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D O C U M E N TA Z I O N E

T E C N I C A

PH
INSTRUCTIONS B

LIST OF DEVICES
FOR PH TYPE PRESSES

PH 339.85.031 Rev. 00 Date 28.07.00

TECHNICAL DOCUMENTATION
DOCUMENTATION TECHNIQUE
TECHNISCHE DOKUMENTATION
DOCUMENTACION TECNICA
DOCUMENTAÇAO TECNICA

LISH
ENG
PH 339.85.031 Rev. 00 Date 28.07.00

Written by : Monduzzi Stefano Written on : July 28, 2000

Last revised :

Revised by : Tassoni Alberto Program version : PH 13.01.XX.7TR

Title : Number of pages : 30

Service code : 9512


List of devices for PH type presses
Identification no. : PH 339.85.031

SACMI SHALL NOT BE HELD RESPONSIBLE FOR MACHINE FAILURE DUE TO UNAUTHORIZED
MODIFICATIONS.

ANY CHANGES THAT ALTER THE CONSTRUCTION OR THE WORKING CYCLE OF THE
MACHINE MUST BE CARRIED OUT OR AUTHORIZED BY SACMI’S AFTER-SALES DEPT.

SACMI RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE MACHINE DESCRIBED
HEREIN AT ANY TIME WITHOUT NOTICE.

IF THERE ARE ANY PRINTING OR OTHER ERRORS, CORRECTIONS WILL APPEAR IN THE
SUBSEQUENT VERSION OF THE MANUAL.

SACMI SHALL BE HELD RESPONSIBLE ONLY FOR THE TEXT IN THE ORIGINAL ITALIAN
VERSION.

THIS MANUAL IS PROPERTY OF SACMI. ONLY THE PURCHASER OF THE MACHINE IS


AUTHORIZED TO USE IT.

IT IS NOT TO BE COPIED OR REPRODUCED IN ANY FORM WITHOUT PRIOR CONSENT


FROM SACMI. FAILURE TO DO SO WILL ENTITLE SACMI TO TAKE LEGAL ACTION.

COPIES OF THIS MANUAL ARE AVAILABLE FROM THE AFTER-SALES SERVICE DEPT.

3
PH 339.85.031 Rev. 00 Date 28.07.00

SAFETY PRECAUTIONS TO BE OBSERVED


WHEN OPERATING THE MACHINE

Copies of this manual should be given to all personnel in charge of machine maintenance
and operation. It is essential that the manual is read carefully in its entirety and fully
understood, as it provides important instructions on how to operate the machine properly
and safely.

The machine must be used only for the tasks it was expressly designed for. Performing
jobs other than those recommended is hazardous.
SACMI shall not be held responsible for damage to the machine or injuries to personnel
resulting from mishandling, improper use or unauthorized modifications.
Any modifications made to the machine’s structure and/or work-cycle must be performed
or authorized by SACMI’s Service Dept.

The persons in charge of supervising and servicing the machine must read and fully
understand the operating instructions contained in the documentation provided.
Maintenance can be performed and the electrical parts and devices accessed only by
competent well-trained personnel.
The machine’s work-cycle can be set and controlled only by the persons in charge, or
those who are duly authorized.
Only well-trained personnel can operate, set-up and service the machine.

The machine can be started up only after all the safety devices have been activated.
Periodically inspect all the safety devices installed in the machine (stop pushbuttons,
interlocks, proximity switches, limit switches, safety guards, etc..) for proper functioning.
Occasionally check to see whether the machine is still efficiently grounded.

If any faults are found while the machine is being run, they must be reported to the person
in charge without delay.
If the personnel in charge find faults which could endanger the operators, the machine
must be shut off immediately and restarted only after it has been repaired.

Always unplug the machines from the electricity supply before setting up or servicing
them if operations which may endanger personnel are to be performed. Failure to do
so may result in severe injury to personnel. Whenever carrying out maintenance of any
type, always shut off the machine and block all parts before starting. This must be done
even when minor jobs are performed.

4
PH 339.85.031 Rev. 00 Date 28.07.00

1 INTRODUCTION

Device Connection State LED indication

Pushbutton N.O. Pressed Led on


Released Led off
N.C. Pressed Led off
Released Led on

Selector switch Closed in pos. x Led on


Open in pos. x Led off

Miniature switch N.O. Energized Led on


De-energized Led off
N.C. Energized Led off
De-energized Led on

Proximity switch N.O. Energized Led on


De-energized Led off

Scanner
Photocell N.O. Triggered Led on
Untriggered Led off
Reflector/ Triggered Led off
Detector unit Untriggered Led on

Contactors-relays N.O. Energized Led on


De-energized Led off
N.C. Energized Led off
De-energized Led on

Level control
Pressure switch
Flowmeter
Thermostat N.O. Above the threshold Led on
Below the threshold Led off
N.C. Above the threshold Led off
Below the threshold Led on

Vacuum meter N.O. Above the set pressure Led off


Below the set pressure Led on
N.C. Above the set pressure Led on
Below the set pressure Led off

5
PH 339.85.031 Rev. 00 Date 28.07.00

LIST OF SAFETY DEVICES

AJ100 Safety module, Shutdown buttons

AJ101 Safety module, Safety bar and filler-box limit switches and switches that detect when
the roller conveyor is in front of the press (optional)

SB1E External shutdown button


(card AP11, input 1 - AJ100; contact open = press stopped)

SB2E External shutdown button


(card AP11, input 1 - AJ100; contact open = press stopped)

SB3E Shutdown button on keyboard


(keyboard - AJ100; contact open = press stopped)

SQ51 Limit switch, R.H. safety bar


(card AP11, input 21; contact open with safety bar down)
(AJ101 contact closed with bar down)

SQ52 Limit switch, L.H. safety bar


(card AP11, input 22; contact open with safety bar down)
(AJ101 contact closed with bar down)

