Anda di halaman 1dari 44

Milling

Stellrams mission is to be your preferred choice

milling tools and ball nose porcupines, drilling end

for increased productivity by continually improving

mills, tools with 45, 60 and 90 approach angles,

the quality of our worldwide products, service and

octagonal milling inserts, plunging face mills, and

technology. The tools in this catalogue reflect that

adjustable width side and face milling cutters.

commitment.
All of our cutters are complemented by their unique
Our standard milling tools are available in metric up

insert grades and geometries.

developed for machining heat resistant alloys, copy

Make Stellram your preferred choice in milling cutters.

to 315. Designs include those specifically

Milling

Contents
APPLICATION SURVEY INDEX
STAR GUIDE

. . . . . . . . . . . . . . . . . . . .A6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A10

END MILL & FACE MILL INTRODUCTION . . . . . . . .A12


5140
5140
5140
7690
7690
7690
7690
7690
7690
7690
7690
7690
7745
7745
7745
7745
7745
7745
7745
7745
7745
7760
7790
7790
7792
7792
7792
7792

VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A14
VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A16
VM 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A18
VA 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A20
VA 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A22
VA 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A24
VAF 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A26
VAZ 35 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A28
VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A30
VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A32
VM 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A34
VT 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A36
VOD 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A38
VOD 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A40
VS 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A42
VS 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A44
VSE 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A46
VSE 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A48
VT 11 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A50
VT 16CHAMFER . . . . . . . . . . . . . . . . . . . . . . . . . . . .A52
VT 16SPOT DRILL . . . . . . . . . . . . . . . . . . . . . . . . . .A54
VT 11 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A56
VSE 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A58
VSE 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A60
VXD 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A62
VXD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A64
VXD APPLICATION ADVANTAGES . . . . . . . . . . . . .A66
VXD TECHNICAL INFORMATION . . . . . . . . . . . . . .A67

FACE MILLS & CARTRIDGES INTRODUCTION

. .A68
8000, 8010, 8100 V SERIES CUTTER BODIES . . . . . . .A70
MOUNTING/ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . .A71
8_0 VA 90_16 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . . .A72
8-0 VOD 45_04 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A74
8-0 VOD 45_06 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A76
8_0 VR 00_16 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .A78

Contents

continued

8_0 VS 45_12 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . . .A80


8_0 VSE 45_09 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A82
8_0 VSE 45_12 FACE MILLS . . . . . . . . . . . . . . . . . . . . . . . .A84
SURFACE FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A86
MOUNTING/ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . .A87

DISC CUTTER & CARTRIDGE INTRODUCTION

. .A90
7200 SERIES CUTTER BODIES . . . . . . . . . . . . . . . . . . . . .A92
7220 SERIES CUTTER BODIES . . . . . . . . . . . . . . . . . . . . .A93
7200 VA 16_R SERIES DISC CUTTERS . . . . . . . . . . . . . .A94
7200 VA 16_L SERIES DISC CUTTERS . . . . . . . . . . . . . .A96
7200 VA 16_N SERIES DISC CUTTERS . . . . . . . . . . . . . .A98
7200 VM 04_R SERIES DISC CUTTERS . . . . . . . . . . . .A100
7200 VM 06_R SERIES DISC CUTTERS . . . . . . . . . . . .A102
7200 VM 08_R SERIES DISC CUTTERS . . . . . . . . . . . .A104
7200 VM 11_R SERIES DISC CUTTERS . . . . . . . . . . . .A106
7200 VM 04_L SERIES DISC CUTTERS . . . . . . . . . . . .A108
7200 VM 06_L SERIES DISC CUTTERS . . . . . . . . . . . .A110
7200 VM 08_L SERIES DISC CUTTERS . . . . . . . . . . . .A112
7200 VM 11_L SERIES DISC CUTTERS . . . . . . . . . . . .A114
7200 VM 04_N SERIES DISC CUTTERS . . . . . . . . . . . .A116
7200 VM 06_N SERIES DISC CUTTERS . . . . . . . . . . . .A118
7200 VM 08_N SERIES DISC CUTTERS . . . . . . . . . . . .A120
7200 VM 11_N SERIES DISC CUTTERS . . . . . . . . . . . .A122
7220 VM 04_R SERIES DISC CUTTERS . . . . . . . . . . . .A124
7220 VM 06_R SERIES DISC CUTTERS . . . . . . . . . . . .A126
7220 VM 08_R SERIES DISC CUTTERS . . . . . . . . . . . .A128
7220 VM 04_L SERIES DISC CUTTERS . . . . . . . . . . . .A130
7220 VM 06_L SERIES DISC CUTTERS . . . . . . . . . . . .A132
7220 VM 08_L SERIES DISC CUTTERS . . . . . . . . . . . .A134
7220 VM 04_N SERIES DISC CUTTERS . . . . . . . . . . . .A136
7220 VM 06_N SERIES DISC CUTTERS . . . . . . . . . . . .A138
7220 VM 08_N SERIES DISC CUTTERS . . . . . . . . . . . .A140
MOUNTING /ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . .A142

LONG EDGE CUTTER INTRODUCTION


5210
5210
5210
5210
5315
5315

. . . . . . . . . .A146

VM 04 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A148
VM 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A150
VS 09 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A152
VS 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A154
VA 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A156
VA 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A158

