August 2001
ALARM MODULE OR ENGINE MONITORING
MANUAL SYNC MODULE SYSTEM
START AID SWITCH
GENERATOR PANEL PUMP STOP PANEL PUMP RUN SCROLL SWITCH
SET CONTROL LIGHT PUSHBUTTON LIGHT PUSHBUTTON
VOLTAGE ADJUST
RHEOSTAT MODE CLEAR
SWITCH
WARNING
SCROLL
HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP
LOW
LOW OIL COOLANT
TEMP
PRESSURE CLEAR
LOW
EMERGENCY OIL
PRESSURE MODE
STOP
LOW
LH/RH
SELECT
SPARE 1
SPARE 2
EMERGENCY
STOP
STOP
SPARE 3 R R OFF
RESET
FAULT
SHUTDOWN
AUT
COOLDOWN AUTO
FAULT ALARM STOP
ALARM PHASE ENGINE LAMP ALARM SERVICE SILENCE
EXIT
SELECT METER TEST CODES MODE
MAN
START
560-642 154-3045
ENGINE
Electrical System
EMERGENCY STOP PANEL
zzzzza LIGHT
SWITCH
PTL1-UP
9EP1-UP
BCW1-UP
4BZ1-UP
LOW FUEL
FUSE LEVEL SHUTDOWN RELAY
BLOCKS
AC TRANSFORMER BOX
GENERATOR RUNNING RELAY
F11
F12
M
6 5 4 6 5 4 6 5 4
F13 S
3 2 1 3 2 1 3 2 1
3 2 1
CATERPILLAR
-B S D +B TBC
B A B A B A
H21 H21
9 8 7 9 8 7 9 8 7
H23 H23
50 50
50 50
51 51
52 52
53 53
80 80
82 82
KILOWATT
ALARM
RELAY
RELAY
FUSE
DC TERMINAL
PUMP AC TERMINAL BLOCKS
STRIP DC PANEL RELAY STRIP
AC TERMINAL AC PANEL
STRIP
6 5 4 6 5 4 6 5 4 ARMING
3 2 1 3 2 1 3 2 1 GROUND FAULT
RELAY
RELAY
F50 F51 F52
DC TERMINAL B A B A B A
WINDING OVER/UNDER
STRIP
TEMPERATURE
9 8 7 9 8 7 9 8 7
VOLTAGE PUMP
KWR ALR PR
6 5 4
RELAYS
3 2 1
RELAY CONTACTOR
ATR ATR B
8
A
7
GND5
GND6
GND2
GND1
MOT2
MOT1
GND3
GND4
SP1A
136
137
101
110
131
108
109
202
203
206
207
HC1
157
159
SP2
SP3
SP4
23A
SP1
14A
23A
70B
45A
T0
50
50
50
BO
MT
ER
SV
SV
SV
SV
D+
FP
EL
AR GNDFR
30
30
30
37
38
57
57
59
62
62
63
67
90
99
82
87
88
89
D-
10
10
11
12
15
16
39
O/UVR
17
22
18
19
67
80
46
45
34
21
1
1
1
1
2
2
2
2
3
3
6
5
5
2
2
2
2
2
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point set point MERLIN GERIN
PC
read read
multi 9
C60N
DC TERMINAL STRIP (TBD1) AC TERMINAL STRIP (TBA1) 12 567 12 567 OFF OFF
70
83
85
77
5
BLOCKS
DC PANEL
ABCDEFGHIJ ABCDEFGHIJ
B adjust adjust
set point
read
set point
read CIRCUIT HEATER
12 567 12 567
BREAKER BC CONTACTOR
GND
2 BTR ATR
2
3 AC PANEL
DC CHASSIS 6
6
F50 F51 F52
BEARING
6 5 4 6 5 4 6 5 4
10
TEMPERATURE
3 2 1 3 2 1 3 2 1
30
31
6
3
5
2
4
1 BATTERY
54
RELAY
B A B A B A
CHARGER
9 8 7 9 8 7 9 8 7
KWR ALR PR 57 B
9 8
A
61 O/UVR AR GNDFR
ATR ATR
63
87 PC
CUSTOMER
ABCDEFGHIJ ABCDEFGHIJ MERLIN GERIN
multi 9
88
set point set point
PUMP
read read
89
KILOWATT RELAY FUSE
CONNECTOR 90 F16 F17 F18 MCB1 F21 F22 F32 F33 RELAY AC TERMINAL
91
HC
DC TERMINAL RELAY BLOCKS
STRIP
ABCDEFGHIJ ABCDEFGHIJ
96 STRIP
97
adjust adjust
set point set point
read read
98
12 567 12 567
BTR ATR 99
6 5 4 6 5 4 6 5 4
D+
BC
D- 3 2 1 3 2 1 3 2 1
AC DC
RDM
47
48
49
231A
232A
233A
DC TERMS
231B B A B A B A
232B
AC 40 PIN 233B
9 8 7 9 8 7 9 8 7
CONNECTOR 231C
232C
233C
