8 Application examples

Application examples
In this section various interesting and wellproven gearbox designs from important manufacturers are presented. In order to give a clear presentation, the most important technical data are presented in table form. This has made it possible to avoid long descriptions. The gearbox drawings will certainly inspire designers.

Numerous discussions with manufacturers, which preceded the selection of the gearboxes shown here, confirmed that there is a trend towards specialist gearboxes in order to better satisfy, both technically and economically, the demands of individual applications. However, as often as possible the designs use components from standard series an advantage not least from a logistics point of view. In the following examples the bearings used are listed starting with those for the input shaft and following the order in which they occur in the power train. The examples show that bearings of standard series are preferred and only a few special bearings are used. The examples also confirm an earlier observation in the section dealing with bearing arrangements for gear shafts, namely that virtually all catalogue bearing types are used in gearboxes. SKF, with its comprehensive

range of technically advanced standard bearings, assists the designer in producing technically and economically competitive gearboxes.

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Bevel/spur
Application Manufacturer Input drive Drive rating Drive speed Total ratio Power take-off Universal (e.g. conveyor drive) A. Friedr. Flender AG, Bocholt, Germany Depending on application P = 53 kW n = 1 500 r/min i = 1 : 63 Depending on application: solid, flanged or hollow shaft M2 = 23 800 Nm 960 580 300 mm G = 635 kg Case hardened Oil bath Oil with viscosity to ISO VG 460 Tmax = 90 C Radial shaft seals, or largely wear-free labyrinth seals

Output torque Dimensions Mass Gears Lubrication type Lubricant Operating temperature Sealing

Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft Minimum bearing life

2 32309 BJ2 2 32310 J2 2 32314 J2 2 30224 J2 Depending on application

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Bevel/spur, two-stage
Application Manufacturer Input drive Drive rating Drive speed Total reduction Output torque Dimensions Mass Gears Lubrication type Lubricant Operating temperature Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft Remarks General industrial Rossi Motoriduttori, Modena, Italy Electric motor P = 134 kW n = 1 400 r/min i = 10,3 : 1 M2 = 9 470 Nm 817 450 334 mm G = 282 kg Hardened Oil bath EP oil with viscosity to ISO VG 220 T = 65 to 80 C Radial shaft seals

2 32310 B 2 32312 2 32026 Universal attachment possible; stiff, one-piece casing; standard hollow shaft at output side; choice of drive shaft arrangement (position)

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Worm, single stage

Application Manufacturer Input drive Drive rating Drive speed Total ratio Output drive Output torque Dimensions Mass Gears Tilting arrangement A. Friedr. Flender, Bocholt, Germany Electric displaceable anchor motor, V-belts P = 2,3 kW n = 636 r/min i = 40 : 1 Hollow shaft, cartridge type M2 max = 2 350 Nm 364 394 221 mm G = 65 kg Concave flank teeth, worm case hardened and ground, worm wheel of bronze Oil bath; worm wheel bearing greased Polyglycol oil with viscosity to ISO VG 680; worm wheel: rolling bearing grease Tmax = 100 C (oil bath) Radial shaft seals at input and output sides

Lubrication type Lubricants

Operating temperature Sealing Bearings Worm shaft Wheel Remarks

2 31308 J2 2 6017 or 2 32017 X Cooling by fan wheel on worm shaft

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Eccentric drive with cycloid cams

Application Manufacturer General industrial SUMITOMO CYCLO EUROPE, Markt Indersdorf, Germany Via coupling P = 1 kW n = 1 500 r/min i = 357 : 1 Output shaft with key M2 = 1 810 Nm 300 439 mm G = 69 kg Grease T = 60 C Radial shaft seals on input and output shafts

Input drive Drive rating Drive speed Total reduction Output drive Output torque Dimensions Mass Lubrication type Operating temperature Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft

1 6302-Z; 1 6302 1 6207; 1 6307 1 6215-Z; 1 6213-ZNR

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Bevel gear, single stage

Application Input drive Rating Speed Torque Total ratio Power take-off Kaplan turbine/generator Kaplan turbine P = 2 005 kW n = 232 r/min M1 = 82 500 Nm (turbine) i = 1 : 3,23 Lamellar coupling (rotationally stiff, can bend elastically, with slipping elements), generator 1 730 1 600 3 056 mm G = 9 000 kg Cyclopalloid/HPG, case hardened Circulating oil Oil with viscosity to ISO VG 220 T = 65 C Radial shaft seals on input and output shafts (on the input shaft with chamber for oil seepage)

Dimensions Mass Gears Lubrication type Lubricant Operating temperature Seals

Bearings No. 1 shaft No. 2 shaft Minimum bearing life Remarks

1 NU 1064 MA; 1 23060 CC/W33; 1 29360 E; 1 29248 1 22348 CC/C3W33; 1 32040 X; 1 29340 E L10h = 100 000 operating hours Turbine shaft = gearbox input shaft. Turbine blade adjustment via input shaft. Each bearing has temperature monitoring. Connections for shock pulse measurements. Very smooth running for environmental reasons.

