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COPY APPENDIX A

PROJECT DESCRIPTION AND DESIGN CONDITIONS


TABLE OF CONTENTS
PART A OPEN CYCLE PLANT, COMBINED CYCLE PLANT AND COMPLETED
SPECIAL FACILITIES
I. GENERAL
II. DEFINITIONS
III. MECHANICAL PLANT
A. Gas Turbine Generators and Auxiliaries
B .Heat Recovery Steam Generations
C. Feedwater and Condensate System
D. Steam Turbine Generator and Auxiliaries
E. Steam Turbine Condenser
F. Condenser Cooling System / Cooling Tower
G. Water Treatment System
H.Auxiliary Cooling Water System
I. Raw Water Supply System
J. Effluent Treatment System
K. Gas System
L. Combustion Air and Exhaust Gas System
M. Chemical Feed System
N. Compressed Air System
0. Plant Fire Protection System
P. Building Ventilation and Air Conditioning
IIV. ELECTRICAL SYSTEMS
A. General
B.Plant Step-up Power Transformers
C. Bangkanai Switchyard - 150 kV Open Type (Air Insulated)
D. Auxiliary Power System
E. Black Start Capability
F. DC Power System
G. Uninterruptible Power Supply Systems
H.Protective Relaying and Circuit Breaker Control Systems
I. Synchronization
J. Surge and Lighting Protection System
K. Cathodic Prptection
L. Site Grounding
M. Equipment Grounding
N. Cabling
0. Metering System
P. Lighting System
Q. Plant Communication Systems
R. Fire and Gas Protection and Detection Systems
S. Transmission Line
T. Emergency Power

V. CONTROL SYSTEM (DCS)

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VI. CIVIL ENGINEERING AND BUILDING WORKS
VII. MAJOR EQUIPMENT DESIGN DATA
VIII. PLANT MAJOR DESIGN CONDITIONS
IX . PROJECT CODES AND STANDARDS
X. PLN DESIGN REVIEW
XI. DESIGN/REFERENCE DRAWINGS AND SPECIFICATIONS PROVIDED BY PLN
XII. REFERENCE DRAWINGS AND EXHIBITS PROVIDED BY SELLER

PART B ADDITIONAL UNIT AND SPECIAL FACILITIES EXTENSION


I. GENERAL
II. DEFINITIONS
III. MECHANICAL PLANT
A. Gas Turbine Generators and Auxiliaries
B. Water Treatment System
C. Raw Water Supply System
D. Effluent Treatment System
E. Gas System
F. Combustion Air and Exhaust Gas System
G. Compressed Air System
H. Plant Fire Protection System
I. Building Ventilation and Air Conditioning
IV. ELECTRICAL SYSTEMS
A. General
B. Step-up Power Transformers
C. Bangkanai Switchyard Extension - 150 kV Open Type (Air Insulated)
D. Auxiliary Power System
E. Start Up
F. DC Power Systems
G. Uninterruptible Power Supply (UPS) Systems
H. Protective Relaying and Circuit Breaker Control Systems
I. Synchronization
J. Surge and Lightning Protection System
K. Cathodic Protection
L. Site Grounding
M. Equipment Grounding
N. Cabling
0. Metering System
P. Lighting System

Q. Communication Systems
R. Fire and Gas Protection and Detection Systems
S. [Intentionally Left Blank]

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T. Emergency Power

V. DISTRIBUTED CONTROL SYSTEM (DOS)


VI. CIVIL ENGINEERING AND BUILDING WORKS
VII. MAJOR EQUIPMENT DESIGN DATA
VIII. MAJOR DESIGN CONDITIONS
IX. PROJECT CODES AND STANDARDS
X. PLN DESIGN REVIEW
XI. DESIGN / REFERENCE DRAWINGS AND SPECIFICATIONS PROVIDED BY PLN
XII. REFERENCE DRAWINGS AND EXHIBITS PROVIDED BY SELLER

APPENDIX A
PROJECT DESCRIPTION AND DESIGN CONDITIONS

PART A OPEN CYCLE PLANT, COMBINED CYCLE PLANT AND COMPLETED SPECIAL
FACILITIES

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This Appendix A Part A applies only to the Completed Project, comprising the
Completed Special Facilities, the Open Cycle Plant and the Combined Cycle Plant,
and all references herein to the Project, Special Facilities Extension and Plant shall
be read accordingly.

I. GENERAL
The Project, also known as the Bangkanai Private Power Project, is a gas
fired combined cycle electric generating station located at Bangkanai, Central
Kalimantan, Indonesia.
The Plant is designed to deliver nominal net design capacity of 2x40 MW in
open cycle prior to Commercial Operation Date, and 120MW in combined
cycle on and after Commercial Operation Date to the PLN Grid System. The Plant
will be designed, constructed, tested, commissioned, owned, operated and
maintained by the Seller.
The Project also encompasses the design, construction, testing and
commissioning by the Seller of the Special Facilities described herein, which
Special Facilities will be owned, operated and maintained by PLN after Taking
Over in accordance with Appendix J.
The total land areas and rights of way required for the Project is
approximately 15 hectares, as described in Appendix T.

II. DEFINITIONS
All capitalized terms shall have the meanings given to them in the Power
Purchase Agreement (the "Agreement") to which this Appendix A is
attached, except as otherwise defined herein. The capitalized terms set
forth below shall have the following meanings:
"Construction Interface(s)" shall mean the physical tie-in(s) between PLN
Grid System and both the Completed Project and Expansion Project, as
defined in Appendix I.
"Electrical Interconnection Facilities" shall mean certain electrical facilities
(including associated protection devices if any) to be designed, constructed,
tested, commissioned by Seller and turned over to PLN in accordance with
"Taking-Over" procedures as defined in Appendix J. Upon Taking-Over by
PLN, PLN shall own, operate and maintain the Electrical Interconnection
Facilities.
"Interconnection Point(s)" shall mean the physical point(s) of on-going
operational interconnection and jurisdictional boundary between the Plant
and PLN Grid System. Interconnection Point(s) are further described in
Appendix I.