AC TERMS
(TBD 2) (TBA 2)
RFI
GND
SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
REGULATOR
132 131 133 GNDGND
GND1
GND2
GND
EF1
EF2
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
140
142
209
210
120
122
124
GROUND
7W-9799
VIEW B-B
B
154 (TBA 2)
156 CHASSIS ONLY SHOWN
CUSTOMER MARSHALLING BOX
GROUND BAR (FRONT VIEW)
CUSTOMER TERMINAL STRIP
(TBC)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1600 OHM
3 2 2 208 USE E-D 1760 OHM
26
57
PS2 +G -H 30 A
GRR 31 240 USE E-C 2400 OHM
3200 OHM
87 2 1 NOTE P
87 T1 T2 T3 6 B
C ATR1 300 USE E-B 5600 OHM
C C C C 7 4 21
37
5 74 380 USE E-B 5600 OHM
58 32 LAMP 1 4 WH 171 1 C
GND 132 131 133 GRR
640 OHM
88 88 7 30 400 USE E-B 5600 OHM
C ELS TC4
1 2 RD 172 2 416
7 1 9 USE E-A 7200 OHM
D
1760 OHM
59 WH 173 480 USE E-A 7200 OHM
33 10 AMP 8
89 75
89 TC1
C RD 174
NOTE BM LAMP 2 10 30 E
15
17 38 CR 66 19
132 136 136 136 137 137 131
J
14
F16
2 AMP 2 8 A1
HC
A2 COMMON ALARM SHUTDOWN
SP2
J
16 30
NOTE X
ALR LAMP 3 GOVERNOR TERMINAL CHART
131 131 64
7 4 GOVERNOR TERMINAL DESTINATION CROSS REFERENCE
HC SPACE HEATER
135 140 140 140 ALR A B C D E F G H J K
132 65
F17
1 2 120 VAC 240 VAC 3 2
8 AMP H1 H3 7 1 +G -H PWM S D B- B- B+ 3 2 1 - -
L A
66 LAMP 4 LOADSHARE 19 - 21 16 15 28 27 26 14 13
6
ATR2
N B 5 74
H2 H4 181 1
7 30
HC TC5
133 141 142 142 142 182 2
F18 ENCLOSURE LIGHTING 9
AUXILIARY CIRCUIT BREAKER CONTACT
OFF/RESET
CONTACTS
3 4 240 VAC
8 AMP BATTERY BATTERY NOTE BT WH 183 OFF
MANUAL
8 75
FIRST CIRCUIT BREAKER 30
CHARGER CHARGER RESET
AUTO
STOP
NOTE M NOTE AK TC2
RD 184 10 30
MCB1 NOTE K
SEE CHART
BREAKER AUX 2
32 AMP NOTE Z 233
HC NOTE W BELOW C 233A 2 11 15 1 X X X X
132 138 148 148 1L1 JACKET 11 14 2 X
1 2 5 6 WATER BREAKER AUX INTERNAL FLYBACK 27 RM27 2
2 14 SP2
3 X
AUT
NOTE G 2 2 14 11
B A RM34 RM7 RM22 GROUND FAULT OUTPUTS
AR H2 X2 6 6 6 15 14
122 F5 C 10
118
A1 CAM
T0 T1 T2 T3 7 4 H21
10A GFR
LFLS NOTE BH 18
9
120 70 NOTE AT
A2 11
EF2 COMMON ALARM SHUTDOWN 5 6 R8 16
R8 8
L LOW FUEL LEVEL ALARM REMOTE
D GNDFCT EF1
K
T2 T12 H1 T2 X1 J1-2 92
NOTE X
A
ALR
B 35
NOTE BQ OUTPUTS
17
7 99
NFPA 99
16 LIGHT
3 HORN INPUT 1 D
GNDFR F12 11 30 1+
-7 21
6
109 10
PR1
7 1+ 19 4 HORN INPUT 2
T1 H2 X2 75 NOTE AL R7 R7 5 NOTE BG
32 a 3
GEN WINDING OVERTEMP SHUTDOWN OUTPUTS 90
SH 20 5 6 7 8 9 10 11
5 H22 TC 2 DATA
T2 SHUNT TRIP CB 24
14 13 12 11 10 9 8
32 a NOTE AM
4
9 T3 T13 H1 T3 X1 J1-3 SH 76 R6 22 12 TEST
T3 93 GEN BEARING OVERTEMP SHUTDOWN R6 ELECTRONIC CONTROL
F13 12 TC OUTPUTS
SHUNT TRIP CB 23 GROUP
110
PR1
32 a 13 SILENCE
27 7 6 5 4 3 2 1
8
14 38 H2 X2 SH 30
TO TO 101 101 TC 14 HORN -7
SHUNT TRIP CB 25 12 1 4 3 2
NOTE Y R5 R5
H23 5 SPARE FAULT INPUT LED #7 OUTPUTS
26
50 12 4
30
20 3
CT 1 51 B 12 TEST
51 1 51 4 5 151 51 T4 62 62T 28