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Spur gear, two-stage

Application Manufacturer Input drive Rating Speed Input torque Total ratio Power take-off Dimensions Mass Gears Lubrication type Lubricant Operating temperature Seals Wind power plant Renk AG, Rheine, Germany Wind turbine, claw coupling P = 168 kW n = 63 r/min M1 = 25 480 Nm i = 1 : 28,97 Elastic coupling, generator 1 215 900 1 000 mm G = 1 350 kg Helical cut, case hardened, ground Oil bath Polyglycol oil with viscosity to ISO VG 220 T 80 C Felt ring + 2 V-rings (input) Labyrinth + 2 V-rings (output) 1 22315 E; 1 NU 313 ECJ 2 22319 E 1 NJ 228 ECJ/C3; 1 24034 CC/W33 L10h = 100 000 operating hours Monitored by temperature recorder

Bearings No. 1 shaft No. 2 shaft No. 3 shaft Minimum bearing life Remarks

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Planetary spur gear, two-stage

Application Manufacturer Input drive Wind power plant David Brown, Huddersfield, Great Britain Wind turbine, socket connection with clamping rings P = 1 150 kW n = 24,5 r/min M1 = 448 000 Nm i = 1 : 41,63 Elastic coupling, generator 1 730 2 748 2 100 mm G = 9 500 kg Planetary wheels straight cut Spur wheels helical cut, case hardened and ground Circulating oil Synthetic oil with viscosity to ISO VG 320 EP Flingers with labyrinth seals

Rating Speed Input torque Total ratio Power take-off Dimensions Mass Gears

Lubrication type Lubricant Seals Bearings Planetary carrier 3 planetary wheels Spur gear shaft Spur gear pinion Auxiliary drive shaft Hollow shaft Minimum bearing life

1 NCF 18/560 V; 1 NCF 2972 V 3 22338 CC/W33 2 NCF 2952 V 2 32328 2 32320 J2 1 NU 213 ECJ L10h = 50 000 operating hours

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Planetary/spur, three-stage
Application Manufacturer Input drive Drive rating Drive speed Total ratio Output torque Dimensions Mass Gears Wind power station Renk AG, Augsburg, Germany Wind turbine, toothed coupling P = 1 327 kW n = 23 r/min i = 57,7 : 1 M2 = 570 000 Nm 1 700 2 800 3 180 mm G = 11 600 kg Planetary and spur gears case hardened; spur gears have double helix Circulating oil Synthetic oil with viscosity to ISO VG 220 T = 46 C (oil inlet temperature) Special shaft seal at input side, zinc seal at output side

Lubrication type Lubricant Operating temperature Sealing

Bearings Planetary carrier 6 planetary gears Planetary carrier Spur gear shaft Pinion (auxiliary drive) Pinion (power take- off) Minimum bearing life Remarks

1 608/800 MA; 1 NJ 18/760 MA6/343016 6 24136 CC/C3W33/VE096 1 61888 N1MA 2 313451 B (cylindrical roller bearing 320 440 72 mm) 1 6222 N1/C3; 1 NU 2222 ECJ/C3 1 32228 J2/DF; 1 NU 2228 ECMA/C3 L10h = 100 000 operating hours Elastic gearbox suspension; permissible noise level 85 dBA

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Planetary/spur, superimposed
Application Manufacturer Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears Ships generator drive Renk AG, Augsburg, Germany Combustion engine, claw coupling P = 900 kW n = 297 to 425 r/min i = 1 : 4,2 to 1 : 6,1 (variable) Claw coupling M2 = 4 775 Nm 1 800 1 300 2 100 mm G = 6 300 kg Spur, sun and planetary gears case hardened and ground, internally geared ring heat treated Circulating oil Oil with viscosity to ISO VG 100 or SAE 30 T = 70 C (oil sump) Zinc rings at input and output sides

Lubrication type Lubricant Operating temperature Sealing Bearings Coupling Planetary carrier Sun wheel Geared ring 3 planetary gears 2 spur gear intermediate shafts 2 spur pinion shafts Minimum bearing life Remarks

2 6032 M/C3 1 6234 M/C3; 1 61938 MA/C3 1 6224 MA/C3 2 6044 M/C3 6 NJ 2313 ECMA/C3 4 NJ 2219 ECMA/C3 4 NJ 2218 ECMA/C3 L10h = 30 000 operating hours A constant output speed and thus a constant frequency for the generator are aimed at although the input speed varies. The power is split after the lamellar coupling (one part in the planetary gear set, one part in the hydraulic pump and motor); power rejoined via internally geared ring.

