c
3
dz where C is the circle |z|=1
z2 +1
9. Evaluate ∫
c
z2 −1
dz , where C is a circle of unit radius with center at (i) z= 1
(ii) z=-1
1
10. Obtain the Taylor’s and Laurent’s series for the function f(z)= for (a)|Z|<1
(1 + z )(z + 2)
2
∫ f (z )dz = 2πi(R + R
c
1 2 + R3 + ......Rn ) here R1 , R2 , R3 ....Rn are residues of f(z) at a1,a2,a3,……an
3z − 4
14. Evaluate ∫ z(z − 1)(z − 2) dz
c
where C: |z|=3/2
2z + z
2
15. ∫
c
z2 −1
dz, where (i) C: |z|=2 (ii) C: |z-1|=1
16. Show that the transformation w = z2 transforms the circle | z-a | = c to a cardioid or a
limacon.
17. Find the bilinear transformation that transforms the points z1 = 1, z2 = i, z3 = -1 onto
the points w1 = 2, w2 = i, w3 = -2. Find the fixed points of the transformation.
18. Find the images of (i) x-y = 1 (ii) x2 – y2 = 1 under the transformation w = z2.
7. Show that
d n
dx
[ ]
x J n (x) = xn J n-1 (x) .
8. Show that
d −n
dx
[ ]
x J n (x) = x-n J n+1 (x) .
2
9. Show that (a) J 3/2 (x) = {(Sinx )/x - cosx }
πx
2
(b) J --3/2 (x) = {(Cosx)/x +sinx}
πx
10. Show that
d
dx
[ ]
x J n ( x) J n−1 ( x). = x[ J2 n (x) .- J2 n-1 (x)]
∫
1
13. Prove that J n(x) = cos(nθ − x sinθ )dθ
π
14. State and prove orthogonal property of Bessel's functions.
∞
∫
1
15. Show that e −ax J 0 (bx)dx =
0 a + b2
2
−1
1
4. The following table gives the marks obtained by a student in two subjects in ten tests.
Find the coefficient of correlation.
Sub A : 77 54 27 52 14 35 90 25 56 60
Sub B: 35 58 60 40 50 40 35 56 34 42
5. Show that there is a perfect correlation between x & y .
x: 10 12 14 16 18 20
y: 20 25 30 35 40 45
6. A computer while calculating the correlation coefficient bet x & y from 25 pairs of
observations got the following constants n = 25, Σ x = 125, Σ x2 = 650, Σ y = 100,
Σy2 = 460& Σ xy = 508. Later it was discovered it had copied down the pairs (8, 12) &
(6, 8) as (6, 14) & (8, 6) respectively. Obtain the correct value of the correlation
coefficient.
7. If θ is the angle between two regression lines show that
1- r2 σ x σ y
tan θ = and explain the significance when r = 0.
r σ x2 + σ y2
8. Find the lines of regression for the following data:
x: 1 2 3 4 5 6 7 8 9 10
y; 10 12 16 28 25 36 41 49 40
50
9. If the mean of x is 65, mean of y is 67, σx = 7. 5, σx = 3.5 & r = 0.8 find the value of x
corresponding to y= 75 & y corresponding to x = 70.
(b) x: 1 2 3 4 5
y: 14 13 9 5 2
13. Fit a second degree parabola of the form y = ax2 + bx + c for the data:
x: 1 2 3 4 5
y: 1.8 5.1 8.9 14.1 19.8 . Estimate y for x = 2.5.
14. Fit an exponential curve of the form y = abx, for the following data:
x: 1 2 3 4 5 6 7
y: 87 97 113 129 202 195 193. Estimate y for x = 8.
32. Show that (i) E(c) = c (ii) E (aX + b) = a E(X) + b (iii)V(X) = E(X2) - E(X)2 .
(iv) V(c) = 0 (v) V (aX + b) =a2 V(X).
33. The distribution of 2 independent random variables X & Y are given below:
X 0 1 Y 1 2 3
P(X) 0.2 0.8 P(Y) 0.1 0.4 0.5
Find the joint probability distribution of X & Y.
34.The following table gives the joint probability distribution of 2 random variables
X &Y
X/Y -1 0 1
-1 0 0.2 0
X /Y -4 2 7
1 1/8 1/4 1/8
5 ¼ 1/8 1/8
Determine (i) the marginal distributions of X and Y. (ii) E (X) and E(Y) (iii) are X and Y
independent random variables?
3. The sample mean of a population was recorded as 184.67 with a probable error of
0.236. Find the 99.74% confidence limits for the true (population) mean.
4. The S.D of life time of 200 electric bulbs was computed to be 80 hours. Find (i) 95%&
(ii) 99% confidence limits for the S.D of all such bulbs.
5. How large a sample should one take in order to be (i) 99% & (ii) 99.74 % confident that
a population S.D will not differ from a sample S.D by more than 2%.
6. A die is thrown 9000 times and a draw of 3 or 4 observed 3240 times. Show that a die
cannot be regarded as an unbiased one. Also find the limits between which the
probability of throw of 3 or 4 lies at 99.74% level of confidence
7. A mean of a sample of size 900 is 3.4.Can the sample be reasonably as a true random
sample for a large population with means 3.25 and S.D 1.61
8. Ten screws are chosen at random from a population and their lengths are found as (in
mms) 63,63,66,67,68,69,70,70,71,71. On the basis of this information can we say that
the mean length in the population is 66mm at 95%confidence level?
