TABLE OF CONTENTS

PART DESCRIPTION BODYSHELL AND PANELS 10-30 PARTIAL BODY CHASSIS BLANKING PLUGS FRONT END CRASH LIMITER FRONT TOWING LUG FRONT CLOSING PANEL DIFFUSER AND FIXINGS SHEAR PANEL REAR SUBFRAME FRONT CLAMSHELL AND FIXINGS BONNET PANEL BONNET HINGE BONNET LOCK BONNET LOCK RELEASE CABLE RADIATOR GRILLE SIDE PANEL DOOR SHELL DOOR HINGE AND FITTINGS BULKHEAD PANEL REAR CLAMSHELL AND FIXINGS ENGINE COVER PANEL ENGINE COVER HINGE ENGINE COVER STAY FOLDING ROOF 1 10 11 11 11 11 12 13 14 15 16 16 16 17 18 19 20 20 22 23 24 24 25 27 PAGE

HARD TOP WINDSCREEN FRAME ROLL-OVER BAR

28 29 30

BODY EXTERIOR FITTINGS 32-38 STONE PROTECTION NAMEPLATES AND DECALS WHEELHOUSE LINER REAR VIEW DOOR MIRROR WINDSCREEN DOOR OUTER HANDLE BODY INTERIOR FITTINGS 40-63 DASH PANEL INSULATOR FRONT FLOOR INSULATOR LOAD COMPARTMENT INSULATOR REAR FLOOR INSULATOR DASH PANEL WATER DEFLECTOR INSTRUMENT PANEL COVER INSTRUMENT PANEL COWL INSTRUMENT PANEL PAD SWITCH PANEL AIR DUCTS DISTRIBUTION HOUSING AND HEATER AND VENTILATION AIRFLOW HEATER CONTROLS HEATER HOSES AND FIXINGS DOOR WEATHERSTRIP DOOR WINDOW RECESS LOAD COMPARTMENT DOOR LOCKING MECHANISM 2 40 40 40 40 40 41 41 42 42 43 43 44 45 47 47 47 48 32 33 34 36 37 38

WINDOW REGULATOR DOOR WINDOW GUIDE RAIL DOOR GLASS RUN CHANNEL DOOR WINDOW REGULATOR HANDLE DOOR FRONT TUNNEL CONSOLE PEDALS AND FIXINGS FOOT REST SEAT ASSEMBLY LHD SEAT ASSEMBLY RHD SEAT ASSEMBLY LHD SEAT MOUNTINGS SEAT BELTS REAR VIEW MIRROR INTERIOR LOAD COMPARTMENT BODY INTERIOR TRIM 65-70 SILL PANEL MOULDING DOOR TRIM ROOF TRIM PANEL FOR HARD TOP SECTION FLOOR MATS AND CARPETS LOAD COMPARTMENT CARPET ENGINE AND CLUTCH 72-89 ENGINE ASSEMBLY SHORT MOTOR ENGINE MOUNTINGS FRONT ENGINE MOUNTING ENGINE MOUNTINGS RIGHT ENGINE MOUNTING ENGINE MOUNTINGS LEFT ENGINE MOUNTING ENGINE MOUNTINGS REAR ENGINE MOUNTING CYLINDER BLOCK CYLINDER BLOCK PLUGS Z22SE PETROL ENGINE PISTON AND RINGS STANDARD 3

51 51 52 52 53 54 55 56 57 58 60 61 62 63

65 66 68 69 70

72 72 73 73 73 73 74 74 75

PISTON AND RINGS OVERSIZE CONNECTING ROD Z22SE PETROL ENGINE CONNECTING ROD BEARINGS CRANKCASE VENTILATION WATER PUMP AND FITTINGS OIL PUMP AND FITTINGS OIL PAN AND FITTINGS OIL LEVEL INDICATOR Z22SE PETROL ENGINE OIL LEVEL SENSOR Z22SE PETROL ENGINE OIL COOLER RADIATOR OIL FILTER Z22SE PETROL ENGINE CYLINDER HEAD. PLUGS AND GASKET VALVES. INLET AND EXHAUST CAMSHAFT CYLINDER HEAD COVER AND GASKET OIL FILLER CAP Z22SE PETROL ENGINE TIMING CHAIN. GEAR AND PULLEYS CRANKSHAFT CRANKSHAFT BEARINGS AND SEALS Z22SE PETROL ENGINE CRANKSHAFT BEARING GUIDE Z22SE PETROL ENGINE CRANKSHAFT PULLEY Z22SE PETROL ENGINE ENGINE VIBRATION DAMPER Z22SE PETROL ENGINE BALANCE UNIT FLYWHEEL AND FITTINGS Z22SE PETROL ENGINE CLUTCH CLUTCH PEDAL AND FIXINGS CLUTCH PIPES AND HOSES COOLING 91-96 RADIATOR AND THERMOSTAT SWITCH RADIATOR HOUSING HEADER TANK HOSES AND PIPES 4

75 75 75 76 76 76 78 78 78 79 79 80 80 82 82 82 83 84 84 84 84 84 84 86 87 88 89

91 91 92 92

WATER PUMP AND FITTINGS THERMOSTAT. HOUSING AND WATER OUTLET FAN AND DRIVE

94 95 96

FUEL AND EXHAUST 98-110 FUEL TANK FUEL PUMP FUEL PIPES AND FITTINGS FUEL FILTER FUEL EVAPORATION TANK ACCELERATOR PEDAL AIR CLEANER INDUCTION MANIFOLD EXHAUST MANIFOLD THROTTLE VALVE BODY FUEL INJECTION DISTRIBUTION EXHAUST GAS RECIRCULATION EXHAUST PIPE. SILENCER AND CATALYTIC CONVERTER TRANSMISSION 113-115 TRANSMISSION ASSEMBLY MAINSHAFT GEARS GEARSHIFT LEVER GEARSHIFT CABLE BRAKES 117-125 BRAKE PEDAL BRAKE MAIN CYLINDER ABS HYDRAULIC UNIT 5 117 118 119 113 113 114 115 98 99 100 100 101 103 104 105 106 107 107 109 110

BRAKE PIPES AND HOSES LHD BRAKE PIPES AND HOSES RHD FRONT BRAKE DISC CALIPER REAR BRAKE DISC CALIPER HANDBRAKE LEVER HANDBRAKE CABLE FRONT AXIL AND SUSPENSION 128-132 FRONT HUB FRONT SHOCK ABSORBERS FRONT WISHBONES FRONT SUSPENSION STABILIZER BAR STEERING 134- 139 STEERING WHEEL AIR BAG STEERING COLUMN STEERING GEAR STEERING TIE ROD REAR AXIL AND SUPENSION 141-146 REAR HUB REAR SHOCK ABSORBERS REAR WISHBONES TRACK CONTROL ARM REAR AXLE DRIVE SHAFT WHEELS 148 ROAD WHEELS TYRES WHEEL COVERS 6

121 122 123 124 125 125 128 129 130 132

134 134 135 138 139

141 142 143 145 146

148 148 148

ELECTRICAL 150-174 BATTERY SPARK PLUG OPEL ENGINE AND COOLING STARTER STARTER SWITCH ENGINE AND COOLING ALTERNATOR DRIVE BELT ELECTRONIC IGNITION CONTROLUNIT OIL PRESSURE SWITCH WATER TEMPERATURE SENSOR CRANKSHAFT SPEED SENSOR ENGINE AND COOLING KNOCK LIMIT SENSOR FUEL PUMP CATALYTIC CONVERTER SENSOR FUEL INJECTION CONTROL UNIT AXLE SPEED SENSOR HANDBRAKE WARNING LIGHT SWITCH STOP LAMP SWITCH INSTRUMENTS HEADLAMPS HEADLAMP FITTINGS LIGHTING SWITCH MULTI-PURPOSE SWITCH HAZARD WARNING SWITCH FLASHER UNIT FRONT FOGLAMP AND FIXINGS FRONT FOGLAMP SWITCH SIDE REPEATER LAMP AND FIXINGS ADDITIONAL BRAKE LAMP ROOF LAMP AND FITTINGS DOOR HARNESS FRONT BODY WIRING HARNESS 7 150 150 151 151 152 154 155 156 156 156 156 157 157 157 157 158 158 159 160 160 161 161 161 161 161 161 162 162 163 163 163

MAIN WIRING HARNESS ENGINE WIRING HARNESS REAR BODY WIRING HARNESS FOGLAMP HARNESS RADIATOR BLOWER FAN HARNESS ADDITIONAL BRAKE LAMP WIRING HARNESS BATTERY LEADS CABLES FUSE BOX RELAY BOX HORN AND FITTINGS HORN CONTACT AIR BAG CONTROL UNIT WINDSCREEN WIPER WINDSCREEN WASHER WINDSCREEN WIPER AND WASHER SWITCH CIGARETTE LIGHTER LOUDSPEAKERS AERIAL ANTI-THEFT WARNING SYSTEM ENGINE IMMOBILIZER CONTROL UNIT

164 164 166 166 166 166 166 167 168 168 170 170 170 171 172 172 173 173 173 173 174

BODYSHELL AND PANELS

A1 Ref

Part Description

Qty

Part No

Note: PARTIAL BODY INCLUDES HARNESSES. CABLES. HOSES AND PIPES PARTIAL BODY 1 1 PARTIAL BODY. WITH CHASSIS. LHD PARTIAL BODY. WITH CHASSIS. RHD 1 1 9197032 9197033

10

A2 Ref

Part Description CHASSIS BLANKING PLUGS

Qty

Part No

PLUG. FRONT FLOOR PANEL. 10.3MM FRONT END CRASH LIMITER

9197750

2 3 4

CRASH LIMITER. FRONT END GROMMET. CRASH LIMITER SET. GLUE. FRONT END CRASH LIMITER FRONT TOWING LUG

1 2 1

9197042 9197272 90541160

5 6 7 8

LUG. TOWING. FRONT BRACKET. FRONT TOWING SCREW. HEX.HD.. M8 X 12. TOWING LUG MOUNTING BRACKET WASHER. M8 X 25. TOWING LUG MOUNTING BRACKET FRONT CLOSING PANEL

1 1 3 3

9197167 9197166 9197164 9197165

9 10 11 12 13

CLOSING PANEL. ASSY.. FRONT SCREW. TORX. M6 X 20. CLOSING PANEL TO CRASH LIMITER WASHER. 6 X 15. CLOSING PANEL TO CRASH LIMITER CLIP. NUT. M5. CLOSING PANEL TO CRASH LIMITER WASHER. 3/16 X 1/2. CLOSING PANEL TO CRASH LIMITER

1 3 3 6 6

9197041 9197259 9198128 9197269 9198016

11

A3 Ref

Part Description DIFFUSER AND FIXINGS

Qty

Part No

1 2 3 4 5 6 7 8 9 10 11 12

DIFFUSER. ASSY.. FRONT (NLS.) -PANEL. DIFFUSER -DUCT. AIR (NACA) DIFFUSER. ASSY.. REAR RIVET. BLIND. DIFFUSER TO UNDERBODY (NLS.) SCREW. RD.HD.. M8 X 25. DIFFUSER TO UNDERBODY WASHER. M8 X 25. DIFFUSER TO UNDERBODY WASHER. SPRING. 8MM ID. DIFFUSER TO UNDERBODY SCREW. HEX.HD.. M5 X 16. DIFFUSER TO UNDERBODY WASHER. 3/16 X 3/4. DIFFUSER TO UNDERBODY CLIP. NUT. M5. DIFFUSER TO TO UNDERBODY FOAM RUBBER. ANTI-RATTLE. 10 X 6MM

1 1 2 1 10 4 4 4 16 16 16 1

(9197160 ) 9197161 9197159 9197162 9197729 ) 9197345 9197794 9198227 9198015 9198016 9197269 9197670

12

A4 Ref

Part Description SHEAR PANEL

Qty

Part No

1 2 3 4 5 6

PANEL. SHEAR NUT. HEX.. SELF LOCKING. M8. SHEAR PANEL TO CHASSIS NUT. RIVET. M8. SHEAR PANEL TO CHASSIS WASHER. M8 X 16.6. SHEAR PANEL TO CHASSIS WASHER. 3/16 X 1/2 X 16. SHEAR PANEL TO SIDEMEMBER LABEL. WARNING

1 5 5 5 6 2

9197037 9198205 9197756 9197795 9197743 9197730

13

A5 Ref

Part Description REAR SUBFRAME

Qty

Part No

1 2 3 4 5 6 6 7 -

SUBFRAME. ASSY.. REAR SCREW. SOCKET HD.. M12 X 60. SUBFRAME TO CHASSIS NUT. HEX.. SELF LOCKING. M12. SUBFRAME TO CHASSIS NUT. HEX.. M10. SUBFRAME TO CHASSIS WASHER. 12 X 23.5. SUBFRAME TO CHASSIS NUT. RIVET. M6. CROSSMEMBER. UPPER NUT. RIVET. M6. SIDEMEMBER LEG SHIM. ADAPTER PLATE SHIELD. HEAT. REAR SILENCER. REAR SUBFRAME WASHER. 3/16 X 3/4. HEAT SHIELD TO SUBFRAME RIVET. BLIND. HEAT SHIELD TO SUBFRAME NUT. HEX.. SELF LOCKING. M6. HEAT SHIELD TO SUBFRAME WASHER. SPRING. M6. HEAT SHIELD TO SUBFRAME

1 4 2 2 6 2 2 2 1 5 4 4 6

9197768 9197986 9197989 9198086 9198226 9197763 9197763 9197764 9198122 9198108 9198114 9198220 9198009

14

A6 Ref

Part Description

Qty FRONT CLAMSHELL AND FIXINGS

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PANEL. ASSY.. CLAMSHELL. FRONT BRACKET. CLAMSHELL TO 'A' PILLAR. RH BRACKET. CLAMSHELL TO 'A' PILLAR. LH SCREW. RD.HD.. M8 X 25. CLAMSHELL TO BULKHEAD WASHER. 25 X 8 X 3MM. CLAMSHELL TO BULKHEAD WASHER. M8 X 20.5. CLAMSHELL TO BULKHEAD SCREW. RD.HD.. M8 X 25. CLAMSHELL TO CHASSIS SCREW. HEX.HD.. M6 X 20. CLAMSHELL TO CRASH LIMITER WASHER. 6 X 15. CLAMSHELL TO CRASH LIMITER WASHER. 25 X 8. CLAMSHELL TO CRASH LIMITER SCREW. HEX.HD.. M5 X 16. CLAMSHELL TO CRASH LIMITER WASHER. 3/16 X 3/4. CLAMSHELL TO CRASH LIMITER NUT. CLIP. M5. CLAMSHELL TO CRASH LIMITER NUT. PLATE. M8. CLAMSHELL MOUNTING. LOWER

1 1 1 4 4 2 5 2 2 2 9 9 9 1

9197014 9197012 9197011 9197006 9197003 9197005 9197006 9198127 9198128 9197003 9198015 9198016 9197269 9197017

15

A7 Ref

Part Description BONNET PANEL

Qty

Part No

1 2 3 4 5 6 7

PANEL. BONNET GRILLE. BONNET DUCT. RH GRILLE. BONNET DUCT. LH STOP. BONNET PANEL SCREW. HEX.HD.. M8 X 35. BONNET STOP TO CLAMSHELL WASHER. M8. BONNET STOP TO CLAMSHELL NUT. HEX.. SELF LOCKING. M8. BONNET STOP TO CLAMSHELL BONNET HINGE

1 1 1 4 2 2 2

9197061 9197059 9197060 9197008 9197002 9197005 9198239

8 9 10 11 12 13

HINGE. ASSY.. BONNET PLATE. HINGE SUPPORT SCREW. HEX.HD.. M8 X 12. HINGE TO BONNET WASHER. M8 X 25. BONNET HINGE WASHER. 8 X 20. HINGE TO RADIATOR HOUSING NUT. HEX.SELFLOCKING. M8. HINGE TO RADIATOR HOUSING BONNET LOCK

1 1 3 3 3 3

9197031 9197664 9197164 9197007 9198228 9197871

14 15 16 17 18

BOLT. PILOT. BONNET LOCK WASHER. CUP. BONNET LOCK SPRING. THRUST. BONNET LOCK NUT. SPECIAL. BONNET LOCK NUT. PLATE. M10. LATCH

1 1 1 1 1

9197065 9197077 9197078 9197076 9197044

16

BONNET LOCK RELEASE CABLE 19 CABLE. BONNET LOCK RELEASE CABLE. BONNET LOCK RELEASE. LHD GROMMET. BONNET LOCK RELEASE CABLE BRACKET. HANDLE 1 1 2 1 90520128 90159584 9197706 9197643

17

A8 Ref

Part Description RADIATOR GRILLE

Qty

Part No

1 -

GRILLE. RADIATOR. INLET BRACKET. RADIATOR GRILLE. INLET GRILLE. RADIATOR (EXCEPT FRONT FOGLAMPS) BRACKET. RADIATOR GRILLE (EXCEPT FRONT FOGLAMPS)

1 6 2 2

9197168 9197068 9197063 9197067

18

A9 Ref

Part Description SIDE PANEL

Qty

Part No

1 1 2 3 4 5 6 6 7 8 -

PANEL. ASSY.. SIDE OUTER. RH PANEL. ASSY.. SIDE OUTER. LH SCREW. RD.HD.. M8 X 25. SIDE PANEL TO FRONT CLAMSHELL NUT. SPECIAL. M8. SIDE PANEL TO FRONT CLAMSHELL WASHER. M8 X 20.5. SIDE PANEL TO FRONT CLAMSHELL WASHER. M6. SIDE PANEL TO 'A' PILLAR GRILLE. ENGINE COMPARTMENT AIR INTAKE. RH GRILLE. ENGINE COMPARTMENT AIR INTAKE. LH LABEL. CAUTION. JACK SET. GLUE. SIDE PANEL FOAM. B-PILLAR. RH FOAM. B-PILLAR. LH

1 1 2 2 2 8 1 1 2 AR 1 1

9197174 9197173 9197006 9197017 9197005 9197687 9197320 9197319 9197731 90541160 9197185 9197188

19

A10 Ref 1 1 2 2 3 3 4 5 6 7 8 9

Part Description DOOR SHELL SHELL. DOOR. RH SHELL. DOOR. LH BEAM. DOOR. RH BEAM. DOOR. LH BRACKET. DOOR BEAM TO DOOR SHELL. RH BRACKET. DOOR BEAM TO DOOR SHELL. LH SCREW. HEX.HD.. M6 X 20. DOOR BEAM TO DOOR SHELL. FRONT WASHER. 15 X 6 X1.5. DOOR BEAM TO DOOR SHELL. FRONT WASHER. M8 X 16.6. DOOR BEAM TO DOOR SHELL. FRONT SCREW. HEX.HD.. M8 X 20. DOOR BEAM TO DOOR SHELL. FRONT SCREW. HEX.HD.. M8 X 25. DOOR BEAM TO DOOR SHELL. REAR WASHER. M8 X 16.6. DOOR BEAM TO DOOR SHELL. REAR DOOR HINGE AND FITTINGS

Qty 1 1 1 1 1 1 4 4 4 2 2 4

Part No 9197175 9197127 9197117 9197118 9197125 9197126 9198127 9198128 9198224 9198107 9198017 9198224

10 11 12 13 14 15 16

HINGE. DOOR BEARING. DOOR HINGE BUSH. DOOR HINGE SCREW. SOCKET HD.. M10 X 30. HINGE TO 'A' PILLAR SHIM. 2MM. HINGE TO 'A' PILLAR SHIM. 3MM. HINGE TO 'A' PILLAR PLATE. THREADED. HINGE TO 'A'

2 4 4 4 2 2 4

9197100 9197107 9197102 9197198 9197113 9197114 9197101

20

PILLAR 17 18 19 20 21 CAP. DOOR HINGE CHECK PLATE. DOOR HINGE SUPPORT. CHECK PLATE SCREW. HEX.HD.. M6 X 20. DOOR CHECK PLATE TO HINGE STOPPER. DOOR. 135MM 2 2 2 4 2 9197106 9197115 9197116 9198127 9197112

21

A11 Ref

Part Description BULKHEAD PANEL

Qty

Part No

1 2 3 4

PANEL. ENGINE BULKHEAD BRACKET. BULKHEAD PANEL BRACKET. BULKHEAD PANEL SHIELD. HEAT. BULKHEAD. ENGINE SIDE SHIELD. HEAT. BULKHEAD. RH SHIELD. HEAT. BULKHEAD. LH RIVET. EXPANDING. 8MM. HEAT SHIELD TO BULKHEAD PLUG. BLANKING. 12.5MM. BULKHEAD PANEL

1 1 1 1 1 1 4 AR

9197039 9197027 9197095 9197183 9198120 9198119 9197260 9197652

22

A12 Ref

Part Description

Qty REAR CLAMSHELL AND FIXINGS 1 1 1 1 1

Part No

1 -

PANEL. ASSY.. CLAMSHELL. REAR GRILLE. ASSY.. CENTRE VENT SHIELD. HEAT. CLAMSHELL MUDGUARD. ASSY.. RH MUDGUARD. ASSY.. LH

9197013 9197000 9197712 9197090 9197022

23

A13 Ref

Part Description ENGINE COVER PANEL

Qty

Part No

1 2 3

PANEL. ASSY.. ENGINE COVER GRILLE. ENGINE COVER. RH GRILLE. ENGINE COVER. LH ENGINE COVER HINGE

1 1 1

9197092 9197083 9197084

4 5 6 7 8 9 10 11 12 13 14

HINGE. ENGINE COVER. RH HINGE. ENGINE COVER. LH PLATE. HINGE SUPPORT SCREW. M5 X 20. ENGINE COVER HINGE WASHER. 3/16X3/4. ENGINE COVER HINGE HINGE. ENGINE COVER BRACKET. ENGINE COVER HINGE SHIM. HINGE. 1MM (NLS.) SHIM. HINGE. 4MM (NLS.) SCREW. M6 X 25. ENGINE COVER HINGE WASHER. M6. ENGINE COVER HINGE (NLS.) BUMPER. RUBBER. ENGINE COVER HINGE (NLS.) SCREW. HEX.HD.. M5 X 16. HINGE PIVOT (NLS.) WASHER. SHAKEPROOF. 5MM. HINGE PIVOT (NLS.) WASHER. M5 X 19. HINGE PIVOT (NLS.) WASHER. SPACER. HINGE PIVOT (NLS.)

