com
HOT ROD MARCH 2010 3
HOTROD.COM
FEATURE STORIES
52 THE POWER TOUR
CHALLENGE
The HOT ROD staff walked around the SEMA show and picked out
26 vehicles that we liked, then challenged them to come on the 10
Power Tour. These are them. Think theyll show up?
58 THE GOLDEN GREEK
Chris Karamesines is more than 80 years old and yet he still pilots
an NHRA Top Fuel dragster. Heres his story.
HOT RODS
>Cone-crushing action from the Optima Ultimate
Street Car Invitational. See page 14.
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28 11 TRANS AM
36 LINGENFELTER LTA
38 CHALLENGER DAYTONA
40 31 FORD ROADSTER
42C6 + 68 CAMARO
46WILLYS SRT8
48ROAD RACE EL CAMINO
50 427 SUNBEAM TIGER
ON THE COVER
Wes Allison found
the beauty light
to shoot Trans Am
Depots Camaro-
turned-Trans Am.
We shot it at Spring
Mountain Motor-
sports Ranch in
Pahrump, Nevada.
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C
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TECH
DEPARTMENTS
HOTROD.COM
4 MARCH 2010 HOT ROD
> Could this be your new Trans Am? See page 28.
64 CONVERTING THE LS7
FROM WET- TO DRY-SUMP
The GM LS7 is a remarkable engine that makes big power, but its
dry-sump oiling system adds complexity for an engine swap. We
show how to convert it to a wet-sump and test the power differ-
ence, if any.
70 LATEST NITROUS TRICK
NANO stands for nitrogen-assisted nitrous oxide, and its a bolt-on
that regulates bottle pressure for more consistent performance.
76 TFS FORD HEADS
Testing Trick Flows New Fast As Cast small-block Ford
heads versus its CNC versions
82 WHATS NEW
IN BRAKE PADS
We do a deep dive on the world of performance brake pads and
explain the differences in materials, applications, and more.
8 STARTING LINE
The rampant march of performance technology.
10 HOLESHOT
A shameless plug for another magazine.
12 RODDIN AT RANDOM
Larry Larson runs 6s! Plus some Pro Touring action.
22 WHERE IT ALL BEGAN
The SEMA show, the early years.
94 TEST AND TUNE
From headlights to a complete road race car.
100 PIT STOP
Ever wonder who did the first official burnout?
112 WORLD OF HOT ROD
Of pedal cars and Power Tour.
114 COMING NEXT MONTH
Fooses new street machine.
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In this months Roddin at Random, you can
read in detail how Larry Larson, our two-
time Drag Week champion, ran a 6.93 pass
in his 3,400-pound street car. Wow! A 6.93
at 211 mph in a car Ive ridden in (and did
donuts in, too!) and personally witnessed
drive more than 1,000 miles on public
roads. Just un-frigging-believable.
It got me thinking about the old days
when HOT ROD started the Fastest Street
Car thing with the original Memphis FSC
shootout in the early 90s. The fastest Pro
Street cars of the day were running low
8s, and we were totally shocked when the
Super Street cars (then on real 10.5-inch-
wide tires) cracked the 9-second barrier.
The big news of the day was when Monte
Berney ran the first 7-second pass in his 55
Chevy.
As we all know, that scene, especially
the Pro Street part of it, snowballed out
of control to the point that the cars have
become full-on race cars, and the street part
of Pro Street drag racing became a punch
line. Still, its interesting to look back on that
7.99 from Berneys 55 and remember how
big a deal it was, then consider that Larson
has topped that by a full second with a car
that is about 1,000 percent more streetable.
True, Larry had race gas in the tank for the
money pass, but when the event was over,
he pumped in 92-octane and went cruising
the Vegas Strip.
The same Roddin item mentions Tim
Lynchs astounding 6.40-at-225-mph pass
on 10.5W tires, another shot heard round
the drag racing world. Todays 10.5 tires are
in reality waaaaaay wider than 10.5 inches,
and one can never confuse Lynchs full-race
Mustang as a street car. But its twin-turbo
monster motor makes well north of 2,000
hpprobably closer to 3,000. Without
alcohol or nitro, that just wasnt possible 20
years ago.
In recent years, weve witnessed the fast
cars, and even the horsepower of the aver-
age hot rod, progress to levels that were
unheard of not that long ago. Remember
when 500 hp was a lot for a street motor?
Building a 500hp motor is as easy as fall-
ing out of a tree now. Similarly, a legitimate
10-second street car used to be considered
really fast. Today, if you have a 5.0 Mustang
and youre not running 10s, well, youre just
not trying that hard.
It also seems like this progression of
power and speed has moved forward a lot
quicker in the past 10 years than it did in
all the years prior. How? There are several
factors. First is cylinder head technology.
Guys were using stock cast-iron heads even
into the mid-80s, but todays selection of
aftermarket (and even factory) heads is full
of killer options for whatever you want to
build. There are also affordable blocks, stro-
ker cranks, and quality pistons available, so
the average hot rodder can build a big-inch
engine if he wants to. Back in the day, a 632
was huge, but its not that rare anymore,
thanks to the aftermarkets supply of quality,
affordable parts.
Then theres boost, especially in the form
of turbochargers. Turbos have been around
forever, but they were never accessible to
the common guy. Today, you can go on
eBay and buy a turbo kit for your car, and
its not that hard to find a tuner to dial it in
for you. One thousand horsepower on the
street? Its not that hard anymore.
You also have to credit electronics with
much of the progress. Electronic fuel injec-
tion provides such infinite control over
tuning that its the standard, but you also
have electronic timing controls, data log-
gers, and other such things that are within
the reach of you and me, whereas they used
to be the tools of only the most well-funded
race teams.
My big question is, Where do we go
from here? Its normal to think we might
be nearing the limit of what street cars and
race cars can do, but then we thought that
back in 1993 when Monte put the 7 on the
board. I doubt well ever see a 5-second
street car, but Id love to be proven wrong.
Rob Kinnan
EMAIL ME: HOTROD@HOTROD.com
8 MARCH 2010 HOT ROD
> The new office. I miss my old view.
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36 MARCH 2010 HOT ROD
THE LTA
> HOT ROD gave you a sneak peek at LPEs next-gen phantom Firebird a few months ago when the prototype was still under construction.
Here it is in its finished form. Honeycomb wheels make quite a statement when theyre 20 inches in diameter.
> The LS-based 455ci motor features a forged Lunati stroker crank,
11.5:1 Diamond pistons, and a FAST intake manifold, coupled with a
Corvette LS9 twin-disc clutch.
> Carpeting and upholstery are electric blue, just like the 71 Trans Am
the LTA emulates.
L
ingenfelter Performance Engineer-
ing also has a new Camaro
reworked as a Firebird tribute. Its
called the LTA, which you can take
as licensing-sensitive shorthand
for Lingenfelter Trans Am. Given the compa-
nys proven expertise at wringing big power
from GMs LS engine family, the LTA arrives
on the scene with serious street performance
cred. Under its hood is an RHS (Racing Head
Service) aluminum block punched out to a
nostalgic 455 ci and kitted out with the full
complement of Lingenfelter muscle mods.
LPE confidently rates the combination at 655
hp and 610 lb-ft.
The functional Shaker hood, front fender
vents, and other design features are all care-
fully intended to mirror the look of the 71
Trans Am. The second-gen Firebird flavor
also carries into the interior, where youll find
period-correct, neon-blue vinyl everywhere
(one of our favorite touches) and engine-
turned aluminum on the dash. Spokespeople
at LPE say that due to the encouraging
response to the prototype LTA at SEMA and
elsewhere, the company is already at work
developing a second concept car to explore
the reborn Firebird theme. So if you like the
early 70s birds better than the Bandit years,
here ya go.
Lingenfelter Builds A Modern Trans Am
Based On The 71 Model.
By Bill McGuire
Photography: Bill McGuire
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DISCLAIMER: DONATION NOT REQUIRED TO PARTICIPATE AND WILL NOT INCREASE YOUR ODDS OF WINNING. Void where prohibited by law.
Winner need not be present to win. Winner responsible for all applicable taxes. See ofcial rules for details at www.winthemustangs.com.
*Ford Oval and Mustang are registered trademarks owned and licensed to Dream Giveaways by Ford Motor Co.
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P.O. Box 17573
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Legendary Icon or High-Tech Supercar?
By Mark Breiner, gearhead
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26 T roadster, Bruce Wanta
It if looks familiar, that might be
because you may have built a
model of it when you were a kid.
Troy Ladd at Hollywood Hot
Rods built The Black Widow as a
running, driving version of the
old Monogram model kit, and its
sweet.
65 Pontiac GTO, Josiah Coy
This car is subtle. Unlike so
many others at SEMA, it doesnt
hit you upside the head with its
outrageousness. But look a little
while longer and the level of
attention to detail is superb, the
stance is spot-on, and the
amount of work that went into it
is unreal. Then you learn that
Josiah Coy is only 21, and its
that much neater. Josiah was
also one of the first invitees to
accept the challenge, so go
check out this thing in June.
69 Dodge Charger, Tom Boldry
Rocks Rod & Custom in Kansas
City, Missouri, built this Charger
with beauty beyond a first
impression. Endless body mods
include a custom grille, a gor-
geous grille surround , and 68
taillights. The detailed Indy-
headed 472 Hemi should make
it a fun Power Tour ride.
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> 68 Chevrolet truck, David Neal
In the weeds is the best way to describe this
pickup. Airbags and a seriously modified bed
get it on the ground while the custom body-
work and interior grab attention. Its neat and
needs to be driven.
70 Chevrolet Chevelle, Mike Racke
Its a diesela 6.6L GM Duramax that makes
stupid torque, like 1,700 lb-ft of the stuff. We
challenged Mikes Chevelle because of the
absurdity of it but also to further drive home
the point to Power Tour regulars to not be
afraid to be different.
36 Auburn Boattail Speedster,
James Hetfield
There are several reasons we challenged this
car, named Slowburn. For one, builder Rick Dore
floored us with the choice of color (the photo
doesnt do this car justice; the paint is a beauti-
ful root beer color). Two, it looks way too nice to
drive. Three, were Metallica fans and think it
would be double-throw-down bitchin if James
(the bands singer and guitar player) would
come mix it up on Power Tour.
68 Plymouth Belvedere GTX, Ken and Kirk Jansen
The Jansen family has owned this GTX since 1972, transforming it into a Pro Street show car
in the mid-80s with an alcohol Hemi under the hood. The latest incarnation was finished a
few months before SEMA and now sports a 572ci, tunnel-rammed Ray Barton Hemi and
33x22-inch rear rubber. Were predicting this one is too much of a showpiece to accept our
invitation, but, Ken . . . prove us wrong.
56 Chevrolet convertible, Don and Karen Blacksmith
Watch for a feature on this car soon. Its the sano 56 ragtop designed and built by Jason Hulst
(www.hulstcustoms.com) in Merlin, Oregon. The slammed, full-custom Tri-Five received our invita-
tion. Now its time to see if itll make the Tour kickoff in Newton, Iowa.
40 Mercury Custom, Teds Rod Shop
We dont get very many true customs on Power Tour, so were really hoping this one accepts the
challenge. If youre into automotive TV shows, this might look familiar as it was featured on Chop Cut
Rebuild. Built at Teds Rod Shop in Riverside, California, it was pinned to the carpet at SEMA.
54 MARCH 2010 HOT ROD
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57 Oldsmobile
Unknown
We dug this Olds
ragtop so much
that we invited
it. Problem is,
we have no
information on
the car, so if its
yours, or you
know the owner,
have him con-
tact us.
The Peterbilt Rod,
Randy Grubb
The Pissd Off Pete is the lat-
est piece of automotive art
from Randy Grubbs Blasto-
lene shop. This is the same
guy who built the Blastolene
Special (the tank car Jay
Leno now owns) and the
B-702 featured in the July
08 issue. The Pete features a
12-cylinder Detroit Diesel
with two 6-71 blowers and
acres of attitude. It found a
new owner at SEMA, who has
given Randy the go-ahead to
wow the Power Tour crowds.
Check it out in person.
HOT ROD MARCH 2010 55
70 Dodge Dart, Mr. Norms Garage
You can buy this car, and it has a Hemi (of course). Built by Time Machines in Hudson, Florida,
through its Mr. Norms Garage line, the Dart has a 528ci, Hilborn-injected Hemi and modern, Pro Tour-
ingish suspension and brakes, air conditioning, a stereo . . . you get the idea. We figured this one is a
shoo-in to accept our challenge, since bringing it on Power Tour allows for free advertising.
32 Ford Tudor, Pinkees Rod Shop
The Hemrod is the latest from the metal mas-
ters at Pinkees in Windsor, Colorado, and its
one youre going to want to see in person. The
fabrication and attention to detail are second
to none, and if Pinkees Eric Peratt accepts
our invitation, this car will have a crowd
around it 100 percent of the time.
69 Camaro con-
vertible, Tom Farrell
The RK-1 Camaro is
representative of
todays typical muscle car buildlots of
engine (in this case a 582ci Dart big-block),
road race suspension (Art Morrison Max-G
chassis), a cushy leather interior, bright paint,
and big wheels (Colorado Custom 18s and
20s). Tom has already confirmed that hes
accepting the challenge, so get to Newton
this June and see it in person.
62 Chevrolet Corvette, Barry Blomquist
The C1RS Vette was built by The Roadster
Shop and won the Goodguys Street Machine
of the Year title. You saw it in the Jan. 09 issue
of HOT ROD. This car is no stranger to the auto-
cross, so theres no reason it shouldnt do just
fine on the Power Tour, right?
p
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56 MARCH 2010 HOT ROD
57 Chevrolet convertible, Bill Perry
The second Roadster Shop car we invited is this bitchin 57 convertible. It uses a brand-new EMI
body and a Roadster Shop chassis with an injected GM 572 crate motor under hood. The satin grille
and wheels make it stand out from the sea of chromed-out Tri-Fives that make the Tour every year.