"Plant" shall mean:

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(i) where used in a context with reference to a period prior to the Commercial
Operation Date, the two gas turbine and generator Units and the associated
plant and equipment installed at the Site (the "Open Cycle Plant")
(ii) where used in a context with reference to a period on or after the
Commercial Operation Date through to the Additional Unit Commission Date,
the two gas turbine and generator Units, the two heat recovery steam
generating Units, the single steam turbine and generator Unit and the associated
plant and equipment installed at the Site (the "Combined Cycle Plant") and

" Bangkanai Switchyard" shall mean:

(i) where used in a context with reference to a period prior to the Taking-Over
of the Special Facilities Extension in accordance with the "Taking-Over"
procedures in Appendix J, the open type 150 kV switchyard located adjacent to
the Combined Cycle Plant, to be taken over in accordance with “Taking Our”
procedure in appendix J

"Special Facilities" shall mean:

(i) where used in any other context, the Special Facilities Extension to be
designed, financed, constructed, tested and commissioned by Seller and to
be taken over in accordance with the "Taking-Over" procedures io
Appendix J, as further described in Part B of Appendix I (the "Special
Facilities Extension").

Upon Taking-Over by PLN, PLN shall own, operate and maintain the Special
Facilities. For the purposes of testing and Taking-Over of the Completed Special
Facilities, the following shall be the "discrete elements" referenced in Appendix I
and Appendix J:
i) Completed Interconnection Point(s);
ii) Completed Electrical Interconnection Facilities;
iii) Completed Bangkanai Switchyard;
iv) Transmission Line; and v) Completed Construction Interfaces.

"Transmission Line" shall mean the 150 kV double circuit, single Zebra conductors
and earthwire suspended on steel towers, extending from the Bangkanai
Switchyard to the Buntok Substation. The Transmission Line is further describe in
Section IV.S and in Appendix I.

III. MECHANICAL PLANT


A Gas Turbine Generators and Auxiliaries
The gas turbine unit is a well proven heavy duty unit developed for
industrial and utility 50 Hz power generation applications. The gas turbine
generator package is completely engineered with integrated systems that
includes controls, auxiliaries, ducting and silencing. The gas turbine is
designed to attain high availability levels coupled with fast maintenance
overhaul requirements and high reliability.

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To achieve the required operating pressure, the turbine is arranged to drive
a compressor as well as the intended load, in this case an electrical
generator. The compressor is multi stage axial flow designed developed to
minimize the work done in compression and maximize available power to
the generator.
In an aerodynamic design it is essential that stalling should be avoided so
that damage does not occur. The varying air flow through the compressor
when increasing speed during starting is controlled by inlet guide vanes.
There is sufficient margin between operating condition at constant speed
and conditions resulting in stall that the selected turbines do not experience
stall phenomena during operation.
The standard natural gas combustion equipment has the characteristics to
ensure stable combustion over the full range of gas flows from ignition to
full power. It will perform within the required range of emissions and have
an acceptable life.
The turbines are characterized as being of high energy per stage design,
which have the advantage of a lower bucket temperature allowing higher
firing temperatures to the turbine inlet.
The gas turbine is modularised to speed erection and to ensure maximum
retention of works quality. Modules are weather proof and noise attenuated.
Attenuation is provided to achieve the boundary and personnel safety noise
levels on the site.
Modular skids are provided for ancillary services. Lubricating oil cooling is
provided. Load/speed control and turbine supervisory functions are provided
by the proprietary
control system that incorporates multiple redundant supervisory functions
and on-line testing of critical trip functions. (Refer further to Section V.)
The gas turbine generators are designed for operation under the site
conditions. Each generator is provided with the complete complement of
neutral and line side facilities, protection relaying transformers, brushless
excitation and AVR, surge arrestors, as well as the generator voltage circuit
breaker, all housed in weatherproof containers immediately adjacent to the
machine. Electrical integrity of the important generator zone is thereby
maximised.
Each gas turbine exhaust system includes a full gas bypass with stacks.

B. Heat Recovery Steam Generators


The Heat Recovery Steam Generator (HRSG) is specifically designed to
operate in conjunction with the gas turbine, with performance matched to
the gas turbine operating characteristics to achieve highest Plant efficiency.
It has been designed as a fully integrated system consisting of all required
ductwork and boiler components including pressure parts associated
support, casings, insulation, valves and mounting together with appropriate
control valves and equipment. The design allows:
• Fast start-up and shutdown
• Flexibility of operation
• High reliability and availability

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The HRSG is a natural circulation type with horizontal gas flow and vertical
fin tubes in all sections.
The HRSG fabrication is undertaken in a number of discrete prefabricated
modules to maximize the quality of workmanship and minimize the time and
cost of field installation.
The HRSG evaporator sections include large steam drums to ensure proper
steam purity and to manage during start-up and operating transients, any
tendency to surge. Downcomers are configured for proper natural
circulation. Heat transfer surface is of the extended surface type consisting
of spiral finning continuously welded to the tubes. All pressure parts are fully
drainable and ventable for filling and proper operation.
The ductwork and boiler casing are designed using proven methods suited
for positive-pressure heat recovery boilers to maintain low outer face
temperatures and low total thermal expansion.
A system of platforms, stairways and ladders are included for access to
valves and instrumentation. Access for inspection and maintenance is
provided by suitably located horizontal access doors in the casing and
ductwork.
A complete set of instrument connections for monitoring water, steam, gas
pressures, and temperatures will be provided.

C. Feedwater and Condensate System


A feedwater / condensate system of 2 x 100% capacity delivers the
feedwater to both HRSG's. The pumps are horizontal, multi-stage type with
pressure controls automatically starting the standby pump on falling
feedwater pressure. They are serviced by a forced lubrication system and
include leak-off systems for protection on low flow.