1 1 2 6 6 1 1 AR AR 3 3 2 2 2 4 2

9197189 9197192 9197194 9197195 9198108 9197181 9197182 (9197071 ) (9197072 ) 9197080 (9197066 ) (9197179 ) (9198056 ) (9197704 ) (9197724 ) (9197180 )

24

ENGINE COVER STAY 15 16 17 18 19 20 21 22 23 BRACKET. ENGINE COVER STAY SCREW. RD.HD.. M6 X 25. ENGINE COVER STAY WASHER. M6 X 25. ENGINE COVER STAY NUT. HEX.SELFLOCKING. M6. ENGINE COVER STAY WASHER. 3/16 X 1/2. ENGINE COVER STAY WASHER. M10 X 20.5. ENGINE COVER STAY WASHER. M10 X 20.5. ENGINE COVER STAY PIVOT SPACER. BUSHING. ENGINE COVER STAY SCREW. ENGINE COVER STAY RETAINING CLIP TO LOAD COMPARTMENT CLIP. RETAINING. ENGINE COVER STAY TO LOAD COMPARTMENT GUIDE. ENGINE COVER CHECK STRAP BOLT. PILOT. ENGINE COVER LOCK WASHER. CUP. ENGINE COVER LOCK SPRING. THRUST. ENGINE COVER NUT. SPECIAL. ENGINE COVER LOCK NUT. PLATE. M10. LATCH SCREW. RD. HD. M8 X 20. LOCK TO CHASSIS WASHER. 8MM. LOCK TO CHASSIS SLIDER. LATCH RELEASE 1 1 1 1 1 1 2 1 1 9197088 9197270 9197268 9198151 9197649 9198225 9198225 9198010 9198130

24 25 26 27 28 29 30 31 32

1 1 1 1 1 1 1 2 2 1

9198129 9198008 9197065 9197077 9197078 9197076 9197081 9197062 9197388 9197064

25

33 34 35 36 -

CABLE. ENGINE COVER RELEASE BRACKET. ENGINE COVER RELEASE BEZEL. ENGINE COVER RELEASE CABLE GROMMET. ENGINE COVER RELEASE CABLE BRACKET. ENGINE COVER RELEASE CABLE. RHD BRACKET. ENGINE COVER RELEASE CABLE HANDLE. LHD BRACKET. ENGINE COVER RLEASE CABLE HANDLE. RHD

1 1 1 1 1 1 1

9197085 9197085 9197086 9197069 9197110 9197137 9197111

26

A14 Ref

Part Description FOLDING ROOF

Qty

Part No

1 1 1 1 2 3 4 5 6 7 8 9 10 -

ROOF. ASSY.. FOLDING (BLACK) ROOF. ASSY.. FOLDING (RED) ROOF. ASSY.. FOLDING (BLUE) ROOF. ASSY.. FOLDING (GREEN) BOW. ROOF INSERT. ROOF BOW COVER. FINISHER. FRONT COVER. FINISHER. REAR SEAL. HEADER RAIL. FRONT SEAL. SIDE HEADER RAIL. FRONT. LH SEAL. SIDE HEADER RAIL. FRONT. RH SEAL. HEADER RAIL. REAR BRACKET. SIDE HEADER RAIL. FRONT. RH BRACKET. SIDE HEADER RAIL. FRONT. LH BRACKET. SIDE HEADER RAIL. REAR. RH BRACKET. SIDE HEADER RAIL. REAR. LH SCREW. CSK.. M6. SIDE HEADER RAIL TO BRACKET INSTRUCTIONS. OPERATING DECAL. HEADER RAIL LABEL. OPERATING INSTRUCTIONS. LH LABEL. OPERATING INSTRUCTIONS. RH

1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1

9197307 9197578 9197579 9197579 9197292 9197713 9197290 9197291 9197293 9197285 9197288 9197294 9197326 9197325 9197328 9197327 9197043 9197736 9197686 9197737 919773

27

A15 Ref

Part Description HARD TOP

Qty

Part No

1 2 3 4 5 5 6 7 8 9 10 10 11 11 12 13 -

PANEL. ASSY.. ROOF. HARD TOP PLATE. ASSY.. HEADER CLAMP. FRONT PLATE. HEADER CLAMP. FRONT LATCH. ASSY.. REAR PLATE. RETAINING. LATCH. RH. REAR PLATE. RETAINING. LATCH. LH. REAR SCREW. RD.HD.. M6. LATCH FIXING. REAR SCREW. SOCKET HD.. M8 X 18. HARD TOP FIXING . FRONT SPACER. HEADER CLAMP TO FRONT HEADER RAIL. CENTRE SPACER. HEADER CLAMP TO FRONT HEADER RAIL. SIDE BRACKET. HARD TOP FIXING. INNER. RH BRACKET. HARD TOP FIXING. INNER. LH WEATHERSTRIP. RH WEATHERSTRIP. LH CARRIER. HARD TOP WEATHERSTRIP. RH CARRIER. HARD TOP WEATHERSTRIP. LH RIVET. WEATHERSTRIP TO CARRIER PLUG. BLANKING. HARD TOP FIXING HOLES. FRONT KEY. ALLEN. HARD TOP FIXING

1 1 1 2 1 1 6 3 1 1 1 1 1 1 1 1 8 3 1

9197314 9197306 9197305 9197310 9197522 9197521 9197257 9197261 9197263 9197265 9197322 9197321 9197299 9197298 9197296 9197295 9197297 9197248 9197642

28

A16 Ref

Part Description WINDSCREEN FRAME

Qty

Part No

1 2

FRAME. ASSY.. FRONT. WINDSCREEN GROMMET. WINDSCREEN FRAME. LOWER SET. GLUE. WINDSCREEN FRAME

1 1 AR

9197109 9197018 90541160

29

A17 Ref

Part Description ROLL-OVER BAR

Qty

Part No

1 2 3 4 5 6 7 8

BAR. ROLL-OVER. BLACK SHIM. 2MM. ROLL-OVER BAR MOUNTING SCREW. SOCKET HD.. M8 X 25. ROLL-OVER BAR FIXING WASHER. M8. ROLL-OVER BAR FIXING SCREW. SOCKET HD.. M10 X 35. ROLL-OVER BAR FIXING WASHER. M10. ROLL-OVER BAR FIXING GASKET. ROLL-OVER BAR MOUNT. RH GASKET. ROLL-OVER BAR MOUNT. LH COVER. ROLL-OVER BAR PANEL. HEADER. REAR (PRIMER)

1 2 8 8 2 2 1 1 1 1

9197049 9197045 9197046 9198224 9197047 9198225 9197204 9197203 9197207 9197208

30

BODY EXTERIOR FITTINGS

31

B1 Ref

Part Description STONE PROTECTION

Qty

Part No

1 1 2 2

STONE PROTECTOR. SIDE PANEL. RH (FOIL) STONE PROTECTOR. SIDE PANEL. LH (FOIL) STONE PROTECTOR. REAR CLAMSHELL. RH SIDE (FOIL) STONE PROTECTOR. REAR CLAMSHELL. LH SIDE (FOIL)

1 1 1 1

9197266 9197267 9197264 9197262

32

B2 Ref

Part Description NAMEPLATES AND DECALS

Qty

Part No

1 2 3 4 5 6 7 8 -

EMBLEM. RADIATOR GRILLE. OPEL EMBLEM. RADIATOR GRILLE. VAUXHALL RAIL. MOUNTING. EMBLEM. FRONT. OPEL RAIL. MOUNTING. EMBLEM. FRONT. VAUXHALL NUT. SPECIAL. 5MM. RADIATOR GRILLE EMBLEM FIXING EMBLEM. REAR . OPEL EMBLEM. REAR. VAUXHALL NAMEPLATE. REAR END. SPEEDSTER NAMEPLATE. REAR END. VX220 DECAL. RADIATOR GRILLE

1 1 1 1 1 1 1 1 1 1

90459944 9119101 9197323 9197324 9197548 9197508 9197509 9197155 9197436 9197567

33

B3 Ref

Part Description WHEELHOUSE LINER

Qty

Part No

1 1 1 1 2 3 4 5 6 6

PANEL. WHEELHOUSE LINER. FRONT. RH-LHD PANEL. WHEELHOUSE LINER. FRONT. LH-LHD PANEL. WHEELHOUSE LINER. FRONT. RH-RHD PANEL. WHEELHOUSE LINER. FRONT. LH-RHD RIVET. EXPANDING. FRONT WHEELHOUSE LINER TO BODY SCREW. RD.HD.. M5 X 16. FRONT WHEELHOUSE LINER TO BODY WASHER. 3/4 X 3/16. FRONT WHEELHOUSE LINER TO BODY CLIP. NUT. M5. FRONT WHEELHOUSE LINER TO BODY WASHER. M5 X 19. FRONT WHEELHOUSE LINER TO BODY SCREW. M5 X 16. FRONT WHEELHOUSE LINER TO BODY NUT. M5. FRONT WHEELHOUSE LINER TO BODY RIVET. FRONT WHEELHOUSE LINER TO BODY RIVET. 6MM. WHEELHOUSE LINER BRACKET GROMMET. FRONT WHEELHOUSE LINER PANEL. WHEELHOUSE LINER. REAR. LH PANEL. WHEELHOUSE LINER. REAR. RH

1 1 1 1 6 4 4 4 4 4 4 4 2 2 1 1

9197274 9197279 9197280 9197275 9197260 9197708 9198016 9197269 9197724 9197396 9197213 9197483 9197493 9197484 9197277 9197276

34

7 8 9 10

SCREW. HEX.HD.. M6 X 16. REAR WHEELHOUSE LINER TO CLAMSHELL WASHER. 6 X 15. REAR WHEELHOUSE LINER TO CLAMSHELL NUT. HEX.. M6. REAR WHEELHOUSE LINER TO CLAMSHELL RIVET. EXPANDING. REAR WHEELHOUSE LINER TO BODY

4 4 4 12

9198126 9198128 9198220 9197260

35

B4 Ref

Part Description REAR VIEW DOOR MIRROR

Qty

Part No

1 2 3 4 4 5 6 7 8 9 10

MIRROR. ASSY.. DOOR GLASS. MIRROR. CONVEX BOOT BASE. DOOR MIRROR. LH BASE. DOOR MIRROR. RH GASKET. BASE SCREW. RD.HD.. BASE TO MIRROR SCREW. RD.HD.. M5 X 16. BASE TO DOOR WASHER. 5 X 10. BASE TO DOOR WASHER. SHAKEPROOF. 5MM. BASE TO DOOR (NLS.) COVER. DOOR MIRROR MOUNTING SCREW

2 2 2 1 1 2 6 6 2 6 4

9197335 9197334 9197333 9197336 9197337 9197338 9197316 9197348 9198055 (9197704 ) 9197639

36

B5 Ref

Part Description WINDSCREEN

Qty

Part No

1 2

WINDSCREEN. LAMINATED. WITH SEAL SET. GLUE. WINDSCREEN DOOR GLASS

1 1

9197029 90541160

3 4

GLASS. DOOR. RH GLASS. DOOR. LH BACK WINDOW GLASS

1 1

9197197 9197196

GLASS. BACK WINDOW

9197199

37

B6 Ref

Part Description DOOR OUTER HANDLE

Qty

Part No

1 1 2

HANDLE. RH HANDLE. LH BRACKET. OUTER HANDLE. RH BRACKET. OUTER HANDLE. LH SCREW. CSK.. M4 X 16. DOOR OUTER HANDLE

1 1 1 1 4

9197124 9197123 9197120 9197119 9197393

38

BODY INTERIOR FITTINGS

39

C1p Ref

1 Part Description DASH PANEL INSULATOR

Qty

Part No

INSULATOR. DASH PANEL FRONT FLOOR INSULATOR

9197273

INSULATOR. FRONT FLOOR. RH-LHD INSULATOR. FRONT FLOOR. LH-LHD INSULATOR. FRONT FLOOR. RH-RHD INSULATOR. FRONT FLOOR. LH-RHD

1 1 1 1 LOAD COMPARTMENT INSULATOR

9197475 9197476 9197473 9197474

INSULATOR. LOAD COMPARTMENT FLOOR. INNER REAR FLOOR INSULATOR

9198014

INSULATOR. REAR FLOOR. RH-LHD INSULATOR. REAR FLOOR. LH-LHD INSULATOR. REAR FLOOR. RH-RHD INSULATOR. REAR FLOOR. LH-RHD

1 1 1 1 DASH PANEL WATER DEFLECTOR

9197097 9197570 9197096 9197571

DEFLECTOR. WATER. DASH PANEL

9197025

40

C2 Ref

Part Description INSTRUMENT PANEL COVER

Qty

Part No

1 2 1 2 3 4 5 6

PANEL. COVER. INSTRUMENT. UPPER. LHD PANEL. COVER. INSTRUMENT. UPPER. RHD PANEL. COVER. INSTRUMENT. RH-LHD PANEL. COVER. INSTRUMENT. LH-LHD PANEL. COVER. INSTRUMENT. RH-RHD PANEL. COVER. INSTRUMENT. LH-RHD PANEL. COVER. INSTRUMENT. INNER. RH-LHD PANEL. COVER. INSTRUMENT. INNER. LH-RHD CROSSMEMBER. INSTRUMENT PANEL SCREW. CSK.. MIDDLE INSTRUMENT PANEL TO UPPER INSTRUMENT PANEL PLATE. BAFFLE. INSTRUMENT PANEL LABEL. 'E'MARK RIVET. BLIND. 3/16 X 7/16. SIDE PLATE TO CHASSIS COVER. INSTRUMENT PANEL. SIDE. RH COVER. INSTRUMENT PANEL. SIDE. LH INSTRUMENT PANEL COWL

1 1 1 1 1 1 1 1 1 6

9197988 9197836 9197458 9197451 9197452 9197459 9197460 9197461 9197439 9197429

7 8 -

1 1 2 1 1

9197030 9197734 9197745 9197653 9197656

9 10 11

COVER. INSTRUMENTS BRACKET. MOUNTING. RH BRACKET. MOUNTING. LH

1 1 1

9197469 9197467 9197466

41

12 13 14

SCREW. HEX.HD.. M6 X 16. BRACKET FIXING NUT. HEX.. M4. MOUNTING BRACKET TO COVER WASHER. M4. MOUNTING BRACKET TO COVER INSTRUMENT PANEL PAD

2 4 4

9197464 9197574 9198020

PAD. INSTRUMENT PANEL. LHD PAD. INSTRUMENT PANEL. RHD SWITCH PANEL

1 1

9197441 9197440

15 -

PANEL. SWITCHES. INSTRUMENT PANEL SIDE COVER. BLANKING. FOG LAMP SWITCH APERTURE

1 1

9197016 9198117

42

C3p Ref

1 Part Description AIR DUCTS

Qty

Part No

DUCT. CONNECTING. AIR INLET. 89 X 400(PLENUM) CLAMP. HOSE. 80-100. FLEXIBLE PLENUM DUCT ADAPTER. PLENUM DUCT ADAPTER. PLENUM PIPE NOZZLE. WINDSCREEN DEFROSTER SCREW. DEFROST NOZZLE TO INSTRUMENT PANEL DUCT. AIR OUTLET. LHD DUCT. AIR OUTLET. RHD

1 2 4 1 4 12 1 1

9197711 9197723 9197719 9197714 9197720 9197705 9197728 9197718

DISTRIBUTION HOUSING AND HEATER AND VENTILATION AIRFLOW HOUSING. AIR DISTRIBUTION HEATER. ASSY.. LHD HEATER. ASSY.. LHD HEATER. ASSY.. RHD HEATER. ASSY.. RHD FLAP. AIR DISTRIBUTION PIVOT. AIR DISTRIBUTION FLAP WASHER. M6. AIR DISTRIBUTION FLAP COWL. AIR INTAKE. HEATER HOUSING FLAP. AIR INLET CHAMBER. PLENUM. LHD CHAMBER. PLENUM. RHD 1 1 1 1 1 1 1 2 1 1 1 1 9197450 9197666 9198074 9197665 9198087 9197689 9197688 9197687 9197655 9197690 9197727 9197715

43

CHAMBER. PLENUM. LOWER FLAP. ASSY.. PLENUM CHAMBER WASHER. SPACER. M6. PLENUM CHAMBER FLAP SCREW. RD.HD.. M5 X 16. PLENUM CHAMBER TO CHASSIS WASHER. M5 X 19. PLENUM CHAMBER TO CHASSIS WASHER. SHAKEPROOF. 5MM ID.. PLENUM CHAMBER TO CHASSIS RIVET. BLIND. 3.2 X 11.5. PLENUM CHAMBER TO CHASSIS GROMMET. PLENUM CHAMBER SEAL. PLENUM CHAMBER DEFLECTOR. ASSY.. AIR. LOWER HEATER CONTROLS

1 1 2 2 2 2 9 2 2 2

9197725 9197693 9197697 9197708 9197724 9197704 9197709 9197707 9197710 9197717

PANEL. HEATER CONTROL KNOB. HEATER CONTROLS. 37MM KNOB. HEATER CONTROLS. 24MM LEVER. ASSY.. HEATER CONTROL CABLE. AIR DISTRIBUTION FLAP. RHD GROMMET. CONTROL CABLE WASHER. 1/8 X 3/8. CONTROL CABLE BRACKET BRACKET. ABUTMENT. CABLE RIVET. BLIND. 3.2 X 8. BRACKET FIXING

1 2 1 2 1 1 4 2 8

9197455 9197683 9197684 9197692 9197691 9197706 9197703 9197716 9197722

44

HEATER HOSES AND FIXINGS HOSE. HEATER FEED. LHD HOSE. HEATER FEED. RHD HOSE. HEATER FEED HOSE. HEATER FEED. LHD HOSE. HEATER FEED. RHD HOSE. HEATER RETURN. LHD HOSE. HEATER RETURN. RHD HOSE. HEATER RETURN HOSE. HEATER RETURN. RHD HOSE. HEATER RETURN. LHD PIPE. HEATER. FEED PIPE. HEATER. RETURN STRAP. RETAINING. HEATER HOSE 'P'CLIP. HEATER HOSE. FEED CLAMP. HOSE. 20 - 32. HEATER PIPE TO ENGINE RIVET. BLIND. PIPE CLIP TO RADIATOR HOUSING RIVET. BLIND. HEATER PIPE TO CHASSIS GROMMET. HEATER PIPE GROMMET. HEATER PIPE CLIP. WITH STRAP. HEATER PIPE TO CHASSIS STRAP. RETAINING. HEATER PIPE RIVET. BLIND. HEATER PIPE TO CHASSIS 1 1 1 1 1 1 1 1 1 1 1 1 1 7 4 2 4 1 2 14 14 6 9197828 9197834 9198159 9197679 9197673 9198070 9197835 9198161 9197672 9197680 9198160 9198158 9198170 9198165 9198155 9197668 9197668 90307895 9197671 9197669 9198135 9197675