SQ53A Micro-contact, Roller conveyor present


(card AP13, input 22; contact open when roller conveyor is against the press)
(AJ101 contact closed with roller conveyor against the press)

SQ53B Micro-contact, Roller conveyor present


(AJ101 contact closed with roller conveyor against the press)

SQ59 Miniature switch, Filler-box interlock


(card AP11, input 16; contact open with filler-box back)

SQ66 Filler-box detector


(card AP12, input 7; contact closed with filler-box disconnected)
(AJ101 contact open with filler-box disconnected)

SQ66A Filler-box detector


(AJ101 contact open with filler-box disconnected)

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PH 339.85.031 Rev. 00 Date 28.07.00

2 LIST OF DEVICES USED

The electrical devices used in the presses are listed below:

AD1 Amplifier, Powder level sensor


(card AP11, input 5; contact closed with powder present)

AJ1 Control device, Upper punch magnetic lock


(card AP12, input 3; contact closed with punches locked)

AJ2 Control device, Lower punch magnetic lock


(card AP12, input 6; contact closed with punches locked)

AJ100 Safety module, Shutdown buttons

AJ101 Safety module (safety bar and filler-box limit switches and switches that detect
when the roller conveyor is in front of the press (optional)

AP3 Microprocessor system card - Power supply (AL)


Rack in location 3

AP5 Microprocessor system card - Cpu (CPU)


Rack in location 5

AP6 Microprocessor system card - Miscellaneous (VA)


Rack in location 6

AP6E I2CBUS card


Rack in location 6

AP7 Microprocessor system card - Analog inputs (IA)


Rack in location 7

AP8 Microprocessor system card - Absolute encoders (IE)


Rack in location 8

AP9 Microprocessor system card - Incremental encoders (IE)


Rack in location 9

AP11 Microprocessor system card - Digital inputs (ID)


Rack in location 11

AP12 Microprocessor system card - Digital inputs (ID)


Rack in location 12

AP13 Microprocessor system card - Digital inputs (ID)


Rack in location 13 (optional)

AP14 Microprocessor system card - Digital outputs (OD)


Rack in location 14

AP15 Microprocessor system card - Digital outputs (OD)


Rack in location 15

AP16 Microprocessor system card - Digital outputs (OD)


Rack in location 16
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PH 339.85.031 Rev. 00 Date 28.07.00

AP17 Microprocessor system card - Digital/Analog outputs (ODA)


Rack in location 17

AP18 Microprocessor system card - Digital/Analog outputs (ODA)


Rack in location 18 (optional)

AP20 Microprocessor system card - Relay outputs (OR)


Rack in location 20

AP21 Microprocessor system card - Relay outputs (OR)


Rack in location 21

AP32 Current conversion card 0/20 mA - -10/+10 V voltage for bi-directional proportional
solenoid valves

AP47 YV47 speed up card (optional)

AP79 Insulation coupler module, 0-10 V 0-20 mA

AP100 Microprocessor system card - Lower bus

AP101 Microprocessor system card - Upper bus, Section 1

AP102 Microprocessor system card - Upper bus, Section 2

AP102A Adapter card, PC connection

AP103 Microprocessor system card - Lower keyboard

AP103E Power supply card, Lower keyboard (optional)

AP104 Microprocessor system card - Terminal keyboard

AP104A Personal computer, Operator-machine interface (optional)

AP105 Battery-operated power supply, PC (AP104A)

AP201 Control card, YV20A (optional)

AP201F Driver filter card

AP203 Synchronizer card, Proportional knockout (optional)

AP204 Control card, YV22A (optional)

AP205 Control card, YV22B (optional)

AP206 Interface card, Proportional knockout encoder (optional)

AP207 Interface card, Proportional knockout encoder (optional)

AP208 Interface card, MOOG card serial connection (AP210) (optional)

AP210 MOOG card, Proportional knockout control (optional)

AP400 Capacitor card

AP410 Overvoltage limiter card


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PH 339.85.031 Rev. 00 Date 28.07.00

APBT4 Conversion card, Thermocouple, Oil temperature - current 4-20 mA (power unit
box)

APBT5 Conversion card, Thermocouple, Upper punch temperature - current 4-20 mA (box
38)

APBT6 Conversion card, Thermocouple, Upper die temperature - current 4-20 mA (optio-
nal) (box 38)

APBT7 Conversion card, Thermocouple, Lower die temperature - current 4-20 mA (box
38)

APBT8 Conversion card, Thermocouple, Lower punch temperature - current 4-20 mA (box
38)

ARM1 Electrical cabinet

ARM2 Controller cabinet

ARM3 Standard filler box cabinet

ARM4 Double-loading filler box cabinet (ACD)

AT1 Transformer board, Microprocessor system

BP1 Pressure transducer, Cylinder

BP2 Pressure transducer, Aux. equipment circuit (optional)

BP3 Pressure transducer, Pump (accumulators) only in PH 4200

BP5 Pressure transducer, Plunger upstroke chamber (only with proportional press-
strokes)

BQ1 Plunger encoder (incremental)

BQ2 Filler box encoder (incremental)

BQ3 Position transducer, Braking logic element

BQ4 Encoder, Cylinder A, Proportional knockout (incremental)/Encoder, Proportional


rod lift (absolute)

BQ5 Encoder, Cylinder B, Proportional knockout (incremental)

BQ6 Encoder, R.H. plunger (absolute)

BQ7 Encoder, L.H. plunger (absolute)

BQ8 Third plunger encoder (only PH7200)

BQ10 ALM encoder (incremental)

BQ20A Position transducer, YV20A

BT4 Thermocouple, Oil temperature

BT5 Thermocouple, Upper punch temperature


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PH 339.85.031 Rev. 00 Date 28.07.00

BT6 Thermocouple, Upper die temperature (optional)

BT7 Thermocouple, Lower die temperature

BT8 Thermocouple, Lower punch temperature

C1 Capacitor, 20 V power supply (electrical cabinet)

