PT.

INCO SOROAKO POLITEKNIK NEGERI UJUNG PANDANG

DAFTAR ISI

HALAMAN PENGESAHAN PERUSAHAAN ..………....………………….. i

LEMBAR PENILAIAN PERUSAHAAN …………………………………… ii

HALAMAN PENGESAHAN KAMPUS ...........…............………...………... iii

LEMBAR PENILAIAN KAMPUS ………...................………….…………... iv

DAFTAR NILAI …..........................................………....…………………… v

KATA PENGANTAR …......................................………....…………………... vi

DAFTAR ISI …...............................................………....…....……………….. ix

DAFTAR GAMBAR …......................................………....…….…………..... xi

DAFTAR LAMPIRAN …......................................………....……………..... xiv

BAB I PENDAHULUAN

1.1 Latar Belakang …........................………....…….…………..... 1

1.2 Tujuan Kerja Praktek …..................……....…….…………..... 2

1.3 Batasan Masalah ….....................………....…….…………..... 3

1.2 Waktu dan Tempat Pelaksanaan Kerja Praktek ….………........ 3

1.4 Metode Penulisan …....................................…….…………..... 3

BAB II AKTIFITAS HARIAN KERJA PRAKTEK ……………………... 6

BAB III SISTEM PEMBANGKITAN TENAGA LISTRIK PT.INCO, Tbk.

3.1 Gambaran Umum …………………………………..…............. 11

3.2 Sistem pembangkitan Tenaga Listrik………………................. 12

3.2.1 PLTA PT. INCO ……………………………………… 13

3.2.2 Pembankit Listrik Tenaga Diesel (PLTD) ……………. 16

Jurusan Teknik Mesin ix

Program Studi Teknik Konversi Energi
PT.INCO SOROAKO POLITEKNIK NEGERI UJUNG PANDANG

3.2.3 Sistem Turbin Generator atau PLTU ………………….. 22

3.2.4 Peralatan Auxiliary ……………………………………. 25

BAB IV GAMBARAN UMUM

4.1 Pengertian Mesin Diesel ( Engine Diesel)................................. 27

4.2 Prinsip Kerja Mesin Diesel …………………………………… 28

4.3 Dasar-dasar Pengukuran Motor ………………………………. 30

4.4 Diesel Genersting Station …………………………………….. 34

4.5 Name Plate Mesin Diesel MBDG ……………………………. 35

BAB V PEMBAHASAN

5.1 Auxiliary Equipment ……..…......................................…….... 36

5.1.1 Jacket Water System …………………………………... 36

5.1.2 Valve Cage Water System …………………………….. 38

5.1.3 Lubricating Oil Storage dan Supply System …………... 41

5.1.4 Start Air System ……………………………………….. 44

5.2 Diesel Fuel Oil Tank ………………………………………… 47

5.3 Water Treatment Plant and Softener Water System ………… 51

5.4 Domestic Water System ……………………………………… 53

5.5 Circulating Water System ……………………………………. 54

5.6 Protection Pada Auxiliary Equipment ……………………….. 55

BAB VI KOMPONEN MESIN DIESEL MBDG

6.1 Sistem Injeksi Bahan Bakar Diesel ....………....……....…...... 60

6.2 Komponen-komponen Mesin Diesel .…....…….…….……..... 65

6.3 Gangguan-Gangguan Pada Mesin Diesel …………………….. 77

Jurusan Teknik Mesin x

Program Studi Teknik Konversi Energi
PT.INCO SOROAKO POLITEKNIK NEGERI UJUNG PANDANG

BAB VII KESIMPULAN DAN SARAN

7.1 Kesimpulan …………………………………………………... 82

7.2 Saran …………………………………………………………. 83

DAFTAR PUSTAKA …..........................................………..….…………..... 84

LAMPIRAN …...................................................………....…….…………..... 85

DAFTAR GAMBAR

Gambar Halaman

Gambar 3.1 Skema Power System Secara Umum 11

Gambar 3.2 PLTA ( Pembangkit Listrik Tenaga Air) 14

Gambar 3.3 Kanal di PLTA Larona 15

Gambar 3.4 Prinsip Kerja Mesin Diesel 4 Langkah 18

Gambar 3.5 Prinsip Kerja Mesin Diesel 2 Langkah 18

Gambar 3.6 Konfigurasi Mesin Diesel 4 Langkah Model V 20

Gambar 3.7 Mirrless Blackstone Diesel Generator (MBDG) 21

Gambar 3.8 Caterpillar Diesel PT. INCO 21

Gambar 3.9 Sistem PLTU 22

Gambar 3.10 Sistem turbin Generator 23

Jurusan Teknik Mesin xi

Program Studi Teknik Konversi Energi
PT.INCO SOROAKO POLITEKNIK NEGERI UJUNG PANDANG

Gambar 4.1 Temp. dan WRHB Pada MMI 27

Gambar 4.2 Bangunan MBDG pada PT. Inco 34

Gambar 5.1 Jacket Water Cooling water schematic 36

Gambar 5.2 Piping System Jacket Water 37

Gambar 5.3 Plat Heat Exchanger Type 37

Gambar 5.4 Cooler Pada Jacket water System 38

Gambar 5.5 Valve Cage Coolng Water Schematic 38

Gambar 5.6 Piping System Valve Cage Water 39

Gambar 5.7 Cooler Pada Valve Cage water 40

Gambar 5.8 Valve Cage Water Pump 40

Gambar 5.9 Lube Oil Cooling Water Schematic 41

Gambar 5.10 Piping Lube Oil System 42

Gambar 5.11 Cooler Lube Oil System ` 43

Gambar 5.12 Diesel Generator Lube Oil Centrifuge 44

Gambar 5.13 Fuel Oil Tank 47

Gambar 5.14 Circulating Oil Pump 49

Gambar 5.15 Oil Skimmer Tank 50

Jurusan Teknik Mesin xii

Program Studi Teknik Konversi Energi
PT.INCO SOROAKO POLITEKNIK NEGERI UJUNG PANDANG

Gambar 6.1 Fuel Injector Pump 63

Gambar 6.2 Fuel Injector Assembly 64

Gambar 6.3 Piston Assembly 65

Gambar 6.4 Pushrod & Tube Assembly 66

Gambar 6.5 Cylinder Head Assembly 67

Gambar 6.6 Typical Exhaust Valve Cage Assembly 69

Gambar 6.7 Cylinder Head Relief Valve 70

Gambar 6.8 Oil Separator 71

Gambar 6.9 Crankcase Relief Valve Assembly 72

Gambar 6.10 Assembly of Camshaft Balance Weight 73

Gambar 6.11 Crankshaft Assembly 74

Gambar 6.12 Typical Cross Section of a KV MAJOR III 75

Gambar 6.13 Sectional Elevation of A Typical KV MAJOR Mk iii Engine 76

Jurusan Teknik Mesin xiii

Program Studi Teknik Konversi Energi
PT.INCO SOROAKO POLITEKNIK NEGERI UJUNG PANDANG

DAFTAR LAMPIRAN

Gambar Halaman

Gambar 1 Mining Process Simplified Diagram 86

Gambar 2 Process Plant Simlifies Diagram 87

Gambar 3 Expansion Project Simplified Flowsheet 88

Gambar 4 Electric Power 89

Jurusan Teknik Mesin xiv

Program Studi Teknik Konversi Energi