Condensate is also used for the following purposes:


• Steam turbine exhaust hood spray
• Chemical injection solution tanks
• By-pass line desuperheaters
The required minimum flow through the condensate pump and gland steam
condenser is automatically provided via a flow control valve to recirculate
condensate.

D. Steam Turbine Generator And Auxiliaries


The steam turbine is of axial exhaust design that minimizes turbine room
civil costs. A high efficiency is achieved by use of high performance nozzle
profiles.
The turbine is designed with operational recognition flexibility. The
requirement of rapid start-up is assisted by provision of independent steam
bypass valves on each GT/HRSG unit with combined capability to pass 100%
nominal turbine steam flow. This arrangement allows effective matching of
steam and turbine metal temperature on start-up as well as providing
maximum flexibility in operation.

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Ancillary plant packages are provided for lubricating oil and control fluid.
Critical services are provided with backup DC drives providing ultimate
protection against emergency shutdown. Maximum cycle efficiency is
maintained through inclusion of a gland steam condenser. As with the gas
turbine plant, turbine control is provided by the proprietary control system.
The steam turbine generator is selected as a closed air water cooled design.
Heat is rejected through the cooling tower system.
Again the generator is provided with the complete complement of neutral
and line side facilities, protection relaying transformers, brushless excitation
and AVR, surge arrestors. as well as the generator voltage circuit breaker,
all housed in weatherproof containers. Electrical integrity of the important
generator zone is again maximised.

E. Steam Turbine Condenser


The turbine condenser is a single shell, two-pass waterbox, shell and tube
design. The condenser maintains .a low exhaust pressure on the turbine as
well as being a sink for bypass steam on steam turbine start-up or load
rejection, and a receiver for low pressure steam and condensate drains.
Condenser hotwell level is automatically controlled by a split-range control.
Excess condensate is delivered a storage tank while make-up condensate is
delivered to the condenser on low level. Condensate deaeration is carried
out in the condenser.
The condenser air removal system creates and maintains vacuum in the
shell side of the main condenser by removing air and non-condensible
gases. The system consists of multiple steam jet-air ejectors. Non-
condensible gases flow from the main condenser to the air ejector packages
during normal operation. During start-up, a hogging is operated in parallel
to prepare the condenser for service most rapidly.

F. Condenser Cooling System / Cooling Tower


The circulating water system supplies cooling water to the main condenser
and to the auxiliary cooling water system. Cooling water is supplied by two
circulating water pumps. The circulating water is transported from the
discharge header by buried piping to the condenser inlet waterboxes. The
pump outlet pipes and the condenser inlet and outlet waterbox pipes are
each fitted with expansion joints and motorized butterfly isolation valves.
The condenser outlet waterbox pipes discharge into buried piping which
returns the circulating cooling water to the cooling tower.
A counterflow mechanical draft evaporative cooling tower system is
provided. Cooling tower frame and casing construction material is timber
and concrete. The filling will be polyvinyl chloride fill pack with stainless
steel support. Water distribution in the cooling tower is by low pressure
spray. Cooled water from the tower is returned to a concrete basin and is
led to the cooling water pump suction via trash screens. The tower is
divided into separate cells to facilitate routine maintenance.

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G. Water Treatment System
Water treatment for the Plant is provided for the following purposes:
• Compensate for water chemicals and suspended solids likely to
cause degradation of heat exchanger performance
• Control algae growth in water storage and cooling tower
• Provide high quality water for steam cycle make-up
• Provide potable water for the power plant use, and associated
housing settlement.
Details of the principle processes are as follow:
Portable Water
After solids filtration, the potable water stream will be passed through
activated carbon filters to remove organic contaminants.
Chlorination of the Potable Water Supply will also be included to disinfect
the supply and the storage and reticulation system. This process will be
based on sodium hypochlorite injection.
Demineralisation Treatment
A demineralisation plant will produce high priority de-ionised water suitable
for boiler feedwater makeup.
Two trains incorporating activated carbon filter, cation vessel, degasser
anion vessel and polishing mixed bed vessel will supply the demineralised
water storage tank.
Each train will be fully instrumented with additional common Conductivity
metering on the supply line to the storage tank to safeguard against slippage of
acid and caustic regenerants.

The Plant will be fully automatic in operation with manual override facilities.

Cooling Water Treatment

Both the condenser and auxiliary cooling water systems will be provided
with chemical treatment at the discharge side of the respective pumps.
Chemical dosing will include for sodium hypochlorite, anti scalant and
descalant additions system design will also enable a small proportion to the
recirculations water to be passed via sand filters to ensure minimum deposition
of suspended matter in the cooling circuits.

H. Auxiliary Cooling Water System


The auxiliary cooling water system is serviced from the cooling water
pumps. Auxiliary cooling water is piped to a number of heat exchangers:
• Steam turbine lube oil coolers and hydraulic fluid coolers.
• Steam turbine generator
• Steam/water sample coolers
Heat exchanger material in selected for use with water of cooling tower
quality to ensure reliable service. Auxiliary cooling water is returned to the
cooling tower via the circulating water return piping.

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I. Raw Water Supply System
The water requirements for the Plant will be provided from the Cenranae
river. Two 100% pumps will be located on a concrete intake structure.
The intake structure will incorporate solids removal devices to ensure heat
exchanger and cooling tower performance is not affected by any water
impurities.
The cooling tower make up water consumes most of the water requirement
as it is proposed to required for the Plant.

J. Effluent Treatment System


Waste water treatment wilLbe provided for discharges from the Plant and
equipment, and the site, to meet the regulations. The discharges to be treated
will include:
• Chemical storage area
• Plant floor drainage
• Effluent from water treatment/purification plant
• Effluents from Laboratory,
• Steam generator blowdown
• Domestic sewage
• Oily waste streams
• Metal in water treatment

Treatment will include provision of necessary holding tanks to allow


chemical neutralization and settlement before discharge.

Effluent Treatment System

This plant is basically a solids separation basin with the specific intention of
controlling the level of solids return to the river. Effluent water will be
discharges from the separation basin to the drainage system leading to the
river.