H1 J1-4 94 SENSOR V- 31 R4 R4
4 2 8 SPARE FAULT INPUT LED #1
68 OUTPUTS 99
BK BR A 13 SILENCE 29
11 COOLANT 1+
PR1
B OUTPUTS 68
62P LFSR 35 13 SILENCE
86 6 SPARE FAULT INPUT LED #8
6
NOTE J DC CONN 1 9 39 69 30
PU 8 C 6 14 HORN
BK 18 -7
18
ONLY FOR VR3F COOLANT LOSS 13 R1 37
LOW FUEL LEVEL SHUTDOWN R1
9 A OUTPUTS
D2
67L COOLANT 38 RELAY
53 ECLS
53 8 9 153 53 T6 J1-6 96 19 LOSS
DROOP
1 OHMS
100 H1
6 OIL TEMP 14 7 62L B 17 DRIVER
CT LFLS 17 40
D1 OHMS BK BR 72 72 2 MODULE
PR1
LFSR RDM
33 OHMS 50 50 50 11 C 8 7 A B 1 NOTE AU
J1-7 97 NOTE BJ
16 19 NOTE BR
BK PU REMOTE
12 A 3 HORN INPUT 1
T2 T3 67 67O OIL 99 NFPA 110
T1 ATB EOTS 1+ 16 LIGHT
U V W TEMP
10 B
62 62O
NOTE BG 4 HORN INPUT 2
90
VOLTAGE REGULATOR 7 7 2 DATA
122 RDM RDM
NOTE D 30
T4 T5 T6
5A VAR 124 12 TEST
J 82 82 1
A NOTE AA
VOLTAGE ADJUST
B B
2 13 SILENCE
6A 80 80 POTENTIOMETER 120 19 19 30
S B D+ D+ D- D- D+
3 19 C DATA + 14 HORN -7
T7 T8 T9 RFI FILTER 20 20
3 D-
NOTE A
NOTE H
NOTE C
D-
NOTE B
D- DATA -
20 C
22 22 K PF/KVAR D+ D+
CCM
GENERATOR
REGULATOR
2 1 2 3 60
C ADJUST 4 99
L NOTE BK 1 SP1 SP1 B+
RFI
SHIELD TO BE GROUNDED 49 11
GEN 122
AT CONTROL END ONLY
1 36 36
BATTERY
F15
PM GENERATOR L5 + - CHARGER
A PHASE ROTATION 1-2-3
F51
122
NOTE Z
NON-UL A
2 AMP S
124
F52
LS2
S N 2 AMP NOTE BS
LS1
13 PMG 120
F50
M
2 AMP 120
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
GND-CHASSIS STUD
1-TBD1-1DT
1-TBD1-1CT
T2-AC CONN-5 F12 109-TBA1-109T
GND-AC CONN-4
50-TBA1-GND5T
GND-70 WAY-68
50-AC CONN-10
50-AC CONN-11
50-AC CONN-12
101-70 WAY-14
109-70 WAY-10
110-70 WAY-12
131-70 WAY-70
136-70 WAY-38
137-70 WAY-66
202-70 WAY-40
203-70 WAY-42
206-70 WAY-64
207-70 WAY-36
157-70 WAY-23
159-70 WAY-51
T0-AC CONN-8
51-AC CONN-1
52-AC CONN-2
53-AC CONN-3
50-TBA1-50AT
108-70 WAY-8
206-PSPB-2A
207-PSPB-1A
SP2-TBD1-SP2BB
51-LSGOV-4
52-LSGOV-6
53-LSGOV-8
T0-TBC-H23
202-PRL-X1
131-PSL-X2
203-PSL-X1
T3-AC CONN-9 F13 110-TBA1-110T
50-TBC-50
136-CR-2
137-CR-8
157-SS-4
159-SS-6
108-F11
109-F12
110-F13
87-TBD1-87T
136-TBA1-136T
13-RM-15
86-CAM-6
88-TBD1-88T
43-SP-1
44-SP-2
42-SP-3
TBC
6 5 4 6 5 4 6 5 4
H21
3 2 1 3 2 1 3 2 1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
H22
50-TBA1-50BT 50 TBA1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
3 2 1 B A B A B A
51-AC CONN-1
9 8 7 9 8 7 9 8 7 OR 151-LSGOV-5 51
CATERPILLAR
38-TBD1-38L
72-70 WAY-17
211-PSPB-1B
OR 84-70 WAY-4
36-70 WAY-49
52-AC CONN-2
12-TBD1-12B
52
2-CR-A OR
2-GRR-B
OR 152-LSGOV-7
2-LFSR-B OR 2-GRR-B
2-TBD1-2AB
2-LFSR-B OR
2-CR-B
89-TBD1-89T
30-TBD1-30DB
30-LFSR-7
30-LFSR-9
3-TBD1-3BB
137-TBA1-137T
-B S D +B
53-AC CONN-3 53
GND5
GND6
131
101
108
109
110
136
137
51
202
T0
203
206
207
157
159
50
50
50
52
53
OR 153-LSGOV-9
80
82
NOTE D
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