45

RIVET. BLIND. HEATER PIPE TO CHASSIS CLAMP. HOSE. 16-25. HEATER HOSE CLIP. SWIVEL. CLUTCH AND HEATER PIPES CLIP. SWIVEL. CLUTCH AND HEATER PIPES

4 4 2 2

9197676 9198132 9198203 9198204

46

C6p Ref

1 Part Description DOOR WEATHERSTRIP

Qty

Part No

1 1 2 2 3

WEATHERSTRIP. DOOR. RH (NLS.) WEATHERSTRIP. DOOR. LH (NLS.) SEAL. DOOR FRAME. FRONT. RH SEAL. DOOR FRAME. FRONT. LH RIVET. DOOR FRAME SEAL. FRONT DOOR WINDOW RECESS

1 1 1 1 2

(9197169 ) (9197172 ) 9197766 9197765 9197170

4 4 5 5

WEATHERSTRIP. DOOR WINDOW RECESS. INNER. RH WEATHERSTRIP. DOOR WINDOW RECESS. INNER. LH WEATHERSTRIP. DOOR WINDOW RECESS. OUTER. RH WEATHERSTRIP. DOOR WINDOW RECESS. OUTER. LH LOAD COMPARTMENT

1 1 1 1

9197201 9197202 9197760 9197761

6 7 8

WEATHERSTRIP. LOAD COMPARTMENT WEATHERSTRIP. LOAD COMPARTMENT. INNER. FRONT(795 MM) WEATHERSTRIP. LOAD COMPARTMENT. INNER. REAR(1330 MM)

1 1 1

9197171 9197517 9197518

47

C7p Ref

1 Part Description DOOR LOCKING MECHANISM

Qty

Part No

BARREL AND KEY. ASSY. (LOCK-PUSH BUTTON) (UNSPECIFIED) BARREL AND KEY. ASSY. (LOCK-PUSH BUTTON) (SPECIFIED) (EXCEPT VAUXHALL) -KEY. BLANK. WITH TRANSPONDER. LESS COVER (PROFILE D SERIES) -KEY. BLANK. LESS TRANSPONDER AND COVER (PROFILE D SERIES) KEY. READY CUT. WITH TRANSPONDER. SPECIFIED LOCK. LESS COVER -BULB. 1.5V/0.9W (FOR ILLUMINATED KEY) -BATTERY. 1.5V (FOR ILLUMINATED KEY) -COVER (EXC.ILLUMINATED KEY N-COVER (EXC.ILLUMINATED KEY) (FOR VAUXHALL) COVER (FOR ILLUMINATED KEY) KNOB (FOR ILLUMINATED KEY) KNOB (FOR ILLUMINATED KEY) (FOR VAUXHALL) -SPRING. THRUST(FOR ILLUMINATED KEY) -PLATE. CONTACT(FOR ILLUMINATED KEY) BRACKET. LOCK BARREL. RH BRACKET. LOCK BARREL. LH

90271468

9198956

1 1 1

90511974 90540706 90512012

1 1

1 1 1 1 1 1 1 1 1 1 1

90349349 90349350 90511978 90511979 90511980 90511984 90511985 90511988 90511990 9197230 9197229

48

2 3 4 5 6 7 8 8 9 10 11 12 15 14 13 13 16 17 18 18

NUT. HEX.. SELF LOCKING. M6. LOCK BARREL TO DOOR WASHER. SPRING. M6. LOCK BARREL TO DOOR WASHER. 6 X 12.1. LOCK BARREL AND BRACKET TO DOOR PLATE. COVER. DOOR LOCK ACCESS HOLE STRAP. RETAINING. COVER PLATE ACCESS HOLE GROMMET. BLANKING LINKAGE ACCESS HOLE LOCK. DOOR. RH LOCK. DOOR. LH SCREW. RD.HD.. M6 X 12. LOCK AND BRACKET TO DOOR WASHER. SHAKEPROOF. 6MM. LOCK AND BRACKET TO DOOR LEVER. RELEASE. DOOR LOCK WASHER. 6 X 12.1. LOCK RELEASE LEVER TO SPINDLE WASHER. SPRING. M6. RELEASE LEVER PIN. SPIRAL. RELEASE LEVER SPINDLE. LOCK RELEASE. RH SPINDLE. LOCK RELEASE. LH BEARING. SPINDLE ROD. CONNECTING. LOCK BARREL TO SPINDLE ROD. CONNECTING. INNER HANDLE RELEASE LEVER TO DOOR LOCK. LH ROD. CONNECTING. INNER HANDLE RELEASE LEVER TO DOOR LOCK. RH

4 2 8

9198220 9198009 9198223

2 2 2 1 1 6 6 2 4 2 2 2 2 4 2

9197150 9197131 9197128 9197144 9197145 9197148 9198110 9197132 9198223 9198009 9197147 9197156 9197157 9197146 9197153

1 1

9197152 9197151

49

19 20 21 22 22 23

ROD. CONNECTING. DOOR LOCK TO RELEASE LEAVER CLAMP. CONNECTING ROD CLIP. INNER HANDLE CONNECTING ROD HANDLE. INNER. DOOR LOCK REMOTE CONTROL. RH HANDLE. INNER. DOOR LOCK REMOTE CONTROL. LH SCREW. HANDEL TO DOOR. INNER STRIKER DOOR LOCKING MECHANISM

2 6 4 1 1 6

9197205 90120387 9197918 9197142 9197143 9197597

24 25 26 27 28 29 30 31

STRIKER. DOOR LOCK WASHER. SPACER. M12 X 24. STRIKER TO LOCK PILLAR WASHER. STRIKER ESCUTCHEON. STRIKER COLLAR. STRIKER SHIM. 3MM. STRIKER SHIM. 2MM. STRIKER SHIM. EXPANDED STAINLESS. 1MM. STRIKER

2 2 2 2 2 2 AR 2

9197141 9197682 9197134 9197135 9197136 9197139 9197140 9197138

50

C8p Ref

1 Part Description WINDOW REGULATOR DOOR

Qty

Part No

1 1 2 3 4 5 6 7 12

REGULATOR. MANUAL. DOOR WINDOW. RH REGULATOR. MANUAL. DOOR WINDOW. LH SCREW. HEX.HD.. M6 X 12. WINDOW REGULATOR TO DOOR SCREW. HEX.HD.. M6 X 16. WINDOW REGULATOR TO DOOR WASHER. SPRING. M6. WINDOW REGULATOR TO DOOR WASHER. 6 X 12. WINDOW REGULATOR TO DOOR STOP. REGULATOR SHIM. EXPANDED STAINLESS. REGULATOR STOP RAIL. UPSTOP WINDOW GUIDE RAIL DOOR

1 1 4 2 6 6 2 2 2

9197186 9197187 9197528 9198126 9198009 9198223 9197228 9197216 9197198

8 8 9 9 10

RAIL. GUIDE. DOOR WINDOW. FRONT. RH RAIL. GUIDE. DOOR WINDOW. FRONT. LH RAIL. GUIDE. DOOR WINDOW. REAR. RH RAIL. GUIDE. DOOR WINDOW. REAR. LH STOP. ADJUSTABLE. GLASS WASHER. 6 X 15. STOPPER SCREW. CSK.. ADJUSTABLE STOPPER TO GLASS CHANNEL ADJUSTER. ASSY.. GLASS

1 1 1 1 4 4 4 4

9197217 9197218 9197219 9197220 9198149 9198128 9197420 9197191

51

11 13 14 15

'O'RING. ADJUSTER(NLS.) NUT. HEX.. SELF LOCKING. M6. GLASS TO GUIDE RAIL. UPPER NUT. HEX.. SELF LOCKING. M5. GLASS TO GUIDE RAIL. UPPER WASHER. 3/16 X 1/2. REGULATOR GUIDE RAIL. UPPER RAIL. GUIDE. WINDOW REGULATOR. LOWER NUT. HEX.. SELF LOCKING. M5. REGULATOR GUIDE RAIL. LOWER WASHER. 3/16 X 1/2. REGULATOR GUIDE RAIL. LOWER GLASS RUN CHANNEL DOOR

8 6 8 10 2 4 4

(9197193) 9198151 9197654 9197743 9197226 9197654 9197743

16 17 18 19 20

CHANNEL. SEALING. DOOR WINDOW. UPPER SCREW. CSK. M5 X 12. GLASS RUN CHANNEL. FRONT. UPPER SCREW. HEX.HD.. M8 X 45. GLASS RUN CHANNEL. REAR. UPPER WASHER. SHAKEPROOF. M8. GLASS RUN CHANNEL. REAR. UPPER WASHER. M8. GLASS RUN CHANNEL. REAR. UPPER WASHER. 8 X 20. GLASS RUN CHANNEL. REAR. UPPER

2 2 2 2 4 2

9197221 9197214 9198217 9197388 9197212 9198228

WINDOW REGULATOR HANDLE DOOR 21 22 23 24 HANDLE. REGULATOR CAP. REGULATOR HANDLE SCREW. WITH CLIP. REGULATOR HANDLE FIXING WASHER. SPACER. 3/16 X 7/16. REGULATOR HANDLE FIXING 2 2 2 4 9197237 9197225 9197224 9197211

52

C9 Ref

Part Description FRONT TUNNEL CONSOLE

Qty

Part No

1 1 2 2 3 4 5 6 7 8 9

COVER. CONSOLE. FRONT TUNNEL. RHD COVER. CONSOLE. FRONT TUNNEL. LHD CONSOLE. CENTRE. FRONT. LHD CONSOLE. CENTRE. FRONT. RHD CONSOLE. CENTRE. CENTRE CONSOLE. CENTRE. REAR(INCLUDES CUP HOLDER) PLATE. MOUNTING. FRONT TUNNEL. FRONT RAIL. MOUNTING. FRONT TUNNEL CLIP. MOUNTING RAIL RIVET. 6MM. COVER TO TUNNEL (PLASTIC) RIVET. BLIND. COVER TO TUNNEL

1 1 1 1 1 1 1 1 2 4 4

9197495 9197498 9197500 9197499 9197506 9197507 9197496 9197497 9197918 9197493 9197675

53

C10 Ref

p1 Part Description PEDALS AND FIXINGS

Qty

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

SUPPORT. PEDAL BOX PLATE. RETAINING. PEDAL SHAFT SHAFT. PEDAL MOUNTING BEARING. FLANGED. 20MM. PEDAL MOUNTING NUT. HEX.. SELF LOCKING. M6. PEDAL SHAFT WASHER. 12.1 X 6. PEDAL SHAFT PEDAL. ASSY.. ACCELERATOR (IDENT BK) -ARM. ACCELERATOR PEDAL PAD. ACCELERATOR PEDAL HOUSING. THROTTLE PEDAL. ASSY.. BRAKE PAD. BRAKE PEDAL YOKE. MAIN CYLINDER PUSH ROD PIN. CLEVIS. PUSH ROD TO BRAKE PEDAL BUSH. CLEVIS PIN TO BRAKE PEDAL CLIP. CLEVIS PIN TO BRAKE PEDAL BRACKET. RETURN SPRING. BRAKE PEDAL SPRING. RETURN. BRAKE PEDAL PEDAL. ASSY.. CLUTCH PIN. CLEVIS. PUSH ROD TO CLUTCH PEDAL

1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2

9197403 9197406 9197402 9197395 9198220 9198223 9193186 9197389 9197390 9197387 9197412 90498309 9197408 9197397 9197400 9197399 9197816 9197817 9197413 9197409

54

18 19 20 -

CLIP. CLEVIS PIN TO CLUTCH PEDAL BUSH. CLEVIS PIN TO PEDAL SPRING. RETURN. ASSY.. CLUTCH PEDAL BRACKET. RETURN SPRING FOOT RESTFOOT

2 1 1 1

9197410 9197415 9197411 9198210

21 21 22 22

REST. FOOT. DRIVER. LHD REST. FOOT. DRIVER. RHD SCREW. M6 X 10. FOOT REST NUT. M6. FOOT REST REST. FOOT. PASSENGER. LHD REST. FOOT. PASSENGER. RHD

1 1 3 3 1 1

9197404 9197394 9197657 9197658 9197419 9197401

55

C11 Ref

p1 Part Description SEAT ASSEMBLY LHD

Qty

Part No

1 1

SEAT. ASSY.. DRIVER SIDE. CLOTH (GM DRIVE TRIM CODE XXIW) SEAT. ASSY.. PASSENGER SIDE. CLOTH(GM DRIVE TRIM CODE XXIW) SEAT. ASSY.. DRIVER SIDE. LEATHER (BEIGE)(GM DRIVE TRIM CODE XXLB) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BEIGE) (GM DRIVE TRIM CODE XXLB) SEAT. ASSY.. DRIVER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. PASSENGER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. DRIVER SIDE. LEATHER (RED)(GM DRIVE TRIM CODE XXIE) SEAT. ASSY.. PASSENGER SIDE. LEATHER (RED) (GM DRIVE TRIM CODE XXIE) SEAT. ASSY.. DRIVER SIDE. LEATHER (BLACK) (GM DRIVE TRIM CODE XXLS) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BLACK) (GM DRIVE TRIM CODE XXLS) SEAT. ASSY.. DRIVER SIDE. LEATHER (BLUE) (GM DRIVE TRIM CODE XXJE) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BLUE) (GM DRIVE TRIM CODE XXJE)

1 1

9197361 9197362

9197368

9197380

9197370

9197357

9197371

9197358

9197372

9197351

9197369

9197356

56

2 3 4 -

SUPPORT. LUMBER. DRIVER SIDE PUMP. ASSY.. LUMBAR SUPPORT. DRIVER SIDE BRACKET. PUMP. LUMBAR SUPPORT. DRIVER SIDE POCKET. FRONT SEAT BACK SEAT ASSEMBLY RHD SEATS

1 1 1 1

9197001 9197375 9197376 9197178

1 1

SEAT. ASSY.. DRIVER SIDE. CLOTH (GM DRIVE TRIM CODE XXIW) SEAT. ASSY.. PASSENGER SIDE. CLOTH (GM DRIVE TRIM CODE XXIW) SEAT. ASSY.. DRIVER SIDE. LEATHER (BEIGE) (GM DRIVE TRIM CODE XXLB) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BEIGE) (GM DRIVE TRIM CODE XXLB) SEAT. ASSY.. DRIVER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. PASSENGER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. DRIVER SIDE. SEAT ASSEMBLY RHD

1 1

9197359 9197360

9197363

9197373

9197365

9197377

9197366

1 1

SEAT. ASSY.. DRIVER SIDE. CLOTH (GM DRIVE TRIM CODE XXIW) SEAT. ASSY.. PASSENGER SIDE. CLOTH (GM DRIVE TRIM CODE XXIW) SEAT. ASSY.. DRIVER SIDE. LEATHER (BEIGE)(GM DRIVE TRIM CODE XXLB)

1 1

9197359 9197360

9197363

57

SEAT. ASSY.. PASSENGER SIDE. LEATHER (BEIGE) (GM DRIVE TRIM CODE XXLB) SEAT. ASSY.. DRIVER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. PASSENGER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. DRIVER SIDE. LEATHER (RED) (GM DRIVE TRIM CODE XXIE) SEAT. ASSY.. PASSENGER SIDE. LEATHER(RED) (GM DRIVE TRIM CODE XXIE) SEAT. ASSY.. DRIVER SIDE. LEATHER (BLACK) (GM DRIVE TRIM CODE XXLS) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BLACK) (GM DRIVE TRIM CODE XXLS) SEAT. ASSY.. DRIVER SIDE. LEATHER (BLUE) (GM DRIVE TRIM CODE XXJE) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BLUE)(GM DRIVE TRIM CODE XXJE) SUPPORT. LUMBER. DRIVER SIDE PUMP. ASSY.. LUMBAR SUPPORT. DRIVER SIDE BRACKET. PUMP. LUMBAR SUPPORT. DRIVER SIDE POCKET. FRONT SEAT BACK SEAT ASSEMBLY LHD

9197373

9197365

9197377

9197366

9197378

9197367

9197379

9197364

9197374

2 3 4 -

1 1 1 1

9197001 9197375 9197376 9197178

SEAT. ASSY.. DRIVER SIDE. CLOTH (GM DRIVE TRIM CODE XXIW)

9197361

58

1 1

SEAT. ASSY.. PASSENGER SIDE. CLOTH (GM DRIVE TRIM CODE XXIW) SEAT. ASSY.. DRIVER SIDE. LEATHER (BEIGE)(GM DRIVE TRIM CODE XXLB) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BEIGE) (GM DRIVE TRIM CODE XXLB) SEAT. ASSY.. DRIVER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. PASSENGER SIDE. LEATHER (GREEN) (GM DRIVE TRIM CODE XXIX) SEAT. ASSY.. DRIVER SIDE. LEATHER (RED) (GM DRIVE TRIM CODE XXIE) SEAT. ASSY.. PASSENGER SIDE. LEATHER (RED) (GM DRIVE TRIM CODE XXIE) SEAT. ASSY.. DRIVER SIDE. LEATHER (BLACK) (GM DRIVE TRIM CODE XXLS) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BLACK) (GM DRIVE TRIM CODE XXLS) SEAT. ASSY.. DRIVER SIDE. LEATHER (BLUE) (GM DRIVE TRIM CODE XXJE) SEAT. ASSY.. PASSENGER SIDE. LEATHER (BLUE) (GM DRIVE TRIM CODE XXJE) SUPPORT. LUMBER. DRIVER SIDE PUMP. ASSY.. LUMBAR SUPPORT. DRIVER SIDE BRACKET. PUMP. LUMBAR SUPPORT. DRIVER SIDE POCKET. FRONT SEAT BACK

1 1

9197362 9197368

9197380

9197370

9197357

9197371

9197358

9197372

9197351

9197369

9197356

2 3 4 -

1 1 1 1

9197001 9197375 9197376 9197178

59

C12 Ref

Part Description SEAT MOUNTINGS

Qty

Part No

1 1 2 3 3 4 5 6 7 -

FRAME. SEAT MOUNTING. DRIVER SIDE. LHD FRAME. SEAT MOUNTING. DRIVER SIDE. RHD FRAME. SEAT MOUNTING. PASSENGER SIDE. LHD FRAME. SEAT MOUNTING. PASSENGER SIDE. RHD STOPPER. SEAT ADJUSTER. DRIVER SIDE. REAR SCREW. SOCKET HD.. M8 X 25. SEAT FIXING. DRIVER SIDE. FRONT WASHER. SPRING. 8MM. SEAT FIXING. DRIVER SIDE. FRONT SCREW. SOCKET HD.. M8 X 20. SEAT FIXING. DRIVER SIDE. REAR SCREW. SOCKET HD.. M8 X 16. SEAT FRAME TO FLOOR. PASSENGER SIDE LABEL. WARNING. CHILD SEAT

1 1 1 1 2 2 2 2 4 1

9197355 9197354 9197353 9197352 9197349 9197345 9198227 9197347 9197346 9198095

60

C13 Ref

Part Description SEAT BELTS

Qty

Part No

1 1 2 3 4 5

BELT. ASSY.. SEAT. DRIVER BELT. ASSY.. SEAT. PASSENGER BUCKLE. ASSY.. SEAT. INNER CAP. SCREW BLANKING. SEAT BELT. UPPER SCREW. SOCKET HD.. 7/16 X 20. SEAT BELT BUCKLE SPRING. SEAT BELT SPACER. SEAT BELT BUCKLE

1 1 2 2 2 2 2

9197384 9197385 9198013 9197381 9197383 9197382 9197771

61

C14 Ref

Part Description REAR VIEW MIRROR INTERIOR

Qty

Part No

1 -

MIRROR. ASSY.. REAR VIEW. INTERIOR PLATE. MIRROR RETAINING

1 1

9197470 9197468

62

C15 Ref

Part Description LOAD COMPARTMENT

Qty

Part No

1 2 3 4 5 6 7 8 9

PANEL. LOAD COMPARTMENT. INNER SCREW. HEX.HD.. M6 X 20. LOAD COMPARTMENT TO CLAMSHELL WASHER. M6 X 25. LOAD COMPARTMENT TO CLAMSHELL SPACER. 3.8. LOAD COMPARTMENT TO LONGITUDINAL LABEL. WARNING GROMMET. FLOOR PANEL SHIELD. HEAT. LOAD COMPARTMENT BOX SHIELD. HEAT. LOAD COMPARTMENT BOX. FLOOR SHIELD. HEAT. LOAD COMPARTMENT FLOOR WASHER. 6 X 15. HEAT SHIELD TO LOAD COMPARTMENT FLOOR

