A PROJECT BY :: VIRAJ

S PHALKE A PATIL A SHAIKH

 NIKHIL  FAHAD

HYDRAULIC PNEUMATIC PIPE BENDING MACHINE

CURRENT SCENARIO OF PIPE BENDING MACHINE

 Various

types of pipe bending machines are used for pipe bending, majority of the machines are manually operated and operating force is magnified using mechanical advantage from an appropriate lever system

Common problems with these systems are listed below.

   

Tremendous amount of human effort is necessary. Labor cost is more. Time consuming, in terms of setting time ad operation time. Defects in the form of angular deformation, and wrinkles are seen. Quality is not good.

SOLUTION:HYDRAULIC SOLUTION:

PNEUMATIC PIPE

BENDING MACHINE

bending force is generated is quite large with a minimal human effort .  Loading is done by operating handle of the jack which carries the bending action, resulting into a safe and damage free bending operation
 The

CONSTRUCTION:BASIC PARTS


Base Plate LH_ Pillar RH_ Pillar Top Fix Plate

Return Spring Sliding die / forming die Hydraulic Jack Pneumatic circuit

 

SKETCH

DESIGN:DESIGN:

Design consists of application of scientific principles, technical information and imagination for development of new or improvised machine or mechanism to perform a specific function with maximum economy & efficiency .It consists of two parts 1. SYSTEM DESIGN 2. MECHANICAL DESIGN

SYSTEM DESIGN
In system design we mainly concentrated on the following parameters: -

System Selection Based on Physical Constraints Arrangement of Various Components Components of System Man Machine Interaction

Chances of Failure Servicing Facility Scope of Future Improvement Height of Machine from Ground Weight of Machine

MECHANICAL DESIGN
They were divided into two parts

 Design

parts

For design parts a detailed design is done & designation thus obtain are compared to the next highest dimension which is ready available in market

 Parts

to be purchased

The parts to be purchased directly are selected from various catalogues & specification so that any body can purchase the same from the retail shop with the given specifications.

PNEUMATIC CIRCUIT
 The

pneumatic circuit comprises of double acting pneumatic cylinder and 4/2 way lever or solenoid valve.

COST ANALYSIS AND INSPECTION



A detail cost analysis of all the parts required were tabulated and the exact manufacturing cost was generated the commissioning of the machine detail inspection was carried out for a week removing all minor flaws

 Before

SOME PICTURES OF THE MACHINE

ADVANTAGES OF HYDRAULIC PULLING AND MOUNTING MACHINE



3000 kg push force, makes possible mounting of any size of beading mounting and pulling possible. Ease of operation Hydraulic ram force reduces human effort in operation

Gradual application of force prevents the bearing cage and cover damage. Shaft ends are nit damaged; hence bearing removal is trouble free Quick release of the ram using relief valve makes operation fast. Low manufacturing cost. Ease of maintenance.

APPLICATIONS OF HYDRAULIC PULLING AND MOUNTING MACHINE



Mounting and pulling of the following bearings:1. Single row deep groove ball bearings 2. Angular Contact bearings 3. Self-Aligning bearings Self4. Cylindrical Roller bearings 5. Taper roller bearings 6. Spherical Roller bearings 7. Thrust bearings 8. Bush Bearings

Machine can be use for bending operation for small size sheet metal components

APPLICATIONS (SECTORS)


Automobile industry Fabrication of piping rigs Process equipment pining. Furniture manufacture Agriculture piping and poly-house erecting poly-

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