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Spur gear, two-stage

Application Manufacturer Input drive Geared motor for industry SEW-Eurodrive, Bruchsal, Germany Electric motor (asynchronous, DC), pulley, turbo coupling P = 0,75 to 37 kW n = 3 000 to 750 r/min i = 20,78 : 1 to 201,78 : 1 Coupling, sprocket wheel, gear M2 max = 4 000 Nm 782 437 400 mm G = 173 kg Helical cut, case hardened, ground Oil bath Oil with viscosity to ISO VG 46 to ISO VG 200 Tmax = 90 C Radial shaft seals

Rating Speed Total ratio Power take-off Output torque Dimensions Mass Gears Lubrication type Lubricant Operating temperature Seals Bearings No. 1 shaft No. 2 shaft Minimum bearing life

1 30307 J2; 1 NUP 2308 ECJ; 1 30308 J2 1 NUP 213 ECJ; 1 6315-Z L10h = 5 000 operating hours (for M2 max)

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Spur gear, three-stage

Application Manufacturer Input drive Geared motor for industry Flender-Himmelwerk, Tbingen, Germany Electric motor (asynchronous), may be DC; elastic coupling, slip clutch or Anlaufkupplung P = 3 to 90 kW n = 750 to 1 500 r/min i = 1:18,27 to 1:113,61 e.g. elastic coupling M2 = 9 000 Nm 612 702 530 mm G = approx. 450 kg Helical cut, case hardened, ground Oil bath Oil with viscosity to ISO VG 220 Tmax = 90 C Radial shaft seals with dust lip

Rating Speed Total ratio Power take-off Output torque Dimensions Mass Gears Lubrication type Lubricant Operating temperature Seals Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft Minimum bearing life

1 NU 212 ECJ; 1 6212; 1 NU 312 ECJ 1 22208 E; 1 22309 CC 1 22312 E; 1 21312 E 1 NJ 2217 ECJ; 1 22220 E L10h = 5 000 operating hours

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Bevel/spur gear, three-stage

Application Manufacturer Input drive Geared motor for industry SEW-Eurodrive, Bruchsal, Germany Electric motor (asynchronous, DC), coupling, sprocket wheel belt pulley P = 1,5 to 45 kW n = 3 000 to 750 r/min i = 11,71 : 1 to 130,16 : 1 Hollow shaft, coupling, sprocket wheel, gear M2 = 6 000 Nm 781 557 517 mm G = 285 kg Spur: helical cut, case hardened and ground Bevel: curved teeth and case hardened Oil bath Oil with viscosity to ISO VG 46 to ISO VG 220 Tmax = 90 C Radial shaft seals on input and output shafts

Rating Speed Total ratio Power take-off Output torque Dimensions Mass Gears

Lubrication type Lubricant Operating temperature Seals Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft Minimum bearing life

Electric motor bearings 1 30310 J2; 1 30311 J2 2 32310 J2 2 6224 L10h = 5 000 operating hours (for M2 max)

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Bevel/spur, two-stage
Application Main and auxiliary drive of the travelling gear of a portal crane for container handling Bonfiglioli Riduttori, Bologna, Italy Electic motor P = 25 kW (main drive) P = 4 kW (auxiliary drive) n = 1 750 r/min (main drive) n = 1 450 r/min (auxiliary drive) i = 19,5 : 1 (main drive) i = 39,6 : 1 (auxiliary drive) M2 = 12 000 Nm (main drive) M2 = 2 400 Nm (auxiliary drive) 835 1 115 560 mm G = 380 kg (main drive) G = 100 kg (auxiliary drive) 20 Mn Cr 5, hardened Circulating oil (main drive) Oil bath (auxiliary drive) Oil with viscosity to ISO VG 220 Radial shaft seals

Manufacturer Input drive Drive rating

Drive speed

Total reduction

Output torque

Dimensions Mass

Gears Lubrication type

Lubricant Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft

2 31312 (main drive) 2 32014 X (auxiliary drive) 1 30313; 1 30314 (main drive) 1 32208; 1 30307 (auxiliary drive) 2 NNC 4832 V (main drive) 2 NJ 215 EC (auxiliary drive) Forced circulating oil lubrication is needed for the bearings on the vertical shaft. The auxiliary drive is coupled in by hand as required. Each of the 16 runner wheels is driven by a geared motor. The torques are taken up by the frame via torque supports.

Remarks

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Spur/planetary gear, three-stage

Application Manufacturer Drive Rating Speed Total ratio Power take-off Output torque Dimensions Mass Gears Swivelling drive for floating crane Lohmann & Stolterfoht, Witten, Germany Electric motor (DC), elastic coupling P = 335 kW n = 500 r/min i = 1 : 73,8 Pinion M2 = 472 689 Nm 1 500 4 132 mm G = 10 152 kg All gears straight-cut; spur, sun and planetary wheels case hardened and ground; hollow wheels heat treated Oil bath Tmax = 70 C Radial shaft seals on input and output shafts; gaptype seal with grease fill for bearing at pinion side of output shaft

Lubrication Operating temperature Seals

Bearings No. 1 shaft No. 2 shaft 3 planetary wheels Planetary carrier 3 planetary wheels Sun wheel Pinion Minimum bearing life

1 NJ 226 ECJ; 1 22218 CC/W33 2 NJ 228 ECJ 3 22320 CC/W33 1 NCF 1884 V; 1 NCF 1892 V 6 NJ 2320 ECMA 1 61836 MA 1 24076 CC/W33 L10h = 15 000 operating hours