Domestic Sewage Treatment

A sewage treatment plant will be provided which will have the required
plant treatment capacity of raw sewage to meet the maximum acceptable
"Bio-Chemical Oxygen Demand-5 day test" (BOo) content.

Oily Waste Management

Areas and equipment with the potential for oil in their waste stream and will
have their drains routed through a oil/water separator where the oil will be
separated out and held for disposal while the water is discharged to the
river outlet. This oil as well as the waste fuel oil, lube oil and water wash
effluent captured in holding tanks will be disposed of off-site. Areas outside
the buildings with the potential for oil in the waste stream include the
transformer zone and distillate fuel oil storage tanks. These areas will have

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containment dikes. There will be various normally closed valves associated
with the oily water system. Prior to opening these valves, the area will be
checked to ascertain there has not been a spill. The oil/water separator is
not designed to contain major oil spills, which must be treated separately.

K. Gas System
The gas processing system will deliver gas to the individual gas turbines at
the required turbine conditions.
The gas scrubbers will come complete with a liquid level control system to
automatically maintain a safe level of accumulated liquid in the scrubber.
Accurate station gas metering is provided in this installation.
A final strainer filter will be supplied for each gas turbine to remove
particulate matter thereby providing a clean gas to the turbine combustors.
Metering will be provided to allow a comparative measure of gas
consumption to each gas turbine.
Gas receival equipment is part of the gas suppliers scope. Gas will be
delivered at the required condition of temperature, pressure and
composition for the power Plant.

L. Combustion Air and Exhaust Gas System


Each gas turbine unit's combustion air is taken at high level and the system
provides filtered air to the gas turbine compressor inlet.

The filter system consists of rain hoods, filter elements, service platforms
with access ladder for maintenance. Downstream of the filtration system is
mounted an in duct parallel baffle absorbent silencer. The gas turbine
exhaust is ducted to the HRSG inlet.
The HRSG ducting comprising the inlet transition duct, outlet transition duct
and stack, are suitably stiffened on the outside by steel angle or channel
sections.
Outlet stack height is compatible with environmental need. Gas sampling
ports are provided in the stack for emission monitoring.

M. Chemical Feed System


The chemical feed system consists of separate subsystems which serve the
HRSG and condensate system and provide for phosphate injection, oxygen
scavenger injection and amine injection. The subsystems will consist of
solution tanks with adjustable metering pumps for each HRSG and
condensate injection point. The cooling towers will also receive chemical
dosing.

N. Compressed Air System


The compressed air system is comprised of the instrument air system and
the service air system. Instrument air is required for air-operated valves and
instruments in the Plant while service air is used for power tools and other
power services.
The supply of instrument and service air is directed to an air receiver.

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From the air receiver the air is directed to the instrument air system and
also to the service air system distribution network. Service air connections
are provided from the instrument air header at various locations throughout
the Plant. Air is blocked from the service air distribution connection until
instrument air header pressure is high enough to satisfy the instrument air
system. This ensures that the instrument air system requirements will
always be satisfied prior to the service air requirements.
Compressed air passes through filters and a dryer prior to entering the
instrument air distribution system. One dryer is operating while the other is
regenerating.

O. Plant Fire Protection System


A self-contained fire fighting system is provided for the Plant. It draws on
water reserves in the cooling tower basin for fire fighting. Electric motor
driven and diesel driven main fire pumps are provided. A jockey pump
(general services pump) is provided to maintain pressure in the firewater
lines when the main pumps are not in operation.
The Plant firewater main is a buried system that divides the Plant area in
multiple fire loops. Fire hydrants with hose houses are located around the
Plant for external fire fighting coverage.
Deluge systems are provided for fire protection of the outdoor transformers.
Sprinkler systems and hose racks are provided in buildings and Plant areas.
Fire extinguishers are located throughout the Plant as required by local fire
codes. Gas turbine modules contain integral CO2 fire protection systems as
necessary.

P. Building Ventilation And Air Conditioning


The control room administration quarters and other selected areas are
climate controlled with air conditioning and/or ventilation. Service plant
areas are ventilated as required to maintain acceptable ambient conditions
for Plant and operational staff.

IV. ELECTRICAL SYSTEMS


A. General
The Plant is designed to supply power to the 150 kV PLN Grid System in
Central Kalimantan The station electrical system design inherently contains
a number of major electrical equipment redundancies in order to reduce and
mitigate the effects of undesirable outages which may be caused by out-of-
service status of auxiliary equipment.
The Plant is designed to derive auxiliary power supply for each unit by
import from the 150 kV system through the generator step-up transformers.
Auxiliary power is therefore taken from a common point and changeover
between an auxiliary supply and unit transformer is not required following

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synchronization of the generator. This simplifies station operation and
improves security.
A black start capability is an integral feature to allow re-start of a gas
turbine generator set following the loss of start-up power supply from the
PLN Grid System.
The generator is utilized to provide an emergency power to Plant systems
requiring an emergency power source in the event that the in-Plant and off-
Plant generation sources are both lost. It will also secure supply to the 150
kV switchyard services.
Metering Systems are provided and installed to measure and record the
power exchanges between the PLN Grid System and the Seller's power
generation facility.
Fibre optic type circuits or alternative system for protective, data, and
communication channels will be utilized as required between the Plant and
the 150 kV switchyard facilities.
The electrical power generated by the Plant will be made available to PLN's
150 kV power network through the interconnection Point(s).
The generator circuit breaker on the step-up power transformer low voltage
side, owned and operated by the.Seller, will be used as the synchronizing
breaker for each turbine generator unit. The transformer feeder 150 kV
switchyard circuit breakers will not be used for direct synchronizing with the
PLN Grid System.
The Plant's generator circuit breakers will also be used to isolate a
generating Unit from PLN Grid System under normal shut-down conditions.
In the event of a PLN emergency condition on the PLN Grid System, the
transformer feeder 150 kV switchyard circuit breakers under either PLN or
Sellers control, may be utilized to isolate the Plant and maintain the gas
turbine generators at speed ready for immediate resynchronisation.