C200 Capacitor, Upper magnetic lock

C201 Capacitor, Lower magnetic lock

EH5 Heating elements, Upper punch

EH5B Heating elements, Upper punch (optional)

EH6 Heating elements, Upper die (optional)

EH7 Heating elements, Lower die

EH8 Heating elements, Lower punch

EH8B Heating elements, Lower punch (optional)

EV100 Cooling fan, Controller

EV113A Conditioner, Controller (optional)

EV113C Conditioner, Electrical cabinet (optional)

FIS.P. Control, Punch lock (optional)


(contact closed when punch is properly locked)
(card AP12, input 3)

FR1 Thermal relay, Motor M1

FR11 Thermal relay, Motor M11

FR16 Thermal relay, Motor M16 (optional)

FR20 Thermal relay, AP20 converter

FR23 Thermal relay, Motor M23 (optional)

FS20B Circuit breaker, Secondary winding of transformer TC20B (optional)

FS100 Circuit breaker, (24V YV MAX. 6A)

FS101 Circuit breaker, (24V YV MAX. 6A)

FS102 Circuit breaker, (24V YV MAX. 10A)

FS103 Circuit breaker, 24V brake control

FS104 Circuit breaker, Aux. equipment (110 V)

FS105 Circuit breaker, Aux. equipment (220 V)

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PH 339.85.031 Rev. 00 Date 28.07.00

FS107 Circuit breaker, Aux. equipment (24 V YV)

FS113 Circuit breaker, TM113 (optional)

FS201 Circuit breaker, Aux. equipment (24 V AJ1 and AJ2)

FS202A Circuit breaker, Upper magnetic lock

FS202B Circuit breaker, Upper magnetic lock (SFS)

FS203 Circuit breaker, Lower magnetic lock

FS204 Circuit breaker, Upper magnetic lock (optional)

FS205 Circuit breaker, Lower magnetic lock (optional)

FU1 Fuses, Motor M1

FU1A Fuses, Primary winding, TC2A transformer (PLC)

FU2A Fuses, Primary winding, TC1A transformer (PLC)

FU3A Fuses, Secondary winding, TC2A transformer (PLC)

FU4A Fuses, Secondary winding, TC2A transformer (PLC)

FU5A Fuses, Secondary winding, TC1A transformer (PLC)

FU6A Fuses, Secondary winding, TC1A transformer (PLC)

FU5 Fuses, TM5

FU6 Fuses, TM6 (optional)

FU7 Fuses, TM7

FU8 Fuses, TM8

FU16 Fuses, Motor M16 (optional)

FU50 Fuses, EH5

FU50B Fuses, EH50B

FU60 Fuses, EH6 (optional)

FU70 Fuses, EH7

FU80 Fuses, EH8

FU80B Fuses, EH80B

FU204 Fuse, Upper magnetic lock

FU205 Fuse, Lower magnetic lock

HA300 Audible signal, Automatic remote start-up


(card AP20, output 22)
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PH 339.85.031 Rev. 00 Date 28.07.00

HL16 Indicator light, Oil boost pump (optional)

HL16A Indicator light, Oil boost pump filter clogged (optional)

HL113A Warning light, Controller overtemperature (optional)

HL113C Warning light, Cabinet overtemperature (optional)

HL300 Warning light, Automatic remote start-up (optional)

HL301 Warning light, Automatic remote start-up (optional)


(card AP20, output 20)

HL301A Warning light (back of the press), Remote start-up

KA1 Auxiliary relay, M1 control reset

KA1D Auxiliary relay, KM1D reset

KA5 Auxiliary relay, Heating elements EH5


(card AP12, input 8; contact closed with elements on)

KA5B Auxiliary relay, Heating elements EH5B (optional)


(card AP12, input 8; contact closed with elements on)

KA6 Auxiliary relay, Heating elements EH6


(card AP12, input 9; contact closed with elements on)

KA7 Auxiliary relay, Heating elements EH7


(card AP12, input 10; contact closed with elements on)

KA8 Auxiliary relay, Heating elements EH8


(card AP12, input 11; contact closed with elements on)

KA8B Auxiliary relay, Heating elements EH8B (optional)


(card AP12, input 11; contact closed with elements on)

KA15A Auxiliary contactor, Brake-system motor control (increase)


(card AP20, output 17)

KA15B Auxiliary contactor, Brake-system motor control (decrease)


(card AP20, output 18)

KA16 Auxiliary relay, SP16 reset (optional)

KA20E Auxiliary relay, Inverter M20 enable (optional)


(card AP18, output 1)

KA20I Aux. relay, Motor M20 reverse


(card AP18, output 4)

KA23A Auxiliary relay, M23 forward

KA23I Auxiliary relay, M23 reverse

KA24A Auxiliary relay, Motor M24 forward


(card AP20, output 6)

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PH 339.85.031 Rev. 00 Date 28.07.00

KA24I Auxiliary relay, Motor M24 reverse


(card AP20, output 7)

KA50 Auxiliary relay, Miniature switch SQ50 reset


(card AP12, input 13)

KA66 Relay, SQ66A reset

KA70 Safety Relay, max pressure

KA99 Auxiliary relay, YV11A


(card AP16, output 4)

KA102 Auxiliary contactor, AJ101 reset

KA102A Auxiliary contact, AJ101 reset

KA103 Auxiliary contactor, AJ101 reset

KA103A Auxiliary contact, AJ101 reset

KA201 Auxiliary contactor, Upper punches magnetised


(card AP21, output 17)

KA202 Auxiliary contactor, Lower punches magnetised


(card AP21, output 18)

KA203 Auxiliary contactor, Upper punches de-magnetised


(card AP21, output 19)

KA204 Auxiliary contactor, Lower punches de-magnetised


(card AP21, output 20)

KA300 External contact, “Press shutdown”


(contact 300 open = press stopped)
(card AP11, input 2)

KA301 External contact, “Timing” (optional)


(contact 301 open = cycle start; contact closed = press stopped)
(card AP11, input 3)