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Planetary, three-stage, vertical

Application Drive for slewing mechanism, e.g. for floating crane or bucket excavator Dorstener Maschinenfabrik AG, Dorsten, Germany Electric motor, elastic coupling P = 50 kW n = 1 400 r/min i = 1 : 103 Pinion for slewing ring M2 = 35 274 Nm 640 1 750 mm G = 1 250 kg Sun and planetary gears case hardened; internally geared rings hardened; straight cut teeth Oil bath; bearings on input and output shafts grease lubricated Oil with viscosity to ISO VG 220; rolling bearing grease T = 78 C (oil bath) Radial shaft seals on input and output shafts

Manufacturer Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears

Lubrication type

Lubricant

Operating temperature Sealing Bearings No. 1 shaft (input) 3 planetary gears 3 planetary gears 3 planetary gears No. 2 shaft (output) Minimum bearing life

2 6215/C3 1st stage: 3 22207 CC 2nd stage: 3 22210 E 3rd stage: 3 NJ 2213 ECJ 1 NU 1034 MA; 1 23038 CC/W33 L10h = 40 000 operating hours

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Bevel/spur, two-stage
Application Manufacturer Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears Conveyor belt drive for tunnelling Voith, St. Plten, Austria Electric motor (asynchronous), turbo coupling P = 55 kW n = 1 440 r/min i = 1 : 18,57 Hollow shaft with shrunk-on washer connection M2 = 6 775 Nm 530 475 990 mm G = 490 kg Bevel gears Klingelnberg-Cyclo-Palloid; Spur gears helical cut, case hardened, ground Oil bath Oil with viscosity to ISO VG 220 Radial shaft seals at input and output sides

Lubrication type Lubricant Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft

1 31316 J1/DF; 1 NJ 2316 ECM/C3 2 NJ 2314 ECMA/C3; 1 QJ 312 N2MA/C3 2 NCF 2932 V

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Bevel, two-stage
Application Manufacturer Input drive Drive rating Drive speed Total ratio Output drive Output torque Dimensions Mass Gears Lubrication type Lubricant Sealing Conveyor belt drive Brook Hansen, Edegem, Belgium Electric motor P = 132 kW n = 1 420 r/min i = 16 : 1 On hollow shaft, shrunk-on washer connection M2 = 16 000 Nm 645 450 1 130 mm G = 500 kg Case hardened and ground Oil bath Mineral oil with EP additives Double-action labyrinth seal at input side Radial shaft seals with dust lip at output side

Bearings Shaft No. 1 Shaft No. 2 Shaft No. 3 Minimum bearing life

2 31314; 1 22315 E 2 22315 E; 1 81210 2 NCF 2934 V L10h = 25 000 hours

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Planetary, two-stage
Application Manufacturer Input drive Chain scraper conveyor for underground mine Gebr. Eickhoff, Bochum, Germany Electric motor via fluid coupling or elastic coupling with motor where poles can be switched P = 450 kW n = 1 450 r/min i = 1 : 28 Toothed coupling or flanged gearbox M2 = 100 000 Nm (briefly 250 000 Nm) 816 1 250 1 155 mm G = 1 870 kg Sun and planetary wheels case hardened, hollow wheels of nitrided hardenable steel Oil bath Mineral oil (anti-wear + EP) with viscosity to ISO VG 320 Tmax = 95 C (oil bath) Radial shaft seal + dust seal at input side, mechanical seal at output side

Drive rating Drive speed Total ratio Output drive Output torque Dimensions Mass Gears

Lubrication type Lubricant

Operating temperature Sealing

Bearings No. 1 shaft 3 planetary gears 3 planetary gears No. 2 shaft Minimum bearing life Remarks

2 6222/C3 6 NJ 2311 ECMA 3 RN 315 ECP/QR 2 NJ 2868 ECMA/VE900 L10h = 50 000 operating hours Robust casing ideal for mining applications; power take-off shaft must briefly take up very large forces from the conveyors

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Bevel/spur/planetary, three-stage
Application Manufacturer Input drive Chain scraper conveyor for underground mine Gebr. Eickhoff, Bochum, Germany Electric motor via fluid coupling, or elastic coupling for switching pole motor P = 450 kW n = 1 450 r/min i = 1 : 28 Toothed coupling, or flanged gearbox M2 = 100 000 Nm (briefly 250 000 Nm) 816 1 655 990 mm G = 2 980 kg Bevel, spur, sun and planetary gears case hardened; ring with internal gear hardened and nitrided Oil bath Mineral oil (EP) with viscosity to ISO VG 320 Tmax = 95 C (oil bath) Radial shaft seal + dust seal on input shaft; mechanical seal on output shaft

Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears

Lubrication type Lubricant Operating temperature Sealing

Bearings No. 1 shaft No. 2 shaft No. 3 shaft 3 planetary gears No. 4 shaft Minimum bearing life Remarks