70 Ford Mustang, Philip Koenen
We shouldnt admit it in public, but the Trans-Cammer (built by Grand Touring Garage in North Bend,
Oregon) was our favorite car of the whole SEMA show. This thing is just 100 percent badass. It is a
street car built to be capable of going really, really fast at open track events and runs a legit 427
SOHC motor under the hood. There is way more detail in this thing to explain, so watch for a full fea-
ture on it in a future issue.
35 Ford three-window coupe,
Harold and Rhea Schrader
This car sat near the Meguiars tent outside and
knocked us over with its beauty. Sinuous uses a
Mike Adams tube chassis, RideTech bags, one-off
Greening Auto custom wheels, and todays hot-
test color, root beer brown, to impale your senses.
We really hope it accepts the challenge because
we want to ride in it.
60 Ford Starliner, Bodie Stroud
Bodie Stroud at BS Industries in North Hollywood,
California, built this barge, called the Scarliner, to
handle, and it packs a blown DOHC Cobra motor
under the enormous hood. Bodie said its a runner
and is not afraid to drive it, so lets hope he
accepts the challenge.
The Truckster, Dennis Overholser
Dennis of Painless Performance Products just fin-
ished this little hottie. Look closelythe body is the
cab from a 70s Ford pickup with a T bed mounted
behind it, and the grille is from a tractor. The flathead
has one of Painless new EFI systems made to look
like old two-pot carbs. Since his company is a big
Power Tour sponsor, we goaded Dennis into bring-
ing it and he said yes, so look for this one on the road
in June.
www.storemags.com & www.fantamag.com
HOT ROD MARCH 2010 57
69 Pontiac GTO, Big 3 Performance
Pontiac fans know Jim Wangers as the market-
ing genius who propelled the GTO into the lime-
light and has tirelessly promoted the car ever
since. Enter the Jim Wangers Signature Edition
GTO. Custom front and rear treatments, interior
appointments, engine dress, and wheels are all
part of a package you can buy to transform
your GTO into a JWSE version. There is also
a complete chassis available. Check out
www.big3performance.com for more.
57 Chevrolet Pickup
Parked right next to the Oldsmobile that we
didnt have information on was this neat
Chevy truck with 57 Bel Air trim. Again, if this
is your truck, youve officially been chal-
lenged to bring it on Power Tour.
32 Ford roadster, Jerry Magnuson
We have a hundred dollar bill that says
Jerry Magnuson wont drive his 32
roadster on the Power Tour. Why?
Because its obviously a very high-dollar
show car built by Chip Foose from a
Marcel body (1 of 10) that features
unique pop-up headlights. Its really,
really nice, and the paint was still wet
when they rolled it into SEMA. It has
an LS2 with, of course, a Magnuson
supercharger. HRM
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58 MARCH 2010 HOT ROD
Keeping the Candles Lit With Chris
The Golden Greek Karamesines
By Cole Coonce
Photography: Cole Coonce and Ron Lewis
> The Greek at Pomona, November 2009
I
n the staging lanes during the National Hot Rod Associations season
finale, a gray-eyed, silver-haired, salt-and-pepper-mustachioed race
car driver is methodically gathering up his safety garb and preparing
himself for an imminent nitro-powered blast down the Pomona, Cali-
fornia, raceway in his 8,000hp Top Fuel car. The man is Chris Socrates
Karamesines, and he has been going through variations of this dragstrip rit-
ual for almost 60 years.
It is a tepid, dark-blue Thursday evening in mid-Novemberthe day
after Chris birthdayand Sandy, his lovely, fair-haired wife has a dilemma.
After this afternoons qualifying attempt, she wants to host an intimate party
and serve birthday cake to the Greeks crewmembers and friends, but if she
wants to present an accurate representation of Chris age during the celebra-
tion, there isnt enough room on the dessert for all the candles. If official
reports are to be believed, the man was born in 1928. Thus the ceremony will
require the lighting of 81 candlesat least.
That is to be dealt with after todays attempt at seeking entry into this weekends
Top Fuel Eliminator. Before any birthday cake is to be spooned into anybodys mug,
Chris must merely keep a paltry eight candles litproverbially speaking, that is one
for each cylinder and corresponding exhaust pipeif he is to show the assembled
he can manhandle a modern nitro-burning dragster and be quick enough to race
on Sunday among the elite, fastest teams. As the shimmering sun continues its slow
descent westward, pair after pair of dragsters rocket down the track, and now it is
finally Chris turn. To be blunt, because of his privateer statusi.e., no real corpo-
rate patronage in a sport where top dollar equals top dawgnone of the drag racing
players, patrons, or punditocracy expect much out of the man who began racing as
The Golden Greek in Aurora, Illinois, back before America had color television or
even an interstate highway system.
His presence here is basically symbolic, if not rather quaint. And with no expecta-
tions, that is what he delivers: The light turns green, and right off the starting line
the ferocious engine puffs fire and the supercharger disintegrates, an automatic
safety system shuts off the fuel, and sparks and parachutes blossom like parasols in a
wet parade. He may not have even made it to the finish line.
Hes been 81 for three years, laughs one member of the press core after the
aborted run.
We went through all his tech cards from the early days, and even then we got
conflicting years for his date of birth, one NHRA representative says.
Ahh, conflicting numbers and controversynothing new for Chris Kara-
mesines. Probably the most memorable (and contentious) clocking in the history of
drag racing was perpetrated by The Greek in April 1960 at Alton, Illinois. That
weekend his Chizler AA/Fuel Dragster, tuned by ace mechanic Don Maynard,
tripped the top end timers at a reported 204 mph.
The drag racing world was stunnedthis speed was nearly 10 miles an hour
faster than anything remotely considered legitimate. Pulp fiction or fact, popcorn or
gospel, it was the stuff of immediateand enduringlegend. At Pomona, almost
half a century later, Chris remembers that infamous day thusly: A bunch of us were
O
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HOT ROD MARCH 2010 59
> Despite minimal financing, The Greek continues to go quicker and faster in his Strange
Engineering Chizler: At Pomona in 2009, he recorded a top end speed of 308 mph.
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60 MARCH 2010 HOT ROD
there: [Don] Garlits, Setto Postoian, all the
different cars. The first run we made down
the track was 204 mph. The second one was
201. The closest onetruthfully or notwas
Garlits with a 196.
In writer Jeff Burks editorial from 1987 in
Drag Racing Magazine, Chris drolly remi-
nisced about the run: It definitely felt faster
to me than any previous pass.
Veteran dragstrip journalist Dave Wal-
lacelike Chris, a member of the Interna-
tional Drag Racing Hall of Famesays bull
butter. When the subject was broached
recently, he wrote and said: Do everybody a
favor and express appropriate skepticism
about the popcorn 204 from Alton in 1960,
will ya? No f*&#ing way did anybody break
the barrier until Frank Cannon, late-July
1964, [at] Lions [Drag Strip]. I suspect The
Greek has had to sustain [sponsor] Iskys ad
campaign of that time all these yearsbut
even he surely knows better.
So was Chris the first guy to turn 200 mph
in a Top Fuel car at a dragstrip? Arguable.
How old is he? Who knows? He saysand
the party line at Pomona ishe is 81.
When asked about Chris return to
Pomona after an extended hiatus, NHRA
Museum VP Steve Gibbs shared his appreci-
ation for the moment this way: Greek has
always been a hero of mine and is more so
every passing day, he wrote. There will
never be another one like him.
Later that week, Chris said of his start in
racing: I went in the service in the 40s, got
out in the 50s, and got interested in cars and
> Although he has cemented his reputation as a bold dragster driver, Chris has competed in sundry types of machinery, including
Stock Cars and the occasional Funny Car. Note the prominent nod to longtime patron Isky Cams. Here he is at Carlsbad in 1965.
Back in the olden days, wed run 50 dates a
year. Lately, we are up to 15 races with the new
cars. Chris Karamesines
FOOTNOTE:
(Chris Karamesines returns to Pomona for NHRAs 50th Winternationals in February.
He is the only Top Fuel driver entered who is older than the sanctioning body itself.)
started racing Model As. I did about three
months of Stock Car racing and got tired of
fixin em and crashing em. I decided I
wanted to go drag racing.
Although Chris dabbled in Stock Cars
briefly, it could be argued that he borrowed
from the circle track its ethos and applied
some of the same techniques to straight-line
racing. Early in his career, his reputation was
that of a driver who would never say die, yet
unlike many dragstrip daredevils who
pushed their thundering steeds too far and
yanked on their steering yokes too hard, The
Greek never found a way to actually die.
Back then it was new, is how Chris
demurely explains his flair for his death-
defying theatrics. They had all these race-
tracks that had never had a Fuel car before.
People wanted to see something different.
And boy was The Greek different . . . and
terrifying.
After provoking fistfights among Fuel fans
with the 204-mph shot across the bow of his-
tory, his gonzo driving style expanded his
legend like a belly dancer gorging on baklava.
In 1961 at Georgias Yellow River Dragstrip,
his parachutes failed and he drove into the
trees, but he survived and barely scratched
the dragster; in 1962 at San Gabriel, he went
off the track, into the dirt, applied full rudder
back onto the pavement, and plowed past TV
Tommy Ivo to claim victory (Steve Gibbs
then the San Gabe track operatoronce
recalled: I was at the race and couldnt
believe what I was seeing); in 1963 at Lions
Drag Strip, at 190 mph, The Greek was per-
pendicular to his competition, Don Prud-
homme, and he gave er enough steering
input to correct his trajectory 90 degrees
while taking the win.
But besides all the banzai, hellzapoppin
histrionics, for better or worse, the run that
keeps giving is the 204-mph moon shot. I
cringe every time Burk reinforces this myth,
Wallace says. Its so unfair to Cannon and
engine builder Dave Zeuschel.
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HOT ROD MARCH 2010 61
> Here he is popping the blower at Indy in the mid-80s. Racing Top Fuel cars can be catastrophic and expensive.
The Greek continues to persevere when many others have parked it.
What did happen that day in Illinois? The
rumor and conventional wisdom are that
tuner Don Maynard concocted an exotic
witches brew of nitromethane and hydrazine,
a highly volatile monopropellant and exciter
favored by Third Reich aerospace engineers
as an efficient way to launch the Luftwaffes
rocket-propelled bombers during the blitz on
London. Of all that, Chris says, Maynard, yes;
hydrazine, no.
Don Maynard was the one who got me
started on fuel, Chris remembers. He was a
good mechanic and he had good ideas.
But according to The Greek, it wasnt May-
nards rocket science that propelled their
potent Chrysler into the pantheon of leg-
endit was a cock-up from Chris himself.
We made a mistake, he admits. I set the
springs wrong. What it did, instead of float-
ing the valves on the way down, it kept the
power up because it didnt float the valves.
We didnt realize what we did at the moment.
After a while, me and Maynard started look-
ing at different things. We found out that is
what we did. Then Iskenderian found out
about it and he made better springs. Thats
how it started.
About his history with experimental fuels,
The Greek downplays its impact: In later
years, we ran hydrazine and stuff like that at
higher-altitude [tracks], he acknowledges.
It had a different effect on it, but not as
much as youd think.
He is more adamant about the contribu-
tion of Maynard. We did good for about
three or four years and then he got hurthe
got killed in Phoenix.
Yes, tragically, while en route to a drag
race, Maynard was fatally wounded. Besides
his precious life essence and any future con-
tributions to drag racing perishing that day,
the secret of Alton, Illinois, also died with
Maynard.
The day after the 2009 birthday cake
dilemma and the blower blowup, Chris and
(After Alton), we went to Kansas City and ran
213. They said, Its the body on the carall
kinds of weird stuff. Then we went in Garlits
backyard and went 200. From that time,
we kept running 200 around the country.
Chris Karamesines
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62 MARCH 2010 HOT ROD
his minions tuned up his privately
funded Chizler Top Fuel dragsterand
dropped the jaws of everybody on the
premises. On Pomonas 1,000-foot
course, he set a career-best elapsed time
of 3.89 speeds at an excoriating 308
mph, numbers that ensured he was qual-
ified into Sundays Auto Club Finals Top
Fuel Eliminator.
Steve Gibbs put that feat and those fig-
ures in perspective thusly: The first time
I ever saw Chris Karamesines race was in
1959, when I was barely out of high
school. Fifty years later, Im collecting
Social Security and on Medicare, my old-
est granddaughter is 25 years old, and The
Greek is still going strong. He just ran 308
mph and the equivalent to a 4.59 quarter-
mile time. Unbelievable!
After that mind-boggling blast, we asked
Chris if we had just witnessed his greatest
accomplishment. My greatest achievement
is doing what I am doingenjoying
myself, he answers. I enjoy doing some-
thing and that people still recognize what
youve done. But I enjoy all my runs. I cant
say this was the best onetheyre all good.
He then explains his longevity. Every-
body can sit in a rocking chair and watch
TV all night long, he says, like a dragstrip
Jack LaLanne. The most important thing is
keeping yourself occupied and dont give up
when you get older.
Chris makes us question what is possible,
what is wisdom, and what we think we
know. He doesnt care if people doubt he was
the first man to crack the 200-mph barrier
in a wheel-driven car in the quarter-mile. Or
if he did, whether he did or didnt do it with
an assist from a Third Reich rocket fuel. Or
if he is the worlds fastest septuagenarian or
octogenarian or whatever.
Steve put it in perspective: His age has
always been questioned, and they are now
saying hes 81, although I have heard 83 from
a couple of sources. It doesnt matter . . . hes
ageless. HRM
I think the greatest thing that ever happened to
the sport is that young people are interested in
itit keeps them off the street. They got some-
thing to look forward to if they want to go fast.