KA302 External contact, Trigger pulse for plunger downstroke


(contact closed = trigger pulse)
(card AP13, input 1)

KA303 External contact, Automatic remote start-up activated (optional)


(contact closed = automatic remote start-up)
(card AP12, input 21)

KA304 External contact, Trigger pulse for intermediate die-set lowering (optional)
(contact closed = trigger pulse)
(card AP13, input 2)

KA305 External contact, Trigger pulse for 1st die-set downstroke (optional)
(contact closed = trigger pulse)
(card AP13, input 3)

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PH 339.85.031 Rev. 00 Date 28.07.00

KA306 External contact, Trigger pulse for last die-set downstroke (optional)
(contact closed = trigger pulse)
(card AP13, input 4)

KA307 External contact, Internal synchroniser drive (optional)


(contact closed = trigger pulse)
(card AP11, input 3)

KA400 Auxiliary contactor, External warning device (optional)


(card AP20, output 24)

KA401 Auxiliary contactor, 2nd filler-box cycle start (optional)


(card AP20, output 19)

KA402 Auxiliary contactor, Audible warning device for automatic remote start-up (optional)
(card AP20, output 22)

KA403 Auxiliary contactor, Blinkers for automatic remote start-up (optional)


(card AP20, output 20)

KA410 Auxiliary contactor, Plunger UP (optional)


(card AP15, output 15)

KA412 Auxiliary contactor, Shutdown device reset


(card AP20, output 23)

KA412C Auxiliary relay, Shutdown device reset (Filler-box cabinet)

KA414 Auxiliary contactor, Press in automatic mode (optional)


(card AP15, output 16)

KA1005 Axis reset contact (Moog card)


(card AP13, input 20)

KA1006 Fault contact (Moog card)


(card AP13, input 21)

KA2000 Movements allowed (bit 0, Moog card)


(card AP14, output 3)

KA2002 Select movement (bit 2, Moog card)


(card AP14, output 4)

KA2003 Select movement (bit 3, Moog card)


(card AP14, output 5)

KA2004 Select movement (bit 4, Moog card)


(card AP14, output 6)

KA2005 Select movement (bit 5, Moog card)


(card AP14, output 7)

KA2006 Emergency (bit 6, Moog card)


(card AP14, output 8)

KAQS1 Release coil, Main switch


(card AP20, output 21)

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PH 339.85.031 Rev. 00 Date 28.07.00

KM1D Three-phase contactor, M1 motor delta connection


(card AP12, input 1; contact closed with contactor energised)

KM1L Three-phase contactor, Motor M1 power line


(card AP20, output 2)

KM1Y Three-phase contactor, Motor M1 star connection

KM2A Three-phase contactor, Motor M2 control (optional)


(card AP12, input 4, contact closed with contactor energised)
(card AP20, output 4)

KM2B Three-phase contactor, Motor M2 control (optional)


(card AP12, input 4, contact closed with contactor energised)
(card AP20, output 5)

KM3 Three-phase contactor, Motor M3 control


(card AP12, input 23, contact closed with contactor energised)
(card AP20, output 8)

KM4 Three-phase contactor, Motor M4 control (optional)


(card AP12, input 2)

KM5 Contactor, TM5 control


(card AP21, output 1)

KM5B Contactor, TM5B control (optional)


(card AP21, output 2)

KM6 Contactor, TM6 control (optional)


(card AP21, output 3)

KM7 Contactor, TM7 control


(card AP21, output 4)

KM8 Contactor, TM8 control


(card AP21, output 5)

KM8B Contactor, TM8B control (optional)


(card AP21, output 6)

KM9A Three-phase contactor, Motor M9 control


(card AP20, output 12)

KM9B Three-phase contactor, Motor M9 control


(card AP20, output 13)

KM11 Three-phase contactor, Motor M11 control


(card AP12, input 2; contact closed with contactor energised)
(card AP20, output 3)

KM11A Three-phase contactor, Motor M11A control (optional)


(card 13, input 9; contact closed with contactor energised)
(card AP21, output 9)

KM11D Three-phase contactor, Delta connection, Motor M11

KM11L Three-phase contactor, Motor M11 power line


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PH 339.85.031 Rev. 00 Date 28.07.00

KM11Y Three-phase contactor, Star connection, Motor M11

KM13 Three-phase contactor, Motor M13 control (optional)


(card 13, input 10; contact closed with contactor energised)
(card AP21, output 10)

KM14 Three-phase contactor, Motor M14 control (optional)


(card 13, input 11; contact closed with contactor energised)
(card AP21, output 11)

KM16 Three-phase contactor, Motor M16 control (optional)

KM20 Contactor, U20 power supply (optional)

KM21A Three-phase contactor, Motor M21 control (optional)


(card AP20, output 16)

KM21B Three-phase contactor, Motor M21 control (optional)


(card AP20, output 15)

KM22A Three-phase contactor, Motor M22 control (optional)


(card AP12, input 18; contact closed with contactor energised)
(card AP20, output 6)

KM22B Three-phase contactor, Motor M22 control (optional)


(card AP12, input 18; contact closed with contactor energised)
(card AP20, output 7)

KM23 Contactor, Inverter U23 supply (optional)

KM23A Auxiliary relay, Motor M23 forward (optional)


(card AP20, output 1)

KM23I Auxiliary relay, Motor M23 reverse (optional)


(card AP20, output 14)

KM100 Contactor, Inverter U23-U24 supply (Filler-box cabinet)

KT1 Timer controlled relay, Delayed change-over, Motor M1 star-delta connection

KT11 Timer controlled relay, Delayed change-over, Motor M11 star-delta connection

KT16 Switch off time, Pressure switch SP16 at start-up (optional)

L20 Ferrite core U20 (optional)

L23 Ferrite core U23

L24 Ferrite core U24 (optional)

L41 Ferrite core, Auxiliary filters

M1 Motor, Main hydraulic power unit

M2 Brush motor (optional)