1 31322 XJ2/DF; 1 22324 CC/W33 1 22320 E; 1 22326 CC/W33 2 32034 X 3 RN 315 ECP/QR 2 NJ 2868 ECMA/VE900 L10h = 50 000 operating hours Robust casing for mining conditions; output shaft with bearing arrangement must be able to accommodate very high forces from the conveyor for brief periods

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Bevel/spur/planetary, three-stage
Application Manufacturer Input drive Ski lifts (seat and gondola types) L. Kissling, Zurich-Seebach, Switzerland Electric motor (asynchronous or DC), elastic coupling P = 300 kW n = 1 500 or 1 800 r/min i = 93,75 : 1 (or from 48,31 : 1 to 132,92 : 1) Flanged-on rope sheave M2 = 170 000 Nm; rope tension: s = 450 000 N 530 730 1 333 mm + 905 1 250 mm G = 3 800 kg Bevel, spur and planetary wheels case hardened, hollow planetary wheel hardened Oil bath and circulating oil EP oil with viscosity to ISO VG 220 or ISO VG 150 Tmax = 80 C (oil bath) Radial shaft seal + Z sealing washer at input side and pairs of radial shaft seals + dust cover at output side

Drive rating Drive speed Total ratio Output drive Output torque Dimensions Mass Gears

Lubrication type Lubricant Operating temperature Sealing

Bearings No. 1 shaft No. 2 shaft No. 3 shaft 1 sun pinion 3 planetary gears Rope sheave Minimum bearing life Remarks

1 31315 J2/DF, 1 22317 E 2 23220 CC/W33 2 23122 CC/W33 1 89310 6 NCF 2222 V 1 24048 CC/W33; 1 23048 CC/W33 L10h = 20 000 operating hours Under-floor drive can be decoupled

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Planetary/bevel plate with adjoining reduction gear

Application Manufacturer Input drive Drive rating Drive speed Total reduction Output torque Mass Gears Lubrication type Lubricant Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft Minimum bearing life Remarks Drive for pumps in extraction plant Motovario, Modena, Italy Electric motor P = 9,2 kW n = 1 750 r/min i = 3,5 : 1 M2 = 500 Nm G = 145 kg 100 Cr 6, hardened and heat treated Oil bath Oil with viscosity to ISO VG 320 Radial shaft seals

1 6213; 1 6309 1 6213; 1 NJ 210 EC 2 32206 1 30210; 1 30213 L10h = 25 000 operating hours Gearbox is designed for maximum reliability under difficult operating conditions

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Spur, split power, three-stage

Application Manufacturer Input drive Drive rating Drive speed Total ratio Output drive Output torque Dimensions Mass Gears Central drive for tube mill (cement) A. Friedr. Flender, Bocholt, Germany Electric motor (asynchronous), elastic coupling P = 3 600 kW n = 880 r/min i = 1 : 62,8 Toothed coupling M2 = 2 350 kNm; at start-up 5 885 kNm 3 380 4 000 3 780 mm G = 79 250 kg 1st stage: helical 2nd stage: straight cut 3rd stage: double helix All gears case hardened Circulating oil Oil with viscosity to ISO VG 460 Tmax = 65 C (oil sump) Lamellar rings at input and output sides

Lubrication type Lubricant Operating temperature Sealing Bearings Shaft No. 1 Shaft No. 1 (auxiliary drive) Shaft No. 2 Shaft No. 3 (3) Shaft No. 4 Minimum bearing life Remarks

2 NU 2248 MA/C3; 1 QJ 248 N2MA/C3 2 6248 M/C3 2 NCF 2976 V 3 NU 3068 MA/VE900; 6 NU 3084 MA 1 60/560 MA/C3; 1 N 28/710 ECMB L10h = 80 000 operating hours The equal power split is achieved by a radially free pinion and gears adjusted by oil injection method

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Bevel/spur gear, three-stage

Application Manufacturer Input drive Rating Speed Total ratio Power take-off Output torque Dimensions Mass Gears Drive of a coal grinding mill David Brown, Huddersfield, Great Britain Electric motor, elastic coupling P = 420 kW n = 990 r/min i = 1 : 24,5 Grinding plate of mill M2 = 99 340 Nm 1 600 2 920 2 000 mm G = 25 600 kg Bevel: spiral cut in hard state Spur: helical cut, ground, all case hardened Circulating oil Oil with viscosity to ISO VG 320 Tmax = 80 C Double radial shaft seals with additional flingers on input shaft; labyrinth with additional special rubbing seal on output shaft

Lubrication type Lubricant Operating temperature Seals

Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft

1 32324 J2; 1 32220 J2 1 32036 X/DF; 1 23036 CC/W33 1 32036 X/DF; 1 23036 CC/W33 1 230/560 CA/W33; 1 294/630 EM; 1 230/500 CA/W33 L10h = 36 000 operating hours Forces from the grinding chamber are taken up by the bearings on the output shaft