9. Find 99% confidence limits for the correlation coefficient, which is computed to be 0.60
from a sample of size 28
TESTING OF HYPOTHESIS:
1. An electrical firm manufactures light bulbs that have a length of life that is
approximately normally distributed with a mean of 500 hours and a S.D of 40
hours. Test the hypothesis Ho: μ ≠ 800 of a random sample of 30 bulbs has an
average life of 788 hours. Use 5 % level of significance.
2. Test the hypothesis that the average content of containers of a particular lubricant
is 10 liters if the contents of the random sample of 10 containers are 10.2, 9.7,
10.1, 10.3, 10.1, 9.8, 9.9, 10.4, 10.3 & Use 0.01 level of significance and assume
that the distribution of contents is normal.
6. A gambler’s luck follows a pattern. If he wins a game, the probability of winning the next
game is 0.6. However if he loses a game, the probability of losing the next game is 0.7.
There is an even chance that he wins the first game. If so,
(a) Find the transition matrix M of the Markov process.
(b) Find the probability that he wins the second game.
(c) Find the probability that he wins the third game.
(d) Find out how often, in the long run, he wins.
Define stochastic matrix. Find the unique fixed probability vector for the regular stochastic
⎡0 3 1 ⎤
⎢ 4 4⎥
matrix ⎢ 1 1 0⎥
⎢ 2 2 ⎥
⎢⎣ 0 1 0⎥
⎦
APPLIED THERMODYNAMICS – ME 43
(2 hours / week for both IV ‘A’ and IV ‘B’ sections)
Faculty :Dr.T.R.Seetharam
3–6 Gas Power Cycles: Introduction; Air – standard cycles for IC engines –
analysis of Carnot,Otto,Diesel & Dual- combustion cycles ; 08
12 – 17 Vapour Power cycles- Carnot vapour power cycle and its limitations;
Simple Rankine cycle; effects of pressure & temperature on performance
of Rankine cycles; modifications of simple Rankine cycle to increase
net work output & thermal efficiency – Reheat cycle, Regenerative cycle,
types of feed water heaters used in regenerative cycles;
Reheat-Regenerative cycle; practical vapour power cycles .
12
1.1. A Carnot power cycle using air as the working substance, works between the
emperature limits of 900 K and 300 K. The pressure limits are 60 bar and 1 bar. Find
(i) pressure and temperature at salient points of the cycle, (ii) heat supplied and heat
rejected per unit mass of air, (iii) net work output and thermal efficiency, and (iii)
mean effective pressure.
1.2. The maximum pressure and temperature in a Carnot cycle is limited to 20 bar and 400
C. The volumetric ratio of isentropic compression is 6 and the volumetric ratio of
isothermal expansion is 1.5. The volume of air at the beginning of isothermal
expansion is 0.1 m3. Find (i) the minimum temperature in the cycle, (ii) Thermal
efficxiency of the cycle, (iii) power output form the cycle if the number of cycles per
minute is 200.
1.3. In an air standard Carnot cycle heat is transferred to the working fluid at 1110 k and
heat is rejected at 273 K. The heat transfer to the working fluid is 105 kJ / kg. The
minimum pressure in the cycle is 1 bar. Determine (i) the thermal efficiency and (ii)
the m e p.
1.4. A Carnot engine converts 1/6 of the heat input into work. When the temperature of the
sink is reduced by 70 C, the efficiency of the cycle is doubled. Determine the
temperature of the source and the sink.
1.5. In an air standard Otto cycle the maximum and minimum temperatures are 1400 C and
15 C respectively. The heat supplied is 800 kJ / kg. Calculate the compression ratio
and the thermal efficiency. Also calculate the ratio of maximum pressure to the
minimum pressure in the cycle.
1.6. In an engine working on Otto cycle, the clearance volume is 50 cm3, while the stroke
volume is 350 cm3. If the temperature at the commencement of the compression
process is 27 C and the maximum temperature in the cycle is 1000 C determine (i) the
compression ratio, (ii) cycle efficiency, (iii) net work output per unit mass of air and
(iv) mep.
1.7. From the p-v diagram of an engine working on Otto cycle, it is found that the pressure
inside the cylinder after 1/8th of the compression stroke is completed is 1.4 bar. After
5/8th of the compression stroke is completed, the pressure was found to be 3.5 bar.
The maximum temperature in the cycle is limited to 1000 C. Determine (i) the
compression ratio,(ii) air standard efficiency, (iii) net work output per unit mass of air,
(iv) mep, (v) compression ratio corresponding to maximum work output, (vi)
maximum work output and (vii) thermal efficiency corresponding to maximum work
output. Assume that the minimum temperature in the cycle to be 27 C.
1.8. An engine working on Otto cycle has a volume of 0.5 m3 , a temperature of 27 C and a
pressure of 1 bar at the beginning of the compression process. At the end of the
compression process the pressure is 10 bar. Heat added is 200 kJ /kg. Determine (i)
percent clearance, (ii) air standard efficiency, (iii) MEP, (iv) power developed by the
engine if there are 200 cycles per minute.
1.10. The compression curve in an Otto cycle may be approximated by the equation pV1.35 =
constant. The expansion curve is isentropic. The maximum temperature in the cycle is
1000 K. If the temperature of air at entry to the engine is 27 C, find the thermal
efficiency and the relative efficiency based on the air standard Otto cycle. The
compression ratio is 7.5. Assume the specific heats of air to be constant and γ = 1.4.
2.1. The compression ratio of an air standard diesel cycle is 14 and the cut-off ratio is
2.2. At the beginning of the cycle the pressure and temperature of air are 0.98 bar and 300
K respectively. Find (i) pressure and temperatures at salient point of the cycle, (ii) the
net work output per unit mass of air, (iii) thermal efficiency, (iv)MEP, and (iv) specific
air consumption in kg/kWh.