1 1 4 2 1 2 1 1 1 10

9197541 9198127 9197268 9197769 9197735 9197516 9198123 9198269 9198118 9198128

63

BODY INTERIOR TRIM

64

D1 Ref

Part Description SILL PANEL MOULDING

Qty

Part No

1 1 2 2 3 3

MOULDING. SILL PANEL. RH MOULDING. SILL PANEL. LH INSERT. RUBBER. RH(NLS.) INSERT. RUBBER. LH(NLS.) INSERT. ALUMINIUM. RH(NLS.) INSERT. ALUMINIUM. LH(NLS.) SCUTTLE PANEL

1 1 1 1 1 1

9197024 9197023 (9197238 ) (9197239 ) (9197317 ) (9197318 )

PANEL. SCUTTLE. LOWER. LHD PANEL. SCUTTLE. LOWER. RHD

1 1

9197751 9197752

65

D2 Ref

Part Description DOOR TRIM

Qty

Part No

1 1 2 2 3 3 3

TRIM. ASSY.. DOOR. RH TRIM. ASSY.. DOOR. LH INSERT. DOOR TRIM. RH INSERT. DOOR TRIM. LH PAD. DOOR TRIM. REAR. RH. LEATHER. RED (GM DRIVE TRIM CODE XXIE) PAD. DOOR TRIM. REAR. LH. LEATHER. RED (GM DRIVE TRIM CODE XXIE) PAD. DOOR TRIM. REAR. RH. LEATHER. GREEN (GM DRIVE TRIM CODE XXIX) PAD. DOOR TRIM. REAR. LH. LEATHER. GREEN (GM DRIVE TRIM CODE XXIX) PAD. DOOR TRIM. REAR. RH. LEATHER. BLUE (GM DRIVE TRIM CODE XXJE) PAD. DOOR TRIM. REAR. LH. LEATHER. BLUE (GM DRIVE TRIM CODE XXJE) PAD. DOOR TRIM. REAR. RH. LEATHER. BEIGE (GM DRIVE TRIM CODE XXLB) PAD. DOOR TRIM. REAR. LH. LEATHER. BEIGE (GM DRIVE TRIM CODE XXLB) PAD. DOOR TRIM. REAR. RH. LEATHER. BLACK (GM DRIVE TRIM CODE XXLS) PAD. DOOR TRIM. REAR. LH. LEATHER. BLACK (GM DRIVE TRIM CODE XXLS) ESCUTCHEON. REMOTE CONTROL HANDLE. RH

1 1 1 1 1 1 1

9197478 9197479 9197481 9197482 9197489 9197488 9197491

9197490

3 3 3

1 1 1

9197485 9197480 9197487

9197486

9197247

9197246

9197242

66

4 5 5 6 7

ESCUTCHEON. REMOTE CONTROL HANDLE. LH MOULDING. MIRROR HOUSING. RH MOULDING. MIRROR HOUSING. LH SCREW. MOULDING. MIRROR HOUSING FOIL. SEALING. DOOR TRIM BULKHEAD PANEL TRIM

1 1 1 4 2

9197241 9197245 9197244 9197529 9197105

RIVET. EXPANDING. 8MM. TRIM PANEL BRACKET NET. RESTRAINT RIVET. EXPANDING. 8MM. TRIM PANEL

4 1 6

9197260 9197472 9197260

67

D3 Ref

Part Description

Qty

Part No

ROOF TRIM PANEL FOR HARD TOP SECTION 1 2 HEADLINING. ASSY.. ROOF. RH HEADLINING. ASSY.. ROOF. LH ROLL OVER BAR TRIM COVER. ROLL-OVER BAR. RH COVER. ROLL-OVER BAR. LH 1 1 9197857 9197856 1 1 9197304 9197303

68

D4 Ref

Part Description FLOOR MATS AND CARPETS

Qty

Part No

1 2 1 2 3 4 3 4

COVER. FLOOR. RH. LHD COVER. FLOOR. LH. LHD COVER. FLOOR. RH. RHD COVER. FLOOR. LH. RHD MAT. FRONT FLOOR. RH. LHD MAT. FRONT FLOOR. LH. LHD MAT. FRONT FLOOR. RH. RHD MAT. FRONT FLOOR. LH. RHD

1 1 1 1 1 1 1 1

9197233 9197234 9197231 9197232 9197523 9197524 9197525 9197526

69

D5 Ref

Part Description LOAD COMPARTMENT CARPET

Qty

Part No

1 2 3 4 5 6

CARPET. LOAD COMPARTMENT BUTTON. PUSH. CARPET FIXING. BLACK SOCKET. CARPET FIXING STUD. CARPET FIXING RIVET. BLIND. CARPET FIXING WASHER. 3/8 X 1/8. CARPET FIXING

1 5 5 5 5 5

9197519 9197513 9197514 9197515 9197512 9197703

70

ENGINE AND CLUTCH

71

E1 Ref

Part Description ENGINE ASSEMBLY

Qty

Part No

ENGINE. ASSY.. LESS ALTERNATOR (NOT USED WITH MULTI-FUNCTION DISPLAY) SHORT MOTOR

90537706

MOTOR. ASSY.. SHORT (NLS.)

9200073

72

E2 Ref

Part Description

Qty

Part No

ENGINE MOUNTINGS FRONT ENGINE MOUNTING 1 BRACKET. ENGINE MOUNTING. FRONT 1 9197998

2 3

BLOCK. DAMPER. RIGHT ENGINE MOUNTING BRACKET. ENGINE MOUNTING. RH

ENGINE MOUNTINGS RIGHT ENGINE MOUNTING 1 24422658 1 9197997

ENGINE MOUNTINGS LEFT ENGINE MOUNTING 4 5 BRACKET. ENGINE MOUNTING. LH BLOCK. DAMPER. LEFT ENGINE MOUNTING 1 1 9197994 9127797

ENGINE MOUNTINGS REAR ENGINE MOUNTING 6 BRACKET. ENGINE MOUNTING. REAR BRACKET. ENGINE REACTION MOUNT 1 2 9197995 9197990

73

E3 Ref

Part Description CYLINDER BLOCK

Qty

Part No

1 2 3 -

BLOCK. ASSY.. CYLINDER. WITH CRANKCASE. LOWER -SCREW. SPECIAL. M10 X 147. CRANKCASE TO CYLINDER BLOCK SLEEVE. CRANKCASE TO CYLINDER BLOCK -BUSH. BALANCE SHAFTS. REAR -PLUG. SCREW. OIL DUCT -PLUG. SCREW. M16. OIL DUCT

1 20 4 2

90537562 90537355 90537102 90537559 5 90537378

21007339

CYLINDER BLOCK PLUGS Z22SE PETROL ENGINE 3 4 5 6 PLUG. SCREW. OIL DUCT PLUG. OIL DUCT PLUG. SCREW. M6 X 50. OIL DUCT NUT. LOCK. M6. OIL DUCT 5 1 1 1 90537378 9198172 9198174 9198176

74

E4 Ref

Part Description

Qty PISTON AND RINGS STANDARD

Part No

1 2 3

PISTON. PIN AND RINGS. ASSY.. STD. -RING SET. PISTON. STD. -RING. SNAP. PISTON PIN PISTON AND RINGS OVERSIZE

4 4 8

9200281 9194704 90537376

4 3

PISTON. PIN AND RINGS. ASSY.. 0.5MM O/S -RING. SNAP. PISTON PIN

4 8

9200283 90537376

CONNECTING ROD Z22SE PETROL ENGINE 5X 6 ROD AND CAP. ASSY.. CONNECTING. STD. (TONEWANDA) -SCREW. CONNECTING ROD CONNECTING ROD BEARINGS 7 BEARING. CONNECTING ROD. STD. 4 9194705 4 8 9194699 90537293

75

E5 Ref

Part Description CRANKCASE VENTILATION

Qty

Part No

HOSE. VENTILATION. CYLINDER HEAD COVER TO AIR CLEANER WATER PUMP AND FITTINGS

9198073

1 2 3 4 5 6 7

PUMP. ASSY.. WATER -PLUG. SCREW. WATER PUMP SEAL. RING. WATER PUMP TO CYLINDER BLOCK -SPROCKET. WATER PUMP -SCREW. HEX.HD.. M6 X 13. SPROCKET TO WATER PUMP SCREW. HEX.HD.. M8 X 65. WATER PUMP TO CYLINDER BLOCK SCREW. HEX.HD.. M8 X 95. WATER PUMP TO CYLINDER BLOCK OIL PUMP AND FITTINGS

1 1 1 1 3 2 2

9194747 90537623 90537621 90537298 11516422 11516344 11516987

8 9 10 11 12 13 14 15 16

PUMP. ASSY.. OIL -COVER. OIL PUMP -SPRING. RELIEF VALVE. OIL PUMP SCREW. PLUG. M20. RELIEF VALVE -SEAL. RING. 20.2 X 23.9. PRESSURE RELIEF VALVE -GASKET. COVER. OIL PUMP -SCREW. HEX.HD.. M6 X 13. COVER. OIL PUMP SEAL. RING. CRANKSHAFT FRONT SCREW. HEX.HD.. M8 X 25. OIL PUMP TO CYLINDER BLOCK

1 1 1 1 1 1 4 1 10

9194744 90537266 90537371 90537361 11093042 90537915 11516422 90571925 90537620

76

17 18 19

SCREW. M8 X 95. OIL PUMP TO CYLINDER BLOCK GASKET. OIL PUMP TO CYLINDER BLOCK PIN. OIL PUMP

1 1 2

11516987 90537589 22531637

77

E6 Ref

Part Description OIL PAN AND FITTINGS

Qty

Part No

1 1 2 3 4 5 6

PAN. OIL (NOT USED WITH MULTI-FUNCTION DISPLAY) PAN. OIL (USED WITH MULTI-FUNCTION DISPLAY) -PLUG. OIL DRAIN SCREW. M8 X 25. OIL PAN TO CYLINDER BLOCK SCREW. M8 X 100. OIL PAN TO CYLINDER BLOCK SCREW. TORX. M8 X 75. CRANKSHAFT BEARING COVER TO CYLINDER BLOCK PIN. OIL PAN

1 1 1 14 1 10 2

90537755 90537602 3536964 11516336 11516988 11516967 22531637

OIL LEVEL INDICATOR Z22SE PETROL ENGINE 7 8 9 10 11 ROD. OIL LEVEL INDICATOR -'O'RING. OIL LEVEL INDICATOR ROD GUIDE. OIL LEVEL INDICATOR ROD CLIP. DIPSTICK TUBE 'O'RING. GUIDE. OIL LEVEL INDICATOR ROD SCREW. HEX.HD.. M6 X 10. OIL LEVEL INDICATOR GUIDE TUBE TO CYLINDER BLOCK 1 2 1 1 2 1 24428553 90529866 9197987 9198138 90467275 11516421

OIL LEVEL SENSOR Z22SE PETROL ENGINE 12 13 14 SENSOR. MINIMUM OIL LEVEL. OIL PAN WASHER. SAFETY. 18.0. MINIMUM OIL LEVEL SENSOR SCREW. TORX. M6 X 20. MINIMUM OIL LEVEL SENSOR TO OIL PAN 1 1 2 90379288 11094181 11095001

78

E7 Ref

Part Description OIL COOLER RADIATOR

Qty

Part No

RADIATOR. ENGINE OIL COOLER OIL COOLER PIPES AND HOSES Z22SE PETROL ENGINE

9198198

2 3 4 5 6 7 8 9

HOSE. OIL COOLER FEED. 450MM HOSE. OIL COOLER RETURN. 300MM CONNECTOR. OIL COOLER HOSE TO OIL FILTER SEAL. RING. OIL COOLER CONNECTOR TO OIL FILTER SCREW. HOLLOW. M12 / 5/8. OIL COOLER HOSE TO CONNECTOR RING SEAL. RING. M12. OIL COOLER HOSE TO CONNECTOR SCREW. HOLLOW. M18 / 5/8. OIL COOLER HOSE TO RADIATOR SEAL. RING. M18. OIL COOLER HOSE TO RADIATOR

1 1 1 2 1 2 2 2

9198196 9198197 9198173 9198195 9198188 9198193 9198189 9198194

OIL FILTER Z22SE PETROL ENGINE 10 11 12 13 14 15 FILTER. ASSY.. OIL CAP. OIL FILTER. INNER -CAP. OIL FILTER. OUTER. UPPER -ADAPTER. OIL FILTER HOUSING -'O'RING. OIL FILTER CAP ELEMENT. OIL FILTER CAP. OIL FILTER. OUTER. LOWER 1 1 1 1 1 1 1 9198199 9198192 9198190 9198175 24100002 9194746 9198191

79

E8 Ref

Part Description

Qty CYLINDER HEAD. PLUGS AND GASKET

Part No

1 2 3

HEAD. ASSY.. CYLINDER. LESS VALVES -SCREW. TORX. M8 X 40. CAMSHAFT BEARING COVER TO CYLINDER HEAD -SCREW. HEX.HD.. M6 X 40. CAMSHAFT BEARING COVER TO CYLINDER HEAD -SLEEVE. CAMSHAFT CASE TO CYLINDER HEAD GASKET. CYLINDER HEAD SCREW. CYLINDER HEAD TO CYLINDER BLOCK SCREW. M11 X 164. CYLINDER HEAD TO CYLINDER BLOCK PLUG. EXPANSION PLUG. LOCKING PLUG. SCREW SLEEVE. CYLINDER HEAD TO CYLINDER BLOCK NUT. HEX.SELF LOCKING. M8. ENGINE TRANSPORT SHACKLE VALVES. INLET AND EXHAUST

1 2 20

24411546 11516339 11516427

4 5 6 7 8 9 10 11 -

2 1 4 10 2 2 8 2 1

90537104 9194113 24407225 90537691 21000867 21007339 90537378 90537102 11516076

12 13 14 15

VALVE. INLET. STD.(LESS IDENT) VALVE. EXHAUST. STD.(LESS IDENT) VALVE. EXHAUST. 0.075 MM O/S (IDENT K1) SPRING. EXHAUST AND INLET VALVE

8 8 8 16

90537240 24434957 24434465 90537032

80

16 17 18

CUP. EXHAUST AND INLET VALVE SPRING KEY. VALVE STEM SEAL. VALVE STEM VALVE LIFTER Z22SE PETROL ENGINE

16 32 16

90537243 90354648 90537241

19

LIFTER. VALVE ROCKER ARM Z22SE PETROL ENGINE

16

9194698

20

ARM. VALVE ROCKER

16

9194096

81

E9 Ref

Part Description CAMSHAFT

Qty

Part No

1 2

CAMSHAFT. INLET. STD. CAMSHAFT. EXHAUST. STD.

1 1 CYLINDER HEAD COVER AND GASKET

9194109 9194102

3 4

COVER. CYLINDER HEAD. WITH GASKET GASKET. CYLINDER HEAD COVER

1 1

24426734 90537319

OIL FILLER CAP Z22SE PETROL ENGINE 5 6 CAP. OIL FILLER GASKET. OIL FILLER CAP 1 1 90537919 24100002

82

E10 Ref

Part Description

Qty TIMING CHAIN. GEAR AND PULLEYS

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

SET. DRIVE PARTS. CAMSHAFT -SPROCKET. CAMSHAFT -SCREW. M12 X 30. TIMING SPROCKET ON CAMSHAFT -CHAIN. TIMING -TENSIONER. ASSY.. TIMING CHAIN N-ARM. TENSIONER. TIMING CHAIN -BOLT. TIMING CHAIN TENSIONER ARM TO CYLINDER BLOCK -RAIL. GUIDE. TIMING CHAIN -BOLT. GUIDE RAIL RAIL. GUIDE. TIMING CHAIN. UPPER -SCREW. HEX.HD.. M6 X 13. GUIDE RAIL TO CYLINDER BLOCK -SCREW PLUG. FRONT TIMING CASE -JET. ASSY. -SCREW. HEX.HD.. M6 X 30. JET. ASSY. RING. SEAL. TENSIONER HOUSING SCREW. HEX.HD.. M10 X 60. TENSIONER TO CYLINDER BLOCK

1 2 2 1 1 1 1 1 2 1 2 1 1 1 1 1

90537843 90537632 90537451 90537338 90537802 90537842 11516425 90537633 90537445 90537337 11518295 90537360 90537476 11516425 90537625 11516354

83

E11 Ref

Part Description CRANKSHAFT

Qty

Part No

1 2

CRANKSHAFT SCREW. HEX.HD.. DAMPER TO CRANKSHAFT

1 1

9194162 90537363

CRANKSHAFT BEARINGS AND SEALS Z22SE PETROL ENGINE 3 4 5 6 BEARING. CRANKSHAFT. UPPER AND LOWER. STD. BEARING. CRANKSHAFT. UPPER AND LOWER. 0.25MM U/S BEARING. CRANKSHAFT. UPPER AND LOWER. 0.50MM U/S SEAL. RING. 90 X 104 X 11. CRANKSHAFT REAR BEARING 4 4 4 1 9194163 9196717 9196718 90325572

CRANKSHAFT BEARING GUIDE Z22SE PETROL ENGINE 7 8 9 GUIDE. CRANKSHAFT BEARING. UPPER AND LOWER. STD. GUIDE. CRANKSHAFT BEARING. UPPER AND LOWER. 0.25MM U/S GUIDE. CRANKSHAFT BEARING. UPPER AND LOWER. 0.50MM U/S 1 1 1 9194165 9196719 9196720

CRANKSHAFT PULLEY Z22SE PETROL ENGINE 10 PULLEY. CRANKSHAFT 1 90537704

ENGINE VIBRATION DAMPER Z22SE PETROL ENGINE BALANCE UNIT 11 12 13 SET. DRIVE. BALANCE SHAFT RAIL. GUIDE. BALANCE SHAFT CHAIN. LOWER -RAIL. GUIDE. BALANCE SHAFT CHAIN. UPPER 1 1 1 90537593 90537369 90537336

84

14 15 16 17 18 19

-BOLT. GUIDE RAIL -GEAR. TIMING. CRANKSHAFT -KEY. WOODRUFF. GEAR TO CRANKSHAFT GEAR. CRANKSHAFT. BALANCE SHAFT CHAIN -CHAIN. DRIVING. ENGINE VIBRATION DAMPER BALANCE UNIT -TENSIONER ASSY.. TIMING CHAIN. ENGINE VIBRATION DAMPER BALANCE UNIT -ARM. TENSIONER. TIMING CHAIN -BOLT. M6 X 30. BALANCE UNIT CHAIN TENSIONER TO CYLINDER BLOCK -BOLT. M6 X 30. BALANCE UNIT CHAIN TENSIONER TO CYLINDER BLOCK SHAFT. ENGINE VIBRATION DAMPER BALANCE UNIT. RH -BEARING. BALANCE SHAFT. ENGINE. RH SHAFT. ENGINE VIBRATION DAMPER BALANCE UNIT. LH -BEARING. BALANCE SHAFT. ENGINE. LH SCREW. M6 X 16. BALANCE UNIT HOUSING TO CYLINDER BLOCK SPROCKET. ENGINE VIBRATION DAMPER BALANCE UNIT SHAFT. RH SPROCKET. ENGINE VIBRATION DAMPER BALANCE UNIT SHAFT. LH SCREW. HEX.HD.. M10 X 25. SPROCKET TO ENGINE VIBRATION DAMPER BALANCE UNIT SHAFT

4 1 1 1 1 1

90537445 24424758 24424855 90537301 90537370 90537300

20 21

1 2

90537299 11516425

22

11516425

23 24 25 26 27 28 29 30

1 1 1 1 2 1 1 2

90537566 90537455 90537565 90537456 11516398 90537295 90537435 11516347

85

31

BUSH. BALANCE SHAFTS. REAR

90537559

FLYWHEEL AND FITTINGS Z22SE PETROL ENGINE 32 33 34 FLYWHEEL. ASSY. -GEAR. RING. FLYWHEEL SCREW. HEX.HD.. M10 X 25. FLYWHEEL TO CRANKSHAFT 1 1 6 90537283 90136995 90511423