Its good for everybody. Chris Karamesines
> At an age when many senior citizens are ready to recline and decline in their
easy chairs, Chris Karamesines stays busy driving and prepping his potent and
competitive Top Fuel dragster, along with his crew chief, Tim Finley, and long-
suffering clutch guy, Larry Jones.
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HOT ROD MARCH 2010 63
> This is an early adaptation of the rear-
engined dragster configuration that became
de rigueur. The pipe is by Don Garlits, who revo-
lutionized the form. This is from Orange County
International Raceway, 1973.
> In the 70s, 80s, and 90s, Chris was a fixture on AHRA, IHRA,
and NHRA circuits. Although he puts in fewer miles these days,
he seems to always make marquee events like Indy.
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64 MARCH 2010 HOT ROD 64 MARCH 2010 HOT ROD
We Convert the GM LS7 from Dry-Sump to Wet and Dyno-Test It.
By Will Handzel
Photography: Will Handzel
The 427ci LS7 V-8 from the 06-
up Z06 Corvette is an amazing
engine, but packaging one into a
traditional hot rod can be diffi-
cult with its external oil tank and
hoses. And there seems to be a
lot of chatter as to whether the
factory dry-sump oiling system
is even needed on a traditional
hot rod. Wouldnt it be great if
you could use an LS7 without
the external oil tank? We
thought so, too, so we found
someone who knows how to
convert the LS7 to a traditional
wet-sump design and tested to
see if there was a power differ-
ence. Luckily, we found out
Scoggin-Dickey Parts Center
(SDPC) in Lubbock, Texas, has a
really easy conversion kit avail-
able, and Livernois Motorsports
in Dearborn Heights, Michigan,
was in the process of installing a
wet-sump LS7 into a 10 Cam-
aro. We were surprised at the
power outcome and how easy
the conversion was to perform.
THE SETUP
The stock LS7 oiling system has
been called a dry-sump since it
was released, but many perfor-
mance enthusiasts define it more
as a dret system (combining the
words dry and wet together).
Thats because most of the after-
market defines a dry-sump sys-
tem as having one pressure stage
pumping oil into the engine and
at least three suction stages
drawing oil and air out of the
engine. Testing has shown that
three suction stages are needed
because each stage only draws
about 30 percent oilthe rest is
air (suction is good because it
creates a vacuum in the crank-
case, helping ring sealing and
minimizing windage power
losses).
That brings us back to the dret
definition: The LS7 oiling system
has one pressure stage and one
suction stage. Also, the stock oil
pan and pickup on the LS7 are
> Converting a dry-sump LS7
engine to a wet-sump is relatively
easy when you know the tricks.
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65 HOT ROD 65
7
situated like a wet-sump pan
with the oil pickup spaced off the
bottom of the pan in an open
area (unlike true dry-sump pans,
which have distinct scrapers and
suction stages). This is not to say
the LS7 oiling system is not wor-
thy. The LS7 external oil tank
provides oil to the engine during
sustained high-G-loading situa-
tions, which the LS7-powered
ZO6 Corvette is capable of
attaining. That is the real advan-
tage of the LS7 oiling system.
The LS7 in something other
than a ZO6 (like a somewhat
heavy, high-center-of-gravity 10
Camaro) is also the reason you
dont need the external oil
tankthus minimizing the
complexity and packaging issues
that come with the tank and
lines.
BIG
HORSEPOWER
LOSSES?
There have been rumors of big
power losses in converting from
the stock dret-sump oiling sys-
tem to a true wet-sump system
(like that on an LS3), so we
dyno-tested the LS7 before and
after this conversion (and reran
the entire dry- versus wet-sump
test a second time to confirm our
numbers) and can say with con-
fidence that a wet-sump LS7
makes just a little more power
over almost the entire power-
band than the dret-sump LS7;
see the dyno chart (next page),
which shows the wet setup mak-
ing 3 to 4 more horsepower at
many rpm points. This surprised
us at first, but after talking to
some knowledgeable people
about this engine, we stand by
these numbers. The minimal
power gain makes sense, as the
engine sees very little difference
between the two systemsmost
of the 8 quarts of oil in both sys-
tems resides in the engine during
operation, and the wet-sump
version operates with consider-
ably less oil pressure and pump-
ing losses.
THE PARTS
There has been a lot of confusion in the industry as to what parts were needed to convert an LS7 to
wet-sump oiling. This story lists the parts and process steps needed. Doing this conversion is some-
thing an LS V-8 engine builder could do with mostly handtools and a few custom tools.
Order these wet-sump LS7 parts from Scoggin-Dickey Parts Center to do this swap on a 10-and-later
Camaro:
DESCRIPTION PN
LS7 crate engine 19211710
LS3 front cover 12600325
LS3 oil pump kit 12586665
LS3 crank sprocket 12556582
Crank spacer to use LS3 balancer on LS7 crank SDLS7SPCR
LS7 balancer bolt 12557840
LS3 balancer, 10 Camaro 12617538
LS3 oil pan, 10 Camaro 12622559
LS3 oil filter, ACDelco 89017524
LS3 oil pan pickup, 10 Camaro 12611904
LS3 oil pan pickup seal, 10 Camaro 12557752
LS3 oil pan pickup bolt (1), 10 Camaro 11516521
LS3 oil pan pickup nut (1), 10 Camaro 12511129
LS3 windage tray screen, 10 Camaro 12611129
LS3 windage tray nuts (10), 10 Camaro 12511129
LS3 oil dipstick tube, 10 Camaro 12625031
LS3 oil dipstick tube bolt, 10 Camaro 11515765
LS3 oil dipstick, 10 Camaro 12634547
> The main parts needed to perform the wet-sump conversion are the appropriate wet-sump oil pan (this
is a mid-sump pan used on the LS3 V-8 in the 10-and-up Chevrolet Camaro and Pontiac G8) and match-
ing windage tray and oil pan pickup. Youll also need the LS3 oil pump and front engine cover, appropriate
harmonic balancer (in this case, for a 10 Camaro/G8), and the innovative LS7 wet-sump conversion crank
spacer (arrow) from Scoggin-Dickey Parts Center (SDPC).
MARCH 2010
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66 MARCH 2010 HOT ROD
THE WET-SUMP LS7
POWER-TESTING THE FINAL PRODUCT
Livernois Motorsports is experienced at building all kinds of LS engines for street
and racing applications. The company likes the LS7 as a wet-sump engine
because it makes just as much power throughout the rpm band as the stock
dret-sump, installs anywhere a normal LS V-8 engine would go, and has incredi-
ble street cred. The wet-sump LS7 is not for customers wanting a track-ready Pro
Touring carin that case, the dry-sump version of the LS7 is ideal.
Note: Power numbers are all corrected using correctionf factor SAE J607 (29.92
Hg, 60 degrees F, dry air) and testing was performed with the GM Performance
Parts controller (GM PN 19166567) handling fuel and ignition.
ENGINE SPEED DRY-SUMP WET-SUMP
RPM LB-FT HP LB-FT HP
2,800 438.5 233.8 439.3 234.2
2,900 434.9 240.1 437.9 241.8
3,000 431.4 246.4 438.1 250.3
3,100 437.2 258.0 441.8 260.8
3,200 444.0 270.5 447.9 272.9
3,300 450.1 282.8 454.0 285.3
3,400 452.0 292.6 456.6 295.6
3,500 454.6 302.9 457.8 305.1
3,600 457.0 313.3 460.5 315.6
3,700 464.3 327.1 468.8 330.2
3,800 469.6 339.7 473.1 342.3
3,900 475.2 352.9 483.0 358.6
4,000 480.6 366.0 486.6 370.6
4,100 490.5 382.9 490.3 382.7
4,200 493.4 394.6 498.5 398.7
4,300 495.0 405.3 499.7 409.1
4,400 502.0 421.0 506.9 424.6
4,500 506.6 434.1 508.0 435.3
4,600 509.7 446.4 514.8 450.9
4,700 513.5 459.5 519.5 464.9
4,800 511.5 467.5 518.0 473.4
4,900 514.7 480.2 520.6 485.7
5,000 514.3 489.6 515.5 490.8
5,100 513.8 499.0 520.6 505.0
5,200 510.1 505.1 514.5 509.4
5,300 511.9 516.6 509.0 513.6
5,400 505.2 519.5 508.6 522.9
5,500 506.9 530.8 508.6 532.7
5,600 504.4 537.8 508.7 537.0
5,700 497.9 540.4 501.3 544.0
5,800 493.9 545.5 493.2 544.7
5,900 487.3 547.5 483.6 543.2
6,000 481.3 549.8 485.3 554.4
6,100 477.9 555.0 473.8 550.3
6,200 465.7 549.8 467.3 551.7
6,300 461.8 554.0 460.8 552.7
6,400 450.7 549.3 453.6 552.7
6,500 443.1 548.4 444.0 549.5
6,600 435.1 546.8 435.1 546.8
6,700 426.0 543.5 425.3 542.6
6,800 417.0 539.8 417.8 541.0
6,900 403.8 530.5 407.7 535.6
7,000 395.8 527.5 404.3 538.9
REMOVING DRY-SUMP
OILING COMPONENTS
> The first step the Livernois team performs is to unthread the
crank bolt from the center of the crank and remove the LS7 Cor-
vette harmonic balancer with a balancer puller. The team uses
this compact Mac puller (PN hdpp9740b) with a 0.850-inch-
deep spacer on it.
> Next, Livernois removes the stock LS7 oil pan by unthreading
the 14 10mm bolts holding it on the engine. The reusable oil pan
gasket is riveted to the pan, so carefully separate it from the
engine to avoid damaging the gasket. They drain the oil from the
engine first to avoid a mess, then remove the eight 10mm bolts
holding the front cover in place and carefully pull it off.
> The stock LS7 two-stage oil pump is then removed by
unthreading the four 10mm bolts and pulling the pump off
the front of the crank. Livernois removes the stock LS7 wind-
age tray at this time, also by unthreading the 10 13mm nuts
(be careful not to drop any of these fasteners in the engine).
This and the rest of the LS7 dry-sump oiling system will not be
reused.
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HOT ROD MARCH 2010 67
> This engine is for a 10 Camaro, so the Livernois crew needed to drill
a hole in the LS7 block for the stock LS3 wet-sump dipstick. To do this,
they used this cool drill guide, available from TechAFX, which bolts to the
oil pan flange of the engine and makes it very easy to drill the dipstick
hole in the correct location. They always drill the hole with the engine
upright and a vacuum sucking the chips out of the engine while drilling.
1.
2.
3.
> With the No. 1 piston set on TDC, Livernois removes the stock LS7 tim-
ing chain (three 10mm bolts) and crank gear (use a large crank puller to
remove this), then presses the LS3 crank gear on the crank and installs
the timing chain set (shown here) with the crank and cam gear dots
lining up (arrow). They follow factory specs, torquing the three 10mm
bolts to 104 in-lb.
> It is a good idea to use a -inch countersink drill bit to chamfer
the outer edge of the new dipstick hole (this will allow the dipstick
to slide into the engine smoothly) and continue sucking chips out of
the hole with the vacuum while you drill.
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68 MARCH 2010 HOT ROD
THE WET-SUMP LS7
> Livernois has found the best way to install the wet-sump oil pump is to center the oil pump body on the
crank with a 0.002-inch feeler gauge, then tighten the four 10mm bolts to 18 ft-lb. They wipe down all the
components with oil and reassemble the pump with high-pressure lube packed into the gerotor cavities
(to shorten start-up pump priming). The cover is then installed and the bolts torqued to 104 in-lb.
> The LS3 windage tray is then installed on the LS7, but washers need to be placed on the tray studs to space the tray about 0.100
inch away from the crank throws (otherwise the crank throws will hit the tray). The nuts are then torqued to 18 in-lb in a radial pattern.
> For increased oil flow, Livernois
disassembles the LS3 oil pump
(remove seven 10mm bolts),
cleans all the parts, and installs a
0.070-inch aluminum shim under
the spring in the pop-off valve to
add about 10 psi of oil pressure
across the rpm band.
4.
5.
6.
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HOT ROD MARCH 2010 69
> On the oil pump pickup tube, Livernois always wipes a light coat of oil
on the O-ring so it slides into the oil pump easily. The final step to closing
the engine is to install the oil pan and the front cover, torquing the bolts
before flipping the engine over for the final assembly steps.
> A quick wipe of oil is applied to the Scoggin-Dickey LS7 wet-sump
crank spacer before it is placed in the center of the balancer (its a good
idea to check that the inside diameter of this spacer is 0.003 inch bigger
than the crank outside diameter to avoid scuffing the crank surface).
Next the balancer installation tool is used to press the balancer on
until it bottoms out on the crank gear (which you cant see because it is
inside the front cover).
> The last step is to hand-start a crank bolt (it is a good idea to buy
a new one) in the crank. A neat trick the Livernois team showed us
was looping the serpentine belt over the water pump pulley and dou-
bling the belt on the crank pulley (arrow)this holds the crank in
position while you apply the 140 ft-lb, then 70 degrees of rotation.
SOURCES
LIVERNOIS MOTORSPORTS; Dearborn
Heights, MI; 313/561-5500;
www.livernoismotorsports.com
SCOGGIN-DICKEY PARTS CENTER;
800/456-0211;
www.sdparts.com
TECHAFX; West Bloomfield, MI;
248/925-8314;
www.techafx.com
> The LS3 wet-sump pan
(background) is only about
2.5 inches deeper than the
LS7 dry-sump pan (fore-
ground). HRM
> The newly converted wet-sump LS7 was reinstalled on the Liver-
nois Motorsports engine dyno and multiple pulls were made. As the
dyno chart shows, the power difference is not what most expect
when thinking of converting to a wet-sump oiling system: It actually
made more power.
> The first part of the two-step harmonic balancer installation (in
this case an LS3 balancer for a 10 Camaro front drive) is pressing it
on until the installer tool bottoms.
7.
9. 10.
11.
8.