2.2. An air standard diesel cycle has a compression ratio of 18 and the heat transfer to the
working fluid is 1800 kJ/kg. At the beginning of the compression process the pressure
and temperatures are 1 bar and 300 K respectively. Determine (i) air standard
efficiency, and (ii) MEP
2.3. An oil engine works on a diesel cycle with compression ratio of 20. Heat addition takes
place up to 10 % of the stroke. Initial pressure and temperature of air are 1 bar and
27 C. Assume that the compression process is according to the law pv1.32 = constant
and the expansion process is according to the law pv1.30 = constant. The bore and
stroke of the engine are 16 cm and 20 cm respectively. Find (i) the pressure and
temperature at salient points of the cycle, (ii)MEP, (iii) thermal efficiency, (iv) relative
efficiency
2.4. In a diesel cycle, the pressures at two points on the compression curve are 1.7 bar and
13.4 bar, respectively, corresponding to positions where 3/10th and 9/10th of the
stroke have been executed. Find the compression ratio if the compression and
expansion indices are 1.38 and 1.3 respectively. If the cut-off ratio is 1.8, determine
the cycle efficiency and the relative efficiency based on the air standard cycle.
2.5. In an air standard diesel cycle, air is compressed isentropically from 26 C and 105 kPa
to 3.7 kPa. The entropy change during heat rejection is − 0.6939 kJ/(kg – K).
Determine (i) heat supplied per kg of air, (ii) thermal efficiency, (iii) maximum
temperature in the cycle, and (iv) temperature at the start of the heat rejection.
2.6. The compression and expansion ratio of an oil engine working on a dual cycle is 9 and
5 respectively. The initial pressure and temperature are 1 bar and 30 C. The heat
added at constant pressure is twice that at constant volume. The cyclider bore is 250
mm and the stroke is 400 mm. Determine (i) thermal efficiency and (ii) MEP
2.7. The maximum and the compression pressures in a dual cycle are 64 bar and 32 bar
respectively. The compression curve is polytropic with index n = 1.35. The pressure in
the cycle after 1/3rd of the compression stroke is completed is 1.65 bar. If 60 % of the
energy addition occurs at constant volume while 40 % occurs at constant pressure,
find
2.8. A diesel engine works between the temperatures of 1250 C and 25 C. The energy
addition during combustion is 550 kJ /kg. A dual combustion cycle operates between
the same temperature limits, and has the same total energy addition as for diesel
cycle except that this energy is equally divided between the constant volume and
constant pressure processes. Compare the efficiencies of the two cycles. Hence show
using T-s diagram that the diesel cycle is more efficient than the dual cycle under the
same maximum and minimum temperatures as well as the same amount of heat
addition.
2.9. In a dual cycle, two thirds of the total energy added occurs at constant volume.. If the
compression ratio is 15, and the maximum pressure in the cycle is 53 bar,
compute(i)the temperatures at the salient points of the cycle, and (ii) thermal
efficiency. Assume standard conditions of air at the start of the compression process.
2.10. The compression ratio for an engine working on dual cycle is 7. The cylinder diameter
is 25 cm and the stroke is 30 cm. The air at the start of the compression is at 101 kPa
and 20 0C. At the end of the constant volume process, the pressure is 5600 kPa. If
heat is added at constant pressure during 3 percent of the stroke, compute (i) the net
work output from the cycle, (ii) the thermal efficiency, (iii) the amount of heat added,
and (iv) the mean effective pressure
3.1. An air standard Brayton cycle has air enter the compressor at 27 C and 100 kPa. The
pressure ratio is 10 and the maximum allowable temperature is 1350 K. Determine (i)
pressure and temperature at salient points of the cycle, (ii) compressor and turbine
work per unit mass of air, (iii) net work output and work ratio, (iv) thermal efficiency
and specific air consumption in kg/(kWh).
3.2.The pressure ratio of an open gas turbine cycle is 6.The compressor inlet conditions are
1 bar and 15 0C. The maximum temperature in the cycle is 800 0C. The compressor
efficiency is 85 %, the turbine efficiency is 90 % and the combustion efficiency is 95 %.
There is a pressure drop of 2 % of the inlet pressure in the combustion chamber. The
calorific value of the fuel used is 42,000 kJ/kg.Assuming that cp and γ remains same
throughout the cycle and equal to those values for air determine (i) Net work output
per unit mass of air, (ii) Air-fuel ratio, (iii) thermal efficiency of the plant, (iv) specific
fuel combustion in kg / kWh, and (v) power output form the plant for a mass flow rate
of air of 1.0 kg / s.
3.3. The isentropic discharge temperature for the air flowing out of a compressor is 195 0C
while the actual temperature is 240 0C. The conditions of air at compressor inlet are 1
bar and 17 0C. If the air-fuel ratio in the combustion chamber is 75:1 and net power
output is 650 kW, compute (i) the isentropic efficiencies of the compressor and turbine
and (ii) the overall cycle efficiency. Assume that the plant consumes 5.2 kg/min of fuel
supplied and the calorific value of the fuel used is 42,000 kJ/kg.Also assume that for air
cp = 1.005 kJ/kg – K and γ = 1.4 and cp = 1.148 kJ/kg – K and γ = 1.333 for products
of combustion.
3.4. Determine the thermal efficiency of a gas turbine cycle having two stages of
compression and two stages of expansion. The overall pressure ratio of the cycle is 4.