Minimum bearing life Remarks

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Bevel/planetary, two-stage
Application Manufacturer Input drive Drive rating Drive speed Total ratio Output drive Output torque Dimensions Mass Gears Raw meal mill (cement industry) Renk AG, Augsburg, Germany Electric motor (squirrel cage), elastic coupling P = 2 600 kW n = 1 180 r/min i = 1 : 41,9 Grinding receptacle M2 = 882 838 Nm 2 670 3 050 3 050 mm G = 68 600 kg Bevel, sun and planetary gears case hardened and ground, internally geared ring pounded and hardened Circulating oil Oil with ciscosity to ISO VG 220 T = 62 C Labyrinths at input and output sides

Lubrication type Lubricant Operating temperature Sealing Bearings Bevel pinion shaft Bevel wheel 3 planetary gears Minimum bearing life Remarks

1 BT2B 332931 (240 480 220 mm) 1 NU 2252 MA/C3 1 32064 X/DF; 1 NU 1060 MA/C3 3 23164 CC/C3W33 L10h = 75 000 operating hours Temperature, pressure and oil flow rate monitored; shock pulse measurements

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Planetary, three-stage
Application Manufacturer Input drive Drive speed Total reduction Output Output torque Dimensions Mass Gears Locomotion drive for construction machines Orenstein & Koppel, Hattingen, Germany Flanged-on hydraulic motor, plug-type connection n = 4 000 r/min (adjustable) i = 80 : 1 to 200 : 1 Sprocket wheel or flanged-on rim M2 = 44 000 Nm 435 435 383 mm G = 210 kg Sun and planetary wheels case hardened and ground; hollow wheels heat treated and nitrided Oil bath Gear oil SAE 90 or engine oil SAE 15W40 O-ring (static) at input side, mechanical seal + V-ring at output side

Lubrication type Lubricant Sealing

Bearings 1st stage 2nd stage 3rd stage Sprocket wheel Brake Minimum bearing life

3 BC2B 322418 B (22 39 22 mm; full complement) 3 BC2B 322421/HB3 (35 52 26 mm; full complement) 5 BC2B 326111/HB3 (50 70 32 mm; full complement) 2 T4DB 170 1 6009 L10h = 500 operating hours at maximum torque

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Spur/planetary, three-stage
Application Manufacturer Input drive Drive rating Drive speed Total reduction Output drive Drive for articulation of excavator Dorstener Maschinenfabrik AG, Dorsten, Germany Electric motor, elastic coupling P = 45 kW n = 985 r/min i = 159,4 : 1 Hollow shaft with shrunk-on washer, cartridge-type gearbox M2 = 70 000 Nm 800 1 130 mm G = 1 800 kg Spur and planetary gears case hardened Internally geared rings heat treated Oil bath Oil with viscosity to ISO VG 320 T 90 C (oil bath) Radial shaft seals on input and output shafts

Output torque Dimensions Mass Gears

Lubrication type Lubricant Operating temperature Sealing Bearings No. 1 shaft No. 2 shaft 3 planetary wheels 3 planetary wheels No. 3 shaft Minimum bearing life

2 6215 2 6024 3 22311 E 3 22315 E 1 NCF 1852 V; 1 NCF 1856 V L10h = 50 000 operating hours

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Spur, four-stage, vertical

Application Manufacturer Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears Lubrication type Lubricant Operating temperature Sealing Drive for mixer for chemical industry Jahnel Kestermann, Bochum, Germany Electric motor (asynchronous or DC) P = 75 (or 55) kW n = 1 500 (or 1 000) r/min i = 1 : 206,6 Flanged coupling M2 max = 112 500 Nm 1 320 1 000 1 720 mm G = 4 700 kg Helical cut, case hardened, ground Oil bath and circulating oil Oil with viscosity to ISO VG 220 T = 70 C Radial shaft seal at input side Oil cover and V-ring on output shaft

Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft No. 5 shaft Mixer shaft Minimum bearing life Remarks

2 33215 2 32314 1 30218; 1 32318 2 32322 2 NCF 1872 V 2 32038 X; 1 23060 CCK/W33 + OH 3060 H L10h = 30 000 operating hours Permissible noise level 75 dBA

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Spur, four-stage, vertical

Application Manufacturer Input drive Drive rating Drive speed Total ratio Output torque Dimensions Mass Gears Lubrication type Surface ventilator Brook Hansen, Edegem, Belgium Electric motor P = 75 kW n = 1 475 r/min i = 1 : 40 M2 = 35 000 Nm 760 925 1 075 mm G = 860 kg Helical cut, case hardened, ground Circulating oil; bearing at output side of output shaft grease lubricated Mineral oil with EP additives Double action labyrinth at input side; rising pipe + radial shaft seal with dust lip at output side

Lubricant Sealing

Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft

2 T2ED 050 2 32313 2 22317 E 1 22228 E; 1 22328 E

Minimum bearing life Remarks

L10h = 50 000 operating hours External radial force 4 500 kN and external axial force 8 900 kN on the output shaft