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70 70
The NANO System Uses Nitrogen To Maintain
Nitrous Oxide Bottle Pressure, but Dont Call
It a Push System.
By Jefferson Bryant
Photography: Jefferson Bryant
SPEED PARTS TESTING
MARCH 2010 HOT ROD
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71 71
In a typical nitrous oxide system,
as the nitrous releases, the bottle
pressure drops, which reduces
the amount of nitrous delivered
to the engine. That also changes
the nitrous-to-fuel ratio, chang-
ing the tune-up and power out-
put as the car goes down the
track. There are fixes, such as
bottle heaters (the higher the
temperature, the higher the bot-
tle pressure) and whats known
as a push system that raises bot-
tle pressure by injecting nitrogen
into it. But a heater is only mar-
ginally effective, and push sys-
tems come with their own sets of
problems. They are uncontrolla-
ble because they use regulator
valves that are set to a singular
release rate, have a small orifice,
and are not rated for constant
flow. All these factors lead to
lean/rich spikes that can be
deadly to your engine, and pres-
sure in the bottle can reach dan-
gerous levels. The bottles used
for these systems are not DOT
approved and not large enough
to be efficient.
Theres a chemical problem
with pusher systems, too. The
nitrogen injected into the nitrous
bottle is intended as a capping
gas, which is a gas that lies on top
of a liquid and forms a boundary
layer between the two so the gas
and liquid do not mix. A push
systems main duty is to raise
bottle pressure to push nitrous
out. The problem with that is the
elevated pressure from the air or
nitrogen is often higher than the
nitrous oxides equilibrium pres-
sure, which contaminates the
liquid nitrous and reduces its
density. That means the system
does not deliver pure nitrous
oxide to the engine, and since
the density of the nitrous has
been reduced, the volume flow
may remain consistent, but the
mass flow (weight/second) will
vary dramatically. Thats not
good when trying to tune a car
to the nth degree. In essence, a
push system overenergizes the
nitrous system by overpressuriz-
ing the nitrous bottle.
The new solution is the
NANO system, which stands for
nitrogen-assisted nitrous oxide.
NANOs Tom Darnell Sr. says,
The primary objective of a
NANO system is to achieve con-
sistent mass flow of nitrous oxide
exiting the nitrous bottle. Instead
of elevating the nitrous bottle
pressure to push nitrous out of
the bottle, the NANO changes
the effective size of the nitrous
bottle by injecting a bubble of
capping gas into the dome of the
bottle at a regulated pressure.
The regulator adjusts pressure
> Consistent nitrous delivery
means more performance
and is the goal of the NANO
system.
> This is the universal NANO system, which is good to 550 hp of nitrous boost. The system uses nitrogen gas
stored under pressure in a separate reserve tank that must be installed within 60 inches of the nitrous bottle.
The basic kit comes with a 12-inch line, but NANO keeps 18- and 24-inch lines on hand and can make custom
lengths on request. The kit comes with bottle brackets that allow you to piggyback the nitrogen bottle to the
nitrous bottle, or you can mount the nitrogen bottle to the rollbar/cage or to the floor.
HOT ROD MARCH 2010
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72 MARCH 2010 HOT ROD
> Troy Scotts 70 Opel GT is a force to be reckoned with. In 10 head-to-head alcohol
Funny Car versus Opel matchups, Troy has won 9.
> The Opels weapon of choice is a 592ci behemoth that makes 1,000 hp before the 500 shot of nitrous.
Troy builds these engines for a living, but unlike at 05 Drag Week, he usually builds them in a shop.
and rate of airflow to achieve this
objective. The result is a steady
flow of uncontaminated nitrous,
as if the bottle is always full.
The NANO system is a bolt-
on kit added to an existing setup,
and it uses nitrogen gas (or air)
stored under pressure in a sepa-
rate reserve tank. There are three
basic kits: Universal, Sport, and
Competition. Using your nitrous
bottle, the original valve is
replaced with a special valve with
an additional fitting for the
nitrogen gas. This valve is based
on an NOS SuperHiFlo valve.
Rated at a sustained flow of 0.45
lb/sec of liquid nitrous oxide, the
valve is capable of delivering 550
hp worth of spray.
A typical 10-pound nitrous
bottle plumbed to a 180hp sys-
tem yields about 40 seconds of
full-power nitrous. That means
you are likely to get about three
quarter-mile runs in a 10-second
car before you have to swap bot-
tles. With the NANO kit, the
nitrous sprays at a consistent
level for 80 seconds. That is twice
as much time with the same bot-
tle and should be good for at
least six runs on a single bottle,
with full power all the way down
the track.
In addition to the ability to get
the most out of the bottle, the
NANO potentially provides
more power. As the standard
bottle is used, the initial hit of
nitrous is full power, but as the
bottle empties, the pressure
drops and lessens nitrous deliv-
ery. That means as the car goes
down the track, the power
increase from the nitrous is con-
stantly decreasing. You might
start off with a 180hp hit and end
with only a 100hp hit. A bottle
heater has no effectiveness dur-
ing a pass.
NANO nitrous, however, is
only used while the system is
actively spraying. There is no
waiting for the bottle pressure to
come up, and it works regardless
of actual bottle temperature. As
you make a pass with the NANO
engaged, the bottle pressure is
maintained at a preset static rate
of 1,050 psi, which provides a
dynamic pressure of approxi-
mately 950 psi in the bottle.
Other than the half-second
NITROUS HELPER
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74 MARCH 2010 HOT ROD
NITROUS HELPER
reaction time (for the nitrogen
valve to react, open, and release
the gas), the nitrous system has
perfect bottle pressure through
the entire run. In most cases, you
will want to rejet the nitrous sys-
tem 20 percent lower than nor-
mal to put it back to the same
performance as the non-NANO
system. There are a couple of
things to keep in mind with the
NANO. Swapping bottles at the
track would require having
two or more nitrous bottles
fitted with modified NANO
valves. And anytime you swap
the nitrous bottle, it is a good
idea to top off the nitrogen
bottle.
The last caveat for the NANO
is the nitrogen itself. While
nitrogen is an inert safe gas, the
pressures required for use in this
system are quite high. The nitro-
gen bottle is an HPA (high-pres-
sure air) device and must be
filled to 4,500 psi. If you live in a
small town, finding a shop that
can fill to that pressure may
prove difficult, as most welding
supply shops do not have that
kind of capability on-site. How-
ever, they should be able to
deliver large HPA cylinders (for
purchase or rent) that you can
use to fill the smaller NANO cyl-
inder. Scuba diving and paint-
ball supply shops use similar
HPA equipment and should
have the ability to fill the nitro-
gen bottle. Furthermore, the
local fire station and fire equip-
ment refill stations will be able to
fill your bottle.
Nitrogen-assist systems are
DOT legal, and according to our
research, NANO systems have
been approved by the NHRA,
and when properly installed,
they pass inspection for NMRA,
NMCA, PSCA, and IHRA sanc-
tioning bodies. You should check
your class rules to see if there will
be any issues with running a
NANO in your car.
To test the effectiveness of the
SOURCES
NANO NITROUS; Lawrence, KS; 785/331-2390;
www.nanonitrous.com
TROY SCOTT RACING ENGINES; Stillwater, OK; 405/743-1352
NANO, we hooked up with Troy
Scott of Troy Scott Racing
Engines. This is the same Troy
Scott who won the 05 HOT
ROD Drag Week, along with
brother Carl. For this article, we
are featuring Troys real race car,
a 70 Opel GT that he runs in
Outlaw, Pro Mod, and Sports-
man classes. The car is powered
by a 592ci Chevy big-block
making 1,000 hp, assisted
with a 500 shot of squeeze for a
total of 1,500 hp. Running a
single-stage nitrous system,
the Opel consistently runs a
4.750 eighth-mile at around
149 mph.
After installing the NANO
kit, we took the Opel to Mid-
America Dragway in Arkansas
City, Kansas, for a test-and-tune
session. On the first run, using
the standard nitrous system, the
Opel ran a 4.739 at 149.95 with a
1.119 60-foot time. Troy rolled
the valve open on the nitrogen
bottle and made another pass.
The Opel ran down the strip at
4.439 at 158.73 mph. Not only is
this faster, but the real news is
the 60-foot times were not that
different. The NANO pass
showed a 60-foot time of 1.115.
What we derive from that result
is the NANO system is providing
the full 500hp shot all the way
through the run, whereas the
standard system loses power
along the way. That is exactly
three tenths and a 9-mph
increase with the turn of a
handlenot bad for a $700,
30-minute add-on.
> The static nitrous pressure at room temperature for the N
2
O bottle
was a little more than 800 psi. By simply rolling the valve open
on the nitrogen bottle, the empty space in the nitrous bottle was
filled up, allowing the nitrous to react to a smaller space, instantly
pushing the pressure up to more than 950 psi. This pressure will be
maintained until the nitrous bottle is empty.
> Installing the system is simple. The biggest issue is removing the original valve from the nitrous
bottle; to solve that, you can purchase a brand-new NANO-equipped bottle from NANO Nitrous. The
nitrogen bottle was mounted to the door bar using a pair of stainless steel ring clamps. The nitrogen
bottle needs to be removed, just like the nitrous bottle, for refilling. Thats it: no electrical, no plumbing.
The entire process takes less than 30 minutes.
> The fitting at the bottom of the
valve (arrow) is for the nitrogen
assist. The second bottle was
installed for future use with a sec-
ond stage of nitrous.
> The nitrogen bottle needs a
high-pressure charge to the tune
of 4,500 psi. If you cant find a
local nitrogen filling station, you
can buy one for just a few hun-
dred dollars. HRM
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76 76
Testing Trick Flows New, Fast, As-Cast, Small-Block
Ford Heads Versus Its CNC Versions
By Richard Holdener
Photography: Richard Holdener
The right set of 5.0L heads can make all the difference in the world, or at least an extra 36 hp.
SPEED PARTS TESTING
MARCH 2010 HOT ROD
>
www.storemags.com & www.fantamag.com
77 77
> The test motor consisted of a 347 short-block from Coast High Performance that uses a forged crank,
rods, and flat-top pistons. We also installed Fel-Pro 1011-2 head gaskets and
7
16-inch ARP head studs.
> Trick Flow Specialties supplied one of
its Stage 3 cams (PN TFS-51402002).
The hydraulic roller cam offered a
0.574/0.595 lift split, a 236/248 duration
split (at 0.050), and a 110-degree lobe-
separation angle. > To ensure adequate
lubrication, the bottom end featured a
Milodon windage tray, oil pan, and pickup.
AIRFLOW DATA: FAST AS-CAST
VS. CNC-PORTED TFS TW
INTAKE EXHAUST
CAST CNC CAST CNC
LIFT
0.100 63 70 53 56
0.200 141 146 107 112
0.300 205 216 144 150
0.400 233 258 171 192
0.500 251 287 187 220
0.600 251 301 193 231
Note: Flow numbers are with a 4.150-inch bore and with
a flow tube on the exhaust.
It is safe to say the original, as-
cast Twisted Wedge street head
from Trick Flow Specialties
(TFS)now called Twisted
Wedge Track Heat 170 Cylinder
Head Fast As-Castall but revo-
lutionized the Ford 5.0L indus-
try, providing an affordable alu-
minum performance head to the
Mustang market when no such
animal existed. The as-cast port
dimensions (170cc intake and
66cc exhaust) generated peak
intake flow near 250 cfm and
peak exhaust flow of 193 cfm (at
a 4.150 bore, larger than our
347s 4.030), and the rotated
valve locations not only
improved the flow and power
potential but also the all-impor-
tant piston-to-valve clearance
issues associated with running
wilder cams with the factory pis-
tons. According to TFS, it is pos-
sible to run cams with as much
as 0.540 lift and 224 degrees of
duration using the stock flat-top
pistons, despite the use of larger
2.02-inch intake valves (stock
5.0L heads relied on a 1.74/1.46
valve combo). And lets not for-
get that the Twisted Wedge street
heads achieved full 50-state
emissions status for 1996-and-
earlier 289, 302, and 351W
Fords.
While the 5.0L crowd
embraced the Twisted Wedge
design, time, technology, and the
competition marched on. To
keep pace with the more than 30
different aftermarket small Ford
heads, TFS has applied CNC
porting to its already impressive
Track Heat Heads (as well as its
original High Port and R-series
heads).
The test seen here involves a
comparison of the latest Fast As-
Cast Twisted Wedge Track Heat
170 heads and the CNC-ported
Track Heat 185 heads. This will
help you decide if the up-price
for CNC porting is worth it for
your small-block Ford project.
The As-Cast heads cost $1,249
per pair and the CNC-ported
versions are $1,759 from Sum-
mit Racing.
The intake port volume
increase of 15 cc, along with the
CNC port shaping, netted a gain
of 50 cfm, upping the peak flow
figures (at 0.600 lift) from 251
HOT ROD MARCH 2010
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78 MARCH 2010 HOT ROD
SLICK AND TWISTED DYNO DUEL
> We started the test with FAST As-Cast Twisted Wedge Track Heat heads. The 170cc intake ports
flowed right at 250 cfm at 0.600-inch valve lift, a significant gain in airflow over production 5.0L heads.
The flow rate of the 66cc exhaust ports was equally impressive at 193 cfm. These numbers are on a
4.150 bore and with an exhaust flow tube.
cfm on the As-Cast head to 301
cfm. Thus, a 9 percent increase in
port volume netted a 20 percent
jump in peak airflow. Even from
an average airflow standpoint
(tested from 0.100 lift to 0.600 lift),
the porting improved the average
flow rate by nearly 11 percent.
Even more impressive is the fact
that these gains came with no
change in valve sizing. Gains of
this magnitude came from exten-
sive work on the airflow bench
and dyno, as man does not live by
flow numbers alone.
