Sludge Settling Parameters Total Sludge Sludge Properties Density,kg/m3 Volumetric Flow Rate, L/hr Volumetric Flow Rate,

m3/hr Volumetric Flow Rate, ft3/hr Volumetric Flow Rate, gal/day Amount,kg/hr (inlet) 58.89

500 117.79 0.12 4.16 746.78

Power Requirement, KW/m3 Power Requirement, KW clearance depth, ft clearance depth, m

1 19.79 1 0.3

Sludge Parameters Total Sludge Lime Total Sludge Properties Volumetric Flow Rate, L/hr Volumetric Flow Rate, m3/hr Volumetric Flow Rate, ft3/hr Volumetric Flow Rate, gal/day Tank Volume, m3 Tank Volume, ft3 Ni, s-1 Di,m , kg/m3 , N/m2-s Nre Behavior Impeller type k1 , N/m2-s Ni, s-1 Di,m Impeller's power, W Impeller's power, KW Tank height,ft Amount,kg/hr (inlet) 27.19 5.44 32.63

56 0.06 1.98 355.08 1.61 56.96 3.5 0.4 975 259.68 2.09 LAMINAR paddle 35 259.68 3.5 0.4 7057.03 7.06 4.71

Parameters Total Sludge Sludge Properties Density,kg/m3 Volumetric Flow Rate, L/hr Volumetric Flow Rate, m3/hr Volumetric Flow Rate, ft3/hr Volumetric Flow Rate, gal/day Sludge Volume, m3 Sludge Volume, ft3 Total Connected KW

Sludge Dewatering Amount,kg/hr (inlet) 32.63

975 33.47 0.03 1.18 212.18 5.62 198.55 246.08 Anaerobic Digester Amount,kg/hr (inlet) 19.58

Parameters Total Sludge

Sludge Properties Density,kg/m3 Volumetric Flow Rate, L/hr Volumetric Flow Rate, m3/hr Volumetric Flow Rate, ft3/hr Volumetric Flow Rate, gal/day Ni, s-1 Di,m , kg/m3 , N/m2-s Nre

975 20.08 0.02 0.71 127.31 4 0.54 975 259.68 4.41 LAMINAR paddle 35 259.68 4 0.54 23132.76 23.13 6.93 Double Pipe Heat Exchanger 0.71 87 86 115 98.6

Impeller type k1 , N/m2-s Ni, s-1 Di,m Impeller's power, W Impeller's power, KW Tank height,ft Conditions Volumetric flowrate of cold h20, ft3/hr Temperature of cold fluid (outlet,) F Temperature of cold fluid (Inlet,) F Temperature of hot fluid (Inlet), F Temperature of hot fluid (outlet), F

Hot Fluid Side Average temperature of hot fluid, F Properties of water at Th density, lb/ft3 viscosity, lb/hr-ft k, Bru/ft-hr-F Cp, Btu/lb-F McCabe Data, Appendix 6 Copper Tube Specifications Material used Multiplier Capacity at 1 ft/s velocity, lb/hr Available Capacity at 1 ft/s velocity, lb/hr BWG No outside diameter, in wall thickness, in inside diameter, in inside cross-sectional area, ft2 Copper 1.14 2.99 202.7 12 0.71 0.12 0.46 0 Cold Fluid Side mass flow rate of hot water, lb/hr Sensible heat mass flow rate of cold water, lb/hr volumetric flowrate of hot water ft3/hr Average temperature of cold fluid, F Properties of water at Tcave density, lb/ft3 viscosity, lb/hr-ft k, Bru/ft-hr-F Cp, Btu/lb-F Cross-sectional area, ft2 velocity of cold water in the annulus, ft/hr Mass Velocity, lb/hr-ft2 Equivalent Diameter, ft Reynolds Number 2.63 43.07 43.07 0.04 86.5 106.8

61.81 1.45 0.37 1

62.15 1.92 0.36 1 0.43 1.63 101.56 0.03 1.63 TRANSITION

Granular Filtration

volumetric flow rate, L/hr mass flow rate, kg/hr volumetric flow rate, gal/min no equipment

145.82 145.19 0.64 1 Upflow Anaerobic Sludge Blanket

Parameters Waste Water COD loading(inlet), mg/L COD loading(outlet), mg/L COD treatent efficiency V, L/hr Organic loading rate, kg/m3-hr Vtank, ft3 Vtank, m3 v, m/hr hydraulic retention time, hr Htank, ft Htank, m SA,ft2 SA,m2

Amount,kg/hr (inlet) 58.89

Sludge Settling Amount,kg/hr(outlet) 31.7 Settling Tank Specifications volume, ft3 volume, m3 length, ft length, m width, ft width, m liquid depth,ft liquid depth, m blanket depth, ft blanket depth, m min total depth, ft min total depth, m clarifier area, ft clarifier area, m tank volume, ft tank volume, m Amount,kg/hr (outlet) 32.63 698.81 19.79 15.5 4.72 5.17 1.57 6 1.83 2 0.61 9 2.74 80.08 7.44 720.75 20.41 Sludge Conditioning Density, kg/m3 500 3350 975 SS, kg SE, kg COD, kg BOD, kg Fats, kg Cr, kg S2-, kg SO42-, kg Cl-, kg HCO, kg Total Sludge, kg Total Sludge, kg/hr Amount,kg/hr (bottoms) 27.19 Inlet Sludge Composition