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Spur, split power

Application Manufacturer Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears Lubrication type Drive for briquetting roll press Flender ESAT, Herne, Germany Electric motor (asynchronous), V-belts P = 630 kW n = 1 358 r/min i = 1 : 97,4 Toothed coupling M2 = 432 000 Nm 1 620 3 510 1 200 mm G = 17 000 kg Helical cut, case hardened, ground Gears: oil bath Bearings: circulating oil Mineral oil with viscosity to ISO VG 320 T = 60 C (oil sump) Radial shaft seals at input and output sides

Lubricant Operating temperature Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft (2) No. 5 shaft (2) Minimum bearing life Remarks

1 22330 CC/W33; 1 22324 CC/W33 2 24132 CC/W33 2 NJG 2330 VH 4 23238 CC/W33 2 23068 CC/W33; 2 23976 CC/W33 L10h = 50 000 operating hours Power split with independent load compensation on the axially freely adjustable double helix pinion shaft of the 3rd stage

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Spur gear, single stage

Application Manufacturer Pinion stand of hot strip finishing mill SMS Schloemann-Siemag AG, Hilchenbach, Germany Electric motor (DC), toothed coupling P = 10 000 kW n = 0 to 36,4 or 80,24 r/min i=1:1 Toothed coupling, rolls M2 = 2 1 310 000 Nm 2 660 5 420 2 630 mm G = 49 100 kg Double helical, case hardened Circulating oil with water cooler Oil with viscosity to ISO VG 460 Labyrinth seals at input and output sides

Input drive Rating Speed Total ratio Power take-off Output torque Dimensions Mass Gears Lubrication type Lubricant Seals Bearings No. 1 shaft No. 2 shaft Minimum bearing life

1 240/600 CA/W33 and 1 240/500 CA/W33 1 24184 ECA/W33 and 1 240/500 CA/W33 L10h = 20 000 operating hours

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Spur, two-stage
Application Drive for vertical edging stand of a blooming mill (hot plate mill) SMS Schloemann-Siemag AG, Hilchenbach, Germany 2 electric motors (DC) via toothed coupling P = 2 1 600 kW n = 0 to 140/273 r/min i = 1 : 7,51 2 cardan shafts M2 = 2 1 350 000 Nm 5 600 10 430 3 700 mm G = 258 000 kg Helical cut, ground; 1st stage and pinion, 2nd stage: case hardened; gear, 2nd stage: heat treated Circulating oil Oil with viscosity to ISO VG 460 T = 40 C (oil supply temperature) Labyrinths at input and output sides

Manufacturer

Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears

Lubrication type Lubricant Operating temperature Sealing Bearings No.1 shaft (2)

No. 2 shaft (2)

No. 3 shaft (2)

Weight balancing (2) Minimum bearing life Remarks

2 taper roller bearing 331197 A (384,175 546,1 222,25 mm) 2 cylindrical roller bearing BC2B 320041 (380 540 200 mm) 2 taper roller bearing BT2B 332663/HB1 (519,112 736,6 258,762 mm) 2 cylindrical roller bearing 316077 A (440 620 225 mm) 2 taper roller bearing BT2B 328310/HA4 (1 562,1 1 806,575 279,4 mm) 2 cylindrical roller bearing BC1B 322416/HA1 (1 700 2 060 160 mm) 4 29330 E L10h = 20 000 operating hours The two rolls are driven via two mechanically separate, electrically synchronised motors

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Spur, with shift

Application Manufacturer Drive for a Sendzimir rolling mill ERCMD Engrenages et Rducteurs CitroenMessian-Durand, Velizy-Villacoublay, France, for DMS Seclin, France Electric motor (DC), toothed coupling P = 6 000 kW n = 0 to 350/850 r/min i1 = 1 : 1; i2 = 1,595 : 1 4 toothed couplings 4 M2 = 40 925 Nm 2 430 4 190 4 820 mm G = 52 000 kg Input stage: helical cut, case hardened, ground Second stage and pinion stand: double helix Circulating oil Oil with viscosity to ISO VG 460 T = 45 C (oil inlet temperature) Felt seals with labyrinth on input shaft; radial shaft seals on output shafts

Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears

Lubrication type Lubricant Operating temperature Seals

Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft No. 5 shafts (2) No. 6 shafts (2) Minimum bearing life Remarks

1 23168 CC/C3W33; 1 23080 CAC/C3W33 1 23168 CC/C3W33; 1 23164 CC/C3W33 2 NU 19/670 ECMA 2 23080 CAC/C3W33 4 23244 CC/C3W33; 2 QJ 1044 N2MA/C4 4 23044 CC/C3W33; 2 QJ 1044 N2MA/C4 L10h = 50 000 operating hours Axial forces on the output shafts 40 000 N per shaft

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Spur, with shift

Application Manufacturer Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears Lubrication type Lubricant Operating temperature Sealing Drive for aluminium foil mill (rolling mill) David Brown, Huddersfield, Gt. Britain Two electric motors; elastic couplings P = 2 3 000 kW n = 374 or 935 r/min i1 = 1 : 1; i2 = 1 : 2,5 Torsionally elastic coupling 2 M2 max = 190 900 Nm 1 810 4 530 4 135 mm G = 45 700 kg Double helix, case hardened, ground Circulating oil EP oil with viscosity to ISO VG 220 T = 70 C Labyrinth with radial shaft seal on input and output shafts