B. Plant Step-Up Power Transformers


Step-up transformers will be 3 phase, single oil-filled units, rated to match or
exceed gas turbine base load rating under all ambient conditions. At low
ambient temperatures natural air cooling will suffice, while under higher
ambient conditions, forced ventilation fans will automatically be activated to
hold oil temperatures within acceptable limits. These transformers are also
equipped with on load tap changing facilities to permit system reactive flow
control while maintaining generator voltage within the rated limits.
The turbine generators are bus connected to their associated generator
circuit breaker (GCB) and thereafter cable connected to the 150 kV
generator step-up transformer. The transformer output is connected to the
150 kV switchyard by overhead aerial connections.
Each generator main step-up transformer will be equipped with a high side
circuit breaker, disconnecting switches and grounding switches for
protection and local control by PLN.

C. Bangkanai Switchyard - 150 kV Open Type (Air Insulated)

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Output from the generator transformers is connected via 150 kV circuit
breakers of an SF6 design to the switchyard buses.
The switchyard is constructed in a conventional double bus configuration.
Switchyard relaying and control systems will be accommodated in a relay
room located in the switchyard.
Energy metering equipment is provided to record energy export/import
through the generator step-up transformer CBs.
Space provision for two additional bays is included within the Bangkanai
Switchyard perimeter for possible future PLN interconnection requirements.

D. Auxiliary Power System


Supply from the generator terminals at 11.5 kV 50 Hz is transformed to the
supply voltages appropriate to the respective unit auxiliary loads.
For the Plant, the major drives are connected to the motor control centres
utilising vacuum or SF6 contactors, Two transformation stages are provided
for this Plant.
Supply to essential station auxiliaries is also drawn from the auxiliary buses.
In the event of total loss of auxiliary supply, these buses are secured by the
diesel generator (see Section F).
The Plant is designed with its own independent medium and low voltage
switchgear.

E. Black Start Capability


A black start capability is an integral feature designed to allow re-start of a
gas turbine generator set following the loss of start-up supplies from the
PLN Grid System.
As the facility is an integral part of the Plant, all gas turbines can be
restarted and held ready for resynchronisation and connection.

F. DC Power Systems
Centrally located DC systems are included in the power plant. A dedicated
125 V DC system is contained within each gas turbine packaged plant. A
common 125 V DC system will power the plant steam turbine DC loads and
the station control system.
The plant electrical relay protection will be based exclusively on the use of
DC power for tripping.
Redundancy is provided in the battery charging facility.

G. Uninterruptible Power Supply Systems


The Plant is provided with a UPS system to provide continuous AC power to
essential control and instrumentation AC buses. The UPS complement is
provided with an independent supply sources and a DC supply source from
the DC power system. Static bypasses provide operating and maintenance
flexibility.
H. Protective Relaying and Circuit Breaker Control Systems
150 kV switchyard protective relaying systems will accord with PLN
standards and have been configured on a mix of "Main and Main" as well as

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"Main and Standby" arrangements. In any event duplicate visibility exists for
all anticipated fault conditions. Such duplicate visibility is extended for fault
conditions throughout the generator transformer and generator zones.
Throughout the power station auxiliary system, protection systems will be
developed around coordinated over current and earth fault systems with
reliance on fuse and thermal relaying at the lowest levels. High voltage
motors will be provided multi-function solid state motor protection relaying.
Control locations for circuit breakers (CBs) are proposed as follows –
• Generator transformer 150 kV CBs.
• All lower voltage systems - Power Plant only.
• All 150 kV isolators - PLN control.
All CBs under power Plant control will be controlled through the station DCS.
Auxiliary system CBs will in general also be locally manually operable for
ultimate supply security. Generator voltage CBs will be excluded from local
operation.

I. Synchronization
The Plant's generators are designed to be synchronized with PLN's 150 kV
Grid System across Seller's owned and operated generator voltage circuit
breakers located on the low side of the main step-up power transformers.
Upon start up of any unit, after the turbine generator reaches proper
voltage and frequency, it will be automatically synchronized to the system
by closing the respective GCB. Synchronizing will include for both a synch -
verifier and sync-check function. Manual synchronising with sync-check will
be available as a standby in the event of auto-sync failure.
The Plant auxiliary power system is provided with fast transfer capability
and utilises sync-check devices as necessary.

J. Surge and Lightning Protection System


Earthing switches and surge diverters are installed on the 150 kV
installation at the appropriate locations for safety and impulse voltage
control. All equipment on the LV side of the step-up transformer will be co-
ordinated in BIL selection with generator terminal surge diverters fitted as
required.
All high structures will be designed to lightning codes and earthing grids
designed for adequate impulse grounding.

K. Cathodic Protection
The cathodic protection system, based on soils resistivity data, will be
designed and constructed consistent with Good Utility Practice. Pipelines
both on and off-site will include appropriate features.

L. Site Grounding
IEEE-80 recommendations and ANSI/IEEE 665 or equivalent international
standards are used to determine grounding system requirements for the gas
turbines, the Special Facilities, the Plant boundary fence, steel structures,
buildings and the ground grid interconnecting PLN's 150 kV overhead line

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grounding conductors. The entire ground grid system exclusively utilizes
copper conductors with exothermic connections for in-ground connections.

M. Equipment Grounding
Equipment grounding is based on full compliance with either ANSI/IEEE- 142
AS 3000 or equivalent international standard.

N. Cabling
Cabling and raceway application for the Plant and the Special Facilities, will
have fire retardant properties to International Standards in accordance with
Good Utility Practice. Control and signal cabling between the power Plant
and Special Facilities
will use fibre optic or alternative system isolation interfacing at the
switchyard relay room

O. Metering System
Import/export billing meters are supplied and installed to measure the
power exchanges through the generator step-up transformer 150 kV feeder
CBs. The billing meters and associated equipment for each metering point
are installed by the Seller. The Metering System is sealed by PLN. The billing
Metering System is accessible by electronic connection to both the Seller
and PLN for information only. These meters are utilized to record all major
power transfer. The metering equipment is digital-based.
Single channel solid state uni-directional energy meters will summate for
billing purposes the low level power supply to the switchyard relay room
from the power station auxiliary system.