L L
30-TBD1-30CT
S-SPD-PEEC-8
D-SPD-PEEC-37
10-PLS-3
108-SLR1
110-SLR2
30-PWM-B- OR 30-LSGOV-16
CHASSIS STUD
GND3-CHASSIS STUD
HC1-EMSII CONN-3
BO-EMSII CONN-27
MT-EMSII CONN-28
GND4-DOOR STUD
FP-EMSII CONN-38
EL-EMSII CONN-10
SV-EMSII CONN24
ER-EMSII CONN-8
2-EMSII CONN-31
2-EMSII CONN-12
2-EMSII CONN-16
2-EMSII CONN-22
45A-DC CONN1-5
23A-DC CONN2-9
23A-DC CONN2-5
19-DC CONN1-11
62-DC CONN1-10
67-DC CONN1-12
GND4-GSC-GND
2-EMSII CONN-2
2-EMSII CONN-6
GND-70 WAY-47
2-DC CONN2-11
2-DC CONN2-12
45-DC CONN1-4
10-DC CONN2-8
18-DC CONN1-8
30-DC CONN2-4
59-DC CONN2-3
62-DC CONN1-7
67-DC CONN1-9
D(+)-70 WAY-19
SP1-70 WAY-60
SP2-70 WAY-61
SP3-70 WAY-62
SP4-70 WAY-63
2-TBD1-GND1T
D(-)-70 WAY-20
1-DC CONN2-1
1-DC CONN2-2
3-DC CONN2-7
4-DC CONN2-6
10-70 WAY-45
30-70 WAY-16
57-70 WAY-30
99-70 WAY-35
87-70 WAY-57
88-70 WAY-58
89-70 WAY-59
46-ESPB-2R1
45-ESPB-2R2
34-ESPB-1R2
MPU-SHIELD
11-ESPB-1L2
17-ESPB-1L3
30-ESPB-1L4
39-ESPB-1L1
MT(-)-AIMT-2
2-70 WAY-15
5-70 WAY-48
63-70 WAY-6
90-70 WAY-5
VAR-SHIELD
D(+)-GSC-19
SP1-GSC-23
SP2-GSC-24
SP3-GSC-25
SP4-GSC-29
2-TBD1-2DT
D(-)-GSC-20
SP2-LFSR-4
3-70 WAY-3
6-70 WAY-2
17-GSC-38
18-GSC-13
19-GSC-14
57-GSC-33
62-GSC-31
63-GSC-36
90-GSC-35
30-LFSR-7
87-GRR-4
88-GRR-1
89-GRR-7
15-GSC-8
16-GSC-7
67-GSC-9
21-GSC-1
22-GSC-2
10-RM-39
30-RM-28
38-RM-16
39-RM-24
30-ECS-1
57-ECS-4
80-VAR-3
82-VAR-1
37-RM-19
59-SAS-2
10-PLS-3
1-RM-30
1-RM-36
2-RM-27
6-RM-22
12-CR-A
99-RM-9
1-ECS-6
5-ECS-9
2-SCS-2
1-F15-T
1-F23-T
2-PL2-1
2-PL1-1
1-RM-2
2-CR-B
5-RM-1
3-CR-9
3412C EMCP II + For PEEC Engines
GND-REAR COVER
GND-TBA1-GND6B
Electrical System
TBD1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
CHASSIS STUD
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
PTL1-UP
GND-BODY STUD
GND-TBD1-GND3T
9EP1-UP
GND1
MOT1
GND2
HC1
GND3
GND4
BO
MT
MOT2
SP1A
ER
SP1
14A
11
FP
SP2
SP2
SP3
SP4
D+
10
10
70B
EL
12
15
16
17
18
19
SV
SV
SV
SV
23A
45A
21
30
30
30
30
46
45
34
37
38
39
57
57
59
62
62
63
80
90
22
82
87
88
89
67
67
99
D-
1
1
1
1
2
2
2
2
5
5
3
3
4
2
2
2
2
2
BCW1-UP
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 4BZ1-UP
1A-TBD1-5AL
2A-TBD1-2EL
1A-TBD1-1DL
45A-TBD1-45AL
45A-TBD11-46L
3-SAS-1
34A-TBD1-34L
34A-TBD1-4L
10-EMSII CONN-1
11A-TBD1-12L
11A-TBD1-11L
15-EOPS-C
16-ECTS-C
30-TBD1-GND2L
38-GRR-A
62-EOPS-B
62-ECTS-B
67-EOPS-A
67-ECTS-A
90-ALM-2
21-MPU-1
30-TBD1-30DL
22-MPU-2
82-VR3F-7
OR 82-DVR-7
80-VR3F-6
OR 80-DVR-45
2A-TBD1-2DL
BO(-)-AIP-B
ER(-)-REMT-B
EL(-)-LEMT-B
FP(-)-FPS-B
BO(+)-AIP-A
ER(+)-REMT-A
EL(+)-LEMT-A
FP(+)-FPS-A
BO-AIP-C
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
FP-FPS-C
BODY STUD
GND-CHASSIS STUD
110-TBA1-110B
109-TBA1-109B
108-TBA1-108B
101-TBA1-101B
OR 84-PRPB-3
207-TBA1-207B
203-TBA1-203B
57-TBD1-57BB