To properly test the merits of
the CNC-ported heads, we assem-
bled a 347 test motor. The short-
block came from Coast High Per-
formance and featured a 3.4-inch
stroker crank, forged-steel rods,
and aluminum flat-top pistons.
The Probe Racing pistons featured
dedicated valve reliefs for the
Twisted Wedge valve orientation.
The short-block was stuffed with a
TFS Stage 3 hydraulic roller cam
that offered a 0.574/0.595 lift split,
a 236/248 duration split (at 0.050),
and a 110-degree lobe-separation
angle. The 347 was also equipped
with a full Milodon oiling system,
including pump, windage tray,
and oil pan. Fel-Pro supplied the
1011-2 head gaskets that we
secured with ARP head studs.
Topping the long-block was an
Edelbrock Performer RPM Air-
Gap intake and Holley 750 HP
carburetor. Both heads were run
with a set of 1.6:1-ratio TFS roller
rockers and 1-inch Hooker
Super Comp headers feeding
18-inch collector extensions (no
mufflers). Prior to running, the
motor was treated to a 20-minute,
computer-controlled break-in
procedure using Lucas 5W-30
conventional oil.
Run with the FAST As-Cast 170
heads, the 347 produced peak
numbers of 455 hp and 416 lb-ft.
The numbers jumped to 482 hp
and 424 lb-ft once we installed the
CNC-ported heads. Making these
power gains even more impressive
was the fact that the ported heads
featured CNC-shaped combus-
tion chambers, which actually
lowered the compression ratio by
3
10 of a point. In Trick Flows own
testing on a slightly more powerful
347 combination, the 185 heads
were worth as much as 40 hp.
> The FAST As-Cast heads fea-
tured 61cc combustion chambers
equipped with a 2.02/1.60 valve
combination. The compression
ratio on our motor with these
chambers came in at 10.41:1.
> The TFS-headed stroker was
topped off with an Edelbrock
Performer RPM Air-Gap. We tried a
single-plane intake on the combi-
nation, but the dual-plane offered
equal peak and superior average
power.
> Trick Flow Specialties also supplied a set of its 1.6-ratio roller rock-
ers and 6.70-inch chrome-moly pushrods. Both sets of heads fea-
tured valvespring packages that allowed us to safely rev the engine
past 6,500 rpm.
> The 347 was fed by a Holley 750 HP-series carburetor with a
Percys Adjust-a-Jet system that allowed us to quickly dial in the air/
fuel mixture without having to remove the float bowls.
www.storemags.com & www.fantamag.com
HOT ROD MARCH 2010 79
> After a proper break-in procedure, the 347 produced 455 hp at 6,600
rpm and 416 lb-ft at 4,700 rpm with the 170cc As-Cast heads.
> The flow improvements came solely from the CNC porting, as the
valve sizes remained at 2.02/1.60. The combustion chambers also
received attention, though the chamber work increased the cham-
ber volume by 3 to 4 cc (dropping the static compression to 10.1:1).
> The second set of heads tested was the Trick Flow Twisted Wedge
Track Heat 185 CNCs. The porting improved the intake flow rate from
251 cfm to 301 cfm and from 193 to 231 on the exhaust side. These
heads will support 600 hp on the right combination.
www.storemags.com & www.fantamag.com
80 MARCH 2010 HOT ROD
SLICK AND TWISTED DYNO DUEL
TFS TWISTED WEDGE HEAD TEST: AS-CAST VS. CNC-PORTED
The CNC porting not only improved
the peak power output, but the
additional airflow raised the power
throughout the rpm range. A sure
sign the R&D department at Trick
Flow Specialties understands it
takes more than just bigger to
make it better: The 185cc ported
heads picked up power down at
3,000 rpm on this combination.
The optimum port is one that
maximizes flow while minimiz-
ing port volume. The CNC heads
improved the power output of the
347 by as much as 36 hp over the
already powerful FAST As-Cast 170
heads. Had the CNC heads been
milled to replicate the compres-
sion ratio of the as-cast heads, the
gains would have been even more
substantial. The airflow offered by
the CNC-ported heads will support
more than 600 hp on the right
combination.
> Once the CNC-ported heads
were torqued in place, the 347
responded with peak numbers
of 482 hp at 6,600 rpm and 424
lb-ft at 4,900 rpm. The CNC-ported
heads improved power produc-
tion throughout the rev range and
offered as much as 36 additional
horsepower over the as-cast
heads. HRM
SOURCES
COAST HIGH PERFORMANCE;
310/784-1010; Torrance, CA;
www.coasthigh.com
HOLLEY/HOOKER; Bowling Green, KY;
270/782-2900; www.holley.com
MILODON; Simi Valley, CA; 805/577-5950;
www.milodon.com
TRICK FLOW SPECIALTIES; Tallmadge, OH;
330/630-1555; www.trickflow.com
WESTECH PERFORMANCE GROUP; Mira
Loma, CA; 951/685-4767;
www.westechperformance.com
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www.storemags.com & www.fantamag.com
82 82
> Just as an engine must be built
with an optimum torque curve for the
rpm range in which it will operate, a
brake pad must be designed to gen-
erate maximum friction efficiency
and response in its normal tempera-
ture operating range. As they do with
engines, major brake companies
test their designs on a dyno, as
seen here at Ferodo.
Disc Brake Pad Technology Helps
Your Brake System Pull Out All the Stops.
By Marlan Davis
Photos by the manufacturers
LATEST TECH
MARCH 2010 HOT ROD
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83 HOT ROD 83
Disc brake pads are to brakes
what a camshaft is to an engine.
Where a cam is critical for defin-
ing an engines power potential,
brake pads are vital for success-
fully and repeatedly decelerating
a vehicle. Experienced hot rod-
ders know there are a ton of vari-
ables when it comes to cam
selection, with no one grind
being the best for every situation.
Likewise, brake engineers must
juggle system wear characteris-
tics, operating temperature
range, harshness, dust, noise,
environmental factors, material
and manufacturing costs, and
even individual driver prefer-
ences. For the serious racer,
brake pad choice is a continually
evolving process, changing on a
nearly monthly basis.
A WORK OF FRICTION
The higher a brake pads coeffi-
cient of friction (expressed by
the Greek letter , pronounced
mu), the more aggressive the pad
and the greater its stopping
potential (the same amount of
pedal force provides more stop-
ping power). In theory, ranges
from 0 (full lubricity, no friction
at all) to 1.0 (solid, no molecules
moving). Fifteen to 20 years ago,
Baer brakes says, street brake
pads were lucky to see the high
0.20s. Today, even OEM pads are
well into the 0.30s, top-tier per-
formance street pads in the 0.40
to 0.45 range, and some race cars
in the high 0.60s.
A pads friction is not con-
stant, varying due to changes in
temperature, humidity, wear,
age, and many other factors. Pad
designers strive to develop more
stable pad compounds that
maintain consistency over a
wide range of operating condi-
tions. But as compounds become
more exotic, they also become
more expensive. And more
aggressive (higher ) com-
pounds may increase rotor wear.
Theres no free lunch.
The friction performance of
pads intended for typical street
temperatures is classified under
SAE Standard J866, expressed
as a two-letter code where the
first letter designates the low-
temperature (0 to 200 degrees
F) friction performance and
the second letter the high-
temperature (200 to 600 degrees
F) performance. The letters gen-
erally appear on the backing
plate as a prefix or suffix to the
part number. If the first letter is
lower than the second, the pad
works better at high tempera-
tures and needs a warm-up; if
the second letter is lower than
the first, the pad may fade at
high temperatures. The best
street pads have good friction at
both high and low temperatures
(ideally, both letters would be the
same, as in FF).
FRICTION COEFFICIENT CODE
Up to 0.15 C
Over 0.15 up to 0.25 D
Over 0.25 up to 0.35 E
Over 0.35 up to 0.45 F
Over 0.45 up to 0.55 G
Over 0.55 H
Unclassified Z
Not all pads are marked this
way. Full-race pads may operate
at high temperature ranges out-
side of the classification range.
And some manufacturers use
proprietary classifications, such
as color-coding the pads or their
own numbering schemes.
Friction and operating tem-
perature differences are achieved
by varying pad material. Todays
commonly available pad com-
pounds can be broadly divided
into three categories: organic,
sintered metal, and exotics.
Manufacturers even blend mate-
rials and characteristics from
different pad types to achieve
specific performance goals, but
be aware that some may use vari-
ous proprietary trade names for
marketing purposes that confuse
the materials issue.
ORGANICS
Organic compounds are lining
materials that are bonded with
an organic resin. They are com-
patible with common cast-iron
discs or (as used on some motor-
cycles) steel discs. Organic pads
can be further subdivided into
semimetallic, NAO (nonasbestos
organic), ceramic, or low steel
compounds.
When asbestos was phased
out in the 70s and 80s for health
reasons, it was initially replaced
by semimetallic compounds.
Semimets contain a high per-
centage of ferrous materials like
iron or steel powder that are
relatively stable at elevated tem-
peratures with good wear char-
acteristics. Depending on the
specific compound, semimets
> Like other major compa-
nies, Raybestos thoroughly
tests its brake designs in
major racing venues. Whats
learned in major-league rac-
ing helps improve Sportsman
and road-car brake tech-
nology. Here, a Raybestos
integrated caliper-rotor-pad
system for NASCAR cup racing
is installed on a Joe Gibbs car.
MARCH 2010
www.storemags.com & www.fantamag.com
84 MARCH 2010 HOT ROD
WHATS NEW IN BRAKE PADS
ANATOMY OF A PAD
1 FRICTION MATERIAL
Bonded together by various resins, the friction compound on this
Raybestos pad is most commonly a semimetallic or NAO ceramic
formula tailored for the specific application and temperature range.
The best high-perf street friction materials generate about 0.040 to
0.045 at operating temperature.
2 SLOTS
Slots offer an escape route to prevent dust from accumulating
between the pad and rotor face, reduce stress crack formation by
allowing thermal expansion of the friction pack at elevated tempera-
tures, and increase by providing redundant leading edges across
the pad face.
3 CHAMFERS
Standard and compound chamfer angles help the pad tune out cer-
tain noise frequencies. You may also see chamfers in some high-perf
pads: By reducing the initial surface area, they increase the temp
rise during initial brake application, providing a more stable . As the
pad wears, the chamfer will, too. Thats OK, because a thinner pad is
inherently more stable, as its now-reduced thermal mass gets up to
temperature quicker.
4 BACKING PLATE WITH NRS HOOKS
Pad backing plates are usually low-carbon steel or high-tensile alu-
minum. No one rivets or glues pads to the backing plates any longer.
Instead, theyre bonded and securedusing a high-temp molding
process. The latest evolution is NRS (Nucap retention system), hun-
dreds of J-shaped steel hooks that lock the extruded pad to the plate,
providing even wear characteristics across the entire pad surface
and preventing any delamination or edge lift. NRS is very effective at
high race-pad temps.
> One noise-reduction strategy for aggressive friction pads is
attaching thin stainless steel plates (sometimes with a thin layer of
rubber) to the backing plate for damping out squeal. Shims can also
serve as an additional thermal barrier. Shims may be clipped, spring-
locked, orbitally riveted, or (as with this Raybestos shim) thermally-
bonded to the plate.
3
1
2
4
can develop significantly higher
friction than old-school organic
compounds. But like steel wool,
semimets are abrasive, so-
although the pads are long-
livedthey tend to increase
rotor wear on street cars, pro-
mote brake squeal, and even lead
to judder and roughness issues.
More recently, NAO com-
pounds were introduced. Instead
of asbestos, their formulation is
based on carbon, Kevlar, aramid
or Twaron fibers, sometimes
with nonferrous particulates like
copper added for lubricity. They
may be reinforced with fiber-
glass. The OEMs love NAO
compounds because theyre
easy on brake rotors and have
great resistance to noise and
vibration. But the NAO pads
themselves usually wear at a
faster rate than semimets and
arent as stable at high tempera-
tures. Friction characteristics
vary depending on specific com-
pounds; is generally (but not
always) lower than the semimets.
Brake dust buildup can be an
issue with some (but not all)
NAO formulations.
Yet another branch of the
organic family tree are so-called
ceramic brake pads. These
are not true, exotic ceramic-
composite pads (well get to
those later); instead they are
conventional pads with some
amount of ceramic dust added to
replace the traditional NAO
compounds. Ceramic pads may
or may not contain ferrous or
steel elements. If they do, some
manufacturers refer to this varia-
tion as a low-metallic or low-
steel pad. Because of such widely
varying characteristics, its hard
to make a blanket statement as to
where these compounds fit in
the overall scheme of things.
Generally, in the absence of fer-
rous elements, a ceramic pad
should generate higher friction
values and longer wear rates with
better temperature resistance
than other NAO formulations.
According to Wilwood, the wear
dust is very clean with minimal
discoloring of alloy wheels. If the
ceramic pad contains ferrous
elements, the result is, says Fer-
odo, a high-friction pad with
excellent performance modula-
tion and good life at elevated
temperaturesbut at the cost of
increased noise.
Beyond ceramics, some brake
padsincluding Performance
Frictions Carbon Metallic pads
or Hawk Performances HP Plus
Ferro-carbon padshave added
carbon to semimetallic pad com-
pounds. If properly imple-
mented, carbon can greatly
enhance a semimetallic brake
pads mechanical strength while
improving fade resistance. In a
high-perf or racing application,
this translates to increased pad
life as well as an extended ther-
mal operating range.
SINTERED METAL
Sintering is a process where
metal powders are pressed
together at high temperatures,
rather than being bonded
together by a resin like organics.