P. Lighting System
Plant lighting for all indoor and outdoor facilities including access and
maintenance roads is provided in accordance with applicable illumination
standards and Good Utility Practice.
Outdoor lighting will be sodium or metal-halide type and will provide
illumination in areas of normal personnel traffic, such as:
• Building exteriors
• Transformer areas
• Walkways & stairs
• Roadways
Indoor lighting will be high pressure sodium or metal-halide type in high bay
building areas and fluorescent type in all other areas. Emergency lighting of
the wall mounted battery pack type will provide adequate levels of
illumination for all building exit routes.

Q. Plant Communication Systems


An in-house Plant communication system is provided to link remote facilities
and systems to the main control room and other critical offices within the
Plant. Normal communications with outside facilities including PLN Dispatch
Center is provided via a secure telephone link.

A – 16
A microwave link or a telephone cable extending to the Plant battery limit at
which point PLN will continue the circuits to their ultimate destination. In
addition, subject to clarification of specific PLN requirements and equipment
form and location, it is intended to interconnect with PLN's SCADA system
via instrument cable to provide alarm, monitoring, communication and
telemetering of the Bangkanai Switchyard and key power Plant data. PLN
will be responsible for all off-site SCADA communication circuits and wiring.

R. Fire and Gas Protection and Detection Systems


A complete fire and gas detection and fire fighting system covering
essential areas, rooms and plant containing combustible material is
provided in accordance with applicable standards, regulations and Good
Utility Practice.
The system includes a control panel in the central control room, which
monitors the status of remote zones. These remote zones are located in
designated areas throughout the facility and embrace various detectors,
signal boxes and fire fighting flow switches. Linked with each zone and the
main control panel are horns to warn Plant personnel.

S. Transmission Line
The Transmission Line will comprise of 150 kV double circuit, single Zebra
conductors and earthwire suspended on steel towers. The Transmission Line
will extend from the Bangkanai Switchyard to the Buntok Substation, a
distance of approximately ...... km.
The scope of work for the Transmission Line will include design,
manufacture, supply, testing, insurance, packing for export, shipment,
delivery to site, detailed survey and soil investigation, plotting, pegging,
setting out, complete erection, foundations, stringing, commissioning for
subsequent Taking Over by PLN.

T. Emergency Power
In the event of a station collapse and separation from external supply, the
DC systems will immediately secure critical functions. An emergency
generator is provided to in turn enable securing of the battery chargers and
other AC loads for the safe shutdown of the station and the holding of the
station in readiness for restart.
The emergency generator capacity is sufficient to service the gas turbines
and steam turbine emergency demands plus essential services associated
with the control centre and associated systems.

V. CONTROL SYSTEM (DCS)


A common Plant control system is designed to control the multiple machine
combined-cycle power Plant. The primary control location is a central control
room. This central control room contains an operator console, printers,
engineering workstation, and other auxiliary equipment. The DCS provides
remote control functions to the operators of the Plant equipment either
directly from the DCS control processors, or indirectly through serial data

A – 17
links or hardwired points to remotely located control packages. The DOS
equipment provides the operator with graphic displays which depict the
arrangement of the Plant. All DCS control and supervision of Plant operation
will be screen or keyboard based.
Selected critical functions are hardwired between the control room and the
Plant. A separate DCS alarm display presents alarms in a custom graphic
display format with priorization scheme for easy recognition of critical
alarms.
Cabinet housing the DCS processing units, communication modules, and
input and output modules are located in an adjoining control equipment
room or remotely in environmentally controlled shelters. Redundant DOS
communication buses connect the processing units to the operator stations
and to field mounted processing units servicing peripheral Plant systems.
Limited preset operations are carried out in the field by a roving operator,
from local control panels or the motor control center. The operator in the
central control room confirms that all equipment is ready to start. Field
operators monitor opening and closing of the HRSG and steam turbine drain
valves and start up of other plant as necessary, to support the automated
start-up and shutdown of the steam turbine unit.
The DOS system has the capability to manage and supervise control of both
the gas and steam turbines from the start-up command to full speed,
synchronize the generator and load the turbine-generator to the operator
designated load. Actual machine control is exercised by the individual unit
control system, this system also providing the ultimate machine protection
functions. Protection logic provides for multiple redundant monitoring and/or
actioning functions as appropriate.
Further loading of the gas turbine is dependent on operational decisions to
continue to load the gas turbine and compatibility with the process of
warming-up the HRSG and achieving required steam temperatures. The
steam turbine is loaded by the operator as the temperature differential
between the steam and the turbine shell temperatures allow and, in
accordance with a verified and predetermined loading rate set by the
operator. After the Plant has reached the operator determined load, the unit
operates automatically without operator direct attention or ongoing
adjustment. The combined-cycle unit automatically responds to changes in
load requested by the operator with DOS functions allocating load changes
between available machines.
The DOS to varying degrees indirectly controls and/or monitors the following
local control packages by transmitting starting, stopping, and other
commands, and by receiving status and alarm information. The equipment
to be serviced includes:
• HRSG plant
• Cooling water and cooling tower systems
• Condensate and feedwater plant
• Water treatment Systems
• Compressed air and service water system
• River water plant

A – 18
• Other minor plant systems including HVAC
The necessary portable apparatus for emission monitoring, to meet the
requirements of the regulations, will be supplied.
A data acquisitions system will provide emissions reports.
All gauge indications will-be consistent with the Imperial system of
measurement, with the exception of the interface systems in the switchyard
which will be consistent with the Metric system.

