Weld Consumable Calculator

Single V Butt Weld with both Plates prepped at same angle
Select Process
59 Stick (MMAW) Low Hydrogen
Plate thickness (T)
Included bevel angle (A)
Root gap (G)
Root thickness (R)
Cap height (C)
Weld length
Opening width (O)
Consumable usage
Complete dimensions below

12.7
60
2
2
2
1
14.4
0.89
Total weld metal weight
mm
degrees
mm
mm
mm
m
mm
Kg/mtr
1 Kg
NOTE: The weight of consumable required is based on the assumption that a singl
butt weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input the same bev
angles, but half the plate thickness. Then double the result
Total consumable required
2 Kg
Fillet welds
Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F)
Cap height (C)
Weld length
Consumable usage
Total weld metal weight
8
1
50
0.17
mm
mm
m
Kg/mtr
9 Kg
Total consumable required
16 Kg
TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)
15
A (Plate Thickness in mm)
KG/M
20
W
KG/M
30
W
KG/M
3.15
0.01
0.8
0.01
1.1
0.02
1.8
4.2
0.02
1.1
0.03
1.5
0.04
2.4
5.25
0.03
1.4
0.04
1.9
0.06
3.0
0.04
1.6
0.05
2.2
0.08
3.5
0.07
2.1
0.09
2.9
0.15
4.6
10
0.11
2.7
0.14
3.6
0.23
5.8
12
0.15
3.2
0.21
4.4
0.33
6.9
14
0.21
3.8
0.28
5.1
0.45
8.1
16
0.27
4.3
0.37
5.8
0.58
9.2
18
0.34
4.8
0.47
6.6
0.74
10.4
20
0.42
5.4
0.58
7.3
0.91
11.5
22
0.51
5.9
0.70
8.0
1.10
12.7
24
0.61
6.4
0.83
8.7
1.31
13.9
25
0.66
6.7
0.90
9.1
1.43
14.4
26
0.72
7.0
0.97
9.5
1.54
15.0
28
0.83
7.5
1.13
10.2
1.79
16.2
30
0.95
8.0
1.29
10.9
2.05
17.3
32
1.08
8.6
1.47
11.6
2.34
18.5
34
1.22
9.1
1.66
12.4
2.64
19.6
36
1.37
9.6
1.86
13.1
2.96
20.8
38
1.53
10.2
2.08
13.8
3.29
21.9
40
1.69
10.7
2.30
14.6
3.65
23.1
TRIANGLE
Weld Metal in KG/M of weld
e 45 degrees and F being the Fillet length