86

E12 Ref

Part Description CLUTCH

Qty

Part No

1 2 3

DISC. ASSY.. CLUTCH (IDENT FH) COVER. AND PRESSURE PLATE. ASSY.. CLUTCH (IDENT B9) SCREW. HEX.HD.. M7 X 22. CLUTCH TO FLYWHEEL

1 1 6

9194767 9119506 90444148

87

E13 Ref

Part Description CLUTCH PEDAL AND FIXINGS -CYLINDER. ASSY.. CLUTCH MASTER

Qty

Part No

1 1 2 2 1 1 1

9197407 9197413 9197409 9197410 9197415 9197411 9198210

1 2 3 4 5 -

PEDAL. ASSY.. CLUTCH PIN. CLEVIS. PUSH ROD TO CLUTCH PEDAL CLIP. CLEVIS PIN TO CLUTCH PEDAL BUSH. CLEVIS PIN TO PEDAL SPRING. RETURN. ASSY.. CLUTCH PEDAL BRACKET. RETURN SPRING

88

E14 Ref

Part Description CLUTCH PIPES AND HOSES

Qty

Part No

1 2 2 3 4 5 6 7

HOSE. CLUTCH. MASTER CYLINDER TO RESERVOIR HOSE. CLUTCH. MASTER CYLINDER TO SLAVE CYLINDER PIPE. CLUTCH OPERATING. FRONT. LHD PIPE. CLUTCH OPERATING. FRONT. RHD PIPE. CLUTCH OPERATING. INTERMEDIATE PIPE. CLUTCH OPERATING. REAR BRACKET. CLUTCH PIPE TO CHASSIS BRACKET. CLUTCH PIPE TO TRANSMISSION CLAMP. HOSE. CLUTCH FLUID RESERVOIR TO CLUTCH MASTER CYLINDER GROMMET. CLUTCH PIPE THROUGH BULKHEAD CLIP. CLUTCH PIPE TO DASH PANEL CROSSMEMBER CLIP. CLUTCH HOSE CLIP. SWIVEL. CLUTCH AND HEATER PIPES CLIP. SWIVEL. CLUTCH AND HEATER PIPES CLUTCH SLAVE CYLINDER CLUTCH CONTROLS

1 1 1 1 1 1 1 1 2

9198209 9198208 9198212 9198211 9198213 9198214 9198215 9198216 9198202

8 -

1 1

9198200 9197527

8 2 2

9198206 9198203 9198204

CYLINDER. ASSY.. CLUTCH SLAVE

9198207

89

COOLING

90

F1 Ref

Part Description

Qty

Part No

RADIATOR AND THERMOSTAT SWITCH 1 2 3 4 RADIATOR. ASSY. SCREW. HEX.HD.. M6 X 16. RADIATOR FIXING BRACKET WASHER. 6 X 18. RADIATOR FIXING BRACKET NUT. HEX.. SELF LOCKING. M6. RADIATOR FIXING BRACKET RADIATOR HOUSING 5 HOUSING. RADIATOR SCREW. RD.HD.. M5 X 16. RADIATOR HOUSING TO CRASH LIMITER WASHER. 3/16 X 3/4. RADIATOR HOUSING TO CRASH LIMITER SCREW. RD.HD.. M5 X 16. RADIATOR HOUSING TO CRASH LIMITER WASHER. 3/16 X 1/2. RADIATOR HOUSING TO CRASH LIMITER WASHER. 6 X 15. RADIATOR HOUSING TO CRASH LIMITER SCREW. HEX.HD.. M6 X 20. RADIATOR HOUSING TO CRASH LIMITER NUT. HEX.. SELF LOCKING. M6. RADIATOR HOUSING TO CRASH LIMITER CLIP. NUT. M5. RADIATOR HOUSING TO CRASH LIMITER SEAL. RADIATOR HOUSING. RH SEAL. RADIATOR HOUSING. LH 1 6 6 2 2 4 2 9198171 9197708 9198016 9198219 9197743 9198128 9198127 1 4 3 4 9198143 9198126 9198154 9198151

9198220

8 1 1

9197269 9197651 9197650

91

HEADER TANK 6 7 8 9 10 11 12 TANK. ASSY.. HEADER CAP. HEADER TANK SENSOR. COOLANT FLUID LEVEL BRACKET. HEADER TANK CLAMP. HEADER TANK TO BRACKET SCREW. HEX.HD.. M6 X 20. HEADER TANK TO BRACKET WASHER. 6 X 15. HEADER TANK TO BRACKET NUT. HEX.. SELF LOCKING. M6. HEADER TANK TO BRACKET HOSES AND PIPES 13 14 15 16 17 18 HOSE. RADIATOR INLET. RH HOSE. RADIATOR OUTLET WITH AIR BLEED VALVE. LH -SCREW. BLEEDER HOSE. COOLANT. FEED PIPE. COOLANT. FEED AND RETURN FLOW HOSE. DEGASSING PIPE SCREW. M5 X 20. DEGASSING HOSE CLIP. DEGASSING HOSE NUT. HEX.. SELF LOCKING. M5. DEGASSING HOSE WASHER. 5 X 10. DEGASSING HOSE CLIP. DEGASSING PIPE. ENGINE AND HEADER TANK CLAMP. HOSE. HEADER TANK HOSE TO DEGASSING PIPE (TWIN) 1 1 1 1 2 1 2 2 2 2 7 1 9198141 9198140 9198142 9198163 9198164 9198166 9197695 9197700 9198054 9198055 9198152 9197677 1 1 1 2 1 2 2 2 9117436 90467473 9117438 9198169 90233545 9198127 9198128 9198151

92

19 20 21 22

HOSE. COOLANT. THERMOSTAT TO OIL COOLER. RETURN FLOW HOSE. COOLANT. OIL COOLER PIPE. RETURN FLOW CONNECTOR. HEADER TANK HOSE SEAL. COOLANT PIPE TO SIDEMEMBER. REAR CLAMP. HOSE. 25-40 CLAMP. HOSE. 8-16 GROMMET. COOLANT PIPE TO SIDEMEMBER GROMMET. COOLANT PIPES THROUGH BULKHEAD

1 1 1 2 7 2 2 2

9198167 9198168 90537387 9197748 9198125 9198134 9198133 9198148

93

F2 Ref

Part Description WATER PUMP AND FITTINGS

Qty

Part No

1 2 3 4 5 6 7

PUMP. ASSY.. WATER -PLUG. SCREW. WATER PUMP -GASKET. WATER PUMP TO CYLINDER BLOCK SPROCKET. WATER PUMP -SCREW. HEX.HD.. M6 X 13. SPROCKET TO WATER PUMP SCREW. HEX.HD.. M8 X 65. WATER PUMP TO CYLINDER BLOCK SCREW. HEX.HD.. M8 X 95. WATER PUMP TO CYLINDER BLOCK

1 1 1 1 3 2 2

9194747 90537623 90537621 90537298 11516422 11516344 11516987

94

F3 Ref

Part Description

Qty

Part No

THERMOSTAT. HOUSING AND WATER OUTLET 1 2 THERMOSTAT. AND FLANGE. ASSY. SCREW. HEX.HD.. M6 X 25. THERMOSTAT HOUSING TO CYLINDER BLOCK STUD. THERMOSTAT HOUSING TO CYLINDER HEAD 1 2 24409069 11516424

90537723

95

F4 Ref

Part Description FAN AND DRIVE

Qty

Part No

1 2 3 4

FAN. RADIATOR COOLING BRACKET. RADIATOR FAN AND MOTOR(FIXED) BRACKET. RADIATOR FAN AND MOTOR (ADJUSTABLE) RIVET. BLIND. RADIATOR FAN BRACKET

1 4 4 8

9198145 9198139 9198146 9197745

96

FUEL AND EXHAUST

97

G1 Ref

Part Description FUEL TANK

Qty

Part No

1 2 3 -

TANK. ASSY.. FUEL NECK. ASSY.. FUEL FILLER CAP. FUEL FILLER BARREL AND KEYS. FUEL FILLER CAP. UNSPECIFIED LOCK BARREL AND KEY. FUEL FILLER CAP. SPECIFIED LOCK (EXCEPT VAUXHALL) CLAMP. 50-70. FUEL FILLER TUBE CLAMP. FUEL FILLER TUBE HOSE. FUEL FILLER RING. FUEL FILLER HOSE. VENTILATION. FUEL FILLER HOSE. VENTILATION STRAP. RETAINING. VENTILATION HOSE CLIP. VENTILATION HOSE SHIELD. HEAT. FUEL FILLER NECK LABEL. TANK FILLING INFORMATION. FUEL FILLER LOCK (BLACK) LABEL. TANK FILLING INFORMATION. FUEL FILLER LOCK (WHITE) LABEL. UNLEADED. TANK FILLING INFORMATION FUEL TANK MOUNTINGS

1 1 1 1 1

9198042 9198028 9198026 90167273 90167279

4 5 6 7 8

4 4 1 1 1 AR 2 2 1 1

9198022 9197660 9198030 9198027 9198031 9198144 9198135 9198136 9197184 9197739

9197740

10

9197742

PANEL. ACCESS. FUEL TANK

9198023

98

'O'RING. 90MM. FUEL TANK ACCESS PANEL SCREW. RD.HD.. M5 X 12. ACCESS PANEL TO FUEL TANK MOUNTING. ASSY.. FRONT. RH MOUNTING. ASSY.. FRONT. LH SCREW. HEX.HD.. M8 X 25. FUEL TANK MOUNTING WASHER. M8 X 16.6. FUEL TANK MOUNTING WASHER. SPRING. M8. FUEL TANK MOUNTING FUEL PUMP

1 4 1 1 4 4 4

9198024 9198025 9198035 9198036 9198017 9198224 9198227

11

PUMP. ASSY.. FUEL. ELECTRICAL (WITH SENDER)

9198046

99

G2 Ref

Part Description FUEL PIPES AND FITTINGS

Qty

Part No

1 2 3 4 5 6 7

PIPE. ASSY.. FUEL FEED PIPE. ASSY.. FUEL RETURN PIPE. FUEL. PUMP TO FILTER PIPE. FEED. FILTER TO ENGINE GROMMET. FUEL PIPE. FEED AND RETURN FLOW BRACKET. FUEL PIPE. FEED AND RETURN FLOW PLATE. MOUNTING. FUEL PIPE TO CYLINDER HEAD. FEED AND RETURN FLOW 'P'CLIP. FUEL PIPE. FEED AND RETURN FLOW STRAP. RETAINING. FUEL HOSE SCREW. HEX.HD.. M6 X 12. FUEL PIPE CLAMP SCREW. HEX.HD.. M6 X 20. FUEL PIPE CLAMP CLIP. FUEL PIPE NUT. FUEL PIPE SPACER. FUEL PIPE FUEL FILTER

1 1 1 1 2 1 1

9198049 9198050 9198051 9198053 9198043 24577012 9198052

8 9 -

6 1 AR AR 4 4 4

9198001 24577318 9197528 9198127 9197759 N 9197806 N 9198115 N

10 11 -

FILTER. FUEL BRACKET. FUEL FILTER SCREW. HEX.HD.. M6 X 18. FUEL FILTER BRACKET CLIP. FUEL FILTER ELBOW. FUEL FILTER

1 1 1 1 1

9198066 90234754 9198006 9197681 N 9197678 N

100

G3 Ref

Part Description FUEL EVAPORATION TANK

Qty

Part No

1 2 3 4

TANK. FUEL EVAPORATION BRACKET. ASSY.. FUEL EVAPORATION TANK RIVET. BRACKET. FUEL EVAPORATION TANK NUT. HEX.. SELF LOCKING. M5. BRACKET. FUEL EVAPORATION TANK SCREW. HEX.HD.. M6 X 16. EVAPORATION TANK NUT. HEX.. SELF LOCKING. M6. FUEL EVAPORATION TANK WASHER. 6 X 15. EVAPORATION TANK ADAPTER. 4-6MM. FUEL EVAPORATION TANK TO FUEL FILLER NECK HOSE. FUEL EVAPORATION TANK TO ROLL OVER VALVE HOSE. VENTILATION. FUEL EVAPORATION TANK TO ROLL OVER VALVE CLAMP. HOSE FUEL EVAPORATION CLAMP. HOSE. 9MM. FUEL EVAPORATION PIPE TO VALVE STRAP. RETAINING. 275MM. FUEL EVAPORATION TANK HOSE VALVE ASSY.. ROLL OVER HOSE. 4MM. ROLL OVER VALVE TO FILLER NECK HOSE. 6MM. ROLL OVER VALVE TO FILLER NECK

1 1 3 1 AR AR AR 1

9129085 9198059 9198063 9197654 9198126 9198151 9198128 9198069

5 5

1 1

9198071 9198078

6 7 8 9 10 10

5 1 4 1 1 1

9198057 9198067 9198201 9198060 9198058 9198065

101

11 12 13 14 15 16 17 18 -

BRACKET. ROLL OVER VALVE SCREW. HEX.HD.. M5 X 16. ROLL OVER VALVE NUT. HEX.. SELF LOCKING. M5. ROLL OVER VALVE WASHER. 10 X 5 X 0.8. ROLL OVER VALVE PIPE. FUEL EVAPORATION VALVE TO INDUCTION MANIFOLD BRACKET. FUEL EVAPORATION VALVE SCREW. FUEL EVAPORATION VALVE NUT. FUEL EVAPORATION VALVE CLIP. HOSE. FUEL EVAPORATION VALVE CLAMP. HOSE. 25-40. FUEL EVAPORATION HOSE

1 1 1 1 1 1 1 1 1 1

9198061 9198056 9198054 9198055 9198079 9198077 9198062 9198064 9197807 9198125

102

G4 Ref

Part Description ACCELERATOR PEDAL

Qty

Part No

1 2 3 -

PEDAL. ASSY.. ACCELERATOR (IDENT BK) -ARM. ACCELERATOR PEDAL PAD. ACCELERATOR PEDAL HOUSING. THROTTLE WASHER. ACCELERATOR CONTROL CABLE

1 1 1 1 1

9193186 9197389 9197390 9197387 9198116

103

G5 Ref

Part Description AIR CLEANER

Qty

Part No

1 2 3 3 4 5 6 7 8 9 10 11

COVER. ASSY.. AIR CLEANER. UPPER COVER. ASSY.. AIR CLEANER. LOWER ELEMENT. AIR CLEANER (OPEL) ELEMENT. AIR CLEANER (VAUXHALL) ADAPTER. AIR CLEANER BUMPER. AIR CLEANER BUMPER. AIR CLEANER BRACKET. AIR CLEANER SCREW. HEX.HD.. AIR CLEANER BRACKET SCREW. HEX.HD.. AIR CLEANER BRACKET TO BULKHEAD HOSE. AIR INTAKE. AIR CLEANER STRAP. RETAINING. ADAPTER TO AIR CLEANER HOSE CLAMP. HOSE. 60-80. ELBOW HOSE TO AIR CLEANER AND THROTTLE VALVE BODY SENSOR. TEMPERATURE. AIR

1 1 1 1 1 1 2 1 4 4 1 1 1

90512470 90512475 90512446 90512447 9198075 24420111 90501282 9197457 9197462 9197463 9198076 9198135 11088331

12

12160244

104

G6 Ref

Part Description INDUCTION MANIFOLD

Qty

Part No

1 2 3 4 5 6 7

MANIFOLD. INDUCTION GASKET SET. MANIFOLD TO CYLINDER HEAD GASKET. THROTTLE VALVE BODY TO INDUCTION MANIFOLD -VALVE. FUEL PRESSURE RELIEF -SPRING. VALVE -SENSOR. VACUUM. INLET MANIFOLD SCREW. HEX.HD.. M6 X 35. INDUCTION MANIFOLD TO CYLINDER HEAD STUD. INDUCTION MANIFOLD TO CYLINDER HEAD NUT. HEX.. M6. INDUCTION MANIFOLD TO CYLINDER HEAD

1 1 1 1 1 1 5

24426075 9194750 90537818 12559532 12559534 16212460 11516426

8 9

2 2

90537426 11514516

105

G7 Ref

Part Description EXHAUST MANIFOLD

Qty

Part No

1 2 3 4 5

MANIFOLD. EXHAUST -STUD. EXHAUST PIPE TO MANIFOLD GASKET. EXHAUST MANIFOLD TO CYLINDER HEAD STUD. EXHAUST MANIFOLD TO CYLINDER HEAD NUT. HEX.. SELF LOCKING. M8. EXHAUST MANIFOLD TO CYLINDER HEAD SHIELD. HEAT. EXHAUST MANIFOLD. UPPER SHIELD. HEAT. EXHAUST MANIFOLD. LOWER STUD. M8. HEAT SHIELD TO EXHAUST MANIFOLD STUD. M8. HEAT SHIELD TO CYLINDER HEAD

1 3 1 10 10

24438033 11100462 9194750 24418771 11516076

6 7 8 9

1 1 1 2

24421237 24421236 90537768 90537768

106

G8 Ref

Part Description THROTTLE VALVE BODY

Qty

Part No

1 2

BODY. ASSY.. THROTTLE VALVE SCREW. HEX.HD.. M6 X 40. THROTTLE VALVE BODY TO INDUCTION MANIFOLD STUD. THROTTLE VALVE BODY TO INDUCTION MANIFOLD GASKET. THROTTLE VALVE BODY TO INDUCTION MANIFOLD NUT. HEX.. M6. THROTTLE VALVE BODY TO INDUCTION MANIFOLD

1 3

9194751 11516427

3 4 5

1 1 2

90537759 90537818 11514516

FUEL INJECTION DISTRIBUTION 6 INJECTOR. REGULATOR AND DISTRIBUTOR. ASSY.. FUEL (TONEWANDA) -INJECTOR. ASSY.. FUEL --SEAL. RING. FUEL INJECTOR REGULATOR. PRESSURE. FUEL INJECTION. WITH SEAL --SEAL. RING. FUEL INJECTION PRESSURE REGULATOR (SET) -CLAMP. SPRING. FUEL INJECTOR TO FUEL INJECTOR DISTRIBUTOR -SCREW. M5 X 18.5. PRESSURE REGULATOR TO DISTRIBUTOR -SEAL. RING. INLET. FUEL INJECTOR DISTRIBUTOR -SEAL. RING. INLET. FUEL INJECTOR DISTRIBUTOR -SEAL. RING. OUTLET. FUEL INJECTOR DISTRIBUTOR 1 12565552

7 8 9 10 11 12 13 14 -

4 2 1 1 4 2 1 1 1

12565474 12563420 9198977 9198978 12563429 12563432 12563443 12563444 12563442

107

15 16 17

STUD. FUEL INJECTION UNIT TO CYLINDER HEAD PIPE. ASSY.. FUEL INJECTION PRESSURE REGULATOR PIPE. VACUUM. FUEL INJECTION PRESSURE REGULATOR

2 1 1

90537463 9198068 12564135

108

G9 Ref

Part Description

Qty EXHAUST GAS RECIRCULATION

Part No

1 2 3

VALVE. ASSY.. EXHAUST GAS RECIRCULATION PIPE. EXHAUST GAS RECIRCULATION SEAL. EXHAUST GAS RECIRCULATION PIPE TO INDUCTION MANIFOLD BRACKET. EXHAUST GAS RECIRCULATION PIPE TO INDUCTION MANIFOLD SCREW. HEX.HD.. M8 X 20. EXHAUST GAS RECIRCULATION VALVE TO CYLINDER HEAD STUD. EXHAUST GAS RECIRCULATION VALVE TO CYLINDER HEAD GASKET. EXHAUST GAS RECIRCULATION VALVE TO CYLINDER HEAD

1 1 1

12565517 24426687 90537420

90537421

11518047

24404066

12567327

109

G10 Ref

Part Description

Qty

Part No

EXHAUST PIPE. SILENCER AND CATALYTIC CONVERTER 1 2 3 4 5 6 7 PIPE. EXHAUST. FRONT(WITH CATALYST) GASKET. FRONT EXHAUST PIPE TO MANIFOLD STUD. FRONT EXHAUST PIPE TO MANIFOLD NUT. HEX.. M10. EXHAUST PIPE TO MANIFOLD RING. DAMPER. EXHAUST PIPE SUSPENSION. FRONT BRACKET. SUPPORT. FRONT PIPE MOUNTING. RUBBER. FRONT EXHAUST PIPE SENSOR. OXYGEN. CATALYTIC CONVERTER SEAL. RING. M18 X 1.5. CATALYTIC CONVERTOR SENSOR TO FRONT EXHAUST PIPE NUT. HEX.. SELF LOCKING. M6. CATALYTIC CONVERTER PIPE. EXHAUST. INTERMEDIATE NUT. M10. INTERMEDIATE EXHAUST PIPE TO FRONT PIPE SHIELD. HEAT. INTERMEDIATE PIPE SILENCER. ASSY.. REAR AND TAIL PIPE STRAP. RETAINING. SILENCER. REAR SCREW. HEX.HD.. M8 X 20. SILENCER BRACKET. CENTRE WASHER. SPRING. 8MM ID.. SILENCER BRACKET. CENTRE 1 1 3 3 1 1 1 1 2 9198100 9198091 11100462 90570845 90466668 9198090 9198089 12565428 90231066