Sintered materials are almost
always based on copper, which
during the process alloys with tin
(to form bronze) or zinc (to form
brass). Less commonly, iron is
used as the base material. Graph-
ite and ceramic components
may also be added to moderate
friction performance. Compared
with organic materials, sintered
pads exhibit higher durability
and longer life under racing con-
ditions. They have a very high
friction coefficient, but friction
modulationa measure of
A brake system is a motor in
reverse. Instead of turning heat
into energy, it turns energy into
heat. William Gilliland,
The Brake Man
www.storemags.com & www.fantamag.com
> Pad materials are always a
compromise. This graph summa-
rizes ECS tests on standard parts-
store NAO/ceramic and semime-
tallic pads versus an upper-tier,
high-perf, semimet. Different
characteristics are ranked on a
1 to 10 scalehigher numbers
mean better performance in each
category (for example, greater
friction or less squeal garners a
higher score).
> NRS is gaining traction, but on
most pads the friction material
is still extruded through backing
plate holes and integrally molded
to the backing plate with a high-
temp chemical agent, as on this
Wilwood intermediate-level pad.
This method is vastly stronger
with higher shear resistance than
the relatively primitive glues used
10 or 15 years ago.
> For hard-core rodders, Ray-
bestos Advanced Technology
pads are widely available at
retail outlets. Extensively tested,
theyre offered in ceramic (with
a P suffix at the end of the basic
part number) or semimetallic
(M suffix). Available for selected
vehicles, the ultimate upgrade is
its semimet, certified police pads
(P suffix) with improved pedal feel
and high-temp performance.
> Used in high-end drag racing, The Brake Mans
full carbon-fiber pads cost $200 to $300 per
rotor set; the matching carbon rotors start at
$1,100 each and go up from there. Carbon brakes
have a linear and predictable friction increase
over a wide temperature range. Top Fuelers now
get by with just one (instead of two) calipers
per wheel, yet still stop the car safely even if the
parachute fails.
> Pad materials have a graph for friction and heat that looks like an
engine dyno curve. Designed to work at moderate temperatures,
these Wilwood pads are for high-perf street, street/strip, and
selected competition apps. BP-10 and BP-20 are Smart Pads that
combine a ceramics low noise and dust characteristics with the
higher temperature ranges normally found in ferrous metallics.
Compounds E and Q are PolyMatrix formulations.
consistent, linear response to
increasing brake-pedal input
can be poor. Sintered metal is
tough on discs, which often must
be made from stainless steel to
have any chance of long-term
survival. Low-temp response
may be poor with significant
noise and dust levels. At present,
this material class is generally
best left to motorcycles or hard-
core auto racers.
EXOTICS
There are also specialized exotic
compounds and materials that at
present remain too costly for
common use. They may even be
banned by some race sanction-
ing bodies because of their
expense. Exotics include real
ceramic-composite brakes. Not
just an enhanced NAO or semi-
metallic compound, these brakes
have true ceramic-infused rotors
and pads. The advantage is
greatly increased heat capacity,
ultralight weight, and virtually
no corrosion tendencies. They
have exceptional fade resistance
and good friction coefficients.
The lighter weight offers the
potential for improved handling
and fuel economy benefits. Wear
characteristics are exceptional
as well. The downside is the
manufacturing cost. So far,
theyve been seen mainly on
high-end sports cars, including
some Porsches and the 09
ZR1 Corvette.
Ultimately, there are carbon/
carbon-fiber brakes as used
on Formula I cars, Top Fuel
dragsters, and Funny Cars
Carbon-fiber pads must mate to
compatible carbon-fiber rotors
or carbon inserts in metallic
rotors.
BACKING PLATES
Pads are attached to backing
plates. Steel remains the material
of choice for most applications,
except weight-critical apps such
as Sprint Cars, where aluminum
is preferred. Steel isnt very good
at insulating the caliper pistons
from heat. Some high-end race
pads add a thermal barrier (usu-
ally a ceramic puck or a woven
matt) sandwiched between the
friction material and backing
plate to resolve this problem.
C
R
E
E
P
G
R
O
A
N
S
Q
U
E
A
L
L
I
F
E
T
I
M
E
W
H
E
E
L
D
U
S
T
H
O
T
J
U
D
D
E
R
H
O
T
W
E
A
R
F
A
D
E
F
R
I
C
T
I
O
N
L
E
V
E
L
TYPICAL STREET PAD PERFORMANCE TRADE-OFFS
1
2
3
4
5
6
7
8
9
10
REPLACEMENT NAO CERAMIC
REPLACEMENT SEMIMETALLIC
HIGH-PERFORMANCE SEMIMETALLIC
0.70
0.60
0.50
0.40
0.30
0.20
0
1
0
0
2
0
0
3
0
0
4
0
0
5
0
0
6
0
0
7
0
0
8
0
0
9
0
0
1
,
0
0
0
1
,
1
0
0
1
,
2
0
0
1
,
3
0
0
TEMPERATURE (F)
WILWOOD DUAL-PURPOSE PADS
F
R
I
C
T
I
O
N
(
)
BP-10
BP-20
E
Q
g pp
www.storemags.com & www.fantamag.com
86 MARCH 2010 HOT ROD
PAD/ROTOR
INTERFACE
The pad material and rotor con-
figuration must be compatible at
operating temperatures. Rotors
act like radiators when it comes
to brake system heat absorption,
so it is important to match rotor
characteristics to friction mate-
rial characteristics. For example,
radically increasing rotor size
might require a less aggressive,
lower-temperature friction com-
pound, because the huge rotors
are so efficient in radiating heat
that the original friction com-
pound never reaches proper
operating temperature.
Friction can be generated by
forcing the brake pads mechani-
cally against the spinning rotor
(abrasive friction) as well as via
the transferring of a thin layer of
brake pad material to the rotor
face as temperatures rise (adher-
ent friction). Depending on the
pad and rotor formulation, the
resulting transfer layer can
greatly improve overall . Race
pads are often specifically
designed to maximize the effects
of this transfer film technology,
generating higher friction and a
lower wear rate. If your race pads
are generating significant adher-
ent friction, the rotors actually
get thicker with use.
Most street pads can also
establish a transfer layer, but to
gain maximum benefit if chang-
ing pad compounds, first lightly
burnish (or wear-mate) the
rotors to wipe away the original
(and likely incompatible) trans-
fer layer. Drive your car around
town at moderate speeds while
braking moderately. Most manu-
facturers strongly caution against
turning new or used rotors in a
brake latheit does more harm
than good.
BEDDING
Beyond burnishing, there is bed-
ding: a systematic process of
repeatedly heating the brakes to
the compounds designed oper-
ating temperature range under
controlled (and increasingly
severe) stopping conditions to
form a proper transfer layer.
Most brake companies claim sig-
nificantly better race brake per-
formance after bedding-in a set
of new rotors and pads or (after
initial burnishing to remove the
previous layer) with used rotors.
The specific bedding process
differs for street and track use as
well as with different materials
and operating temperatures.
Consult your brake friction
compound manufacturer for
the instructions that apply to a
specific product. Some high-
end street performance pads
and race pads are said to be pre-
burnished and/or prebedded at
the factory. Prebedded pads are
usually intended for use in
combination with a specific
rotor package; they could prove
advantageous for long-distance
racers who need to change pads
during an endurance race.
SELECTION
Realistically, no one brake pad
can do everything for every-
body, but broadly speaking, dif-
ferent brake usage scenarios
require a different selection of
pad materials. For high-perfor-
mance street use, a compound
that works at low to moderate
temperatures with good wear
characteristics, low noise, and
minimal dust is recommended.
Depending on the car and pad
material, this generally points
toward a quality semimetallic, a
semimetallic with carbon, or an
improved NAO pad with
ceramic content. There are
some racing compounds that
still perform well at low tem-
peratures that in theory could
be used on a street car, but be
prepared for significantly
increased rotor and pad wear. A
relatively cost-effective solution
thats widely available at retail
outlets is Raybestos Advanced
Technology line.
According to recognized
brake expert Fred Callahan,
road cars with ABS (antiskid
brake systems) sometimes had
problems if a pad with signifi-
cantly different friction charac-
teristics from the original OEM
compound was used at the
front or rear of the vehicle.
Older systems could sometimes
activate under normal stopping
conditions or become overpow-
ered and cause wheel lockup.
But now, as the ABS systems
> Baer DecelaPads are an example of todays cutting-edge street-
perf brake pads. Baer terms them a ceramic matrix pad that deliv-
ers smooth, progressive torque. Note the FF suffix at the end of the
pad application number (close-up): This means the pad should gen-
erate high friction (between 0.35 and 0.45 ) for a street pad over a
wide temperature range.
> Cobalt Friction XR-series carbon-ceramic/sintered-metal hybrid
race pads have an exceptionally wide temperature range. Thermally
stable under extreme temperatures, they work without bedding in.
Claimed rotor wear is 50 percent better than competitors at a given
friction level and temperature range. Street versions could be avail-
able by mid-year.
Even if you dont mind the noise
and dust generated by race
compounds while driving on the
street, race pads built for
high-temperature use can be
damaging to rotors at sustained
low-temperature use.
Carl Bush, Wilwood
www.storemags.com & www.fantamag.com
HOT ROD MARCH 2010 87
become more sophisticated and
onboard computers play a larger
role in braking performance and
bias, these factors have been
practically mitigated, Callahan
says. If youre concerned, Hawk
Performance ceramic pads fea-
ture a linear friction profile thats
claimed to allow ABS systems to
work more effectively.
When it comes to racing, its
best to consult the manufacturer
for specific advice for your car,
driving style, and type of racing.
However, broadly speaking, for
drags, obviously there is a huge
difference between a heavy door-
slammer and a Top Fuel car. But
one common factor is the fric-
tion material must work cold
with no warm-up time. Drag
racers will trade off high-temp
friction and temperature perfor-
mance for instant bite and good
all without wheel lockup. For
bracket and many Sportsman
cars, Stainless Steel Brakes points
out, Generally a good perfor-
mance street pad . . . will provide
the low-temperature perfor-
mance needed to stage the car
while still providing the fade-free
high-temperature performance
needed to stop the car at the end
of the run.
For oval tracks, friction char-
acteristics and high-temperature
performance are important
selection factors, but so is vehicle
weight, brake balance to set the
car going into a corner, the over-
all track length, and even driver
preference. Race semimetallic or
low-metal compounds, often
with added ceramic and carbon
content, hold sway here. Long-
distance road racing must bal-
ance achieving high friction with
good wear rates. Generally,
endurance cars will trade off ulti-
mate friction for longevity.
Brake pedal feel or bite is also
important. Most street drivers
and some racers prefer constant
friction: At operating tempera-
ture, as more pedal pressure is
applied, remains constant or
slightly tapers off. You must
press the pedal harder to bring
the car to a full stop. On the
other hand, many road racers
like rising friction: At operating
temperature, as the brakes are
applied, friction gradually
increases, so the driver doesnt
have to press down on the pedal
harder to generate more braking
as the car goes through a corner.
INSPECTION
You can see if your pads are get-
ting the job done by periodically
inspecting them. The Brake
Mans William Gilliland says if
the pad shows normal wear with
no discoloration, its operating
properly. Taper or uneven wear
can indicate a pad alignment
problem and/or the caliper is
overheating (consider upgrad-
ing the calipers). A white-lip
mustache near the rotor or
cracking indicates youre push-
ing the pads limits. If the pad is
entirely discolored, completely
white, or crumbling, youve
pushed the pad beyond its ther-
mal limit. For all forms of rac-
ing, you should use temperature
paint on the rotors and tempera-
ture decals on the calipers, Cal-
lahan adds. Also use an inexpen-
sive infrared heat gun to record
temperature values as you come
off the track. That would be very
useful when discussing pad
choices with a brake rep.
THE FUTURE
Expect existing compounds to
continue to evolve with ever-
wider operating temperature
ranges and longer lives. You will
see increased use of improved
NAO ceramic pads, true ceramic
pads, and other exotics as costs
come down. On the street,
increasingly sophisticated
ABS computers will permit
more aggressive pad materials
without the traditional dust
and wear penalties previously
associated with them. Phenol-
formaldehyde, the current
bonding resin for pad materials,
may be superseded by silicon-
based resins with increased
high-temperature stability.
Regenerative brakingwherein
brake energy is used to help
recharge the electrical system
on electric cars or hybridsmay
cause radical changes in future
brake systems as manufacturers
pull out all the stops in a quest to
perfect the longest-lasting, best-
stopping, widest-temperature
compounds.
> Ferodos DSPF pad series is marketed for street use. The low-
steel formulation is a close cousin of Ferodos DS2500 compounds
designed for track day usage. The DSPF series is quieter but at the
expense of a slightly longer pedal when hot. These compounds
(under a different name) are OE on many late-model Vettes.
> Wilwoods PolyMatrix racing pad series combines attributes
from a variety of friction elements, allowing incremental changes
in friction and temperature to suit driver preference and track
condition. Theyre said to yield a full metallic compounds extreme
high friction and fade resistance while still providing excellent cool
temperature response. HRM
SOURCES
BAER INC.; Phoenix, AZ; 602/233-1411; www.baer.com
COBALT FRICTION TECHNOLOGIES; Coral Springs, FL; 954/340-2701 (general)
or 877/562-9237 (sales/tech); www.cobaltfriction.com
ECS (FRED CALLAHAN); Statesville, NC; 704/883-0729; kfcallahan@bellsouth.net
FERODO RACING (FEDERAL MOGUL ITALY SRL); Mondovi, Italy; +39 0174-560511;
www.ferodoracing.com
HAWK PERFORMANCE, WELLMAN PRODUCTS GROUP; Solon, OH; 800/542-0972
or 440/528-4000; www.hawkperformance.com
NUCAP INDUSTRIES INC.; Toronto, ON, Canada; 416/494-1444; www.nucap.com
PERFORMANCE FRICTION CORP.; Clover, SC; 800/521-8874;
www.performancefriction.com
RAYBESTOS (AFFINIA UNDER-CHASSIS GROUP); McHenry, IL; 800/323-0354
or 900/733-8355; www.raybestos.com
STAINLESS STEEL BRAKES CORP. (SSBC); Clarence, NY; 800/448-7722
or 716/759-8666; www.ssbrakes.com
THE BRAKE MAN; Camarillo, CA; 805/987-STOP; www.thebrakeman.com
WILWOOD ENGINEERING; Camarillo, CA; 805/388-1188; www.wilwood.com
www.storemags.com & www.fantamag.com
www.storemags.com & www.fantamag.com
www.storemags.com & www.fantamag.com
www.storemags.com & www.fantamag.com
www.storemags.com & www.fantamag.com
www.storemags.com & www.fantamag.com
www.storemags.com & www.fantamag.com
94 MARCH 2010 HOT ROD
TUNGSTEN GRINDER
DOUBLE-DECKER
Weldcraft
800/752-7620
www.weldcraft.com
To further enhance the performance of its versatile Triad tungsten
grinder used to prepare tungsten for welding, Weldcraft has cre-
ated the double-decker kit that eliminates the need for additional
equipment by allowing a second, rough-nish grinding wheel to
be attached to the grinder. This second wheel is ideal for scrubbing
or preparing larger-diameter tungsten (
3
32 or
1
8 inch). The double-
decker kit also features an additional grinding head with precision-
drilled entries that accommodate six different tungsten electrode
diameters0.040,
1
16,
5
64,
3
32,
1
8, and
5
32 inchand includes four
different grinding angles: 15, 18, 22.5, and 30 degrees.