Viscosity, Pa-s 311.58 0.17 259.68

Sludge Conditioning Tank Specifications volume, ft3 volume, m3 tank diameter, ft tank diameter, m Static liquid height, ft Static liquid height, m Baffle width, ft Baffle width, m Impeller diameter, ft Impeller diameter, m Impeller disc diameter, ft Impeller disc diameter, m Impeller blade width, ft Impeller blade width, m Impeller blade length, ft Impeller blade length, m Impeller distance from tank bottom, ft Impeller distance from tank bottom, m Baffle tip distance from tank bottom, ft Baffle tip distance from tank bottom, m Tank height, m

47.47 1.34 3.92 1.2 3.92 1.2 0.39 0.12 1.31 0.4 0.98 0.3 0.26 0.08 0.33 0.1 1.31 0.4 0.78 0.24 1.44

Radius of action, ft Radius of action, m P/V

Sludge Dewatering Amount,kg/hr (outlet) 13.05

Amount,kg/hr (bottoms) 19.58 Sludge Composition SS, kg SE, kg COD, kg BOD, kg Fats, kg Cr, kg S2-, kg SO42-, kg Cl-, kg HCO, kg Lime, kg Total Sludge, kg Total Sludge, kg/hr 14.35 5.23

Inle

Sludge Dewatering Tank Specification Drum Diameter (in Ft.) Drum Length (in Ft.) Nominal Filtering Area (Sq. Ft.) Overall Filter Skid Size (WxL) Overall Aux. Skid Size (WxL) Maximum Height Maximum Height Estimated Shipping Weight (lbs.) Total Connected Horsepower Sludge Dewatering Tank, m3 Sludge Dewatering Tank, ft3 Anaerobic Digester Amount,kg/hr (upflow) CO2, kg Methane, kg Anaerobic Digester Specifications volume, ft3 volume, m3 tank diameter, ft tank diameter, m Static liquid height, ft Static liquid height, m Baffle width, ft Baffle width, m Impeller diameter, ft Impeller diameter, m Impeller disc diameter, ft Impeller disc diameter, m Impeller blade width, ft Impeller blade width, m Impeller blade length, ft Impeller blade length, m Impeller distance from tank bottom, ft Impeller distance from tank bottom, m Baffle tip distance from tank bottom, ft Baffle tip distance from tank bottom, m Tank height, m Double Pipe Heat Exchanger volumetric flowrate of hot h20 ft3/hr

6 4 75.4 9'8" x 9'9" 7' x 13' 8' - 6' 9200 33 8.54 301.6

119.13 3.37 5.33 1.63 5.33 1.63 0.53 0.16 1.78 0.54 1.33 0.41 0.36 0.11 0.44 0.14 1.78 0.54 1.07 0.33 2.11

Radius of action, ft Radius of action, m P/V

Inle Sludge Composition SS, kg SE, kg COD, kg BOD, kg Fats, kg Cr, kg S2-, kg SO42-, kg Cl-, kg HCO, kg Lime, kg Total Sludge, kg Total Sludge, kg/hr

0.04

Hot Fluid Side Temperatures Ranges of Properties of water at Th density, lb/ft3 viscosity, lb/hr-ft k, Bru/ft-hr-F 100 62 1.65 0.36 120 61.71 1.35 0.37

Mean velocity, ft/hr Mass Velocity, lb/hr-ft2 Reynolds Number hi, Btu/hr-ft2-F(ft1/3) BWG No outside diameter, in wall thickness, in inside diameter, in inside cross-sectional area, ft2 Cold Fluid Side

0.02 0.97 0.03 0.11 18 0.86 0.06 0.74 0

LAMINAR 6.46

Ranges of Properties of water at Tcave density, lb/ft3 viscosity, lb/hr-ft k, Bru/ft-hr-F

Temperatures 90 62.11 1.85 0.36

100 62 1.65 0.36

ho, Btu/hr-ft2-F Overall Heat Transfer Coefficient Mean Temperature Difference, F Wall Resistance

697.06 7.92 19.29 0

11.17 Operating Temp Temp, F k copper, Btu/ft-hr-F Thermal conductivity, copper

Tube Length, ft Tube Length, m L/D no of rows Granular Filtration

45.42 13.84 53.12 10

Tube Length, ft per row Tube Length, m per row Tube Spacing, ft per row Tube Spacing, m per row

0.03 Upflow Anaerobic Sludge Blanket Amount,kg/hr(outlet) 8.83

Amount,kg/hr (bottoms) 50.06

Inlet Sludge Composition 115.99934474 636.74479778 185.51782031 66.63930481 14.99373757 62.48804093 6.85940879 25.17472284 166.60038218 132.41641317 1413.43680000 58.89