8 9 10 -

2 1 3 1 1 1 1 1

9198151 9198105 9198086 9197825 9198101 9198098 9198107 9198227

110

11 -

WASHER. M8 X 16.6. TAIL PIPE SUPPORT BRACKET WASHER. SPRING. 8MM ID.. TAIL PIPE SUPPORT BRACKET RING. DAMPER. EXHAUST PIPE SUSPENSION CLIP. EXHAUST MOUNTING SHIELD. HEAT. REAR SILENCER SCREW. HEX.HD.. M6 X 35. EXHAUST MOUNTING SCREW. HEX.HD.. M6 X 12. HEAT SHIELD WASHER. 6 X 15. HEAT SHIELD CLIP. HEAT SHIELD LABEL. EMISSION

1 1 3 3 1 6 4 4 7 1

9198224 9198227 9198085 9198206 9197824 9197663 9197528 9198128 9197694 9197741

111

TRANSMISSION

112

H1 Ref

Part Description TRANSMISSION ASSEMBLY

Qty

Part No

1 H2

TRANSMISSION. ASSY.. 3.95 RATIO (IDENT TN)

24445132

MAINSHAFT GEARS - KIT. REPAIR. SYNCHRONIZER RING. FIRST AND SECOND GEARS - KIT. REPAIR. SYNCHRONIZER RING. - KIT. REPAIR. SYNCHRONIZER RING. 1 1 2 3 4 SCREW,HEX.HD.,M12 X 55, TRANSMISSION TO CYLINDER BLOCK SCREW,HEX.HD.,M12 X 45, TRANSMISSION TO CYLINDER BLOCK SLEEVE,TRANSMISSION TO CYLINDER BLOCK CAP,22.4MM,FOR CLOSING SPEEDOMETER DRIVEN GEAR HOLE PLUG,SCREW,M18 X 1.5, TRANSMISSION CASE OIL FILLER 1 1 1 6 1 2 1 1 9201451 9201452 9201453 11100691 11055767 90351708 90470781 90446270 THIRD AND FOURTH GEARS FIFTH GEAR

113

H3 Ref

Part Description GEARSHIFT LEVER

Qty

Part No

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

LEVER. ASSY.. GEARSHIFT KNOB. GEARSHIFT LEVER. STANDARD KNOB. GEARSHIFT LEVER. SPECIAL LABEL. GEARSHIFT ROD. GEARSHIFT BOOT. GEARSHIFT LEVER. LEATHER HOUSING. ASSY.. GEARSHIFT BALL JOINT BUSH. BALL JOINT HOUSING BEARING. GEARSHIFT LEVER SOCKET SPRING. CENTERING. GEARSHIFT LEVER SPACER. GEARSHIFT LEVER LEVER. ASSY.. TRANSFER SHIFT BUSH. FLANGED. TRANSFER LEVER PLATE. MOUNTING. GEARSHIFT CABLES FRAME. MOUNTING CHANNEL. GEARSHIFT LEVER PLATE. MOUNTING CHANNEL. GEARSHIFT LEVER. SIDE PLATE. MOUNTING CHANNEL. GEARSHIFT LEVER. BASE SCREW. RD.HD.. GEARSHIFT LEVER MOUNTING CHANNEL BRACKET. ASSY.. MOUNTING CHANNEL SPACER. 10 X 20. MOUNTING BRACKET TO CHASSIS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 3

9198229 9198233 9198234 9198241 9198240 9197504 9198242 9198245 9198246 9198247 9198262 9198244 9198248 9198243 9197494 9198236 9198236 9198222 9198235 9198232

114

GEARSHIFT CABLE 18 19 20 21 22 23 24 25 CABLE. ASSY.. GEARSHIFT CONTROL CABLE. ASSY.. GEAR SELECTOR CONTROL BRACKET. GEAR SELECTOR CONTROL CABLE 'P'CLIP. GEAR SELECTOR CONTROL CABLE SCREW. RD.HD.. M4 X 16. CLIP TO FUEL TANK PANEL SOCKET. BALL JOINT. GEARSHIFT CONTROL CABLE TO TRANSMISSION SOCKET. BALL JOINT. GEARSHIFT CONTROL CABLE TO LEVER SOCKET. BALL JOINT. GEAR SELECTOR CONTROL CABLE TO TRANSMISSION SOCKET. BALL JOINT. GEAR SELECTOR CONTROL CABLE TO LEVER BRACKET. SUPPORT. GEARSHIFT CONTROL CABLE TO TRANSMISSION CASE SCREW. TORX. CABLE SUPPORT BRACKET BRACKET. GEARSHIFT CABLES STRAP. RETAINING. GEARSHIFT CABLES SHIELD. HEAT. GEARSHIFT CONTROL CABLE SHIELD. HEAT. GEAR SELECTOR CABLE 1 1 1 2 2 1 1 1 9198249 9198252 9198218 9197744 9197758 9198251 9198253 9198254

26

9198255

27

9198257

28 -

1 1 AR 1 1

9198258 9197661 9198230 9198250 9198256

115

BRAKES

116

J1 Ref

Part Description BRAKE PEDAL

Qty

Part No

1 2 3 4 5 6 7 8

PEDAL. ASSY.. BRAKE PAD. BRAKE PEDAL YOKE. MAIN CYLINDER PUSH ROD PIN. CLEVIS. PUSH ROD TO BRAKE PEDAL BUSH. CLEVIS PIN TO BRAKE PEDAL (NLS.) CLIP. CLEVIS PIN TO BRAKE PEDAL BRACKET. RETURN SPRING. BRAKE PEDAL SPRING. RETURN. BRAKE PEDAL

1 1 1 1 1 1 1 1

9197412 90498309 9197408 9197397 (9197400) 9197399 9197816 9197817

117

J2 Ref

Part Description BRAKE MAIN CYLINDER

Qty

Part No

1 2 3 4 5 6 7

CYLINDER. ASSY.. BRAKE MAIN SCREW. HEX.HD.. M8 X 30. MAIN CYLINDER WASHER. M8. MAIN CYLINDER NUT. HEX.. SELF LOCKING. M8. MAIN CYLINDER PLATE. MOUNTING. MAIN CYLINDER PLATE. RETAINING. MAIN CYLINDER TO PEDAL BOX ROD. PUSH. MAIN CYLINDER BRAKE FLUID RESERVOIR

1 2 2 2 1 1 2

9197943 9197920 9198224 9198205 9197947 9197921 9197416

8 9

RESERVOIR. MAIN CYLINDER BRACKET. RESERVOIR MOUNTING BRAKE SERVO UNIT

1 1

9197924 9197553

10 11

SERVO UNIT. ASSY. BRACKET. BRAKE SERVO UNIT

1 1

9197300 9197222

118

J3 Ref

Part Description ABS HYDRAULIC UNIT

Qty

Part No

1 2 3 3 4

UNIT. HYDRAULIC. ABS BRACKET. ABS CONTROL UNIT BRACKET. ABS CONTROL UNIT. LHD BRACKET. ABS CONTROL UNIT. RHD SCREW. SOCKET HD.. ABS HYDRAULIC CONTROL UNIT TO BRACKET SCREW. M6 X 10. ABS HYDRAULIC CONTROL UNIT TO BRACKET SCREW. M6 X 18. ABS HYDRAULIC CONTROL UNIT TO BRACKET. LHD SCREW. M6 X 18. ABS HYDRAULIC CONTROL UNIT TO BRACKET. RHD WASHER. LOCK. M6. ABS HYDRAULIC CONTROL UNIT TO BRACKET. LHD WASHER. LOCK. M6. ABS HYDRAULIC CONTROL UNIT TO BRACKET. RHD NUT. HEX.. SELF LOCKING. M6. ABS HYDRAULIC CONTROL UNIT TO BRACKET. LHD NUT. HEX.. SELF LOCKING. M6. ABS HYDRAULIC CONTROL UNIT TO BRACKET. RHD WASHER. 6 X 12.1. ABS HYDRAULIC CONTROL UNIT TO BRACKET. LHD MOUNT. RUBBER. ABS CONTROL UNIT. FRONT. LHD MOUNT. RUBBER. ABS CONTROL UNIT. FRONT. RHD

1 1 1 1 2

9197050 9197540 9197925 9197926 9197948

5 6 6 7 7

3 2 1 2 1

9197945 9198006 9198006 9198009 9198009

9198220

9198220

9 10 10

3 2 1

9198223 9197944 9197944

119

11 12 13

MOUNT. RUBBER. ABS CONTROL UNIT. REAR SET. MOUNTING PARTS. ABS HYDRAULIC CONTROL UNIT -GROMMET. MOUNTING HOLE. ABS HYDRAULIC CONTROL UNIT TO BRACKET (SMALL) -GROMMET. MOUNTING HOLE. ABS HYDRAULIC CONTROL UNIT TO BRACKET (LARGE)

1 1 1

9197951 9197954 9197949

14

9197950

120

J4 Ref

Part Description BRAKE PIPES AND HOSES LHD

Qty

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -

PIPE. ASSY.. BRAKE. FRONT. LH-LHD PIPE. ASSY.. BRAKE. FRONT. RH-LHD PIPE. ASSY.. BRAKE. MAIN CYLINDER TO ABS UNIT. FRONT. LHD PIPE. ASSY.. BRAKE. MAIN CYLINDER TO ABS UNIT. REAR. LHD PIPE. ASSY.. BRAKE. ABS UNIT TO BULKHEAD. RH-LHD PIPE. ASSY.. BRAKE. ABS UNIT TO BULKHEAD. LH-LHD PIPE. ASSY.. BRAKE. INTERMEDIATE. RH PIPE. ASSY.. BRAKE. INTERMEDIATE. LH PIPE. ASSY.. BRAKE. REAR. RH PIPE. ASSY.. BRAKE. REAR. LH HOSE. BRAKE PIPE TO CALIPER CLIP. BRAKE HOSE TO WISHBONE. FRONT NUT. HEX.. SELF LOCKING. M6. BRAKE HOSE TO WISHBONE. FRONT UNION. M10. BRAKE PIPE TO BULKHEAD CLIP. 2-WAY. BRAKE PIPES TO FRONT TUNNEL CLIP. BRAKE PIPE. 4.7MM SCREW. HEX.HD.. M6 X 20. PIPE FIXING CLIP. BRAKE PIPE

1 1 1 1 1 1 1 1 1 1 4 2 2 2 12 22 4 1

9197939 9197940 9197931 9197933 9197936 9197935 9197929 9197930 9197928 9197927 9197917 9197923 9198151 9197919 9197746 9197918 9198127 9198129

121

BRAKE PIPES AND HOSES RHD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -

PIPE. ASSY.. BRAKE. FRONT. LH-RHD PIPE. ASSY.. BRAKE. FRONT. RH-RHD PIPE. ASSY.. BRAKE. MAIN CYLINDER TO ABS UNIT. FRONT. RHD PIPE. ASSY.. BRAKE. MAIN CYLINDER TO ABS UNIT. REAR. RHD PIPE. ASSY.. BRAKE. ABS UNIT TO BULKHEAD. RH-RHD PIPE. ASSY.. BRAKE. ABS UNIT TO BULKHEAD. LH-RHD PIPE. ASSY.. BRAKE. INTERMEDIATE. RH PIPE. ASSY.. BRAKE. INTERMEDIATE. LH PIPE. ASSY.. BRAKE. REAR. RH PIPE. ASSY.. BRAKE. REAR. LH HOSE. BRAKE PIPE TO CALIPER CLIP. BRAKE HOSE TO WISHBONE. FRONT NUT. HEX.. SELF LOCKING. M6. BRAKE HOSE TO WISHBONE. FRONT UNION. M10. BRAKE PIPE TO BULKHEAD CLIP. 2-WAY. BRAKE PIPES TO FRONT TUNNEL CLIP. BRAKE PIPE. 4.7MM SCREW. HEX.HD.. M6 X 20. PIPE FIXING CLIP. BRAKE PIPE

1 1 1 1 1 1 1 1 1 1 4 2 2 2 12 22 4 1

9197941 9197942 9197932 9197934 9197938 9197937 9197929 9197930 9197928 9197927 9197917 9197923 9198151 9197919 9197746 9197918 9198127 9198129

122

J5 Ref

Part Description FRONT BRAKE DISC CALIPER

Qty

Part No

1 1 2 3 4 5 6 7 8

CALIPER. ASSY.. FRONT DISC. RH CALIPER. ASSY.. FRONT DISC. LH SCREW. SOCKET HD.. M10 X 65. CALIPER TO HUB CARRIER PIN. RETAINING. FRICTION PAD CLIP. SPRING. FRICTION PAD RETAINING PIN SPRING. ANTI-RATTLE. FRICTION PAD CAP. BLEEDER VALVE. FRONT DISC CALIPER SET. FRICTION PADS. BRAKE. AXLE SET PASTE. ANTI-SQUEAK. 4CCM FRONT BRAKE DISC AND SHIELD

1 1 4 4 4 2 2 1 AR

9197899 9197898 9197799 9197900 9197957 9197897 9197906 9199058 90166282

9 10

DISC. FRONT BRAKE SCREW. CSK.. M10. DISC TO HUB

4 4

90512029 90278945

123

J6 Ref

Part Description REAR BRAKE DISC CALIPER

Qty

Part No

1 1 2 3 4 5 6

CALIPER. ASSY.. REAR DISC. RH CALIPER. ASSY.. REAR DISC. LH SCREW. HEX.HD.. M10 X 80. CALIPER TO HUB CARRIER WASHER. M10 X 20.5. CALIPER TO HUB CARRIER SCREW. SOCKET HD.. M8 X 60. CALIPER TO HUB CARRIER SET. FRICTION PADS. BRAKE. AXLE SET PASTE. ANTI-SQUEAK. 4CCM REAR BRAKE DISC AND SHIELD

1 1 2 2 2 1 AR

9197904 9197905 9197910 9198225 9197911 9199059 90166282

7 8

DISC. REAR BRAKE SCREW. CSK.. M10. DISC TO HUB

4 4

90512029 90278945

124

J7 Ref

Part Description HANDBRAKE LEVER

Qty

Part No

1 2

LEVER. ASSY.. HANDBRAKE COVER. HANDBRAKE LEVER SCREW. HEX.HD.. M8 X 25. HANDBRAKE LEVER TO MOUNTING CHANNEL WASHER. SPRING. 8MM. HANDBRAKE LEVER TO MOUNTING CHANNEL SCREW. SOCKET HD.. M8 X 30. HANDBRAKE MOUNTING BRACKET TO CHASSIS SPACER. HANDBRAKE MOUNTING BRACKET TO CHASSIS PLATE. EXTENSION. HANDBRAKE BLOCK. SUPPORT. HANDBRAKE SWITCH. ASSY.. HANDBRAKE WARNING LIGHT SCREW. RD.HD.. M3 X 16. HANDBRAKE WARNING LIGHT SWITCH WASHER. 3 X 7. HANDBRAKE WARNING LIGHT SWITCH NUT. HEX.. SELF LOCKING. M3. HANDBRAKE WARNING LIGHT SWITCH HANDBRAKE CABLE

1 1 1

9197975 9197721 9197956

3 4

2 1

9198227 9197961

5 6 7 8 9 10 11

1 2 1 1 2 2 2

9197965 9197970 9197971 9197968 9197959 9197962 9197958

12 13 14 15

CABLE. ASSY.. HANDBRAKE. FRONT CABLE. ASSY.. HANDBRAKE. REAR PIN. RETAINING. HANDBRAKE CABLE. FRONT CLIP. SPRING. HANDBRAKE CABLE. FRONT

1 1 2 2

9197973 9197960 9197963 9197957

125

16 17 18 19

BUMPER. HANDBRAKE CABLE EQUALIZER BUMPER. HANDBRAKE CABLE EQUALIZER 'P'CLIP. HANDBRAKE CABLE TO REAR SUSPENSION WISHBONE NUT. HEX. SELF LOCKING. M6. HANDBRAKE CABLE TO REAR SUSPENSION WISHBONE

2 2 4 4

9197966 9197967 9197845 9198151

126

FRONT AXIL AND SUSPENSION

127

K1 Ref

Part Description FRONT HUB

Qty

Part No

1 1 2 3 4 5 6 7 8 9 10 10 11 12 12 13 14 15

CARRIER. HUB. LH CARRIER. HUB. RH HUB. ASSY.. WITH FLANGE AND BEARING BOLT. M16 X 100. HUB TO HUB CARRIER WASHER. M16 X 30. HUB TO HUB CARRIER SHIELD. WHEEL BEARING. INNER WASHER. THRUST. HUB. INNER WASHER. THRUST. HUB. OUTER NUT. HEX.. SELF LOCKING. M16. HUB RETAINING SCREW. TORX HD.. HUB TO HUB CARRIER ARM. STEERING. RH ARM. STEERING. LH BOLT. M10 X 65. STEERING ARM TO HUB CARRIER BOLT. M10 X 45. STEERING ARM TO HUB CARRIER BOLT. M10 X 50. STEERING ARM TO HUB CARRIER SHIM. 1MM. CAMBER ADJUSTMENT. STEERING ARM TO HUB CARRIER SHIM. 3MM. CAMBER ADJUSTMENT. STEERING ARM TO HUB CARRIER SHIM. STEERING ARM AND ABS SENSOR TO HUB CARRIER

1 1 2 2 2 2 2 2 2 6 1 1 2 2 2 4 2 2

9197820 9197821 9197863 9197829 9197798 9197805 9197787 9197786 9197793 9197823 9197808 9197809 9197799 9197800 9197826 9197810 9197811 9197822

128

K2 Ref

Part Description FRONT SHOCK ABSORBERS

Qty

Part No

1 2 3 4

SHOCK ABSORBER. ASSY.. FRONT BOLT. M10 X 70. SHOCK ABSORBER TO BRACKET. UPPER WASHER. SPACER. SHOCK ABSORBER TO BRACKET. UPPER NUT. HEX.. SELF LOCKING. M10. SHOCK ABSORBER TO BRACKET. UPPER BRACKET. SHOCK ABSORBER. UPPER. RH. LHD BRACKET. SHOCK ABSORBER. UPPER. LH. LHD BRACKET. SHOCK ABSORBER. UPPER. RH. RHD BRACKET. SHOCK ABSORBER. UPPER. LH. RHD SCREW. HEX.HD.. M8 X 25. SHOCK ABSORBER BRACKET. UPPER WASHER. M8 X 16.6. SHOCK ABSORBER BRACKET. UPPER BOLT. M10 X 55. SHOCK ABSORBER TO WISHBONE. LOWER WASHER. M10 X 20.5. SHOCK ABSORBER TO WISHBONE. LOWER NUT. HEX.. SELF LOCKING. M10. SHOCK ABSORBER TO WISHBONE. LOWER FRONT SPRINGS

2 2 4 2

9197812 9197772 9197777 9197991

5 5 5 5 6 7 8 9 10

1 1 1 1 4 4 2 6 2

9197818 9197803 9197804 9197819 9197035 9197795 9197831 9198225 9197991

11

SPRING. FRONT

9197813

129

K3 Ref

Part Description FRONT WISHBONES

Qty

Part No

1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12

WISHBONE. ASSY.. UPPER. RH -BALL JOINT. ASSY -BUSH. UPPER WISHBONE TO CHASSIS. FRONT BUSH. UPPER WISHBONE TO CHASSIS. REAR WISHBONE. ASSY.. UPPER. LH -BALL JOINT. ASSY -BUSH. UPPER WISHBONE TO CHASSIS. FRONT -BUSH. UPPER WISHBONE TO CHASSIS. REAR NUT. HEX.HD.. BALL JOINT. UPPER BOLT. M10 X 80. UPPER WISHBONE TO CHASSIS. FRONT WASHER. THRUST. UPPER WISHBONE TO CHASSIS. FRONT SHIM. 1.5MM. CASTOR ADJUSTMENT. UPPER WISHBONE. FRONT BOLT. M10 X 75. UPPER WISHBONE TO CHASSIS. REAR NUT. HEX.. SELF LOCKING. M10. UPPER WISHBONE TO CHASSIS SHIM. 1.5MM. CASTOR ADJUSTMENT. UPPER WISHBONE. REAR WISHBONE. ASSY.. LOWER. RH -BUSH. LOWER WISHBONE TO