X (Angle in degrees)
KG/M
60
KG/M
70
W
KG/M
0.04
3.2
6.0
0.07
5.5
0.11
8.7
0.07
4.2
8.0
0.12
7.3
0.19
11.5
0.11
5.3
10.0
0.19
9.1
0.30
14.4
0.14
6.0
11.4
0.25
10.4
0.39
16.5
0.25
8.0
15.2
0.44
13.9
0.69
22.0
0.40
10.0
19.0
0.68
17.3
1.09
27.5
0.57
12.0
22.8
0.99
20.8
1.56
33.0
0.77
14.0
26.7
1.34
24.2
2.13
38.5
1.01
16.0
30.5
1.75
27.7
2.78
44.0
1.28
18.0
34.3
2.22
31.2
3.52
49.5
1.58
20.0
38.1
2.74
34.6
4.34
54.9
1.91
22.0
41.9
3.31
38.1
5.25
60.4
2.28
24.0
45.7
3.94
41.6
6.25
65.9
2.47
25.0
47.6
4.28
43.3
6.78
68.7
2.67
26.0
49.5
4.62
45.0
7.34
71.4
3.10
28.0
53.3
5.36
48.5
8.51
76.9
3.56
30.0
57.1
6.16
52.0
9.77
82.4
4.04
32.0
60.9
7.01
55.4
11.1
87.9
4.57
34.0
64.7
7.91
58.9
12.5
93.4
5.12
36.0
68.5
8.87
62.4
14.1
98.9
5.70
38.0
72.3
9.88
65.8
15.7
104
6.32
40.0
76.1
10.9
69.3
17.4
110
T (Plate Thickness in mm)
45
RECTANGLE
W (Width in mm)
1
0.05
0.09
0.14
0.19
0.24
0.28
0.33
0.38
0.06
0.13
0.19
0.25
0.32
0.38
0.44
0.51
10
0.08
0.16
0.24
0.32
0.40
0.47
0.55
0.63
12
0.09
0.19
0.28
0.38
0.47
0.57
0.66
0.76
14
0.11
0.22
0.33
0.44
0.55
0.66
0.77
0.88
16
0.13
0.25
0.38
0.51
0.63
0.76
0.88
1.01
18
0.14
0.28
0.43
0.57
0.71
0.85
1.00
1.14
20
0.16
0.32
0.47
0.63
0.79
0.95
1.11
1.26
22
0.17
0.35
0.52
0.70
0.87
1.04
1.22
1.39
24
0.19
0.38
0.57
0.76
0.95
1.14
1.33
1.52
25
0.20
0.40
0.59
0.79
0.99
1.19
1.38
1.58
26
0.21
0.41
0.62
0.82
1.03
1.23
1.44
1.64
28
0.22
0.44
0.66
0.88
1.11
1.33
1.55
1.77
30
0.24
0.47
0.71
0.95
1.19
1.42
1.66
1.90
32
0.25
0.51
0.76
1.01
1.26
1.52
1.77
2.02
34
0.27
0.54
0.81
1.07
1.34
1.61
1.88
2.15
36
0.28
0.57
0.85
1.14
1.42
1.71
1.99
2.28
38
0.30
0.60
0.90
1.20
1.50
1.80
2.10
2.40
40
0.32
0.63
0.95
1.26
1.58
1.90
2.21
2.53
CA
Weight of Weld Met
mm)
9
10
12
15
20
0.47
0.57
0.71
0.95
0.03
0.57
0.63
0.76
0.95
1.26
0.04
0.71
0.79
0.95
1.19
1.58
0.04
0.85
0.95
1.14
1.42
1.90
0.05
1.00
1.11
1.33
1.66
2.21
10
0.06
1.14
1.26
1.52
1.90
2.53
12
0.07
1.28
1.42
1.71
2.13
2.84
14
0.08
1.42
1.58
1.90
2.37
3.16
15
0.09
1.56
1.74
2.09
2.61
3.48
16
0.09
1.71
1.90
2.28
2.84
3.79
18
0.11
1.78
1.98
2.37
2.96
3.95
20
0.12
1.85
2.05
2.46
3.08
4.11
22
0.13
1.99
2.21
2.65
3.32
4.42
24
0.14
2.13
2.37
2.84
3.56
4.74
25
0.15
2.28
2.53
3.03
3.79
5.06
26
0.15
2.42
2.69
3.22
4.03
5.37
29
0.17
2.56
2.84
3.41
4.27
5.69
30
0.18
2.70
3.00
3.60
4.50
6.00
35
0.21
2.84
3.16
3.79
4.74
6.32
40
0.24
CW (Cap Width in mm)
0.43
CAP
CH (Cap Height in mm)
1.5
2.5
0.04
0.06
0.07
0.09
0.12
0.15
0.18
0.05
0.07
0.09
0.11
0.14
0.18
0.21
0.06
0.08
0.10
0.12
0.17
0.21
0.25
0.07
0.09
0.12
0.14
0.19
0.24
0.28
0.09
0.12
0.15
0.18
0.24
0.30
0.36
0.11
0.14
0.18
0.21
0.28
0.36
0.43
0.12
0.17
0.21
0.25
0.33
0.41
0.50
0.13
0.18
0.22
0.27
0.36
0.44
0.53
0.14
0.19
0.24
0.28
0.38
0.47
0.57
0.16
0.21
0.27
0.32
0.43
0.53
0.64
0.18
0.24
0.30
0.36
0.47
0.59
0.71
0.20
0.26
0.33
0.39
0.52
0.65
0.78
0.21
0.28
0.36
0.43
0.57
0.71
0.85
0.22
0.30
0.37
0.44
0.59
0.74
0.89
0.23
0.31
0.39
0.46
0.62
0.77
0.92
0.26
0.34
0.43
0.52
0.69
0.86
1.03
0.27
0.36
0.44
0.53
0.71
0.89
1.07
0.31
0.41
0.52
0.62
0.83
1.04
1.24
0.36
0.47
0.59
0.71
0.95
1.19
1.42

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Single V Butt Weld with both Plates prepped at same angle

Complete dimensions below

Total weld metal weight

Total consumable required

A (Plate Thickness in mm)

Weld Metal in KG/M of weld

e 45 degrees and F being the Fillet length

T (Plate Thickness in mm)

Weight of Weld Met

CW (Cap Width in mm)

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