% 8.21 45.05 13.13 4.71 1.06 4.42 0.49 1.78 11.79 9.37 100

Outlet Sludge Composition SS, kg 17.39990171 SE, kg 95.51171967 COD, kg 185.51782031 BOD, kg 66.63930481 Fats, kg 2.24906064 Cr, kg 62.48804093 S2-, kg 6.85940879 SO42-, kg 25.17472284 Cl-, kg 166.60038218 HCO, kg 132.41641317 Total Sludge, kg 760.85677505 Total Sludge, kg/hr 31.7

Concentration, w/w (kg/kg) sludge lime 0.83 0.17 Inlet Sludge Composition SS, kg SE, kg COD, kg Lime viscosity, Pa-s BOD, kg 0.5 Fats, kg 0.01 Cr, kg S2-, kg SO42-, kg Cl-, kg HCO, kg Total Sludge, kg Total Sludge, kg/hr Lime, kg Lime, kg/hr Sludge + lime, kg Sludge + lime, kg/hr

Lime viscosity range, cP Concentration, w/w (kg/kg) Lime viscosity, cP 0.4 500 0.05 10 Sludge viscosity range, Pa-s Concentration, w/w (kg/kg) Sludge viscosity, Pa-s 0.05 2.71 0.1 22.3

1.54 0.47 5250.32

Inlet 98.5994 541.2331 0.0000 0.0000 12.7447 0.0000 0.0000 0.0000 0.0000 0.0000 130.52 783.09 32.63 % 12.59 69.11 0 0 1.63 0 0 0 0 0 16.67 Sludge Composition SS, kg SE, kg COD, kg BOD, kg Fats, kg Cr, kg S2-, kg SO42-, kg Cl-, kg HCO, kg Lime, kg Total Sludge, kg Total Sludge, kg/hr

Bottoms 59.1597 324.7398 0.0000 0.0000 7.6468 0.0000 0.0000 0.0000 0.0000 0.0000 78.3093 469.86 19.58

100

2.79 0.85 6857.56

Inlet Sludge Composition 59.1597 324.7398 0.0000 0.0000 7.6468 0.0000 0.0000 0.0000 0.0000 0.0000 78.3093 469.8556 19.5773

16.67

100

Outlet Sludge Composition 12.59 SS, kg 0.0000 69.11 SE, kg 0.0000 0 COD, kg 0.0000 0 BOD, kg 0.0000 1.63 Fats, kg 0.0000 0 Cr, kg 0.0000 0 S2-, kg 0.0000 0 SO42-, kg 0.0000 0 Cl-, kg 0.0000 0 HCO, kg 0.0000 Lime, kg 78.3093 Total Sludge, kg 78.31 Total Sludge, kg/hr 3.26

D116*POWER(1/L, 1/3)

98.6 32 224 221.78 4.54 1.38 -0.16 -0.05

212 218

utlet %

100

Bottoms Sludge Composition 2.29 SS, kg 98.59944303 12.55 SE, kg 541.23307811 24.38 COD, kg 0.00000000 8.76 BOD, kg 0.00000000 0.3 Fats, kg 12.74467694 8.21 Cr, kg 0.00000000 0.9 S2-, kg 0.00000000 3.31 SO42-, kg 0.00000000 21.9 Cl-, kg 0.00000000 17.4 HCO, kg 0.00000000 Total Sludge, kg 652.57719808 Total Sludge, kg/hr 27.19

% 15.11 82.94 0 0 1.95 0 0 0 0 0

100

Inlet Sludge Composition 98.5994 541.2331 0.0000 0.0000 12.7447 0.0000 0.0000 0.0000 0.0000 0.0000 652.58 27.19 130.52 5.44 783.09 32.63

% 15.11 82.94 0 0 1.95 0 0 0 0 0

100

Bottom Sludge Composition SS, kg 98.5994 SE, kg 541.2331 COD, kg 0.0000 BOD, kg 0.0000 Fats, kg 12.7447 Cr, kg 0.0000 S2-, kg 0.0000 SO42-, kg 0.0000 Cl-, kg 0.0000 HCO, kg 0.0000 Lime, kg 130.52 Total Sludge, kg 783.09 Total Sludge, kg/hr 32.63

% 12.59 69.11 0 0 1.63 0 0 0 0 0 16.67

100

toms %

16.67

100

Outlet Sludge Composition 12.59 SS, kg 39.4398 69.11 SE, kg 216.4932 0 COD, kg 0.0000 0 BOD, kg 0.0000 1.63 Fats, kg 5.0979 0 Cr, kg 0.0000 0 S2-, kg 0.0000 0 SO42-, kg 0.0000 0 Cl-, kg 0.0000 0 HCO, kg 0.0000 Lime, kg 52.2062 Total Sludge, kg 313.24 Total Sludge, kg/hr 13.05

% 12.59 69.11 0 0 1.63 0 0 0 0 0 16.67

100

utlet % Biogas Composition 0 CO2, kg 0 Methane, kg 0 Total Biogas,kg 0 Total Biogas,kg/hr 0 0 0 0 0 0

Upflow 286.95 104.6 391.55 16.31 % 73.29 26.71 100

100

100