1 1 1 1 1 1 1 1 2 2 2 6 2 4 8 1 1

9197330 9197833 9197832 9197783 9197329 9197833 9197832 9197783 9198137 9197774 9197780 9197779 9197773 9197991 9197896 9197332 9197833

130

13 11 12 13 14 15 16 17

-BUSH. LOWER WISHBONE TO CHASSIS WISHBONE. ASSY.. LOWER. LH -BALL JOINT. ASSY -BUSH. LOWER WISHBONE TO CHASSIS NUT. HEX.HD.. BALL JOINT. LOWER BOLT. M10 X 85. LOWER WISHBONE TO CHASSIS WASHER. 10 X 20.5. LOWER WISHBONE TO CHASSIS. INNER WASHER. M10 X 20.5. LOWER WISHBONE TO CHASSIS. OUTER NUT. HEX.. SELF LOCKING. M10. LOWER WISHBONE TO CHASSIS

2 1 1 2 2 4 8 8 4

9197832 9197331 9197833 9197832 9198137 9197776 9197996 9198225 9197991

131

K4 Ref

Part Description

Qty FRONT SUSPENSION STABILIZER BAR

Part No

1 2 3 4 5 6 7 8 9 10 11 12 -

BAR. STABILIZER DROP LINK. STABILIZER BAR BEARING. FRONT STABILIZER BAR CLAMP. BEARING. FRONT STABILIZER PLATE. BEARING. FRONT STABILIZER BAR SCREW. HEX.HD.. M8 X 30. PLATE TO CLAMP. STABILIZER BAR WASHER. M8 X 14. PLATE TO CLAMP. STABILIZER BAR. UPPER WASHER. M8 X 25. PLATE TO CLAMP. STABILIZER BAR. LOWER WASHER. M10 X 20.5. STABILIZER BAR TO DROP LINK NUT. HEX.. SELF LOCKING. M10. STABILIZER BAR TO DROP LINK WASHER. M10 X 20.5. LOWER WISHBONE TO DROP LINK NUT. HEX.. SELFLOCKING. M10. LOWER WISHBONE TO DROP LINK NUT. HEX.. SELF LOCKING. M8. STABILIZER BAR TO CHASSIS GREASE. PROTECTING. 100 GRAMS. BEARING. FRONT STABILIZER SHAFT

1 2 2 2 2 4 2 2 2 2 2 2 4 AR

9197785 9197778 9197781 9197782 9197784 9197791 9197797 9197794 9197775 9197792 9197775 9197792 9197871 9117810

132

STEERING

133

L1 Ref

Part Description STEERING WHEEL

Qty

Part No

WHEEL. STEERING. THREE SPOKES AIR BAG

9198150

2 3 4 5 6 -

AIR BAG ASSY.. DRIVER SIDE (OPEL) AIR BAG ASSY.. DRIVER SIDE (VAUXHALL) SCREW. TORX. AIR BAG CONTROL UNIT. AIR BAG BRACKET. CONTROL UNIT RIVET. BLIND. BRACKET FIXING SCREW. M6 X 10. AIR BAG CONTROL UNIT FIXING

1 1 2 1 1 9 2

9198156 9198157 9197532 9197623 9197223 9197767 9197471

134

L2 Ref

Part Description STEERING COLUMN

Qty

Part No

1 2 3 4 5 6

COLUMN. ASSY.. STEERING (NS.USE COMPONENTS) -JACKET. ASSY.. STEERING COLUMN -BUSHING. JACKET. STEERING COLUMN. INNER BUSHING. JACKET. STEERING COLUMN. UPPER HOUSING. ASSY.. TURN SIGNAL SWITCH -SCREW. HEX.HD.. M4. IGNITION SWITCH TO STEERING COLUMN HOUSING -HOUSING. UPPER. WITH BEARING -NUT. HEX.. M14. STEERING WHEEL TO SHAFT -PLATE. LOCK. STEERING WHEEL TO SHAFT -BRACKET. UPPER -SWITCH. AND STEERING COLUMN LOCK. ASSY.. IGNITION CASE. STEERING LOCK AND IGNITION SWITCH SCREW. IGNITION SWITCH TO HOUSING -WASHER. SHEAR BOLT. STEERING COLUMN HOUSING UPPER -SCREW. SHEAR. M6 X 1. SWITCH HOUSING -SCREW. SHEAR HD.. M8 X 1.25. STEERING COLUMN

1 1 1 1 1 2 26047846 26047840 26044201 26048294 7849055

7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 2 2 4

26015587 11011779 90539666 26016033 90389377 26034041 7844632 7846989 7844233 26002558

135

17 18 19 20 21 22 23 24 25 26 27 28

-SHAFT. STEERING COLUMN -SPRING. THRUST. UPPER ESCUTCHEON. LOCK SHAFT. ASSY.. STEERING. INTERMEDIATE GROMMET. INTERMEDIATE SHAFT TO BULKHEAD SCREW. HEX.HD.. M8 X 40. INTERMEDIATE SHAFT BRACKET. STEERING COLUMN JACKET. UPPER PLATE. STEERING COLUMN SUPPORT. UPPER NUT. PLATE. STEERING COLUMN SUPPORT. UPPER BRACKET. STEERING COLUMN JACKET. RH BRACKET. STEERING COLUMN JACKET. LH BRACKET. STEERING COLUMN JACKET. LOWER. FRONT SCREW. HEX.HD.. M8 X 16. STEERING COLUMN BRACKET TO CHASSIS. FRONT WASHER. SPRING. 8MM. STEERING COLUMN BRACKET TO CHASSIS. FRONT WASHER. 8 X 20 2.5. STEERING COLUMN BRACKET TO CHASSIS. FRONT SCREW. HEX.HD.. M8 X 35. STEERING COLUMN BRACKET TO CHASSIS. UPPER SCREW. HEX.HD.. M6 X 16. STEERING COLUMN BRACKET TO CHASSIS

1 1 1 1 1 4 1 2 2 1 1 1 1

26047836 26047020 90181148 9197880 9197872 9197870 9197422 9197432 9197431 9197889 9197888 9197421 9197884

29

9198227

30

9198228

31

9197885

32

9198126

136

33

WASHER. 6 X 12.1 X 1.4. STEERING COLUMN BRACKET TO CHASSIS RIVET. BLIND. NUT PLATE TO BRACKET BARREL AND KEYS. IGNITION AND STEERING LOCK. SPECIFIED LOCK (WITH 1 KEY) (EXCEPT VAUXHALL) BARREL AND KEYS. IGNITION AND STEERING LOCK. UNSPECIFIED LOCK (WITH 2 KEYS) COVER. ASSY.. STEERING COLUMN. UPPER COVER. ASSY.. STEERING COLUMN. LOWER BRACKET. COVER FIXING. UPPER. FRONT BRACKET. COVER FIXING. UPPER. REAR SCREW. RD.HD.. M4 X 10. FRONT BRACKET TO STEERING COLUMN NUT. COVER FIXING FASTENER. COVER. LOWER

9198223

34 -

2 1

9197890 9198955

9198954

35 36 37 38 39 -

1 1 1 1 1 3 1

9197435 197443 9197423 9197424 9197430 9197646 9197647

137

L3 Ref

Part Description STEERING GEAR

Qty

Part No

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

GEAR. ASSY.. STEERING. LHD GEAR. ASSY.. STEERING. RHD PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 00 NOTCH PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 01 NOTCH PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 02 NOTCH PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 03 NOTCH PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 04 NOTCH PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 05 NOTCH (NLS.) PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 06 NOTCH (NLS.) PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 07 NOTCH PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 08 NOTCH (NLS.) PLATE. ADJUSTING. STEERING GEAR HEIGHT. IDENT. 09 NOTCH GROMMET. BLANKING. 40MM. STEERING PINION HOLE SCREW. HEX.HD.. M10 X 30. STEERING GEAR TO CHASSIS. UPPER WASHER. M10 X 20.5. STEERING GEAR TO CHASSIS. UPPER SCREW. HEX.HD.. M8 X 25. STEERING GEAR TO CHASSIS. LOWER

1 1 AR AR AR AR AR AR AR AR AR AR 1 2 2 2

9197882 9197881 9197425 9197426 9197427 9197428 9197444 (9197445) (9197446) 9197447 (9197448) 9197449 9197749 9197874 9198224 9197873

138

16 17

WASHER. M8 X 16.6. STEERING GEAR TO CHASSIS. LOWER RIVET. 3.2 X 9.2. ADJUSTER PLATE TO CHASSIS STEERING TIE ROD

2 2

9198224 9197875

18 19 20 -

END. ASSY.. TIE ROD. OUTER NUT. HEX.. M12. TIE ROD NUT. M12. ADJUSTING. STEERING TIE ROD END. RH THREAD NUT. STEERING TIE ROD

2 2 2 2

9199057 9197878 9197879 9198106

139

REAR AXLE AND SUSPENSION

140

M1 Ref

Part Description REAR HUB

Qty

Part No

1 1 2 3 4 5 6

CARRIER. HUB. RH CARRIER. HUB. LH HUB. ASSY.. WITH FLANGE AND BEARING SCREW. HEX.HD.. HUB TO HUB CARRIER CARRIER. BALL JOINT. UPPER SCREW. SOCKET HD.. M10 X 50. BALL JOINT CARRIER TO HUB SHIM. 1MM. CAMBER ADJUSTMENT. BALL JOINT CARRIER TO HUB CARRIER BRACKET SHIM. CAMBER ADJUSTMENT. BALL JOINT CARRIER TO HUB CARRIER BRACKET

1 1 2 6 2 4 AR

9197861 9197860 9197863 9197788 9197848 9197846 9197850

9197837

141

M2 Ref

Part Description REAR SHOCK ABSORBERS Qty Part No

1 2 3 4

SHOCK ABSORBER. ASSY.. REAR SCREW. HEX.HD.. M10 X 55. SHOCK ABSORBER FIXING WASHER. M10 X 20. SHOCK ABSORBER FIXING NUT. HEX.. SELF LOCKING. M10. SHOCK ABSORBER FIXING REAR SPRINGS

2 4 4 4

9197851 9197831 9198225 9197991

SPRING. REAR

9197852

142

M3 Ref

Part Description REAR WISHBONES

Qty

Part No

1 2 3 1 2 3 4 5 6 7 2 8 3 7 2 8 3

WISHBONE. ASSY.. UPPER. RH -BALL JOINT. ASSY. BUSH. UPPER WISHBONE TO CHASSIS WISHBONE. ASSY.. UPPER. LH -BALL JOINT. ASSY -BUSH. UPPER WISHBONE TO CHASSIS NUT. HEX.. M10. UPPER WISHBONE TO CHASSIS SCREW. HEX.HD.. M10 X 55. UPPER WISHBONE TO CHASSIS WASHER. M10 X 20. UPPER WISHBONE TO CHASSIS SEAL. UPPER WISHBONE. REAR WISHBONE. ASSY.. LOWER. RH -BALL JOINT. ASSY -BUSH. LOWER WISHBONE TO CHASSIS. FRONT -BUSH. UPPER WISHBONE TO CHASSIS. REAR WISHBONE. ASSY.. LOWER. LH -BALL JOINT. ASSY BUSH. LOWER WISHBONE TO CHASSIS. FRONT BUSH. UPPER WISHBONE TO CHASSIS. REAR

1 1 2 1 1 2 4 4 8 2 1 1 1 1 1 1 1 1

9197342 9197833 9197832 9197341 9197833 9197832 9198086 9197831 9197843 9197747 9197344 9197833 9197862 9197832 9197343 9197833 9197862 9197832

143

9 9 10 11 12 13 14 15 -

BRACKET. LOWER WISHBONE TO CHASSIS. RH BRACKET. LOWER WISHBONE TO CHASSIS. LH SCREW. HEX.HD.. M10 X 70. LOWER WISHBONE TO BRACKET WASHER. M10 X 20. LOWER WISHBONE TO BRACKET SCREW. HEX.HD.. M10 X 25. LOWER WISHBONE BRACKET TO CHASSIS NUT. SELF LOCKING. M10. LOWER WISHBONE BRACKET TO CHASSIS SCREW. HEX.HD.. M8 X 25. LOWER WISHBONE BRACKET TO CHASSIS WASHER. M8 X 21. LOWER WISHBONE BRACKET TO CHASSIS BRACKET. LOWER

1 1 2 2 4 4 10 10 1

9197869 9197868 9197038 9197843 9197842 9197991 9197035 9197753 9197859

144

M4 Ref

Part Description TRACK CONTROL ARM

Qty

Part No

1 2 3 4 5 6 7 8 9 10

CONTROL ARM. ASSY.. TRACKING -CONTROL ARM. TRACKING -BALL JOINT. TRACK CONTROL. RH THREAD -NUT. LOCKING. M12. TRACK CONTROL BALL JOINT. RH THREAD BALL JOINT. TRACK CONTROL. LH THREAD NUT. LOCKING. M12. TRACK CONTROL BALL JOINT. LH THREAD SPACER. BALL JOINT TO HUB CARRIER SHIM. BALL JOINT TO HUB CARRIER NUT. HEX.. SELF LOCKING. M10. TRACK CONTROL FIXING WASHER. M10 X 20.5. TRACK CONTROL FIXING

2 2 2 2 2 2 2 AR 4 4

9197849 9197841 9197838 9197879 9197839 9197844 9197847 9197840 9197830 9198225

145

M5 Ref

Part Description REAR AXLE DRIVE SHAFT

Qty

Part No

1 2 3 -

SHAFT. ASSY.. AXLE. RH SHAFT. ASSY.. AXLE. LH NUT. DRIVE SHAFT TO WHEEL HUB SHIELD. HEAT. DRIVE SHAFT

1 1 2 1

9198268 9198267 9198266 9198259

146

WHEELS

147

N1 Ref

Part Description ROAD WHEELS

Qty

Part No

1 1 -

WHEEL. ROAD. FRONT. 5.5J X 17 (ET26) WHEEL. ROAD. REAR. 7.5J X 17 (ET39) WHEEL AND TYRE. ASSY.. FRONT. RH WHEEL AND TYRE. ASSY.. FRONT. LH WHEEL AND TYRE. ASSY.. REAR. RH WHEEL AND TYRE. ASSY.. REAR. LH TYRE VALVES AND CAPS

2 2 1 1 1 1

9197982 9197985 9198260 9198261 9198264 9198265

VALVE. TYRE TYRES

9197983

2 2 -

TYRE. FRONT. 175/55 R17 TYRE. REAR. 225/45 R17 AEROSOL. TEMPORARY TYRE REPAIR. 500ML WHEEL COVERS

2 2 1

9197981 9197984 9163326

4 5

COVER. WHEEL HUB. OPEL COVER. WHEEL HUB. VAUXHALL WHEEL FIXINGS

4 4

9197350 9197853

6 7 8 9

SCREW. HEX.HD.. M12. WHEEL TO HUB CAP. WHEEL NUT SET. WHEEL LOCKING BOLTS CAP. LOCKING WHEEL BOLT KEY. EXTRACTOR. LOCKING WHEEL BOLT CAP -CAP. PROTECTION. EXTRACTOR KEY GROMMET. EXTRACTOR KEY STOWAGE

16 4 1 4 1 1 1

9197978 9198263 9197315 9197283 9197278 9197281 9197979

148

ELECTRICS

149

P1 Ref

Part Description BATTERY

Qty

Part No

1 2

HOSE. VENTILATION. 5MM CLIP. VENTILATION HOSE BATTERY FIXINGS ENGINE AND COOLING

1 1

9197625 9197626

3 4 5 6 7 8

BRACKET. ASSY.. BATTERY AND WINDSCREEN WASHER RESERVOIR SCREW. HEX.HD.. M6 X 16. BATTERY RETAINING BRACKET FIXING WASHER. 6 X 18. BRACKET. BATTERY RETAINING WASHER. SPRING. M6. BATTERY RETAINING PLATE. BATTERY RETAINING RIVET. PLATE FIXING

1 3 3 2 1 3

9197206 9198007 9198154 9198009 9197630 9197745

SPARK PLUG OPEL ENGINE AND COOLING PLUG. ASSY.. SPARK (AC 41-954) PLUG. ASSY.. SPARK SPARK PLUG VAUXHALL ENGINE AND COOLING 4 91132099 4 4 25324618 9199038

PLUG. ASSY.. SPARK (AC 41-954)

150

P2 Ref

Part Description STARTER

Qty

Part No

1 -

STARTER. ASSY. -SWITCH. STARTER SET. CARBON BRUSHES. WITH HOLDER -SCREW. FILL.HD.. M5 X 102. STARTER HOUSING. WITH BEARING. FRONT END SCREW. TORX. M10 X 40. STARTER TO CYLINDER BLOCK

1 1 1 2 1 2

12564088 1114593 10475602 10475638 10484518 12564088

STARTER SWITCH ENGINE AND COOLING PUSH BUTTON. STARTER 1 9197559

151

P3 Ref

Part Description ALTERNATOR

Qty

Part No

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6

ALTERNATOR. ASSY.. 12V.100 AMP (IDENT UX) (BOSCH 0124415009) -PULLEY. ALTERNATOR (BOSCH F00M991047) -NUT. HEX.. ALTERNATOR PULLEY. M16 X 1.5 (BOSCH 2915039028) -REGULATOR. ASSY.. ALTERNATOR (BOSCH F00M145228) -BEARING. ALTERNATOR. FRONT (BOSCH F00M990410) -BEARING. ALTERNATOR. REAR (BOSCH F00M990405) -RING. ALTERNATOR BEARING. REAR (BOSCH F00M146900) DIODE PLATE. ALTERNATOR (BOSCH F00M123202) -CAP. PROTECTING. ALTERNATOR. REAR (BOSCH F00M146661) ALTERNATOR. ASSY.. 12V.120 AMP (IDENT WW) (BOSCH 0124515033) -PULLEY. ALTERNATOR (BOSCH F00M991047) -NUT. HEX.. ALTERNATOR PULLEY. M16 X 1.5 (BOSCH 2915039028) -REGULATOR. ASSY.. ALTERNATOR (BOSCH F00M145228) -BEARING. ALTERNATOR. FRONT (BOSCH F00M990410) -BEARING. ALTERNATOR. REAR (BOSCH F00M990405)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9193114 9196405 93253776 9193765 9117938 9117940 9117939 9120217 9196404 9193117 9196405 93253776 9193765 9117938 9117940

152

7 8 9

-RING. ALTERNATOR BEARING. REAR (BOSCH F00M146900) -DIODE PLATE. ALTERNATOR (BOSCH F00M133200) -CAP. PROTECTING. ALTERNATOR. REAR (BOSCH F00M146661) ALTERNATOR FITTINGS ENGINE AND COOLING

1 1 1

9117939 9117941 9196404

10

SCREW. HEX.HD.. M8 X 100. ALTERNATOR TO CYLINDER BLOCK

11100951

153

P4 Ref

Part Description DRIVE BELT

Qty

Part No

1 1

BELT. DRIVE. 17.8 X 880. ALTERNATOR (IDENT EB) (OPEL) BELT. DRIVE. 17.8 X 880. ALTERNATOR(IDENT EB) (VAUXHALL) TENSIONER. BELT

1 1

9201688 9201723

24430296

154

P5 Ref

Part Description

Qty

Part No

ELECTRONIC IGNITION CONTROLUNIT 1 2 MODULE. IGNITION CONTROL UNIT SCREW. HEX.HD.. M6 X 45. IGNITION CASSETTE TO CYLINDER HEAD COVER COVER. IGNITION CONTROL UNIT. ECOTEC (OPEL) COVER. IGNITION CONTROL UNIT. ECOTEC (VAUXHALL) 1 4 12569342 11516530

1 1

12569314 12569315

155

P6 Ref

Part Description OIL PRESSURE SWITCH

Qty

Part No

SWITCH. OIL PRESSURE

1 WATER TEMPERATURE SENSOR

24577642

SENSOR. WATER TEMPERATURE

15326388

CRANKSHAFT SPEED SENSOR ENGINE AND COOLING 3 4 SENSOR. CRANKSHAFT REVOLUTIONS SCREW. HEX.HD.. M6 X 20. CRANKSHAFT SPEED SENSOR TO CYLINDER BLOCK KNOCK LIMIT SENSOR 5 SENSOR. KNOCKING LIMIT. CYLINDER BLOCK 1 24577244 1 1 24576398 11516423