D(+)-TBD1-D(+)B
RDM-GSC-30
63-TBD1-63B
90-TBD1-90B
81-PRPB-4
3-TBD1-3AT
D(-)-TBD1-D(-)B
157-TBA1-157B
30-TBD1-30AT
23A-TBD1-23AT
6-TBD1-6B
2-TBD1-2BT
67-TBD1-67AB
62-TBD1-62AB
50-TBA1-50CB
71-CAM-9
67-TBD1-67AT
62-TBD1-62AT
10-TBD1-10BT
50-TBA1-50BB
50-TBA1-50AB
84-F23-B
74-CAM-8
18-TBD1-18B
T0-TBA1-T0T
72-LFSR-A
2-TBD1-2BB
2-TBD1-2AT
3-TBD1-3BT
19-TBD-19B
20-RM-14
T3-F13
T1-F11
12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14
57 58 59 60 61 62 63 64 65 66 67 68 69 70
41-RM 13
41-RM 13
45-TBD1-45T
45A-TBD1-45AT
1-TBD1-1AT
1-TBD1-1AB
59-TBD1-59B
30-TBD1-30AB
23A-TBD1-23AB
4-TBD1-4B
51-TBC-51
OR 51-TBA1-51B
52-TBC-52
OR 52-TBA1-52B
53-TBC-53
OR 53-TBA1-53B
GND-TBA1-GND5B
T2-F12
159-TBA1-159B
99-TBD1-99B
136-TBA1-136B
61-GSC-34
Volume 2: Control Panel & Marshalling Box
SP2-TBD1-SP2AB
202-TBA1-202B
SP3-TBD1-SP3B
GND-TBA1-GND6T
SP4-TBD1-SP4B
SP1-TBD1-SP1B
206-TBA1-206B
131-TBA1-131B
89-TBD1-89B
87-TBD1-87B
137-TBA1-137B
88-TBD1-88B
NOTE D
GND-TBD1-GND1B
10-TBD1-10AB
5-TBD1-5AT
36-F15-B
© 2001 Caterpillar Printed in U.S.A.
All Rights Reserved
40 30 20 10 EL-TBD1-ELT
5-TBD1-5BT
30-TBD1-30BT Failure Mode Identifiers (FMI)¹
5-ECS-10
39 29 19 9
5-ECS-8
5-ECS-10
11-TBD1-11B
10-TBD1-10AT
14-RM-18
5-ECS-9
ALM CAM RHLH-RHLH-3
39-TBD1-39T
FP-TBD1-FPT
45-TBD1-45B
46-TBD1-46B
1-TBD1-1BB
1-TBD1-1BT
34-TBD1-34B
38 28 18
30-TBD1-30CB
8
57-TBD1-57AT
-
ER-TBD1-ERT
10-ALM-1
1-TBD1-1DB
1-TBD1-1CB
MT-TBD1-MTT
5-TBD1-5BB
56-GSC-40
37 27 17 7 0 Data valid but above normal operational range.
+
55-GSC-39
10 7 8 9 BO-TBD1-BOT
58-GSC-32 36 26 16 6 2-TBD1-2JT 1 Data valid but below normal operational range.
NOTE B 6
13-CR-6 15
B+
1L1 NC 1L2
2 Data erratic, intermittent, or incorrect.
1 1L3 NO 1L4 2-TBD1-2GT
38-TBD1-38T 16 29 2 1R1 NC 1R2 3 Voltage above normal or shorted high.
1
17 30 F1 3 2R1 NC 2R2
35 25 15 5 4 Voltage below normal or shorted low.
14-ESPB-1R1 18 31 F2 4 5 2 3 4 SV-TBD1-SVAT
69-CAM-14 14 7 30-CAM-7 69-ALM-14 14 7 30-ALM-7
99-TBD1-99T
37-TBD1-37B 19 32 F3 5
68-CAM-13 30-RM-B- ESPB 34 24 14 4 5 Current below normal or open circuit.
33
13 6 68-ALM-13 13 6 86-LFSR-6 SRV-SCS-3
20 F4 6
20-CAM-12 12 5 20-ALM-12 12 5 ECS
CLR-MCS-6 33 23 13 3 HC1-TBD1-HC1T 6 Current above normal or grounded circuit.
21 34 F5 7 DOOR STUD 2-TBD1-2HT
11 4 70-LFLS-5 11 4 76-BTR-8
6-TBD1-6T 22 35 F6 8
10 3 10 3 75-ATR1-8 32 22 12 2 2-TBD1-2ET RHLH 7 Mechanical system not responding properly.
73-GNDFR-14
23 36 F7 9 2-TBD1-2FB RHLH-CAT MONITORING
39-TBD1-39B 24 37 F8 10
9
8
2
1
90-TBD1-90L
10-CAM-1
71-70 WAY-1
74-70 WAY-21
9
8
2
1 10-ALM-1
2-TBD1-2EB 31 21 11 1 10-TBD1-10BL
3
2
SYSTEM CONN-18
2-MCS-5
CONTROL PANEL 8 Abnormal frequency, pulse width, or period.
25 38 F9 11 10-RM-39 1 REAR SUB PANEL 9 Abnormal update.