M3 Motor, Oil leak recovery unit

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PH 339.85.031 Rev. 00 Date 28.07.00

M4 Fan motor, Power unit sound-proof enclosure (optional)

M5 Suction hood motor

M9 Lift motor

M11 Motor, Oil filtering unit/Heat exchanger pump

M11A Motor, Additional heat exchanger pump (optional)

M13/14 Cooling fans, Additional heat exchanger (optional)

M15 Motor, Brake control (optional)

M16 Motor, Oil boost pump (optional)

M20 Motor, Linear filler-box (optional)

M21 Motor, CP mixer (optional)

M22 Motor, CP mixer (optional)

M23 Motor, ALM hopper (optional)

M24 Motor, Base mixer (optional)

M101 Motor, Cooling fan

M102 Motor, Cooling fan (optional)

PA100 Analog ammeter, A.C. end-scale

PJ1 Energy meter (optional)


(card AP13, input 5)

PV100 Analog voltmeter, 500 V AC end-scale

QM1 Overload cut-out, M1 (optional)

QM2 Overload cut-out, M2 (optional)

QM3 Overload cut-out, M3

QM4 Overload cut-out, M4 (optional)

QM5 Circuit breaker, Primary winding of transformer TC5 (optional)

QM5A Circuit breaker, Primary winding of transformer TC5A (optional)

QM5B Circuit breaker, Primary winding of transformer TC5B (optional)

QM6 Circuit breaker, Primary winding of transformer TC6 (optional)

QM7 Circuit breaker, Primary winding of transformer TC7 (optional)

QM8 Circuit breaker, Primary winding of transformer TC8 (optional)

QM8A Circuit breaker, Primary winding of transformer TC8A (optional)


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PH 339.85.031 Rev. 00 Date 28.07.00

QM8B Circuit breaker, Primary winding of transformer TC8B (optional)

QM9 Overload cut-out, M9

QM11 Overload cut-out, M11

QM11A Overload cut-out, M11A

QM13 Overload cut-out, M13

QM14 Overload cut-out, M14

QM20 Thermal trip, U20 (optional)

QM20C Circuit breaker, Filler-box cabinet power supply

QM20P Circuit breaker, TM20 primary winding (optional)

QM21 Overload cut-out, M21 (optional)

QM22 Overload cut-out, M22 (optional)

QM23 Circuit breaker, Primary winding of transformer TC23 (optional)

QM23S Circuit breaker, Secondary winding of transformer TC23 (optional)

QM99A Circuit breaker, ACD cabinet power supply (Filler box cabinet)

QM100 Circuit breaker, Primary winding of transformer TC100 (Filler-box cabinet)

QM102 Circuit breaker, Primary winding of transformer TC1

QM113 Circuit breaker, TM113 (optional)

QM200 Circuit breaker, Primary winding of transformer TC200 (optional)

QS1 Three-pole switch

R20 Resistor, Inverter U20 braking

R23 Resistor, U23 input signal

R24 Resistor, U24 input signal

R32 Resistor, YV32 input signal

R79 Resistor, BQ3 power supply

R100 Resistor, AJ100 power supply

R201 Resistor, Input signal to card AP201

R306 Resistor, YV306 Input signal

R309 Resistor, YV309 Input signal

R318 Resistor, YV318 Input signal

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PH 339.85.031 Rev. 00 Date 28.07.00

RM1 Resolver, Motor M20 (optional)

RP32 Potentiometer, YV32 power supply

RP32A Potentiometer, YV32 input signal

RP306 Potentiometer, YV306 power supply

RP306A Potentiometer, YV306 input signal

SA1 Selector switch, Punch over-travel


(card AP12, input 16)

SA2 Selector switch, Lift rod lock (optional)


(card AP12, input 16)

SA9 Mode selector, Set up - Manual - Automatic

SA10 Selector switch, Solenoid valve tester enable


(card AP12, input 24)

SA100 Key switch, Transformer board supply (inside controller)

SA203 Key switch, Upper magnetic lock supply 24V-48V (optional)

SA2031 Key switch, Lower magnetic lock supply 24V-48V (optional)

SA292 Selector switch, Valve YV292 control

SA293 Selector switch, Valve YV293 control

SA300 Key switch, Automatic remote start up (optional)


(card AP12, input 21)

SB1E External shutdown button


(card AP11, input 1, contact open = press stopped)

SB2E External shutdown button


(card AP11, input 1; contact open = press stopped)

SB3E Shutdown button on keyboard


(contact open = press stopped)

SINC Signal to synchronizer, Press ready to start


(card AP15, output 13)

SL1 Oil reservoir level sensor (contact closed with oil present)
(card AP11, input 7; contact closed with oil present)

SL2 Powder level sensor in ALM hopper


(card AD1, Inputs 8-9)

SL3 Min. oil leak level sensor


(card AP12, input 22; contact closed with high oil level)

SL4 Max. oil leak level sensor


(card AP11, input 11; contact closed with correct oil level)

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PH 339.85.031 Rev. 00 Date 28.07.00

SP1 Pressure switch, Oil filter


(card AP11, input 6; contact closed with correct filtering)

SP1S Oil filter pressure switch series connected to SP1 (only with PH4600-PH7200)
(card AP11, input 6)

SP2 Pressure switch, Max. pressure in the center cylinder


(card AP11, input 8; contact closed with correct pressure)

SP3 Pressure switch, Hydraulic power unit pressurisation


(card AP11, input 12; contact closed with pressurisation)

SP1S Air pressure switch (pressurization) series connected to SP3 (only with PH4600-
PH7200)
(card AP11, input 12)

SP4 Pressure switch, Max. pressure, YV20A filter clogged,


(card AP11, input 24; contact closed with correct filtering)

SP5 Pressure switch, Proportional knockout filter clogged


(card AP12, input 19; contact closed with correct filtering) (optional)

SP6 ENEA pressure switch


(card AP13, input 14) (optional)

SP7 Pressure switch, Hydraulic accumulator control assembly filter clogged (optional)
(card AP13, input 15)