Air enters both the stages of compression at 15 0C and enters both the stages of
turbine at 900 0C. If an ideal regenerator is incorporated in the cycle to heat the air
coming out of the second stage compressor, what would be the improvement in the
B.E. Mechanical 4th Semester Course Information
PESIT
thermal efficiency of the cycle. What would be the net work output and cycle efficiency
if the compressor and expansion stages have efficiencies of 80 % each and the
regenerator effectiveness is 75 %
3.5. Determine the specific work output, specific fuel consumption and cycle efficiency for a
gas turbine power plant using a regenerator having the following specifications.
3.6. An ideal gas turbine power plant operates with ‘m’ number of stages of compression
and ‘n’ number of stages of exp[ansion. The maximum temperature permitted in the
plant is Tmax. Pressure ratios in all the compressor stages are equal and expansion
ratios in all the turbine stages are equal. The intercoolig between the compressor
stages is perfect and the working fluid is reheated to Tmax in between the stages of
expansion.If ‘t’ represents the maximum cycle temperature ratio in the cycle show that
t = (r a) (m+n)/mn
3.7. A Brayton cycle works between 1 bar, 300 K and 5 bar, 1250 k. There are two stages
of compression with perfect intercooling and two stages of expansion. The work output
from the first stage turbine is used to drive the two compressors. The air from the first
stage turbine is reheated back to 1250 K and then expanded in the second stage.
Calculate the power output from the plant and the cycle efficiency. What would be the
power output and cycle efficiency if an ideal regenerator is incorporated in the cycle?
3.8.In a gas turbine unit with two-stage compression and two-stage expansion, the gas
temperature at the entry to both the turbines is the same. The intercooler in between
the two stages of compression has an effectiveness of 83 %. The maximum and
minimum temperatures in the cycle are 25 C and 1000 C. The low and high pressure
limits are 1.02 bar and 7 bar. Assuming that the intermediate pressure between the
two stages of compression is same as that at the exit of the first stage expansion and
equal to the geometric mean of the high and low pressures of the unit, calculate (i) the
air fuel ratio if the calorific value of the fuel used is 38650 kJ/kg, (ii)power output for
an air flow rate of 1 kg/s. Assume that a regenerator with an effectiveness of o.80 is
incorporated in the cycle. The pressure drop through the regenerator and first
combustion chamber is 0.1 bar, while the pressure drop through the second
combustion chamber is 0.05 bar. The exhaust pressure of the second turbine is 1.15
bar. The pressure drop through the intercooler is negligible. Assume the compressor
efficiency is 0.84 for both trhe stages and turbine efficiency is 0.89 for both the stages.
3.10. The schematic diagram of a gas turbine power plant is shown in Fig. P1.30.The states
of the flowing gas at various points along the circuit are numbered. The following are
the data referring to these states.
1 CC1
3 6
2
C1 C2 T1 T2
4
5 9
7 8
Inter cooler
10
CC2
Regenerator
4.2. Steam conditions at the boiler exit are 10 bar and 300 C. In the pipe line between the
boiler exit and turbine inlet, there is an energy loss of 42 kJ/kg and a drop in pressure
of 0.2 bar. The steam expands in the turbine to a pressure of 0.09 bar at the turbine
exit, the efficiency of the turbine being 0.86. Find the stream conditions at the turbine
inlet, the actual enthalpy drop across the turbine and the final condition at discharge
from the turbine.
4.3. In a reheat cycle, the boiler exit conditions are 25 bar and 300 C. the exit pressure of
steam at the end of the first turbine is 5 bar. The steam is reheated to 300 C before it
is expanded in the second turbine to 0.05 bar. Assumiing the high and low pressure
turbines to have efficiencies of 0.87 and 0.85 respectively, determine (i) the thermal
energy input in the reheater, (ii) the overall thermal efficiency of the cycle, (iii) specific
steam consumption in kg/kWh, and (iv) net power output from the cycle for a mass
flow rate of 1.0 kg/s.
4.4. Steam at 50 bar and 350 C expands to 12 bar in a high pressure stage and is dry
saturated at the stage exit. This is now reheated to 280 C without any pressure drop.
The reheated steam expands in an intermediate stage and again emerges as dry
saturated steam at a lower pressure, to be reheated a second time to 280 C. Finally,
the steam expands in a low pressure turbine to 0.05 bar. Assuming the work output is
the same for the high and intermediate stages, and the efficiencies of the high and low
pressure stages are equal, find: (i) efficiency of the high pressure stage, (ii) pressure
of steam at exit of the intermediate stage, (iii) total power output from the three
stages for a mass flow rate of 1.0 kg/s, (iv) condition of steam entering the condenser,
and (v) thermal efficiency of the cycle
4.5. Determine the improvement in thermal efficiency which will result if one stage of
regenerative feed heating is added to a simple Rankine cycle which has the boiler exit
condition of 14 bar and 300 C and a condenser pressure of 0.08 bar. Steam for feed
heating is to be extracted at 2.0 bar.
4.6. In a reheat – regenerative steam power plant cycle, the HP turbine receives steam at
20 bar and 300 0C. After expansion to 7 bar, the steam is reheated to 300 0C and then
it expands in an intermediate stage to 1 bar. A fraction of the steam is now extracted
for feed water heating, while the remaining steam expands in a LP turbine to a final
pressure of 35 mm of mercury. If the efficiencies of high, intermediate and low
pressure stages are respectively 0.90, 0.88, and 0.87, determine the overall cycle
efficiency of the plant.