GND-TBD1-GND4T
SP-SHIELD
26 39 F10 12
2-TBD1-2CB
10 Abnormal rate of change.
27 13 CLR-MCS-4 MCS
11 Failure mode not identifiable.
S-SPD-PEEC-8
B- 14 CLR-CAT MONITORING SYSTEM CONN-33 6 3 SRV-SCS-3
30-TBD1-30CT
28
2-MCS-2
SP-SHIELD-DOOR STUD
10-PLS-3
CLR-MCS-6 4 1 2-SCS-2
42-SP-3
44-SP-2
43-SP-1
13 Out of calibration.
30-ALM-7
OR 42-LSGOV-26
OR 44-LSGOV-27
OR 43-LSGOV-28
SCS SRV-MCS-3
NOTE C
OR 10-LSGOV-15
3 SRV-CAT MONITORING
SYSTEM CONN-23
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
10-TBD1-10BB
2 2-MCS-2
42-PWM-1
44-PWM-2
43-PWM-3
10-PWM-B+
80-TBD1-80B
82-TBD1-82B
1 2-TBD1-2FT
159-TBA1-159T
157-TBA1-157T
110-TBA1-110L
108-TBA1-108L
3
SP 2 PLS VAR 3
2
1
3 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28
2
6 5 4 NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
SS INSULATION WIRE UNLESS OTHERWISE INDICATED. Component Identifiers (CID'S)¹
9-PL1-2
9-PL2-2
3 2 1 WOODWAR D
21-TBD1-21B
22-TBD1-22B
10 = 10 AWG
SERIAL NO.
160
LOAD
SL2 = COMPONENT LOCATED ON ENGINE OR BASE
CID DESCRIPTION
R SHARING
MODULE
161
0 10 0 10
162
C
SLR 2
1 2 3 4 5 6
WARNING
15-TBD1-15T 91-ATB J1-1 NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT 111 Fluid Level Sensor (Engine Coolant)
D
7 8 9 10 11 12 SL1
16-TBD1-16T 93-ATB J1-3 RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE 1 2 3 4 5 6 7 8 9 10 11 12 13 14
168 Electrical System Voltage
E
E
67-TBD1-67BB 92-ATB J1-2 REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.
163
2 1
97-ATB J1-7
18-TBD1-18T
13 14 15 16 17 18 NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP 175 Temperature Sensor (Engine Oil)
19-TBD1-19T "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
D(-)-TBD1-D(-)T
190 Speed Sensor (Engine)
19 20 21 22 SLM
D(+)-TBD1-D(+)T GND
248 CAT Data Link
SP2-TBD1-SP2AT
SP1-TBD1-SP1T
23 24 25 26 27 28 268 EMCP Electronic Control (Generator Set)
122-TBA2-122U
124-TBA2-124U
120-TBA2-120U
232-TBC-232AT
233-TBC-233AT
269 Sensor Power Supply
203-TBA1-203T
51-TBA1-51T
SP3-TBD1-SP3T
52-TBA1-52T
53-TBA1-53T
151-TBC-51
152-TBC-52
153-TBC-53
WIRING EXAMPLE
207-TBA1-207T
(IF REQUIRED)
206-TBA1-206T
131-TBA1-131T
202-TBA1-202T
84--70 WAY-4
RDM-70 WAY-7
81-70 WAY-18
58-ECS-5
131-PRL-X2
59-TBD1-59T
84-PSPB-2B
131-PSL-X2
84-PRPB-3
CONTROL PANEL
DEVICE ABBREVIATION
1A NC 2A 1 3 NO 4 T=TOP
B=BOTTOM
442 Generator Fault Relay
1B NC 2B WIRE NO.
PSPB PRPB
L=LOWER
REAR SUB PANEL 443 Crank Termination Relay
2 2 - TBD1 - 2 F T 444 Starting Motor Relay
445 Run Relay
446 Air Shutoff Relay
447 Fuel Control Relay
448 Programmable Spare Relay
SLR CHART
PL1 PL2 475 Relay Driver Module
SYNCHRONIZING
VOLT LINE
2-TBD1-2DB
1 2
9-PLS-2 2-TBD1-2CT
1 2
9-PLS-2 TO LINE
RESISTOR TAP 500 EMCP Electronic Control (Generator Set)
SETTING CHART
566 Unexpected Shutdown
1600 OHM
B
300 USE E-B 5600 OHM 770 Customer Communication Module Data Link
380 USE E-B 5600 OHM
C 859 Kilowatt Level Output
640 OHM
14
14
10
14
10
10-DVR-B(+)
OR 3-BTR-G
OR 2-BTR-H
120-LSGOV-3 @
122-LSGOV-1 @
124-LSGOV-2 @
209-PUMP-T1/T3
210-PUMP-T2/T4
30-FRBS-2
120-TBA2-120T
122-TBA2-122T
124-TBA2-124T
10-LFLS-8
30-LFLS-6
72-LFLS-7
81-LFLS-4
81-LFLS-1
84-LFLS-3
83-LFLS-2
3-ATR1-G
2-ATR1-H
139-JWH-IL2
148-JWH-IL1
85-MV-2
GND-PUMP-GND
2-MV-1
77-FRBS-1
140-SPH-H1
142-SPH-H4
140-BC-L
131-BC-N
GND B T
64-TBD2-64B
85-TBD2-85B
81-TBD2-81T
49-TBC-49T
2-TBD2-2AT
205-OL-95
2-OUVR-13 L 2 B T
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
65-TBD2-65B
47-TBC-47T
INSULATION WIRE UNLESS OTHERWISE INDICATED.