SP11 Pressure switch, Heat exchanger pump (only in PH 690)


(card AP12, input 20)

SP16 Pressure switch, Oil boost pump filter clogged (optional)

SQ1 Proximity sensor, Plunger encoder BQ1 reset


(card AP6/XT7, pin 4)

SQ2 Proximity sensor, Filler box encoder BQ2 reset


(card AP12, input 14)

SQ3 Proximity sensor, Die-sets up


(card AP11, input 10; contact closed with sensor energised)

SQ4 SPE encoder sensor, Cylinder A


(card AP13, input 8)

SQ5 SPE encoder sensor, Cylinder B


(card AP13, input 8)

SQ6 Proximity sensor, Die-sets down


(card AP11, input 13; contact closed with sensor energised)

SQ10 Proximity sensor, ALM encoder reset


(card AP14, input 16)

SQ15A Limit switch, Max. braking

SQ15B Limit switch, Min. braking

20
PH 339.85.031 Rev. 00 Date 28.07.00

SQ20A Limit switch, Linear filler-box forward (optional)

SQ20I Limit switch, Linear filler-box back (optional)

SQ20S Proximity sensor, YV20S monitoring (optional)


(card AP12, input 17; sensor activated with valve energised)

SQ21 Proximity switch, R.H. powder loading


(card AP11, input 17; contact closed with R.H. powder loading)

SQ22 Proximity switch, L.H. powder loading


(card AP11, input 18; contact closed with L.H. powder loading)

SQ23 Proximity sensor, ALM at end of forward stroke


(card AP12, input 12; sensor energised with ALM forward)

SQ24 Proximity sensor, ALM at end of back stroke


(card AP12, input 14; sensor energised with ALM back)

SQ24S Proximity sensor, ALM return overtravel (optional)


(card AP13, input 7; sensor energised with ALM overtravel)

SQ25 Proximity switch, Start of timer for closing ALM gate


(card AP12, input 15)

SQ50 Miniature switch, Oil delivery


(card AP12, input 13; contact closed with cock open)

SQ50A Miniature switch, Second oil cock open (optional)


(card AP12, input 13; contact closed with cock open)

SQ51 Limit switch, R.H. safety bar


(card AP11, input 21; contact open with safety bar down)

SQ52 Limit switch, L.H. safety bar


(card AP11, input 22; contact open with safety bar down)

SQ53 Sensor, Roller conveyor monitoring


(card AP13, input 22; contact open with roller conveyor against press)

SQ53B Micro-contact, Roller conveyor present

SQ57 Proximity sensor, Ejector cylinder forward (only in PH 400)


(card AP13, input 17; sensor energised with ejector forward)

SQ58 Proximity sensor, Ejector cylinder back (only in PH 400)


(card AP13, input 18; sensor energised with ejector back)

SQ59 Miniature switch, Filler-box interlock


(card AP11, input 16; contact open with filler-box back)

SQ60 Limit switch, Hopper gate open


(card AP11, input 19; contact closed with gate open)

SQ61 Limit switch, Hopper gate closed


(card AP11, input 20; contact closed with gate closed)

21
PH 339.85.031 Rev. 00 Date 28.07.00

SQ62A/B Proximity switches, Punches (optional)


(card AP11, input 23; contact closed with punches in correct position)

SQ63A/B Proximity switches, Lower die down (optional)


(card AP11, input 15; sensor energised with die raised)

SQ64 Miniature switch, Second oil cock (only in PH 400)


(card AP13, input 16; contact closed with cock open)

SQ65 Proximity switch, Ejector cylinder midway through its stroke (only in PH 400)
(card AP13, input 19; sensor activated with ejector midway through its stroke)

SQ66 Filler-box detector


(contact closed with filler-box in work position)

SQ66A Filler-box detector


(contact closed with filler-box in work position)
(card AP12, input 7; contact open with filler-box in work position)

SQ67A/B Proximity sensors, Die-set lock


(card AP11, input 9; sensors activated when die-set is unlocked) (optional)

SQ68A/B Proximity sensors, Die-set lock


(card AP12, input 5; sensors activated when die-set is locked) (optional)

SQ90A Limit switch, Lift up

SQ90B Limit switch, Lift down

SQ113 Interlock, Controller conditioner shutoff when door is opened (optional)

ST1 Thermostat, Flywheel bearing temperature (only with PH4600-PH7200)


(card AP11, input 11)

ST2 Thermostat, Flywheel bearing temperature (series connect to ST1) (only with
PH4600-PH7200)
(card AP11, input 11)

ST113A Thermostat, Controller temperature monitoring (optional)

ST113C Thermostat, Control of temperature inside cabinet (optional)

TA1-TA2-TA3 Current transformers, Energy meter

T13 Thermostat, Control of Enea cooling fan temperature


(card 13, input 12; contact closed with excessive temperature)

T14 Thermostat, Control of Enea cooling fan temperature


(card 13, input 13; contact closed with excessive temperature)

TC1 Single-phase transformer, Aux. voltages (110/220V-24VEV)

TC1A Single-phase transformer, PLC power supply

TC2A Single-phase transformer, PLC power supply

TC20B Transformer, AP20B power supply (optional)

22
PH 339.85.031 Rev. 00 Date 28.07.00

TC100 Three-phase autotransformer, Inverter U20-U23-U24 power supply (Filler-box


cabinet)

TC200 Single-phase transformer, Magnetic lock supply

TM5 Single-phase transformer, EH5 power supply

TM5A Single-phase transformer, EH5A power supply (optional)

TM5B Single-phase transformer, EH5B power supply

TM6 Single-phase transformer, EH6 power supply

TM7 Single-phase transformer, EH7 power supply

TM8 Single-phase transformer, EH8 power supply

TM8A Single-phase transformer, EH8A power supply (optional)

