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Horomill

Stefan Seemann Research Institute of the Cement Industry (Dsseldorf) Seminar Grasim, 28 February, 2007

Structure

Why a new mill?

Horomill principle and design

Summary

Why a new mill?


HPGR and VRM + low energy consumption + technically established Horomill + low energy consumption + small angle of nip + multiple stress of the material - narrow particle size distribution - problematic intake conditions(HPGR) - vibration problems - coarse material recirculation during start up - roller sealing - wearing problems + fast change of cement type

Comparison of roller mill types

Structure

Why a new mill?

Horomill principle and design

Summary

Principle

Principle

Inlet
Scrapers Scrapers Material speed control system
Grinding Force

Outlet
Grinding Force

Grinding zone Centrifugation zone 4-6 grinding


actions

Extraction zone

Machine

Machine

Machine

Sold machines
Horomill 3800 (1800-2000kW) 130 t/h for OPC with 3100 cm/g 82 t/h for Slag cement with 3200 cm/g 225 t/h for Raw meal Horomill 2800; 3400; 3600 (1000-1800kW)

Nowadays available up to Horomill 4600

Roller shaft

Mill shell lining

Energy consumption

source: FCB

Flow sheet

Bypass
Bag filter Fan

TSV
Main control loop Flash dryer Main feed Constant reject flow

Final product

Hot gases supply

Horomill

Bucket elevator

Summary
A new mill combines a few advantages of already existing mill types Results show a good performance but the handling is difficult 39 existing mills with medium throughput

Summary

Thank you for your attention! Any questions?

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