3 B T 3-TBD2-3B
U U U U U U U U U U U 10 = 10 AWG 3-TBC-233AT
14 = 14 AWG 6 B T 6-TBD2-6B
U 6-ALR-A
6 5 4 6 5 4 6 5 4 = COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL 10-OUVR-12 L 10 B T 10-TBD2-10B
SP1
SP2
SP3
SP4
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR 31
70B B T
81
10
71
83
85
64
65
30
30
36
72
74
84
2
2
2
3
6
66
77
54 B T
KWR ALR PR NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
57-DC CONN-30
GND1
GND
GND2
GND
101
110
117
131
131
AN OPTIONAL SE GENERATOR. 57
EF1
B T
108
109
136
137
157
158
159
178
202
203
206
207
132
140
142
209
210
EF2
132
133
133
139
148
120
122
124
N
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
61 61-DC CONN-13
B T 61-KWR-A
WIRING EXAMPLE (IF REQUIRED) 63-DC CONN-6
B B B B B B B B B B B B B B B B B B B B B B B B B SPECIFIC TERMINAL BLOCK
63 B T
FOR WIRE NO. I.E.: 'A' IS
B A B A B A B B THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
87 B T
87-DC CONN-31
6-TBC-6B
61-TBC-61B
83-TBD2-83T
(IF REQUIRED)
2-TBD2-2CT
2-TBD2-2AB
DEVICE TERMINAL NUMBER 89-DC CONN-33
TERMINAL CONNECTION POINT
DEVICE ABBREVIATION T=TOP 89 B T
WIRE NO. B=BOTTOM 90-DC CONN-5
TBD2 U=UPPER 90
48-TBC-48T
B T
66-TBD2-66B
206-TBA2-206T
84-PR-7
84-TBD2-84T
84-PR-8
T T T T T T T T T T T T T T T T T T T T T T T T T 2 2 - TBD1 - 2 F T 91-DC CONN-39
91 B T
T T
TBA2 96-DC CONN-8
120-VR3F-20 OR 120-DVR-20
122-VR3F-22 OR 122-DVR-22
124-VR3F-24 OR 124-DVR-24
96 B T
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
97-DC CONN-18
132-TBC-132B
132-MCB1-1
133-F18-T
10 133-TBC-133B
10 133-MCB1-3
10 139-HC-8
10 148-HC-6
10 GND-TBC-GNDB
97 B T
98-DC CONN-28
AC CHASSIS STUD
2-TBC-2T
2-PR-B
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
71-BTR-5
71-DC CONN-16
72-DC CONN-17
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
84-PR-7
84-DC CONN-10
SP1-DC CONN-4
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
SP3-DC CONN-24
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
70B-OUVR-11
70B-DC CONN-36
83-PR-A
85-PR-5
64-ALR-4
65-ALR-1
98 B T
99-DC CONN-38
66-ALR-7
99 B T
D(+)-DC CONN-19
DC TERMS
10
D+ B T
101-AC CONN-38
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
131-PC-3
131-AC CONN-33
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
158-AC CONN-13
159-F33-B
159-AC CONN-15
N-AC CONN-36
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
132-F16-T
132-F21-T
178-AC CONN-29
140-BC-L
140-HC-2
142-BC-N
142-HC-4
209-OL-2
210-OL-4
EF1-GNDFR-K
EF2-GNDFR-L
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
124-F52-T
DC CHASSIS STUD
D- D(-)-DC CONN-20
10
B T
GND-AC CONN-21
RDM B T RDM-DC CONN-7
47 B T 47-KWR-1
GND-DC CONN-21
2-TBD2-2AU
232-LSGOV-13 @ OR 14A-TBD1-14AB @
122-AR-A
D2 D1 232A B T
3-ATR2-G
3-ATR1-G
3-ATR3-G
84-TBD2-84B
2-ATR2-H
2-ATR1-H
2-ATR3-H
40 30 20 10 110-TBA2-110B 40 30 20 10
120-TBA2-120B
131-TBA2-131AT
5A-DVR-5 6A-DVR-6
30-TBD2-30BT
73-CAM-10 @
233-LSGOV-14 @ OR 3-TBC-3B
110-TBA2-110T
B T
108-TBA2-108T
109-TBA2-109T
178-TBA2-178B 137-TBA2-137B 31-TBC-31T D(+)-TBC-D(+)T 233A
39 29 19 9 91-TBC-91T 39 29 19 9 81-TBD2-81B
120-AR-B
131-PC-A2
118-AR-7
204-OL-96
231B B T
131-PC-3
98-TBC-98T
6 5 4
97-TBC-97T
208-F21-B
207-PC-61