TM8B Single-phase transformer, EH8B power supply

TM20 Three-phase transformer, Inverter U20 power supply

TM23 Autotransformer, Inverter U23 supply

TM113 Single-phase transformer, EV113A-EV113C power supply (optional)

U20 Inverter, Filler-box operation


Inverter fault contact
(card AP13, input 6)

U23 Inverter, ALM hopper drive (optional)


Inverter fault contact
(card AP11, input 14; contact open = fault in inverter)

U24 Inverter, Base mixer operation (optional)


Inverter fault contact

VC1 Rectifier bridge (single phase), PLC power supply

VC2 Rectifier bridge (single phase), PLC power supply

VC3 Rectifier bridge (single phase), PLC power supply

VC4 Rectifier bridge (single phase), PLC power supply

VC101 Rectifier bridge (three phase), Aux. power supply (24 Vdc)

VC200 Rectifier bridge (single phase), Upper magnetic lock power supply

VC201 Rectifier bridge (single phase), Lower magnetic lock power supply

XB1 Interlock, SFS upper punch clamp (optional)


(card AP12, input 3)

XB100 Terminal, Earth tester

23
PH 339.85.031 Rev. 00 Date 28.07.00

XJ2 26-pin connector/cable


(from power switchboard to heater conduit)

XJ3 15-pin + PE connector/cable


(from controller to SMU)

XJ4 10-pin + PE connector/cable


(from electrical cabinet to proportional knockout)

XJ6 42-pin + PE connector/cable


(from controller to linear filler-box)

XJ7 15-pin + PE connector/cable


(from controller to C.P./ALM)

XJ8 10-pin + PE connector/cable


(from power switchboard to C.P./ALM)

XJ8A 6-pin + PE connector/cable


(from electrical cabinet to C.P./ALM)

XJ9 15-pin + PE connector/cable


(from controller to hydraulic power unit)

XJ10 10-pin + PE connector/cable


(from power switchboard to hydraulic power unit)

XJ13 15-pin + PE connector/cable


(from controller to logic element ass’y)

XJ15 15-pin + PE connector/cable


(from controller to Accumulator control assembly)

XJ19 42-pin + PE connector/cable


(from controller to auxiliary equipment control assembly)

XJ20 72-pin + PE connector/cable


(from controller to power switchboard)

XJ20M 6-pin + PE connector/cable


(from filler-box cabinet to motor M20)

XJ21 8-pin connector/cable (optional)


(from controller to YV21)

XJ21M 6-pin + PE connector/cable


(from filler-box cabinet to motor M21)

XJ22 4-pin connector/cable(optional)


(from controller to automatic starter)

XJ23 4-pin connector/cable


(from controller to automatic BQ20A)

XJ23M 6-pin + PE connector/cable


(from filler-box cabinet to motor M23)

24
PH 339.85.031 Rev. 00 Date 28.07.00

XJ24M 6-pin + PE connector/cable (optional)


(from filler-box cabinet to motor M24)

XJ25A 4-pin + PE connector/cable (optional)


(from controller to proportional valve YV22A)

XJ25B 4-pin + PE connector/cable (optional)


(from controller to proportional valve YV22B)

XJ30 15-pin + PE connector/cable


(from controller to SPE)

XJ31 42-pin + PE connector/cable


(from controller to keyboard)

XJ32 8-pin connector/cable


(from controller to YV32)

XJ35 4-pin connector/cable


(from controller to SQ1)

XJ37 24/42-pin + PE connector/cable


(from controller to box conduit)

XJ38 8-pin connector/cable


(from controller to thermocouple box)

XJ39 15-pin + PE connector/cable


(from controller to solenoid valve tester)

XJ40 15-pin + PE connector/cable


(from filler-box cabinet to box 40)

XJ41 6-pin + PE connector/cable


(from controller to power switchboard)

XJ50 7-pin connector/cable


(from controller to ALM encoder)

XJ52 7-pin connector/cable


(from controller to filler-box encoder)

XJ54 8-pin connector/cable


(from controller to proportional knockout encoder)

XJ54A 8-pin connector/cable (optional)


(from controller to proportional rod lift encoder)

XJ55 8-pin connector/cable


(from controller to proportional knockout encoder)

XJ56 8-pin connector/cable


(from controller to plunger encoder)

XJ57 8-pin connector/cable


(from controller to plunger encoder)

25
PH 339.85.031 Rev. 00 Date 28.07.00

XJ58 8-pin connector/cable (optional)


(from controller to plunger encoder)

XJ61 4-pin + PE connector/cable


(from controller to BP1)

XJ62 4-pin + PE connector/cable (optional)


(from controller to BP2)

XJ63 15-pin + PE connector/cable


(from controller to BQ3)

XJ64 4-pin + PE connector/cable


(from controller to BP3)

XJ65 4-pin + PE connector/cable


(from controller to BP5)

XJ74 4-pin + PE connector/cable


(XJBT4) (from controller to Hydraulic power unit box)

XJ99 32A industrial-grade socket - Power cable


(from electrical cabinet to filler-box cabinet)

XJ99A 6-pin connector/cable


(from filler-box cabinet to ACD cabinet)

XJ306 8-pin connector/cable


(from controller to YV306)

XJ309 8-pin connector/cable


(from controller to YV309)

XJ318 8-pin connector/cable


(from controller to YV318)

XS1 220 V socket inside controller cabinet

XT1 Terminal block, Connectors

XT2 Terminal block, Interface between electrical cabinet -controller-external aux.


equipment

XT3 Terminal block, Heating element electrical connections

XT4 Terminal block, Trigger pulses to oil boost pump control cabinet

XT5 Terminal block, Enea cooling system

XT100 Terminal block, Filler-box cabinet power supply

YV11 Solenoid valve, Main circuit pressure applied (only in PH4600-PH7200) (Card
AP16, output 11)

YV11R Solenoid valve, Oil heating


(card AP16, output 15)

26
PH 339.85.031 Rev. 00 Date 28.07.00

YV19 Solenoid valve, Direct press-stroke


(card AP17, output 7)