4.7. Steam expands in a turbine from 30 bar, 360 0C to a condenser pressure of 0.04 bar.
The isentropic efficiency is 0.82 and the steam condition at any point in the turbine
may be assumed to be on a straight line joining the initial and final states, drawn on an
h – s chart. During expansion steam is bled at two stages where the pressures are 5
bar and 0.7 bar respectively. The heaters are of closed type, the condensed steam
from the high pressure heater is being led to the steam space of the low pressure
heater through a steam trap.The condensed steam from the low pressure heater is fed
to the intake of the feed pump through a drain cooler. Assuming the feed water in each
heater to be heated to the saturation temperature corresponding to the bled steam
pressure for that heater and that the temperature of the condensate from the heaters
at the exit of the drain cooler is 30.2 0C, find the overall thermal efficiency of the plant
and the specific steam consumption..
B.E. Mechanical 4th Semester Course Information
PESIT
4.8. In a two-stage regenerative feed heating system, the steam conditions at the turbine
inlet and exit are 20 bar, 320 0C and 0.08 bar. The low pressure feed water heater
receives steam at 0.9 bar and heats the feed water from 33.5 0C to 89.5 0C. The
condensed steam is cascaded back into the condenser through a steam trap.For the
high pressure heater, steam is extracted at 4 bar and heats the water from 89.5 0C to
140 0C. Its condensate is pumped by a drain pump into the boiler feed line. Find the
mass flow rates of steam to each feed water heater per kg of steam generated in the
boiler. If the total steam generation is 18,000 kg/h, find the power output of the plant
in kW. Assume the turbine efficiency to be 0.82 and the condition of steam at any
point in the turbine to be on a straight line on the h – s diagram connecting the steam
states at inlet and exit. Draw a schematic for the system and indicate all the salient
points on the Mollier diagram. Also determine the overall cycle efficiency of the plant
and specific steam consumption.
4.9. An ideal Rankine cycle with regenerative heating operates between the pressure limits
of 10 MPa and 40 kPa. Temperature of steam at turbine inlet is 500 0C. There are two
open feed water heaters. On the basis of optimum design, determine (i) the pump work
to turbine work, (ii) the ratio of heat rejection to heat addition, (iii) the mass of steam
bled out for each feed water heater per unit mass of steam generated in the boiler, and
(iv) cycle thermal efficiency.
5.1. A reversed Carnot cycle is used for heating and cooling. The work supplied is 10 kW. If
the COP is 3.5 for cooling determine (a) the ratio of maximum temperature to minimum
temperature in the cycle , (b) refrigeration effect in tons and (c) COP if the cycle is
used as a heat pump.
5.3 In an air refrigerating machine, the compressor takes in air at 1 bar and 10 C. After
compression to 5.5 bar, the air is cooled to 30 C before expanding it back to 1 bar.
Assuming ideal conditions, determine (i) refrigeration effect per unit mass of
air,(ii)heat rejected by air per unit mass in the intercooler, and (ii) COP of the cycle, In
an actual plant using the above cycle, the air flow rate is 1700 kg / h and the relative
COP of the actual plant is 0.65. Determine the power required for the actual plant for
the same refrigeration effect
5.5:-An air refrigerator unit uses a reciprocating compressor and a reciprocating expander.
5 kg / min of air at 30 C (ambient temperature is 25 C) and 4.8 bar expand behind a
piston to 1 bar. The expansion is according to the law pv1.35= constant. After
expansion, the air enters a cold chamber where its temperature rises to 0 C and the it
is compressed back to 4.8 bar according to the law pv1.28 = constant. Determine (a)
the power required to drive the unit if the mechanical efficiencies of the expander and
the compressor are both equal to 85 %, (b) capacity of the refrigerator in tons, (c)
energy rejected by air to the ambient during the cooling process at 4.8 bar and (d) the
actual COP of the plant.
5.6:-In an ideal air refrigeration cycle, air after compression in the compressor is first
cooled in an intercooler and then passed through a regenerative heat exchanger. It is
then expanded in a turbine and after expansion the air flows through the regenerative
heat exchanger where it exchanges heat with the air coming from the intercooler.
Then the cold air is passed through the cold chamber before it enters the
compressor.(a) Draw the schematic layout of the plant.(b) obtain an expression for
the COP of the cycle in terms of the pressure ratio of the compressor and the
temperature ratio of the compressor inlet temperature to the turbine inlet
temperature.
5.7 :- An air refrigeration unit takes in air from a cold chamber at 5 C and compresses it
from 1 bar to 6.5 bar. The index of compression is 1.25. The compressed air is cooled
to a temperature which is 10 C above the ambient temperature of 30 C before being
expanded isentropically in an expander. Neglecting the clearance volume of the
compressor and expander find the COP and the amount of air circulation per minute if
2000 kg of ice at 0 C is to be formed per day from water at 25 C. What will be the
tonnage of the unit?
5.9:- Repeat part (i) and (ii) of the above problem if the refrigerant after condensation is
found to be subcooled by 6 0C. Assume that the compression in the compressor occurs
polytropically with a compression index of 1.14.