Price: $450.00
MORE-AFFORDABLE CAM
BELTDRIVE
Jesel
732/901-1800
www.jesel.com
By using a one-piece upper pulley in place of its traditional pulley/spider
arrangement, Jesel was able to cut its manufacturing cost and create an
easier-to-use beltdrive system that still retains all the good points, such
as quick cam timing adjustments and easy cam swaps through the front
cover. The one-piece upper pulley beltdrives are available for small- and
big-block Chevys, small-block Fords, and big-block Chryslers. Accessories
are available to run distributor drives and fuel or oil pumps off the front of
the cam.
Price: Starting at $695.00
www.storemags.com & www.fantamag.com
7-INCH, ROUND
LED HEADLIGHTS
Truck-Lite
800/562-5012
www.truck-lite.com
Looking for way to increase nighttime visibility on your muscle car or
hot rod? Truck-Lite has the easy answer with its DOT-approved, 7-inch,
LED headlights. Ten high-output LEDs produce a 5,000K white beam
far brighter than traditional incandescent headlights. Plus, while a
standard headlamp may last as little as 1,200 hours, Truck-Lite LED
headlights should exceed that by roughly 50 times. The LED headlights
will replace any standard 7-inch, round headlight. Look for them at your
local NAPA.
Price: $245.00 per pair
HOT ROD MARCH 2010 95
THE ULTIMATE TRACK TOY
Griggs Racing Products
707/939-2244
www.gr40.com
Theres nothing more fun than blowing past full-on race cars at the track in your daily driver, and thats exactly what the GR40 Track Toy is designed to do. The
supercharged 4.6 3V pumps out 547 hp at 6,500 rpm and 463 lb-ft at 5,700, but its the Griggs Racing SLA suspension, Koni coilovers, heavy-duty torque arm,
adjustable Watts link, Griggs four-on-four competition brake system, and other race-engineered components that combine with 315/30ZR18s on all corners
to make this Mustang a 1.5-lateral-g-pulling Porsche slayer. Not only can you drive it away at the end of the track day, but you can still turn on the air condi-
tioner and blast the stereo. You can also just buy all the parts and build up your own Mustang, but to be a serialized GR40, Griggs Racing must build it.
Price: Call for quote on a tailored package
www.storemags.com & www.fantamag.com
DISHED
STROKER
PISTONS FOR
CLEVELANDS
Diamond Pistons
877/552-2112
www.diamondracing.net
To help your Cleveland grow, Diamonds dished
stroker pistons are cut to t all original Ford
heads and popular aftermarket variants and are
available for stroke lengths of 3.750, 3.850, and
4.000 inches using either Ford OEM connecting
rods (5.596 inches with a 0.912-inch wristpin)
or Chevy 6.000-inch connecting rods with 0.927
wristpins. Bore sizes begin at 4.000 inches and
extend in small increments up to 4.060 inches.
Pistons are supplied with a conventional ring
stack:
1
16-inch top,
1
16-inch second, and
3
16-inch
oil ring. Wristpins are available in uncoated H13
tool steel or coated in DLC Casidiam with single-
or double-spiral locks.
Price: $853.36
96 MARCH 2010 HOT ROD
FORD FE OILING
Aviaid
818/998-8991
www.aviaid.com
The fabled Ford FE engine has enjoyed a resurgence in popular-
ity of late thanks to a plethora of new components from block to
rockers, and now there are advanced oiling systems as well. Avi-
aid offers ve oil pans for the FE covering wet- and dry-sump ap-
plications for various chassis congurations and HTD beltdrive
four-stage dry-sump pumps (three scavenge and one pressure
section) in Series 1 and 2 models. Of course, full systems com-
plete with dry-sump tanks, lter adapters, and all necessary
hoses and ttings tailored for your application are available.
Price: Call for package quote
www.storemags.com & www.fantamag.com
LS1 INSTALLATION
KIT FOR TRI-FIVES
Classic Performance Products (CPP)
714/522-2000
www.classicperform.com
This new LS1 complete installation kit by Classic
Performance Products packs everything you need
to drop an LS1, 2, 3, 6, or 00-and-newer Vortec
engine into a Tri-Five Chevy. The kit includes an oil
pan, a windage tray, a dipstick tube, a dipstick, an
oil pickup tube, an engine side-mount kit, polished
engine-side mount adapters, silver ceramic-coated
headers, a transmission crossmember kit, and all
mounting hardware. The kit is the same for an auto
or stick trans.
Price: $1,099.00
55-57 CHEVY TRIANGULATED FOUR-LINK
Heidts
800/841-8188
www.heidts.com
Creating a simple bolt-in four-link was the goal for Heidts when the company was designing its 55 to 57 Chevy triangulated four-link kit, and since no cutting
or oor modications are needed and a Panhard rod is not required, wed say it succeeded. The kit comes with chassis and axle brackets, adjustable links,
a full upper coilover crossmember, adjustable Heidts coilovers, and all hardware. Suspension tuning is via adjustable four-link mounts. Optionally, a 9-inch
housing with third member, axles, and rear disc brakes can be added to the four-link kit for a full rearend upgrade.
Price: $1,395.00 basic kit
HOT ROD MARCH 2010 97
www.storemags.com & www.fantamag.com
PONTIAC G8
CHASSIS
BOLT-ONS
BMR Fabrication
813/986-9302
www.bmrfabrication.com
Theres a whole new line of bolt-in chassis and sus-
pension parts for the G8 from BMR. To get the tub
rigid, the company has developed rectangular-tube
subframe connectors with
3
16-inch, CNC-lasercut
steel plates that bolt in using preexisting boltholes.
Pair that with the driveshaft tunnel brace that re-
places the factory stamped-steel piece to increase
the rigidity of the tunnel where the driveshaft car-
rier bearing is located, then add BMRs bolt-in strut
tower brace, and youve virtually eliminated chassis
ex without drilling a single hole. After that, throw
on a set of BMRs polyurethane-bushed G8 trailing
arms to stabilize caster settings and minimize
wheelhop and youll have a far more responsive G8
ready to surprise the unwary. All parts are available
in black hammer-tone or red powdercoat nishes.
Price: $229.95 subframe connectors, $89.95
tunnel brace, $189.95 strut tower brace, $139.95
rear trailing arms
98 MARCH 2010 HOT ROD
SUREFIT GEN-IV
A/C FOR 68-72
CHEVELLES
Vintage Air
800/862-6658
www.vintageair.com
The Gen-IV is Vintage Airs most intelligent
climate control system, as it uses a micro-
processor control system to eliminate cables
and vacuum connections. That not only cre-
ates a system that functions like OE new car
equipment with variable blower speed and
dash/floor/defrost blend, it also simplifies
installation. The new Chevelle SureFit system
includes a factory-looking, backlit, three-
lever control panel that bolts in the stock
dash location. The SureFit boxes are practi-
cally bolt-in as well, since they are designed
specifically for each vehicle and require mini-
mal alteration for installation.
Price: Evaporator kit, $750.00; Complete
kit, $1,299.00
QUICK SHIP PUSHRODS
Trend Pushrods
586-447-0400
www.trendperform.com
When building an engine, the pushrods are usually the last things ordered, since their
exact length is not known until everythings together and the valvetrain geometry is
checked. That means youre usually waiting for pushrods to be made and shipped instead
of playing with your new engine. But Trend Performance just introduced a quick-ship
program called QSP that aims to ship custom pushrods within 24 hours. Just select your
pushrod length (6.000 inches to 12.000 inches), diameter (
3
8-,
7
16-, -, or
9
16- inch and
wall thickness), end taper (standard
5
8- inch or 1
5
8 inch), overall taper (single taper or
double taper), a ball end or a radius cup end, and youll probably have those Trend push-
rods within 48 hours.
Price: Varies depending on pushrods ordered.
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CHEVY 350-SCPI
HOP-UP
If I use a 96 to 02 truck and van engine (its
a roller motor), can I swap in a roller cam with
the same or similar profile as the one you used
in lasts years Cheap 350 buildup (May and
June 09), then use this setup in a 96 pickup
that has TBI (throttle-body injection) instead
of the carb used in the original buildup article?
I plan on using an Edelbrock TBI intake instead
of a stock one, along with ignition and exhaust
upgrades. The goal is to build a strong daily
driver on a fairly tight budget.
Charlie Fischer
Edgewater, MD
Unfortunately, your situation is not ideal due
to the late-model fuel-injection system. The
cams ground for our carbureted Cheap 350
engine just have too much duration at 0.050
(around 235 degrees intake with 245 to 249
degrees exhaust) and excessively tight lobe
separation (107 or 108, depending on the
cam). This kills intake manifold vacuum and
makes the idle too rough to keep the fuel
injection and factory computer happy.
Further complicating the issue for you is
the type of fuel-injection system used by
GM on the 96 to 99 305 and 350 pickups.
Starting in 96 with the introduction of Vortec
heads, GM instituted a weird hybrid system
known as sequential central port injection,
or SCPI. The new system sports a redesigned,
big, single-barrel, round throttle body with a
different bolt pattern that no longer contains
any fuel injectors like the Generals earlier
pure TBI systems. Instead, a separate fuel
meter body assembly was installed behind
the throttle body on the upper (plastic half) of
the Vortecs two-piece inlet manifold. The
new assembly had an integral fuel pressure
regulator plus eight centrally mounted
injectors firing into eight nylon hoses with
downstream poppet valves leading to
each intake port. This system was neither
By Marlan Davis
pure TBI nor pure direct-port injection.
The original SCPI poppet valves proved
problematic. Deposit buildup on the valves
ball and seat would cause the valve to stick
open or closed, resulting in a misfueled cylin-
der and consequent misfire. The problem was
usually most apparent under cold start-up
conditions after sitting overnight. Initially, GM
recommended an injector-cleaning process,
but it was only a temporary fixeventually
the problem would recur. According to
Burt Chevrolet, GM finally issued a service
MFI (multiport flexible injection) kit (PN
93441235) that includes a new fuel meter
body, a regulator, eight drivers, eight Multec-
2-style injectors, electrical connectors, and
lines to connect the drivers in the fuel meter
body to the injectors. Also required is a seal
kit, upper-to-lower intake (PN 17113206),
and a new fuel meter body bracket (PN
93442096). The kit moves the injectors out
of the original fuel meter, relocating them
downstream in place of the troublesome pop-
pet valves. However, these injectors are still
not a standard direct-port fuel injector
configuration, so they cannot be upgraded
with higher-capacity units. In fact, GM does
not even service the injectors separately.
Still, the kit does seem to solve the driveabil-
ity problems seen on some SCPI stockers.
100 MARCH 2010 HOT ROD
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> Factory throttle-body injection
(TBI) systems wont support cams
as radical as those used on our origi-
nal carbureted Cheap 350 proj-
ect. In the TBI line, youll
need a system such
as FASTSs new self-
tuning EZ-EFI setup
or the Avenger EFI
(shown) coming from
Holley in Spring 2010.
Holley will also intro-
duce a self-learning
port-injection setup.
www.storemags.com & www.fantamag.com
HOTROD.COM
HOT ROD MARCH 2010 101
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> Assuming the engine and its management system are
capable of supporting it, a roller cam profile should not be a
slavish copy of a flat-tappet, but instead optimized to realize
the full benefits of the roller-tappet configuration.
www.storemags.com & www.fantamag.com
PIT STOP
Note that the Edelbrock Performer TBI intake
(PN 3704) you want to use fits only original
87 to 95 5.0L/5.7L V-8 cylinder heads and
pure TBI setups with the injectors located
inside the throttle body. It wont bolt up to
Vortec cylinder heads, nor can it accept SCPI
parts. GM Performance Parts does offer
an intake capable of adopting a classic GM
TBI throttle body to Vortec heads (GM PN
12496821), but it still wont accept the SCPI
parts. Besides, downgrading your system to
an earlier pure TBI setup requires lots of other
changes including a different computer,
wiring harness, distributor, ignition coil, fuel
pump, and miscellaneous sensorsand isnt
worth the effort because you still wont have
a system thats versatile enough to make
serious power.
In fact, arguably the original pure-TBI setup
has less performance flexibility than your
SCPI setup upgraded with the previously
referenced service fix. Pure TBIs used a
MAP (manifold air pressure) sensor that
correlated to preprogrammed fuel maps in
the computer. At least with SCPI, you have
a mass airflow (MAF) sensor thats a little
more tolerant of modifications. With SCPI, the
limiting factor for performance improvement
is more on the fuel and fuel supply end of the
system, as opposed to actual metering and
calibration.