YV19A Solenoid valve, Direct press-stroke (optional)


(card AP17, output 6)

YV20A Two options:


A) Proportional solenoid valve, Filler-box
B) Solenoid valve, Filler box forward control (optional)
(card AP16, output 5)

YV20B Solenoid valve, Filler-box movement at high speed (optional)


(card AP16, output 6)

YV20S Solenoid valve, Filler-box interlock


(card AP16, output 5)

YV21 Solenoid valve, Die-set 2


(card AP16, output 9)

YV22 Solenoid valve, Die-set 1


(card AP16, output 10)

YV22A Proportional solenoid valve, Proportional knockout (optional)

YV22B Proportional solenoid valve, Proportional knockout (optional)

YV22S Solenoid valve, Proportional knockout pressure (optional)


(card AP16, output 10)

YV25 Solenoid valve, Reduced pressure in proportional knockout (optional)


(card AP14, output 10)

YV25D Solenoid valve, Slow downstroke, Proportional rod lift (optional)


(card AP14, output 13)

YV25S Solenoid valve, Slow upstroke, Proportional rod lift (optional)


(card AP14, output 12)

YV31D Solenoid valve, Plunger downstroke at low speed


(card AP16, output 2)

YV31S Solenoid valve, Plunger upstroke at low speed


(card AP16, output 1)

YV32 Solenoid valve, Proportional flow regulator, Plunger movements

YV32D Solenoid valve, Plunger downstroke


(card AP17, output 1)

YV32M Solenoid valve, Booster upstroke


(card AP15, output 14)

YV32S Solenoid valve, Plunger upstroke


(card AP16, output 16)

YV38 Solenoid valve, Pressure booster


(card AP17, output 3)
27
PH 339.85.031 Rev. 00 Date 28.07.00

YV39 Solenoid valve, De-aeration (optional)


(card AP15, output 11)

YV39A Solenoid valve, De-aeration (optional) (only with PH4200)


(card AP15, output 14)

YV40 Solenoid valve, Flow booster


(card AP17, output 5)

YV41 Solenoid valve, Flow booster


(card AP17, output 8)

YV47 Solenoid valve, Plunger braking stabilisation (optional)


(card AP15, output 9)

YV47A Solenoid valve, Plunger downstroke braking (optional)


(card AP15, output 2)

YV53 Solenoid valve, Accumulator off


(card AP15, output 10)

YV64 Solenoid valve, Auxiliary accumulators off


(card AP16, output 3)

YV70 Solenoid valve, Drain


(card AP17, output 4)

YV71 Solenoid valve, Booster drain (optional)


(card AP17, output 2)

YV99 Solenoid valve, Pump drain (optional)


(card AP16, output 4)

YV129 Solenoid valve, Punch over-travel

YV135 Solenoid valve, Lift rod release (optional)

YV170 Solenoid valve, Glaze application (third die-set downstroke) (optional)


(card AP16, output 11)

YV171 Proportional solenoid valve, Brush control (optional)

YV171A Solenoid valve, Brush control


(card AP18, output 5)

YV171I Solenoid valve, Brush control


(card AP18, output 6)

YV172 Solenoid valve, SFS die-set cylinder drainage (optional)


(card AP15, output 1)

YV173 Solenoid valve, Die-set blower (optional)


(card AP16, output 7)

YV174 Solenoid valve, Blower, PH 4200 base (optional)


(card AP18, output 2)

28
PH 339.85.031 Rev. 00 Date 28.07.00

YV175 Solenoid valve, Blower for second row (optional)


(card AP18, output 3)

YV176 Solenoid valve, Oil leak shut-off


(card AP15, output 7)

YV178 Solenoid valve, SFS pusher blowing (optional)


(card AP15, output 12)

YV192 Solenoid valve, Brush control (optional)


(card AP16, output 8)

YV193 Solenoid valve, Punch return stroke (optional)


(card AP15, output 5)

YV221 Solenoid valve, Hopper gate (optional)


(card AP16, output 12)

YV231 Solenoid valve, Ejector cylinder (only in PH 400)


(card AP16, output 14)

YV264 Solenoid valve, Accumulator drain (optional)

YV265 Solenoid valve, Accumulator drain (optional)

YV278 Solenoid valve (small), Water supply shut-off


(card AP15, output 3)

YV279 Solenoid valve (large), Water supply shut-off


(card AP15, output 4)

YV290 Solenoid valve, Pressurisation off


(card AP15, output 16)

YV291 Solenoid valve, SMU pressurisation (optional)


(card AP15, output 6)

YV292 Solenoid valve, Die-set locking (optional)


(card AP15, output 13)

YV293 Solenoid valve, Pressure booster for YV292 (optional)


(card AP15, output 8)

YV298 Solenoid valve, Lower die locking (optional)


(card AP14, output 9)

YV303 Solenoid valve, Plunger downstroke


(card AP17, output 1)

YV304A Solenoid valve, Intermediate channel, Knockout cylinder (side A) (optional)


(card AP14, output 1)

YV304B Solenoid valve, Intermediate channel, Knockout cylinder (side B) (optional)


(card AP14, output 2)

YV305 Solenoid valve, Pump delivery (only with PH4600-PH7200)

29
PH 339.85.031 Rev. 00 Date 28.07.00

YV306 Solenoid valve, Proportional flow regulator, Secondary circuit (only with PH4600-
PH7200)

YV307 Pre-filling solenoid valve (only with PH4600-PH7200)

YV308 Solenoid valve, Pilot system pressure on (only with PH4600-PH7200)

YV309 Solenoid valve, Proportional pressure regulator, Main circuit (only with PH4600-
PH7200)

YV318 Proportional solenoid valve, Press-stroke control

Z1 Interference suppresser, Transformer’s auxiliary voltage

Z20 Interference suppresser, Inverter U20 (optional)

Z23 Interference suppresser, Inverter U23 (optional)

Z24 Interference suppresser, Inverter U24 (optional)

30