101-TBA2-101B 38 28 18 8 109-TBA2-109B 99-TBC-99T 38 28 18 8 96-TBC-96T 232B B T
136-TBA2-136B 72-TBD2-72B
A B C D E F G H I J K L M N O P Q R S A B C D E F G H I J K L M N O P Q R S DROOP BOARD
37 27 17 7 74-TBD2-74B 37 27 17 7 RDM-TBC-RDMT 3 2 1 233B B T
A1 A2 T/R 11 12 14 A1 A2 231C B T
36 26 16 6 36 26 16 6 63-TBC-63T 1 2 3 4 5 6 7 8
13 5
N-TBA2-NB 108-TBA2-108B 70B-TBD2-70BB 13
232C B T
adjust adjust PCB
GNDFR
276-DVR-44
275-DVR-45
71-TBD2-71B B T
AR
233C
set point ATR1 set point ATR2 D2 D1
159-TBA2-159B
53 61
read read
207-F22-B
207-PC-53
30-TBD2-30AT OUVR PC
35 25 15 5 207-TBA2-207B 2-TBD2-2BB 35 25 15 5 90-TBC-90T 54 62
206-TBA2-206B 117-TBA2-117B SP3-TBD2-SP3B SP2-TBD2-SP2B 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
34 24 14 34 24 14 SP1-TBD2-SP1B
203-TBA2-203T
3
2
1 4 SP4-TBD2-SP4B 4 9 10 11 12 13 14 15 16 M+ M- (K) (L) T/R 21 22 24
33 23 13
158-TBA2-158B
203-TBA2-203B 33 23 13
61-TBC-61T
3-TBD2-3T
B A
3 89-TBC-89T 3 OL
6A-VR3F-6
202-TBA2-202T
131-TBA2-131AB
5A-VR3F-5
PF/KVAR 10-TBD2-10T
5-TBD2-5B
9 8 7
EF1-TBA2-EF1B
EF2-TBA2-EF2B
120-GNDFR-A2
122-TBA2-122B
122-AR-4
32 22 12 2 88-TBC-88T 32 22 12 2
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
10-TBC-10L
2-TBC-2L
SP4-OUVR-10
70B-OUVR-11
171-TC4-WH
172-TC4-RD
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
30-ATR1-7
30-ATR1-16
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
181-TC5-WH
182-TC5-RD
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
30-ATR2-7
30-ATR2-16
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
6-TBD2-6T
98 97 95 96
118-GNDFR-A1
31 21 11 1 202-TBA2-202B 87-TBC-87T 31 21 11 1
2 4 6
204-PC-A1
GND-AC CHASSIS STUD 157-TBA2-157B 54-TBC-54T
36-TBD2-36B
209-TBA2-209B
210-TBA2-210B
205-PR-6
GND-DC CHASSIS STUD
132 132-TBA2-132BT 10
NOTE C
AC TERMS
3-ATR2-G
2-ATR2-H
131-TBA2-131BT
DVR 131
3-BTR-G
2-BTR-H
10
10
80-TBD1-80L 6A-DROOP-D1
3-ATR3-G OR
2-ATR3-H OR
22-GEN
24-GEN
20-GEN
2-TBD2-2AU
3-TBD2-3U
10
132-TBA2-132BB
133-TBA2-133BB
132-TBA2-132AB
131-TBA2-131BB
132-TBA2-132AT
133-TBA2-133AT
137-TBA2-137T
154-TBC-154T
156-TBC-156T
GND-TBA2-GNDT 10
138-MCB1-2
GND
135-F17-B
141-F18-B
132-F17-T
132-F16-T
132-F22-T
132-F21-T
22 24 20 GND
A B C D E F G H I J K L M N O P Q R S
RFI FILTER 82-TBD1-82L @
1 2 3 4 5 6 7 8 9 10
154 B T 154-F32-T
22 24 20 6A-DROOP-D1 276-PF/KVAR-1
A B C D E F G H I J K L M N O P Q R S 80-TBD1-80L @ VOLTAGE 156-F33-T
A1 A2 156
adjust 5A-DROOP-D2 275-PF/KVAR-3 VR3F REGULATOR
114-5510
B T
24-VR3F-24
20-VR3F-20
multi 9
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
20-GEN
22-GEN
24-GEN
+
BC
191-TC6-WH
192-TC6-RD
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
30-ATR3-7
30-ATR3-16
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
2 4 36-TBD2-36T
F1-GEN FIELD LEAD
-
22-GEN OR 22-RFI-22 2-TBD2-2CB
163-BT1-RD
164-BT1-WH
71-TBD2-71T
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
30-BTR-7
30-BTR-16
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-10
140-TBA2-140B
142-TBA2-142B
10 148-TBA2-148B
136-TBA2-136T
135-HC-1
141-HC-3
10 138-HC-5
10 134-HC-7
208-PC-1
207-PC-61
207-TBA2-207T
157-TBA2-157T
159-TBA2-159T
26-GEN PM
NOTE E 28-GEN PM
140-TBA2-140T
N TBC
142-TBA2-142T
120-F50-B
122-F51-B
124-F52-B
30-GEN PM
NOTE E