PETROJET

ESTERN BRANCH
SUEZ CENTRAL WORKSHOP QC / QA DEPT.

Date

: 23/06/2008 : : 1 of 2 0

PROCEDURE QUALIFICATION RECORD ACCORDING TO AWS D 1.1

B7/2008 SAW AUTOMATIC
12mm 12mm ST 37/2

SH Rev

PQR No. : B7A/2008

WPS No. Welding Process (es) Types: (Manual , Automatic, Semi Auto)

: : :

Joints (Single Pass).

"1

embed MSDraw \* mergeformat embed MSDraw \* mergeformat embed MSDraw \* mergeformat embed MSDraw \* mergeformat embed MSDraw \* mergeformat embed MSDraw \* mergeformat
12mm 25mm ST 37/2 25mm

embed MSDraw \* mergeformat embed MSDraw \* mergeformat embed MSDraw \* mergeformat embed MSDraw \* mergeformat

BASE METALS
MATERIALS SPECIFICATION TYPE OR GRADE : DN 17100 : ST 37-2 to ST 37-2

PWHT
TEMPERATURE (C) TIME (Min) HEATING RATE (C/HR) COOLING RATE: (C/HR) OTHER : : N. A. N. A. N. A. N. A. NONE

THICKNESS OF TEST COUPON(mm) : 12 / 25 DIAMETER OF TEST COUPON (mm) : PLATE OTHER : NONE

:
: :

FILLER METALS
PROCESS (ES) SFA SPECIFICATION AWS CLASSIFICATION FILLER METAL F-NO WELD METAL A-NO. : : SAW A 5.17

GAS
SHIELDING TRAILING BACKING : : :

None
----------

: F7A4 EM12K : : 6 1

ELECTRICAL CHARACTERISTICS
CURRENT & POLARITY AMPS. & VOLTS : : See Below Table See Below Table N.A See Below Table

SIZE OF FILLER METAL (mm) : 4.00 BRAND NAME DEPOSIT WELD METAL (mm) TH. / PASS OTHER : ESAB : 8mm : 8mm (minimum) : NONE

TUNGSTEN ELECT. TYPE & SIZE: HEAT INPUT (J / mm) :

TECHNIQUE
TRAVEL SPEED (MM/SEC) STRING OF WEAVE BEAD : See Below Table : String

POSITION
POSITION WELD PROGRESSION (UP - DOWN) OTHER : : : 2F N/A NONE

OSCILLATION (mm) MULTI PASS OR SINGLE PASS (Per Side) SINGLE OR MULTIPLE ELECTRODES AC ANGULAR ORIENTATION OF GUN DC ANGULAR ORIENTATION OF GUN

: N.A : Single : Single : N/A : 45 : N/A : N/A : 90 : N/A : N/A

PREHEAT
PREHEAT TEMP

LONGITUDINAL SPACING OF ARC

: : :

30 C (Ambient) See Below Table NONE

LATERAL SPACING OF ARC

ELECTRODE ANGLE TO TRAVEL DIRECTION

INTERPASS TEMP C OTHER

PEENING CONTACT TUBE TO WORK DISTANCE METHOD OF CLEANING

: Grinding & Brushing

PETROJET
ESTERN BRANCH
SUEZ CENTRAL WORKSHOP QC / QA DEPT.

PROCEDURE QUALIFICATION RECORD ACCORDING TO AWS D 1.1

Date SH Rev

: 23/06/2008 : : 2 of 2 0

PQR No. : B7A/2008

TENSILE TEST
Specimen No. Width mm Thickness mm Area mm2 Ultimate total load ,KN Ultimate Unit Stress N/mm2 Type of Failure & Location

Guided-Bend Test
Type and Figure No. Result

Toughness Test
Specimen No.

Notch Location

Notch Type

Test Temp.

Specimen SIZE

Impact values (J) 1 2 3

AVG

Lateral Expansion % Shear Mils

Drop Weigh
Break
No Break

(c)

*WM= Specimen taken on weld metal

*HAZ= Specimen taken on Heat effected zone

Welding Parameter
Filler Metal Weld Layer Proce ss Current

Classificati on

Diamet er mm

Polarit y

Amps

Volt s

Travel Speed mm / sec.

Heat Input j /mm

Inter Pass Temp. C

1 1"

SAW SAW

F7A4 EM12K F7A4 EM12K

4.00 4.00

DCEP DCEP

700 700

33 34

11.10 11.10

2081 2144

30 55

Other Tests
OP2
Test conducted by: Faculty of engineering - Cairo university (MTL). We certify that the statement in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of AWS D 1.1 Code (2006). PETROJET-SUEZ CENTRAL WORKSHOP Date:-23/06/2008

Macroetch Test Reports (3 faces) Attached.

Stamp No.

Welder's Name : Abdallah Ahmed ElSayed / Wael Said Ismaeel

: OP1 /

PETROJET Name Sign Date

CLIENT

THIRD PARTY