VI. CIVIL ENGINEERING AND BUILDING WORKS


The Site, which is located approximately 10 km to the southeast of
Bangkanai in Central Kalimantan is currently used for small scale
agriculture.
The Geotechnical information on the site was based on the preliminary site
selection study report. Additional investigations will be performed in the
final civil design development stage of the Project.
The Site will be cleared of vegetation as part of the overall Site preparation,
a survey of the existing ground will be performed to establish the Site
boundaries and Site datum prior to commencement of the Site levelling
operation. The Site grade will be established to the required level by cutting
and filling with compacted earth.
All equipment and facilities will be supported on appropriately designed
foundations.
All custom built structures will be designed as pin connected braced steel
frames. All structural steel will be designed, detailed and fabricated in
accordance with international standards.
A lined gravel pit will be provided for the transformer and Switchyard
equipment with concrete curbs around the perimeter. The volume of the pit
will be sufficient to retain the spillage of the total volume of the oil of the
transformer plus 30 cm (one foot) of freeboard.
Concrete dikes with corrosion resistant coatings will be provided for the acid
and caustic storage tanks. The dikes will be sized to contain a volume equal
to the total volume of the largest tank enclosed.

ARCHITECTURAL CONSIDERATIONS
Turbine Building
The building will house the steam turbine generator. The enclosure will meet
the acoustic design requirements. The roof will be sloped and drained by
gutters and downspouts.
Miscellaneous Buildings
The Central Control, Administration Building and Switchyard Relay Room will
be a manufactured or custom designed building.
The following buildings will be manufactured metal system type buildings:
• Water Treatment Building
• Maintenance Building
The Guard House will be a manufactured metal system type completely pre-
engineered building.

A – 19
The architectural considerations and site landscaping will be in keeping with
the overall amenity of the area.
Fencing
All corners of the Plant area will be marked and the property will be fenced-
in. The perimeter security fence will be approximately 2.5 m high zinc
coated steel mesh, with three (3) strands of barbed wire on the top. The
security fencing will have emergency exists, with remotely operated and
powered security gates and lighting.
The river water extraction pumping station will be contained within its own
perimeter security fencing with lockable gates. The fence materials will be
the same as those for the Plant fence system.
Roads
An access road will be constructed (upgrading an existing path) to a
suitable quality. Construction of this access road will be made without
impacting on the adjoining paddy fields.
Plant service roads will be provided to give adequate access to all plant and
buildings on the Site. The Plant service roads will be constructed between
raised curbs and graded to drain into gullies connected to the surface water
drainage system. The Plant service roads and parking areas will be paved
with asphaltic concrete.
For transportation of plant and equipment purposes, road improvements will
be provided where necessary along the route from the unloading port to the
Site.
VII MAJOR EQUIPMENT DESIGN DATA
Seller shall confirm in writing to PLN not later than two months following the date
of this Agreement the selection of Plant Type.

Nett Plant Output (Nominal) Plant A


Prior to Commercial
Operation Date 2 x 40 MW

On or after Commercial Operation Date 120 MW

Gas Turbine
Number 2
Rotational Speed — GT 6200 rpm
Rotational Speed — Generator 3000 rpm
Fuel Natural Gas
By-Pass Stack Height 20 meters

HRSG
Number 2
Type Single pressure
Steam Temperature 513°C a

Steam Pressure (HP) 45.0 bar

A – 20
Exhaust Stack Height 30 meters

Steam Turbine
Number 1
Rotational Speed 3000 rpm
Type Single-flow
dual pressure
Straight condensing
Gas Turbine – Generator
Rating 40.00 MW
Frequency 50 Hz
Power Factor 0.85 lagging
Volatage 11.5 kV
Generator Cooling TEWAC
Stator Cooling Air

Steam Turbine - Generator


Rating 40.00 MW

Frequency 50 Hz
Power Factor 0.85 lagging

Voltage 11.5 kV

Generator Cooling TEWAC


Stator Cooling Air

Main Step-Up Transformers - GT (2 off)


Phase 3

Number of Winding Two

Voltage 150 / 11.5kV

Frequency 50 Hz
Type ONAN / ONAF
Rating (Design) 60 MVA

BIL Rating H-750, L-95


Lightning Arrestor Rating 150 kV

High Side On-Load Tap Charger Automatic

Main Step-Up Transformer - ST (1 off)


Phase 3

A – 21
Number of Winding Two

Voltage 150 / 11.5 kV

Frequency 50 Hz
Type ONAN / ONAF
Rating (Design) 70 MVA
BIL Rating H-750, L-95
Lightning Arrestor Rating 150 kV

High Side On-Load Tap Charger Automatic

Unit Auxiliary Transformers Plant 6.6.kV (2 off)


Phase 3
Number of Winding Two
Voltage 11.5 / 6.6 kV
Frequency 50 Hz
Type ONAN
Rating 5 MVA
BIL Rating H-95 kV, L-75
kV
Phase
Number of Winding
Voltage

2.1kV
Frequency
Type
Rating
BIL Rating

Low Voltage Transformers Plant


3
Phase 400 V (2 off)

Two
Number of Winding 3
Voltage Two
Frequency 6.6 kV / 400
Type V
Rating 50 Hz
BIL Rating ONAN

11.5 k
2.5 MVA
Phase H-75V kV, L-5
450 (1 off)
Number of Winding
3
Voltage
Two
11.5 kV/450 V
50 Hz
A – 22 ONAN
1.25 MVA H-75
kV
Frequency
Type
Rating
BIL Rating

Bangkanai Switchyard
Rating 150 kV (nominal)
Breaker Scheme Double busbar, single
BIL Rating CB(SF6)
Isolator/CB Capacity 750 kV
Continuous Rating 2000 A
Interrupting Rating 2000 A
31.5 kA
Transmission Line
Conductor Type Zebra
Number of. 6
Conductor Size 428/56mm2
Earthwires Skunk (2)
Insulator Sets Single Suspension
Suspension Structures String
Steel Towers
Uninterruptible Power Supply System
Type Static
Rating (AC System) Load + 15%
Rating (DC System) Matched to AC
Battery Rating rating
2 hours