Keeping all this in mind, with a conven-
tional, MAP-based, pure-TBI system, at least
15 to 16 inches of idle vacuum is needed. In
terms of camshaft duration at 0.050, that
comes out to only about 196 degrees on the
intake side with an 8.5:1-compression-ratio
engine, about 210 degrees on a 9 to 9.5:1
engine, and about 216 to 218 degrees at 10 to
10.5:1. The exhaust duration should be about
8 to 10 degrees more, with an overall intake/
exhaust lobe-separation angle (LSA) of 113
to 114 degrees. A typical cam for the pure-TBI
combo would be Comp Cams Xtreme Fuel
Injection 252XFI HR113 (see table). With the
96 to 00 SCPI or MFI, you can go about 4 to
6 degrees larger than the preceding recom-
mendations, such as Comps 260XFI HR13 or
268XFI HR13.
Computer recalibration is mandatory with
COMP CAMS HYDRAULIC ROLLER CAMS FOR FISCHERS GM 5.7
See the text for specic application guidelines. All values are in crankshaft degrees unless otherwise noted, except for lobe-separation angle (LSA), which is in cam degrees.
GRIND NO. PART NO.*
LIFT (INCHES) DURATION AT TAPPET VALVE TIMING (0.006-INCH TAPPET LIFT)
LOBE
CENTERLINE LSA LOBE VALVE (1.5:1 ROCKERS) 0.006-INCH LIFT 0.050-INCH LIFT INTAKE EXHAUST
Intake Exhaust Intake Exhaust Intake Exhaust Intake Exhaust Opens Closes Opens Closes Intake Exhaust
252XFI HR13 08-464-8 0.345 0.342 0.518 0.513 252 264 202 212 17 BTDC 55 ABDC 69 BBDC 15 ATDC 109 117 113
260XFI HR13 08-465-8 0.351 0.348 0.527 0.522 260 270 210 218 21 BTDC 59 ABDC 72 BBDC 18 ATDC 109 117 113
268XFI HR13 08-466-8 0.357 0.354 0.536 0.531 268 276 218 224 25 BTDC 63 ABDC 75 BBDC 21 ATDC 109 117 113
280XFI HR13 08-467-8 0.361 0.358 0.542 0.537 280 288 230 236 31 BTDC 69 ABDC 81 BBDC 27 ATDC 109 117 113
291THR7 08-601-8 0.348 0.339 0.522 0.509 291 311 235 249 42 BTDC 69 ABDC 82 BBDC 49 ATDC 102 112 107
Listed part numbers replace 87-and-up OE hydraulic roller cams with the late-style front thrust plate and timing chain. For retrot cams that t early (no thrust plate) blocks, replace the prex 08 with 12. *
www.storemags.com & www.fantamag.com
HOTROD.COM
these cams. If going the pure-TBI conversion
route, Turbo City is one source for custom
computer recalibration and larger throttle
body upgrades. Turning up the fuel pressure
from the pure-TBI fuel pumps stock 10-to-
13-psi setting to 16 to 18 psi via a bigger,
pure-TBI-compatible fuel pump is highly
recommended. Turbo City can rework SCPI
computers as well.
No matter what you do with either setup,
even on a perfect day youre probably only
looking at 340 to 350 hp. Making 400 hp like
we did on the Cheap 350 requires an alterna-
tive approach. One solution is to convert the
SCPI system to a true direct multiport fuel-
injection (MPFI) system with real port injec-
tors attached to fuel rails. The SCPI already
uses a high-pressure fuel supply system. In
fact, GM installed real port fuel injection on
marine versions of the L31 Vortec engines.
The marine port-injection intake manifold
accepts the stock Vortec throttle body and
smog equipment. The throttle body sits in the
same place as the stock truck L31 intake, so
most aftermarket superchargers and cold-air
intakes bolt on. You can keep the stock com-
puter, reflashing it with available aftermarket
software. As the late computer also runs the
trans, this approach may be preferable to
going to a complete aftermarket setup. The
Marine swap is discussed in detail on the
Pacific Performance Engineering forums. Id
still hold cam durations under the mid-230s
with fairly wide lobe separation if using it,
though (such as Comps 280XFI HR13).
Running a hydraulic roller with a narrow
LSA and 235/249-degree duration (like Cheap
350s original flat-tappet grinds) mandates
either returning to a carburetor orif you
want a relatively simple to use and install
EFI system thats tolerant out of the box for
traditional hot rodstyle camsconsider
FASTs new EZ-EFI or Holleys new Avenger EFI,
both self-tuning TBI setups that use a big four-
barrel throttle body with a Holley flange thats
compatible with serious performance intakes
like Edelbrocks Performer RPM. See the Dec.
09 issue of HOT ROD for details and tests on
the EZ-EFI system.
Those new systems may tolerate a larger-
duration, tight LSA cam like the Thumpr
hydraulic roller 291THR7 grind. The cams
0.050 duration is on par with the original
flat-tappet setup, but with more valve lift.
The ignition will no longer be computer
controlled, requiring an older large-cap HEI
with conventional centrifugal and vacuum
advance. A stand-alone, programmable FAST
controller (PN 301002) will be needed for the
trans. Obviously, these radical mods wont be
emissions-legal.
SOURCES
BURT CHEVROLET; Englewood, CO; 800/585-4604;
303/761-5161; www.burtchevrolet.com
COMP CAMS; Memphis, TN; 800/999-0853 (tech) or
901/795-2400 (general); www.compcams.com
EDELBROCK CORP.; Torrance, CA; 310/781-2222 (gen-
eral) or 800/416-8628 (tech); www.edelbrock.com
FUEL AIR SPARK TECHNOLOGY (FAST); Memphis, TN;
877/334-8355 or 901/260-3278; www.fuelairspark.com
HOLLEY PERFORMANCE PRODUCTS; Bowling Green, KY;
270/781-9741; www.holley.com
PACIFIC PERFORMANCE ENGINEERING; Fullerton, CA;
714/985-4825; main website: www.pacificp.com; L31
Marine MFI conversion: www.pacificp.com/forum/view
topic.php?t=317
TURBO CITY; Orange, CA; 714/639-4933;
www.turbocity.com
www.storemags.com & www.fantamag.com
MORE ON THE
FIRST BURNOUT
Ron Marshs letter The First Burnout (Pit
Stop, Nov. 09) generated some lively and
entertaining reader responses. Among the
most salient was the following letter, which
maintains that burnouts originated in the
Southeastern states far earlier than histori-
cally recognized:
Your response from drag historian Dave Wal-
lace is interesting but a bit off as to correct-
ness. This is understandable, since Dave and
many others during that time were engrossed
in strictly NHRA drag racing activity and most
never paid a whole lot of attention to the drag-
strip activity in the Southeast.
I operated Concord Drag Strip just out of
Concord, North Carolina, between its opening
in 1958 and 1964. I and several other strip
operators in the early 60s saw the potential
for spectator interest in the high-horsepower
Fords and Chevrolets of that time and began to
seek ways to create a new drag racing interest
with these Ford-versus-Chevy promotions.
Up until then, we had kept with the NHRA
general rules, which included that competing
cars could not cross the starting line before
the flag man dropped the flag or else be dis-
qualified. Hence, all tire prep was done way
back behind the line. At my strip, several of
these cars that we called Super Stock began
using plain old bleach behind the line to clean
their tires. This was in late 1960. By 1961,
people such as Don Nicholson had developed
some not-before-seen horsepower with stock
cars. I started a new separate class for these
factory hot rods in September 1961 and for
the first time paid cash money for winning the
class. This brought out more cars and conse-
quentially more paying spectators.
But we kept the rule of no spinning past the
starting line. At our first race in March 1962,
Nicholson rolled in from Atlanta with his cham-
pionship bubbletop 61 Chevy and fully lit the
fire under everyone. Next race, we had Richard
Broome, Jake King, Hosea Wilson, and a host
of others. My strip was known for poor traction
off the starting line. Soon, another car rolled in
from Atlanta in the form of Hubert Platt (Hue
Baby), and he was very vocal about our poor
traction. The next week he showed up with a
cardboard barrel containing Georgia powdered
pine rosin he had bought. Hed also made
some small containers with a top and holes
cut in it so the rosin could be sprinkled evenly.
We had no rule that said he could not use it.
Soon our contingent of drivers had bought
rosin from Hubert and were asking about
shaking it on the strip beyond the starting line.
THUMPRD
In the Oct. 09 Pit Stop, in the answer to Brian
Dugles letter on the 283 build and camshaft
selection (Small-Block Chevy Generational
Battle), you indicate that the recommended
custom Comp cams early exhaust closing and
increased overlap tend to stretch the power-
band higher. It seems to me the Thumpr-type
cams have an early exhaust opening (which
helps prevent detonation as stated), and they
have a later exhaust closing (which adds over-
lap). Otherwise, great article.
Greg Williams
Wabasha, MN
Good catch . . . and better late than never.
www.storemags.com & www.fantamag.com
We agreed. The crowd went wild seeing the
dust boil up and hearing the tires start chirp-
ing as the traction increased. My son, who
worked on the starting line and also handled
timecards, told me the rosin had brought new
excitement to the racing.
Huberts car was soon lettered up profes-
sionally with the name Georgia Shaker (as in
rosin shaker). Crowds picked up even more,
and Southern-style Super Stock racing was
officially born.
So the use of rosin and the resulting advent
of spin-throughs, burn-throughs, or burnouts
came out of Atlanta and was born and devel-
oped at my Concord Drag Strip in about
May 1962.
Bill Garland
Albemarle, NC
FALCON DISC BRAKE
CONVERSION
Will a 78 Maverick disc brake setup fit on a 63
Falcon Futura? If not, is there any car I can use
as a donor? I would buy a conversion kit but
cant afford the $500-plus for it.
Mike Emerick Jr.
Utica, MI
For the record, there were no 78 Mavericks or
Comets built in or sold for the North American
market. The last year for North American Mav-
erick sales and production was 1977.
Googling Falcon disc brakes yields tons
of links to Falcon disc brake do-it-yourself
conversions, many with complete step-by-
step instructions and photos. Some sites I
found helpful include JamesWs Mustang
Site, Kellys Hotrod Page, Mustang Steve, and
the New Millennium Falcon (see Sources for
complete URLs).
Generally, you can directly install the front
disc brakes from a 75 to 77 Maverick/Comet
or 75 to 80 Granada/Monarch on 63 to 70
V-8 and most 66 to 70 L-6 Mustangs and
Falcons. You can also use similar-vintage
Versailles parts, except the Versailles steer-
ing knuckles have a larger-diameter lower ball
joint and wont bolt directly to the existing
Falcon lower control arms without an adapter
(available from Mustang Steve).
Installing the later brakes on 63 to 65 L-6
cars using stock or salvage yard parts ide-
ally requires converting them to V-8 steering
linkage (including the centerlink, the inner
tie rods, and possibly the idler arm). Alterna-
tively, Mustang Steve sells adapter bushings
that let you retain the original tie rod ends
with the late steering knuckles.
From the donor car, grab the steering
knuckles (aka spindles, Hollander Salvage
Yard Interchange No. 745) and everything
> Ford Maverick/Granada front disc spindles
and brakes adapt easily to many 60s Ford
products. Here, theyre installed on Mark
Hamiltons 64 Falcon Ranchero pickup.
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outboard of the knuckles, including the dust
shields, caliper brackets, calipers (Hollander
185 or 190), brake rotors (Hollander 1457),
brake hoses, wheel seals, bearing parts, dust
shield retainers, caliper keys, caliper tension
springs, and pads. You must also use the
donor cars outer tie rod ends (due to differ-
ent ball joint tapers, thread sizes, and stud
lengths). Assuming your 63 Falcon is a V-8
car, its existing outer tie rod to inner tie rod
adjusting sleeve should have the same
11
16-
18 threads as the Maverick/Granada tie rod
end. To achieve correct toe-in, it may be nec-
essary to shorten the inner and outer tie-rod
end threads that go into the adjusting sleeves
as well as the adjusting sleeves themselves.
Due to possible model year variations, if
possible, all these parts should come from
the same model year donor. If available, parts
store equivalents for the correct model year
can, of course, be substituted for any of the
preceding salvage yard parts.
Brake line fabrication is required. For exam-
ple, the original brake lines come in from the
rear, while the fittings for the new disc brake
calipers are located more toward the front.
Alternatively, custom brake hoses can be fab-
ricated from braided stainless steel Teflon line
as used on race cars. It also helps to grab the
various retaining clips, mounting brackets,
and brake line flare nuts from the donor car.
The existing strut rodmounted steering
stops may need trimming to achieve full lock-
to-lock turning radius (trial-fit and check).
Some original wheels may hit the caliper, and/
or not fit over the late knuckles larger-od hub.
A disc brakecompatible master cylinder
and proportioning valve are needed. The prop
valve can be the stock unit from the donor car
or an aftermarket adjustable unit (such as
Summit Racing PN SUM-G3910). Ford master
cylinder bolt patterns are pretty much all the
same, so just about any 74 to 80 unit should
work. Choose one from a car with front discs
and rear drums. Usually, a power brake
compatible master cylinder has larger-diam-
eter bores than a manual unit; it sometimes
is hard to develop sufficient pedal pressure
using the power master cylinder in a manual
brake application, so the general rule is to use
a manual master with manual disc brakes
and one set up for power brakes with a power
booster. One exception is the popular unit
out of a 74 Maverick/Comet/Mustang II with
manual disc brakes (Hollander 536), which
reportedly works well with a manual system,
as well as with many compact aftermarket
power boosters.
> The welded-in corner support brace found
on many 60s Ford products really crowds
the installation of a typical large-production
dual-diaphragm vacuum power booster. If
power brakes are desired, it will be neces-
sary to go to a compact aftermarket booster
and/or use an aftermarket kit with offset
mounts.
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www. arp-bol t s. com 1-800-826-3045
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