5.9:-In a refrigerator using ammonia as the refrigerant, the condensation and the
evaporator temperatures are 330C and − 12 0C respectively. The vapour entering the
condenser is 60 0C and the compressor piston sweeps a volume of 400 lit/minute. If
the liquid emerging from the condenser is sub-cooled by 4 0C compute (i) the
isentropic efficiency of the compressor, (ii) the mass flow rate of ammonia, assuming
the clearance volume to be zero, (iii) the refrigeration effect in tons and (iv) the COP
5.10. An ideal vapour compression refrigerator uses a sub-cooling cum superheating heat
exchanger where the refrigerant vapour coming from the evaporator in dry saturated
state is superheated by 10 0C by absorbing heat from the saturated liquid refrigerant
coming from the condenser.The evaporator operates at − 30 0C and the condenser
pressure is 1.4 MPa. There is a cooling requirement of 50 tons. If the refrigerant is R-
B.E. Mechanical 4th Semester Course Information
PESIT
12, determine (i) the mass flow rate of the refrigerant, (ii) the COP, (iii) the degree of
subcooling, (iv) the power required to drive the compressor.
6.1. Moist air at 40 0C,101.325 kPa, and a relative humidity of 60% initially is cooled at a
constant mixture pressure to 20 0C. Determine:
(a) The final relative humidity.
(b) Change in specific humidity.
6.2. The pressure and temperature in a room are 101.325 kPa and 25 0C. If the relative
humidity is 40% determine:
(a) Saturation pressure of water vapour at the dry bulb temperature.
(b) The dew point temperature.
© Specific humidity.
(d) Degree of saturation.
6.3. Moist air is at a temperature of 21 0C under a total pressure of 736mm of Hg. The dew
point temperature is 15 0C. Find:
(a) Partial pressure of water vapour.
(b) Relative humidity.
© Specific humidity.
(d) Enthalpy of air per kg of dry air.
(e) Specific volume of air per kg of dry air.
6.4. Calculate:
(a) Relative humidity.
(b) Humidity Ratio.
© Dew point temperature.
(d) Density.
(e) Enthalpy of atmospheric air.
When the DBT is 35 0C, WBT is 23 0C and the barometer reads 750mm of Hg.
6.5. A sample of air has DBT of 35 0C and 25 0C respectively. The barometer reads 760mm
of Hg. Calculate:
(a) Humidity ratio, Relative humidity and Enthalpy of the sample.
(b) Humidity ratio, Relative humidity and Enthalpy if the air were adiabatically
saturated. The use of steam tables only is permitted.
6.6. Find the heat transfer rate required to warm 40 m3/min of air at 32 0C and 90 % RH to
50 0C.
6.7. Air at 15 0C and 80%RH is conditioned to 25 0C and 50%RH. Determine the amount
of water added per kg of dry air. Assuming the make up water is added at 15 0C
determine the heat supplied during the process.
6.8. Warm air is to be cooled by an adiabatic humidification process. At the beginning of the
process, the air is at 45 0C and 30%RH. The final temperature is 30 0C . Determine:
(a) The amount of water added to the air.
(b) The final relative humidity.
Solve the problem using steam tables only and compare the answers with those
obtained using psychrometric chart.
Assume the total pressure of air to be 101.325 kPa.
6.9. Air is to be conditioned from a DBT of 40 0C and a RH of 50% to a final DBT of 200C
and a final RH of 40% by a dehumidification process followed by a reheat process.
6.10.A Stream of air at atmospheric pressure, 20˚ C and 30% RH, flows at a rate of 15
m3/min and mixes adiabatically with another stream of air at 35˚ C and 80% RH at
20 m3/min. For the mixed stream calculate:
(a) Specific Humidity.
(b)Temperature.
(c) Relative Humidity.
(d) Specific Volume.
6.12. The appended figure shows the air condition in a central air conditioning plant,
provided with a refrigeration circuit. It is meant to supply conditioned air at 20˚ C
Dry bulb temperature and 66% RH. The return air is 300 kg / min. While the make
up air is 20 kg / min taken from atmosphere. Find:
(a) The heat transfer at the cooling coil.
(b) The amount of the humidification per hour.
(c ) The heating coil capacity and
(d) The COP of the refrigeration from unit.
6.13. 39.6 m3/min of a mixture of recirculated room air and outdoor air enters a cooling coil
at 31 0C DBT and 18.5 0C WBT. The effective surface temperature of the coil is 4.4 0C. The
surface area of the coil is designed so as to give 12.5 kW of refrigeration with the given
entering state of air. Determine the dry and wet bulb temperatures of air leaving the coil
and the coil bypass factor.
FLUID MECHANICS – ME 45
Faculty : V. Krishna / Ramachandra L.
% of portions covered
Chapter title/
Class # Topic to be Covered Reference Cumulativ
Reference Literature
Chapter e
Chapter : 1.0 Introduction to fluid mechanics,
properties of fluids properites of fluids - Mass density,
1-2 T1: Page : 3-17 12% 12%
specific volume, specific weight,
T2 : Page : 13- 36 specific gravity.
R1 : Page : 1-31
3 Surface tension, capillarity
Chapter # : 5.0
Fliud Dyanmics
Introduction-Forces acting on a fluid
26-27 T1:Page # : 85-110 mass, General energy and Momentum
T2:Page # : 250-276 equation, Euler's equation of motion
R1:Page # : 233-240 along stream line. 12% 60%
R4:Page # : 171-189
Page # : 212- 220
R5:Page # : 76-92 Bernoulli's Priniciple - Derivation from
28-29 R8:Page # : 132- fundamentals, Euler's equation and
172 Bernoulli's equation for real fluids.
Literature
QUESTION BANK
21. * At a certain point in castor oil film, the shear stress in 0.2 N/m2 and the
velocity gradient is 0.216s-1. If the mass density is 959.42 kg/m3, find the
kinematic viscosity of the oil. (4)
24.* With the help of a neat plot ( stress vs. rate of strain) show the characteristics
B.E. Mechanical 4th Semester Course Information
PESIT
behaviour for the following materials.