156

P7 Ref

Part Description FUEL PUMP - PUMP. ASSY.. FUEL. ELECTRICAL (WITH SENDER)

Qty

Part No

1 1 1 CATALYTIC CONVERTER SENSOR

9198046 9197598 9197434

SWITCH. INERTIA. FUEL CUT OFF - BRACKET. FUEL CUT OFF SWITCH

- SENSOR. OXYGEN. CATALYTIC CONVERTER - SEAL. RING. M18 X 1.5. CATALYTIC CONVERTOR SENSOR TO FRONT EXHUST PIPE

1 2

12565428 90231066

FUEL INJECTION CONTROL UNIT - UNIT. ELECTRONIC CONTROL. FUEL INJECTION SYSTEM(PROGRAMME MEMORY) - SCREW. HEX.HD.. M6 X 20. CONTROL UNIT TO INDUCTION MANIFOLD - SCREW. HEX.HD.. CONTROL UNIT MOUNTING INDUCTION MANIFOLD VACUUM FUEL AND EXHAUST SENSOR - SENSOR. VACUUM. INLET MANIFOLD AXLE SPEED SENSOR SHIM. AXLE SPEED SENSOR TO HUB CARRIER. FRONT 2 9197094 1 16212460 1 12202143

4 3

11517518 9197477

157

P8 Ref

Part Description

Qty

Part N o

HANDBRAKE WARNING LIGHT SWITCH 1 2 3 4 SWITCH. ASSY.. HANDBRAKE WARNING LIGHT SCREW. RD.HD.. M3 X 16. HANDBRAKE WARNING LIGHT SWITCH WASHER. 3 X 7. HANDBRAKE WARNING LIGHT SWITCH NUT. HEX.. SELF LOCKING. M3. HANDBRAKE WARNING LIGHT SWITCH STOP LAMP SWITCH SWITCH. STOP LAMP BUSH. SWITCH FIXING 1 1 9197391 9197392 1 2 2 2 9197968 9197959 9197962 9197958

158

P9 Ref

Part Description INSTRUMENTS

Qty

Part No

1 2

INSTRUMENT. ASSY.. COMBINED. KMH INSTRUMENT. ASSY.. COMBINED. MPH

1 1

9197573 9197572

159

P10 Ref

Part Description HEADLAMPS

Qty

Part No

1 1 1 1 2

HEADLAMP. ASSY.. WITH TURN SIGNAL LAMP. RH. LHD HEADLAMP. ASSY.. WITH TURN SIGNAL LAMP. LH. LHD HEADLAMP. ASSY.. WITH TURN SIGNAL LAMP. RH. RHD HEADLAMP. ASSY.. WITH TURN SIGNAL LAMP. LH. RHD LABEL. WARNING. HEADLAMP LEVELING HEADLAMP FITTINGS

1 1 1 1 1

9197590 9197591 9197588 9197589 9197733

NUT. HEX.. SELF LOCKING. M8. HEADLAMPS WASHER. M8 X 16.6. HEADLAMPS

2 2

9197871 9198224

160

P11 Ref

Part Description LIGHTING SWITCH

Qty

Part No

1 2 -

SWITCH. ASSY.. LIGHTING. SIDELAMPS SWITCH. ASSY.. LIGHTING. HEADLAMPS SWITCH. DIMMING. INSTRUMENT ILLUMINATION LAMPS AND TRIP SET MULTI-PURPOSE SWITCH

1 1 1

9197562 9197561 9197565

SWITCH. ASSY.. TURN SIGNAL LAMP/ HEADLAMP FULL AND DIPPED BEAM HAZARD WARNING SWITCH

9197557

SWITCH. ASSY.. HAZARD WARNING FLASHER UNIT

9197564

UNIT. FLASHER FRONT FOGLAMP AND FIXINGS

9197551

6 -

LAMP. ASSY.. FRONT FOG BRACKET. FOG LAMP. FRONT. RH BRACKET. FOG LAMP. FRONT. LH SCREW. M5 X 12. BRACKET FIXING WASHER. 3/16 X 1/2. BRACKET RETAINING FRONT FOGLAMP SWITCH

2 1 1 8 8

9197583 9197010 9197009 9198025 9197743

SWITCH. ASSY.. FRONT FOGLAMP REAR FOGLAMP SWITCH EXTERIOR LIGHTING

9197566

SWITCH. ASSY.. REAR FOGLAMP

9197560

161

P12 Ref

Part Description

Qty SIDE REPEATER LAMP AND FIXINGS

Part No

1 2 3

LAMP. ASSY.. SIDE REPEATER SOCKET. BULB. SIDE REPEATER LAMP BRACKET. SIDE REPEATER LAMP MOUNTING REAR LAMP AND FIXINGS EXTERIOR LIGHTING

2 2 2

90487599 90486250 9197581

4 4 4 4 5 -

LAMP. ASSY.. REAR. RH. LHD LAMP. ASSY.. REAR. LH. LHD LAMP. ASSY.. REAR. RH. RHD LAMP. ASSY.. REAR. LH. RHD SCREW. RD.HD.. 6 X 3/4. REAR LAMP FIXING NUT. M5. REAR LAMP WASHER. REAR LAMP. 5 X 10 WASHER. REAR LAMP. 3/16 X 1/2 ADDITIONAL BRAKE LAMP

1 1 1 1 4 8 8 16

9197586 9197587 9197584 9197585 9197592 9198054 9198055 9197743

LAMP. ASSY.. ADDITIONAL BRAKE REAR NUMBER PLATE LAMP AND EXTERIOR LIGHTING FIXINGS

9197582

7 8 8 5 9

LAMP. ASSY.. REAR NUMBER PLATE PLATE. BASE. REAR NUMBER PLATE LAMP. RH PLATE. BASE. REAR NUMBER PLATE LAMP. LH SCREW. RD.HD.. 6 X 3/4. LAMP FIXING RIVET. PLATE FIXING. 3.2 X 11.5

2 1 1 4 4

90213642 9197575 9197091 9197592 9197709

162

ROOF LAMP AND FITTINGS 10 LAMP. ASSY.. INTERIOR DOOR LAMP SWITCH INTERIOR LIGHTING 11 12 13 14 SWITCH. CONTACT. INTERIOR LAMP SCREW. RD.HD.. 6 X 3/4. SWITCH FIXING SPACER. 15 X 6 X 2.4. INTERIOR LAMP SWITCH CLIP. NUT. INTERIOR LAMP SWITCH DOOR HARNESS HARNESS. ASSY.. DOOR CLIP. HARNESS CONNECTOR TO DASH PANEL 2 2 9197536 9197531 2 2 2 2 9197594 9197592 9197595 9197596 1 9197593

'P'CLIP. HARNESS TO RADIATOR HOUSING WASHER. 5 X 10. CLIP TO RADIATOR HOUSING SCREW. HEX.HD.. M8 X 20. GROUND CABLE TO CHASSIS BRACKET. HARNESS TO CLAMSHELL. FRONT -BRACKET. HARNESS TO CLAMSHELL. -WASHER. 3/8 X 1/8. HARNESS TO CLAMSHELL. FRONT -RIVET. BLIND. 3.2 X 11.5. HARNESS TO CLAMSHELL. FRONT -SCREW. HEX.HD.. M8 X 30. GROUND CABLE TO CHASSIS

FRONT BODY WIRING HARNESS 2 2 1 2 2 4 4 1

9197215 9198055 9198107 9197190 9197563 9197703 9197709 9197920

163

P13 Ref

Part Description MAIN WIRING HARNESS

Qty

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14

HARNESS. ASSY.. MAIN WIRING. BODY CLIP. WITH STRAP. HARNESS TO BODY WASHER. 10 X 5. HARNESS TO BODY 'P'CLIP. HARNESS TO RADIATOR DUCT STRAP. RETAINING. 273MM. HARNESS TO BODY SCREW. HEX.HD.. M6 X 12. HARNESS TO AIR CLEANER SUPPORT WASHER. 12.1 X 6. HARNESS TO AIR CLEANER SUPPORT 'P'CLIP. HARNESS TO FUEL TANK PANEL INSERT. THREADED. M4. HARNESS TO FUEL TANK PANEL CLIP. HARNESS TO CROSSMEMBER. FRONT DUCT. HARNESS TO HANDBRAKE CHANNEL 'P'CLIP. HARNESS TO FRONT FLOOR TUNNEL MOUNTING BRACKET RIVET. BLIND. 3/16 X 7/16. HARNESS TO BODY STRAP. RETAINING. 273MM. ABS SENSOR WIRE STRAP. RETAINING. 273MM. LUGGAGE COMPARTMENT CONNECTOR SWITCH ENGINE WIRING HARNESS

1 9 8 3 13 2 1 1 2 1 1 3 12 8 1

9197546 9197669 9198055 9197215 9198201 9197528 9198223 9197530 9197569 9197626 9197535 9197568 9197745 9198201 9198201

HARNESS. ASSY.. ENGINE

9197545

164

SCREW. HEX.HD.. M6 X 13. EARTH CABLE TO CYLINDER HEAD

11517517

STRAP. RETAINING. 273MM. ALTERNATOR HARNESS CLIP. HARNESS CONNECTOR CAP. DIAGNOSTIC PLUG NUT. HARNESS TO STARTER WASHER. LOCK. 8MM. HARNESS TO STARTER CLIP. HARNESS TO COOLANT BRACKET WASHER. HARNESS TO COOLANT BRACKET RIVET. BLIND. HARNESS TO COOLANT BRACKET STRAP. RETAINING. 273MM. HARNESS TO AIR CLEANER INLET HOSE WASHER. LOCK. 5.3 X 11. HARNESS TO STARTER NUT. HEX.. M5. ENGINE HARNESS TO STARTER

1 2 1 2 2 1 1 1 1 1 1

9198201 9197538 9197539 9197827 9197388 9197662 9198055 9197668 9198201 11029901 11096392

165

P14 Ref

Part Description REAR BODY WIRING HARNESS

Qty

Part No

1 2 -

HARNESS. ASSY.. REAR BODY SCREW. HEX.HD.. M8 X 20. GROUND CABLE TO CHASSIS SCREW. HEX.HD.. M8 X 30. GROUND CABLE TO CHASSIS FOGLAMP HARNESS

1 1 1

9197544 9198107 9197920

HARNESS. ASSY.. FRONT FOGLAMP GROMMET. BLANKING. FOGLAMP HARNESS STRAP. RETAINING. 273MM. FOGLAMP HARNESS. REAR

1 2 2

9198121 9198200 9198201

RADIATOR BLOWER FAN HARNESS GROMMET. 32MM. HARNESS TO RADIATOR HOUSING 1 9198200

ADDITIONAL BRAKE LAMP WIRING HARNESS HARNESS. ASSY.. ADDITIONAL BRAKE LAMP 1 9197685

166

P15 Ref

Part Description BATTERY LEADS CABLES

Qty

Part No

1 2 2 3 -

CABLE. ASSY.. BATTERY - POSITIVE CABLE. ASSY.. BATTERY NEGATIVE. RHD CABLE. ASSY.. BATTERY NEGATIVE. LHD POST. BINDING. BATTERY CABLE. NEGATIVE CLIP. POSITIVE CABLE TO CHASSIS STRAP. RETAINING. 273MM. POSITIVE CABLE TO CHASSIS STRAP. RETAINING. 273MM. POSITIVE CABLE TO CLUTCH HOSE STRAP. RETAINING. POSITIVE CABLE TO WATER RAIL CLIP. POSITIVE CABLE TO WATER RAIL NUT. RIVET. M8. GROUND CABLE TO CHASSIS WASHER. M8 X 16. 6. GROUND CABLE TO CHASSIS SPACER. GROUND CABLE TO CHASSIS NUT. HEX.. SELF LOCKING. M6. BATTERY CABLE WASHER. 6 X 12.1. BATTERY CABLE ENGINE EARTHING CABLE CABLES

1 1 1 1 4 4 1 6 6 6 2 2 3 3

9197634 9197627 9197632 9197624 9197669 9198201 9198201 9198135 9198136 9197755 9198224 9197631 9198220 9198223

CABLE. ENGINE EARTHING STUD. EARTH CABLE TO CYLINDER HEAD

1 1

9197628 90537463

167

FUSE BOX SCREW. RD.HD.. M5 X 16. FUSE BOX TO WHEELHOUSE LINER. LH WASHER. 3/4 X 3/16. FUSE BOX TO WHEELHOUSE LINER. LH SCREW. HEX.HD.. M5 X 50. FUSE BOX TO WHEELARCH NUT. SPECIAL. M5. FUSE BOX TO WHEELARCH WASHER. 10 X 5. FUSE BOX TO WHEELARCH SPACER. FUSE BOX BRACKET. MAXI FUSE HOLDER BRACKET. MAXI FUSE HOLDER SCREW. RD.HD.. M5 X 16. FUSE HOLDER TO BRACKET WASHER. 10 X 5. FUSE HOLDER TO BRACKET SCREW. RD.HD.. M5 X 16. MAXI FUSE BRACKET. FUSE HOLDER. FUEL PUMP SCREW. RD.HD.. M5 X 16. FUEL PUMP FUSE SCREW. RD.HD.. M5 X 16. ENGINE RELAYS TO BRACKET RIVET. NUT. M5. ENGINE RELAYS TO BRACKET RELAY BOX SCREW. RD.HD.. M6 X 25. RELAY BOX TO WHEELARCH NUT. SPECIAL. M6. FUSE BOX TO WHEELARCH 2 2 9197547 9197548 3 3 2 2 2 2 2 2 2 2 2 1 1 2 2 9197708 9198016 9197550 9197548 9198055 9197555 9197040 9197537 9197708 9198055 9197708 9197537 9197708 9197708 9197770

168

WASHER. 15 X 6. FUSE BOX TO WHEELARCH WASHER. 10 X 5. RELAY BOX TO BRACKET RELAYS FUSES AND RELAYS

2 1

9198128 9198055

RELAY. STARTER. 30 AMP (BOSCH 0332209159) RELAY. FUEL PUMP. 30 AMP (BOSCH 0332209159) RELAY. IGNITION. 30 AMP (BOSCH 0332209159) RELAY. HEADLAMP. 30 AMP (BOSCH 0332209159) RELAY. HORN. 30 AMP (BOSCH 0332209159) RELAY. RADIATOR FAN. 30 AMP (BOSCH 0332209159) RELAY. FOGLAMP. REAR (BOSCH 0332207300) RELAY. DELAY. WINDSCREEN WIPER

1 1 1 1 1 1 1 1

9197554 9197554 9197554 9197554 9197554 9197554 90511443 90069864

169

P16 Ref

Part Description HORN AND FITTINGS

Qty

Part No

HORN. ASSY.. LOW NOTE HORN CONTACT

9197552

STRAP. EARTH AIR BAG CONTROL UNIT

15303060

3 4 5 -

CONTROL UNIT. AIR BAG BRACKET. CONTROL UNIT RIVET. BLIND. BRACKET TO CHASSIS SCREW. M6 X 10. AIR BAG CONTROL UNIT FIXING

1 1 9 2

9197623 9197223 9197767 9197471

170

P17 Ref

Part Description WINDSCREEN WIPER

Qty

Part No

1 2 3 4 4 5 6 7 7 -

BLADE. WINDSCREEN WIPER ARM. WINDSCREEN WIPER CAP. WIPER ARM COVER. WINDSCREEN WIPER MOTOR. LHD COVER. WINDSCREEN WIPER MOTOR. RHD SCREW. RD.HD.. MOTOR COVER FIXING NUT. SPRING. MOTOR COVER FIXING WINDSCREEN WIPER. ASSY.. WITH MOTOR AND LINKAGE. LHD WINDSCREEN WIPER. ASSY.. WITH MOTOR AND LINKAGE. RHD SCREW. SOCKET HD.. M8 X 20. WIPER UNIT TO BULKHEAD WASHER. M8 X 16.6. WIPER UNIT TO BULKHEAD WASHER. SPRING. M8. WIPER UNIT TO BULKHEAD

1 1 1 1 1 2 2 1 1 3 3 3

9197605 9197615 9197603 9197616 9197609 9197600 9197601 9197617 9197614 9197610 9198224 9198227

171

P18 Ref

Part Description WINDSCREEN WASHER

Qty

Part No

1 2 3 4 5

RESERVOIR. ASSY.. WINDSCREEN WASH NOZZLE. WINDSCREEN WASH SEAL. SLEEVE. WINDSCREEN WASHER NOZZLE SPACER. RING. WINDSCREEN WASHER NOZZLE TEE - PIECE. WINDSCREEN WASHER HOSE

1 2 2 2 1

9197608 9197602 9197604 9197607 9197606

WINDSCREEN WIPER AND WASHER SWITCH 6 7 8 9 SWITCH. ASSY.. WINDSCREEN WIPER AND WASHER SCREW. RD.HD.. M5 X 16. CONTROL UNIT TO DASH PANEL WASHER. 5 X 10. CONTROL UNIT TO DASH PANEL NUT. RIVET. M5. CONTROL UNIT TO DASH PANEL 1 1 1 1 90243394 9197708 9198055 9197708

172

P19 Ref

Part Description CIGARETTE LIGHTER

Qty

Part No

LIGHTER. ASSY.. CIGARETTE RING. ASSY.. GLOW (RED) LOUDSPEAKERS

1 1

9197026 9197028

KIT. LOUDSPEAKER (ALPINE SPE1620) KIT. LOUDSPEAKER AERIAL

1 1

9197620 9197855

1 2 3 4 5

ROD. ROOF AERIAL BASE. ROOF AERIAL NUT. M14. RADIO AERIAL WASHER. M14. RADIO AERIAL CABLE. AERIAL

1 1 1 1 1 ANTI-THEFT WARNING SYSTEM

90566812 90339506 90339451 9197619 9197618

KIT. VEHICLE ALARM SYSTEM -TRANSMITTER LAMP. INDICATOR. ANTI-THEFT WARNING SYSTEM -HORN. ASSY.. ANTI-THEFT WARNING SYSTEM -SENSOR. ASSY.. ANTI-THEFT WARNING SYSTEM SCREW. HEX.HD.. M4 X 15. ANTI-THEFT WARNING UNIT TO UPPER STEERING COLUMN BRACKET WASHER. SHAKEPROOF. 4MM. ANTI-THEFT WARNING UNIT TO UPPER STEERING COLUMN BRACKET

1 2 1 1 1 2

9197648 9197635 9197636 9197637 9197638 9197887

9197886

173

WASHER. 4 X 9 X 0.8. ANTI-THEFT WARNING UNIT TO UPPER STEERING COLUMN BRACKET BRACKET. SENSOR. ANTI-THEFT WARNING SYSTEM FASTENER. ANTI-THEFT WARNING SENSOR SWITCH. ANTI-THEFT WARNING SYSTEM BRACKET. BONNET SWITCH. ANTI-THEFT WARNING SYSTEM SCREW. RD.HD.. M5 X 16. ALARM SIREN BRACKET NUT. SELF LOCKING. M5. ALARM SIREN BRACKET WASHER. 5 X 10. ALARM SIREN BRACKET

9198020

1 2 2 1 4 4 4

9197177 9197674 9197640 9197641 9197708 9198054 9198055

ENGINE IMMOBILIZER CONTROL UNIT

UNIT. CONTROL. IGNITION SWITCH IMMOBILIZER (IDENT ED) UNIT. CONTROL. IGNITION SWITCH IMMOBILIZER (IDENT LS)

1 1

24418927 24445098

174

175

176

Filename: spares manual Master.doc Directory: C:\Documents and Settings\Mike & Ursula\My Documents\Mike's\vx220 drawings\VX220 spares manual Template: C:\Documents and Settings\Mike & Ursula\Application Data\Microsoft\Templates\Normal.dot Title: A1 Subject: Author: Michael Fuller Keywords: Comments: Creation Date: 2/16/2003 5:07 PM Change Number: 30 Last Saved On: 3/2/2003 11:37 AM Last Saved By: Michael Fuller Total Editing Time: 1255 Minutes Last Printed On: 3/5/2003 7:02 PM As of Last Complete Printing Number of Pages: 176 Number of Words: 18,774 (approx.) Number of Characters: 107,016 (approx.)