Bearings No. 1 shafts (4) No. 2 shafts (4) No. 3 shaft No. 4 shaft No. 5 shaft No. 6 shaft Minimum bearing life

8 22244 CC/W33 8 23248 CC/W33 2 230/500 CA/W33 2 60/500 MA 2 24068 CC/W33 2 24064 CC/W33 L10h = 50 000 operating hours

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Spur, with shift, one-stage

Application Manufacturer Drive for reeler for hot rolled sheet SMS Schloemann-Siemag AG, Hilchenbach, Germany Electric motor (DC), toothed coupling P = 1 100 kW n = 0 to 400 or 1 200 r/min i1 = 1 : 2,37; i2 = 1 : 5,19 Toothed coupling M2 = 112 000 or 236 000 Nm 2 075 2 900 1 620 mm G = 17 885 kg Helical cut, case hardened, ground Circulating oil Oil with viscosity to ISO VG 150 Labyrinths at input and output sides

Input drive Drive rating Drive speed Total ratio Power take-off Output torque Dimensions Mass Gears Lubrication type Lubricant Sealing Bearings Shaft No. 1 Shaft No. 2 2 shifting gears Minimum bearing life

1 23240 CC/C3W33; 1 24134 CC/C3W33 1 23056 CC/C3W33; 1 NNU 4960 B/SPC3W33 4 239/500 CA/C3W33 L10h = 20 000 operating hours

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Planetary
Application Manufacturer Input drive Drive rating Drive speed Total reduction Output torque Dimensions Mass Gears Lubricant Operating temperature Sealing Bearings No. 1 shaft 2nd planetary stage 3rd planetary stage 4th planetary stage No. 4 shaft Minimum bearing life Remarks Drive for rolls of continuous casting plant Brevini Riduttori, Reggio Emilia, Italy Electric or hydraulic motor P = 30 kW n = 1 200 r/min i = 555 : 1 M2 max = 300 000 Nm 970 1 280 mm G = 1 850 kg Case hardened EP oil SAE 80 T = 60 C Radial shaft seals

1 16022 6 AL-NNC 5010 CV 6 AL-NNC 5016 CV 10 AL-NNC 5022 CV 2 NCF 2972 V L10h = 100 000 hours Gearbox comprises modules from series units

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Spur, three-stage
Application Manufacturer Input drive Drive rating Drive speed Total reduction Power take-off Output torque Dimensions Mass Gears Lubrication type Lubricant Operating temperature Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft No. 4 shaft Single screw extruder Santasalo GmbH, Wuppertal, Germany Electric motor (DC), elastic coupling P = 600 kW n = 1 364 r/min i = 1 : 59,3 Extruder screw M2 = 250 000 Nm 1 580 2 680 1 665 mm G = 12 000 kg Helical cut, case hardened, ground Circulating oil Oil with viscosity to ISO VG 320 T = 70 C Radial shaft seals on input and output shafts

2 22328 CC/W33 2 NJG 2330 VH 2 NJG 2338 VH 1 NCF 3068 V; 1 NCF 2972 V; 1 29480 EM; 1 81164 40 000 operating hours Noise damping cover to reduce noise level

Minimum bearing life Remarks

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Spur switching gear, two-stage

Application Manufacturer Input drive Rating Speed Total ratio Power take-off Output torque Drive for plastic extruder Zahnradwerk Kllmann, Wuppertal, Germany Electric motor (DC), elastic coupling P = 43 to 49 kW n = 1 790 r/min i1 = 1 : 23,95, i2 = 1 : 17,43 Socket on extruder screw M2 = 5 600 Nm (1st gear) M2 = 4 600 Nm (2nd gear) 430 740 755 mm G = 670 kg Helical cut, case hardened, ground Oil bath Oil with viscosity to ISO VG 320 Tmax = 70 C Fluoro rubber radial shaft seals

Dimensions Mass Gears Lubrication type Lubricant Operating temperature Seals Bearings No. 1 shaft No. 2 shaft No. 3 shaft Minimum bearing life Remarks

1 22309 CC; 1 NJ 309 ECJ 1 22311 E; 1 NJ 311 ECJ; 4 K 909827 2 6221; 1 29422 E L10h = 25 000 operating hours Noise level < 80 dBA

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Spur, two-stage
Application Manufacturer Input drive Drive rating Drive speed Total ratio Output torque Dimensions Mass Lubrication type Lubricant Sealing Bearings No. 1 shaft No. 2 shaft No. 3 shaft Drive for test rig Voith, St. Plten, Austria Hydraulic motor P = 125 kW n = 465 to 1 953 r/min i = 1 : 9,766 M2 = 25 000 Nm 740 1 219 630 mm G = 1 135 kg Oil bath Oil with viscosity to ISO VG 220 Radial shaft seals at input and output sides

2 NJ 2316 ECM/C3; 1 QJ 313 N2MA/C3 2 NJ 2320 ECMA/C3 2 23230 CC/C3W33

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