(a) Elastic solid (b) Ideal fluid (c) Newtonian fluid (d) Ideal plastic (e) dilatant
Fluid (f) Pseudo plastic fluid. (6)
Diameter
Diameter D
H1 ρ3=0.6
ρ1=.8 ρw
Diameter
D
H2
H1=0.2m
H2=0.05 ρw=1000kg/
m3
32.* Determine the minimum force F, required to keep the gate closed, in the
Figure below. The gate is a square of 0.5m side and hinged in the middle as
Shown. The centre of the gate is 1m below the water surface.
Gate ( 0.5*0.5
H
Hing
D
F
Wate
H=1m
D=0.5m
33.* calculate the horizontal and vertical forces, due to the gauge pressure of water
On the cylinder portion of the tank shown below. The radius of the cylinder,
R is 2m, the level of water in the tank, H is 5m and the width of the tank, W is
5m. The tank is open at the top. (8)
H=5m
W=5m
R=2m
W
R
1. * Distinguish between
i) Steady flow and unsteady flow ii) Uniform flow and non uniform flow iii)
Compressible and incompressible flow. iv) Laminar and turbulent flow. (8)
2. What do you understand by the term continuity equation. (4)
3. Explain in brief Lagrangian method and Eulerian method of studying fluid in motion.
4. * Define the following : (i) Path line (ii) Streak line
(iii) Stream line (iv) Stream tube (8)
5. * Obtain an expression for the continuity equation for a three dimensional flow. (6)
6. * Define the terms : 1)Velocity potential 2) Stream function (4)
7. Determine whether the continuity equation is satisfied by the following velocity
components for incompressible fluid: -
B.E. Mechanical 4th Semester Course Information
PESIT
u = x3 - y3 - z2 x ; v =y3 - z3 ; w = -3 x2 z - 3 y2 z + z3/ 3. (4)
8. The velocity components in a two dimensional flow field for an incompressible fluid are
as follows : u = y3 / 3 + 2 x - x2 y and v = x y2 - 2 y - x3 /3. Obtain an expression
for the stream function. (6)
9. * What you mean by upper critical and Lower Critical Reynolds number. (4)
10. * Compare and contrast the following:
(a) Path line vs. streak line. (2)
(b) 1D vs. 3D flow. (2)
11.* The stream function for 2D incompressible flow is given by: ψ= xy3+x2y
(a) Find φ if it exists. (4)
(b) What is the equation of the steam line passing through (1,1). (2)
12.* Given V= (xy+2zt)I+(2y2+xyt)J+(12xy)k where x,y and z are in metres and t
in seconds, determine ax the x component of the acceleration of the fluid
particle at (1,1,1) at t=1s. (4)
1. Name the different forces present in a fluid flow. For the Euler’s equation of motion,
which forces are taken into consideration?. (3)
2. Write Bernoulli’s equation of motion. Clearly explain the meaning of the terms in it.
(4)
3. A pipe of diameter 0.3m carries water at a velocity of 20m/s. The pressure at the points
A and B are given as 350KN/m2 and 300 KN/m2 respectively, while the datum head at
A and B are 25m and 28m. Find the loss of head between A and B.
(6)
4. * State and prove Bernoulli’s theorem making clearly the assumption’s made. (8)
5. * Derive Euler's equation along a streamline and reduce it to Bernoulli's equation. State
the assumptions made. (10)
6. Mention the devices that work on the above principle. (2)
7. A pipe line carrying oil of S.G 0.8 changes in diameter from 300mm at position A to
500mm diameter at position B which is 5m higher. If the pressures at A and B are
200KN/m2 and 152KN/m2 respectively and the discharge is 150l/s, determine the loss
of head and direction of flow. (8)
8.* A 0.25 diameter pipe carries an oil of SG 0.8 at the rate of 120 l/s and the
pressure at a point A is 19.62kN/m3. If the point A is 3.5m above the datum line,
calculate the total energy at point A in m of oil.
9.*Derive Bernoulli’s equation using an infinitesimal stream tube. Clearly state all the
assumptions made. (6)
smooth
Ho pipe Rough
pipe
Vexit
Value
kept half
KINEMATICS OF MACHINE–ME 44
Faculty: Sunith Babu. L
3. Chapter #: 1.0
Kinematic Chain and Inversion:
Kinematic chain
Kinematic chain with three lower pairs, Four
4. and Inversion
bar chain,
T1: 20 - 30
5 Single slider crank chain & 8% 12 %
R1: 15 - 21
Double slider crank chain and
6. Their inversions
7.
Chapter #: 2.0 Mechanisms:
8. (I) Quick return mechanisms – Drag link
Mechanism mechanism, Whitworth mechanism and
9. Crank & slotted lever mechanism.
(II) Straight line motion mechanisms –
10. Peacellier’s mechanism and Roberts’s
13 % 25 %
T1: 22 - 30 mechanism.
11.
R1: 95 - 123 (III) Intermittent motion mechanisms – Geneva
mechanism and Ratchet & Pawl mechanism.
12.
(IV) Toggle mechanism, Pantograph, Hooke’s
joint and Ackerman steering mechanism
13.
14.
27.
Velocity and Acceleration Analysis by
28. Chapter #: 5.0 Complex Numbers:
Velocity Analysis Analysis of
29. by Complex No A) Single slider crank mechanism by
And Loop Closure
Equation 1) Loop closure equations 8
60 %
2) Complex numbers %
R2: B) Four Bar mechanism
30.
1) Loop closure equations
2) Complex numbers
31.