Feedwater / Condensate System


Boiler feedwater Pumps 2 x 100%
Booster Pumps pumps
2 x 100%
Condensate Make-Up Water System
Sources Demin. water system
Treatment Two train demin.
Nominal Capacity system
Storage Capacity 5.5 m3/h (2 trains)
150 000 liters
Circulating Water System
Temperature Rise 14.5°C
Circ Water Intake Cooling tower basin
Circ Water Pumps 2 x 50% pumps
48 000 l/min each
Chlorination /
Dispersants / Inhibitors
A – 23
Nominal Capacity (max.)
Water Treatment

Condenser System
Type 2 pass shell & tube type
Design ABB Standards
Tube Material Stainless Steel, SS316 L

Steam Jet Air Evacuation System


Two Stage Service Ejector 1 x 100%
Start-up ejector for Start-up and
as backup of service ejector 1 x 100%

Condensate Flow
Condensate Pumps (Feed Pumps). included in Boiler

Raw Water Supply


Sources Kapuas or Teweh
Treatment River
Capacity Pumps Settling pit,
screen/clarified
Black Start Generator System
Diesel Generators 1
Size 2000 kVA
Voltage (nominal) 6.6 kV, 3 phase, 50
Fue Hz
Distillate / Natural

A – 24
VIII. PLANT MAJOR DESIGN CONDITIONS
A. Finished Grade Elevation Around
the Turbine and Boiler Buildings
above mean sea level: 10 m
B. Annual Air Temperature
Design 28.5°C
Maximum 38.0°C
Minimum 15.0°C
C. Annual Relative Humidity
Design 75%
Maximum 100%
D. Wind Speed at Site
Normal 1.5 — 5.8 m/sec
Maximum 25 m/sec (design)
E. Seismicity
Indonesian Earthquake Zone D
Earthquake coefficient z=1
Return period T = 50 years
Design ground acceleration k = 0.06
F. Electrical
Maximum 3-Phase Fault
at 150 kV for 250 milliseconds
durations: (subject to PLN design) 31.5 kA
Maximum 1 -Phase Fault at
150 kV for 250 milliseconds
durations: (subject to PLN design) 31.5 kA
G. Atmospheric Pressure
Design 1.000 Bar a

IX. PROJECT CODES AND STANDARDS


Internationally recognized codes and standards including the following
codes and standards or parts thereof (the latest editions as July 1995) will
apply to the engineering, design, construction and commissioning of the
Project.
A. General
American Society of Civil Engineers
American Society of Testing and Materials
American Society of Mechanical Engineers
American National Standards Institute
B. Civil/Structure and Architectural Engineering
American Association of State Highway and Transportation
Officials
American Concrete Institute
American Institute of Steel Construction
American Iron and Steel Institute
American Welding Society
Prestressed Concrete Institute

A – 25
Structural Steel Painting Council
Indonesia Earthquake regulations
ANS/ASCE 7-88 Min. Design Loads for Building & other Structures
Concrete Reinforcing Steel Institute
C. Electrical Design
American National Standards Institute
Institute of Electrical and Electronic Engineers
Insulated Power Cable Engineers Association
National Fire Protection Association
National Electrical Manufacturers Association
National Electrical Code Illuminating Engineering Society
D. Mechanical Design
American Boiler Manufacturing Association
American Gas Association
American Petroleum Institute
American Water Works Association
American National Standards Code for Pressure Piping - Power Piping
American Society of Mechanical Engineers (Boiler and Unfired
Pressure Vessels) Heat Exchange Institute
Hydraulics Institute
Instrument Institute
Instrument Society of America
National Fire Protection Association
Fire Fabricators Institute
Tubular Exchange Manufacturers Association PLN Standard for Plant
Noise

X. PLN DESIGN REVIEW


To facilitate the design, engineering, construction and testing of the Special
Facilities, PLN and Seller agree to coordinate and exchange design
requirements, operation philosophy, and PLN system data with respect to
those facilities. Based on PLN supplied system data, Seller will be
responsible for the design and implementation of Special Facilities. Sellers
agrees to deliver drawings, plans and other similar design and engineering
documents and specifications with respect to the Interfaces for PLN review
and approval in each case prior to commencement of construction activities
for such facilities. Testing procedures for the Special as required, will be
subject to review and approval by PLN prior to commencement of testing.
Upon receipt of any drawings, plans, testing procedures or similar
documents, PLN shall have (3) weeks to review the documents and either
approve them or submit to Seller PLN's comments regarding Seller's plans,
which comments shall be consistent with the basic design and design
criteria set forth in the volume(s) referred to in respect to the plans for such
Special Facilities and shall be mutually addressed and resolved by the
Parties. Failure of PLN to respond within such three week period shall be
construed, for all purpose and irrevocably, as PLN s approval of the
documents as submitted by Seller

A – 26
In the event that the Parties cannot reach a mutual resolution with respect
to PLN comments and concern regarding the design of Special Facilities
within two calender weeks, such comments and concerns shall be referred
to an expert for resolution in accordance with the provisions of Section 18.2
of this Agreement.
Seller agrees to submit design drawings, plans, specifications and other
design documents to PLN in relation to Special Facilities.

XI. DESIGN / REFERENCE DRAWINGS AND SPECIFICATIONS PROVIDED


BY PLN.
Seller shall use and be entitled to reasonably rely on the information as
provided by PLN Design Drawings and Specifications. The Special Facilities
shall be developed in accordance with such drawings and specification.

XII. REFERENCE DRAWINGS AND EXHIBITS PROVIDED BY SELLER


Seller has hereby provided certain drawings and exhibits to illustrate the
Project description and design conditions. Such drawings and exhibits, attached to
this Appendix-A, are provided for "information only".
Reference Exhibits Provided by Seller
• Site Location Exhibit A-1
• Typical Plant Layout Exhibit A-2
• Proposed Flow Diagram Exhibit A–3

A – 27

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