32. Law of gearing,
Chapter #: 6.0
33. Involutometry,
Spur Gears
34. Definitions, Characteristics of involute action, 15
Path of Contact, Arc of Contact, Contact 75 %
35. %
ratio, Interference in involute gears, Methods
36. T1: 326 - 383 of avoiding interference, Back lash,
R1: 163 – 187 Comparison of involute and cycloidal teeth
37.
38.
39.
Simple gear trains,
40. Chapter #: 7.0 Compound gear trains for large speed
Gear Trains reduction,
41. Epicyclic gear trains,
Algebraic and tabular methods of finding 12
42. T1: 383 - 414 87 %
velocity ratio of epicyclic gear trains, Tooth %
R1: 201 - 221 load and torque
43.
Calculations in epicyclic gear trains.
Differential mechanism of an automobile
44.
52.
QUESTION BANK
SPUR GEAR
GEAR TRAINS
CAMS
22. Draw the full size cam profile for a cam with roller of 25mm diameter attached to the
follower to give a lift of 35mm. Axis of the follower is offset to right of cam axis is
18mm. Ascent of the follower takes place with SHM 0.05sec followed by a period of set
0.125sec. The Follower then descends with UARM during 0.125sec and the remaining
period as rest in the minimum lifted position, the acceleration being ¾ times
retardation. The cam rotates in CCW direction at a constant speed of 240rpm and the
base radius is 50mm (20)
Text Books:
1. Mechanical Measurements - Beckwith ,Marangoni & Lienhard
2. Engineering Metrology- I.C.Gupta
Reference Books:
1. Mechanical Measurements – Holeman
2. Mechanical Measurements – Sirohi & Radhakrishna
3. Mechanical measurements-Doblin
4. Metrology for engineers-J.F.Galyer & C.R.Shotbolt
5. Industrial Instrumentation-Alsutko & Jerry.D.Faulk
6. Engineering Metrology - R.K.Jain
Scheme of examination:
QUESTION BANK
PART-A
1. What is the difference between unilateral and bilateral tolerances? Why unilateral
tolerance is preferred over bilateral tolerance?*
2. Explain what is meant by:
i) Interchangeable part
ii) Universal interchangeability
iii) Local interchangeability*
3. Determine the type of fit, after deciding the fundamental deviations and tolerances in
the following:
Fit Ø 70H9e7, Diameter step (50-80)
Fundamental deviation for e shaft = -11D0.41
IT7=16i, IT9=40i
i=0.453√D+0.001D*
4. Calculate the dimensions of plug and ring gauges to control the production of 50mm
shaft and hole pair of H7d8.The following assumptions may be made.50mm falls in the
diameter step of 30-50mm.Upper deviation for “d”shaft is –16D0.44.
3
IT7=16i,IT8=25i, i=0.45 √D+0.001D *
5. Explain different types of fits.
6. Write neat sketches and explain 'go' and 'Nogo' gauges.
7. Briefly explain interchangeability.
8. Briefly explain selective assembly.
9. Explain Taylor's principle for 'go' and 'Nogo' gauges.
10. Differentiate between:
i) Tolerance and allowance
ii) Hole basis system and shaft basis system *
11. Explain Taylor’s principle for the design of limit gauges. *
12. Illustrate with examples:
i) Geometrical tolerance
ii) Dimensional tolerance
iii) Positional tolerance
13. A shaft-hole pair is designated as H7d8.The standard tolerance is given by
i=0.453√D+0.001D,where D=Diameter(mm)falling in the step 18-30mm.The
fundamental deviation for fit d is given by –16D0.44 Take wear allowance as 10% of the
gauge tolerance. Determine the shaft and hole dimensions, their tolerances, clearance,
interference and the class of fit. Sketch the fit and mark the dimensions clearly. *
1. Give the procedure to measure major and pitch diameter using 3 wire method.
2. Distinguish between 2 wire and 3 wire methods of measuring and suggest the best
one.
3. What are the two corrections applied in the measurement of effective diameter by the
method of wires?*
4. Explain the working principle of Tool Makers Microscope.
5. Describe screw thread terminology with sketch.
6. Compare profile projector with tool makers microscope.
7. What are the various types of pitch errors on threads and explain the reasons for the
same. *
8. How do you find effective diameter of a screw thread using two-wire method. *
9. How do you measure the following in case of a spur gear:
i) Runout
ii) Tooth thickness
iii) Backlash *
10. Explain the terminology of a simple Spur gear
11. Describe a Gear Tooth Vernier caliper and show how this is used for checking gear. *
12. Explain how Gear Tooth Vernier is used for gear measurement.
PART-B
Chapter 7: Transducers
1. Define the word Transducer. What do you understand by active and passive
transducers? Give examples.*
2. Explain the following with neat sketches:
i)Mutual inductance transducer
ii)Piezo electric transducer*
3. Explain any one type of elastic transducer with a neat sketch.*
4. Mention the advantages of electrical primary detector transducer elements over other
types.
5. Describe with a neat sketch the ionization transducer.
6. Define transfer efficiency.
7. Mention six mechanical elements used as detector transducers and indicate the
operations, which they perform.
8. Discuss the relative merits and demerits of mechanical and electrical transducers.
9. What are the parameters on which capacitive transducers are developed. Explain the
working of a pickup used for determining the level of liquid nitrogen with a neat sketch.
10. With a neat sketch explain the working of a transducer using electro kinetic
phenomenon and indicate its applications.
11. Explain the principle of working of a linear variable differential transducer with a neat
sketch and illustrate its characteristics.