Contents

continued

CONTOUR MILLING CUTTER INTRODUCTION .A160


5500 V 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A162
5500 V 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A164
5500 V 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A166
5500 V 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A168
5500 V 20 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A170
5500 V 25 SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . .A172
5505 VX 20 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A174
5505 VX 25 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A176
5505 VX 32 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A178
5505 VX 40 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A180
5505 VX 50 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A182
7700 VR 06 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A184
7700 VR 08 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A186
7700 VR 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A188
7700 VR 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A190
7702 VRD 07 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A192
7702 VRD 10 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A194
7702 VRD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A196
7702 VRD 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A198
7710 VR 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . . .A200
7712 VRD 12 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A202
7712 VRD 16 SERIES . . . . . . . . . . . . . . . . . . . . . . . .A204
PROFILING & POCKETING
CUTTER INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . .A206
5182 VZ 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A208
5182 VZ 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A210
5182 VZ 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A212
5702 VZD 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A214
5702 VZP 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A216
MACHINABILITY BY MATERIALS (ALUMINIUM) . . .A218
RECOMMENDATIONS FOR
HIGH SPEED MACHINING . . . . . . . . . . . . . . . . . . . . . . .A219

PLUNGING CUTTER INTRODUCTION . . . . . . . . .A220


7791 VS 09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A222
7791 VS 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A224

MODULAR TOOLING INTRODUCTION . . . . . . . . .A226

SHANKS - CYLINDRICAL . . . . . . . . . . . . . . . . . . . . . . . .A228


SHANKS - MORSE TAPER . . . . . . . . . . . . . . . . . . . . . . .A229
HEADS - 5500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A230
HEADS - 7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A230
HEADS - 7712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A230
HEADS - 7690 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231
HEADS - 7791 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231
HEADS - 7792 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A231

Contents

continued

T-SLOT CUTTER INTRO . . . . . . . . . . . . . . . . . . . . . . .A232


5400
5400
5400
5400

VM
VM
VM
VM

04
06
08
11

SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A234
SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A236
SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A238
SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A240

THREAD MILLING INTRODUCTION . . . . . . . . . . . .A242


TECHNICAL INFORMATION . . . . . . . . . . . . . . . . . . . . .A244
THREAD MILLING SOFTWARE . . . . . . . . . . . . . . . . . . .A246
MANUAL PROGRAMMING & EXAMPLES . . . . . . . . .A247
SOLID CARBIDE THREAD MILLING INTRODUCTION .A248
SOLID CARBIDE THREAD MILLING CUTTERS . . . .A250
INDEXABLE THREAD MILLING INTRODUCTION . . .A252
TMM CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A254
5900 V 14 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A256
5900 V 21 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A258
5900 V 30 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A260
5900 V 40 CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .A262
MILLING TECHNICAL DATA
ISO DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A264
INSERT GRADES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A266
INSERT GEOMETRIES . . . . . . . . . . . . . . . . . . . . . . . . . .A270

MILLING INSERTS
A STYLE
H STYLE
M STYLE
O STYLE
R STYLE
S STYLE
T STYLE
X STYLE
Z STYLE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A276
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A278
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A279
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A280
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A280
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A282
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A285
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A286
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A287

EXPANDED CUTTING CONDITIONS . . . . . . . . . . .A288

GRADE CLASSIFICATION . . . . . . . . . . . . . . . . . . .A290

Application Index End / Face Milling

Face
Milling

7690VA

7690VAF

7690VM

7690VT

7745VOD

Cutting Dia. Range


10-125 mm (20-32mm)

Cutting Dia. Range


16-80 mm

Cutting Dia. Range


8-20 mm

Cutting Dia. Range


50-63 mm

Cutting Dia. Range


25-160 mm

PAGES
A20-A25

PAGES
A26-A27

PAGES
A30-A35

PAGES
A36-A37

PAGES
A38-A41

7745VS

7745VSE

7790VSE

7792VXD

8000VA

Cutting Dia. Range


16-125 mm

Cutting Dia. Range


16-125 mm

Cutting Dia. Range


25-100 mm

Cutting Dia. Range


25-80 mm (25-32 mm)

Cutting Dia. Range


100-315 mm

PAGES
A42-A45

PAGES
A46-A49

PAGES
A58-A61

PAGES
A62-A65

PAGES
A72-A73

(Modular A231)

End
Milling

Radius/
End
Milling

(Modular A231)

8010VA

8000VOD

8010VOD

8100VOD

8000VR

Cutting Dia. Range


100-200 mm

Cutting Dia. Range


100-315 mm

Cutting Dia. Range


100-200 mm

Cutting Dia. Range


125-250 mm

Cutting Dia. Range


100-315 mm

PAGES
A72-A73

PAGES
A74-A77

PAGES
A74-A77

PAGES
A74-A77

PAGES
A78-A79

8010VR

8100VR

8000VS

8100VS

8000VSE

Cutting Dia. Range


100-200 mm

Cutting Dia. Range


125-250 mm

Cutting Dia. Range


100-315 mm

Cutting Dia. Range


125-250 mm

Cutting Dia. Range


100-315 mm

PAGES
A78-A79

PAGES
A78-A79

PAGES
A80-A81

PAGES
A80-A81

PAGES
A82-A85

End / Face Milling


8010VSE

8100VSE

Cutting Dia. Range


100-200 mm

Cutting Dia. Range


125-250 mm

PAGES
A82-A85

PAGES
A82-A85

5210VM

5210VS

(continued)

Side Milling
5315VA

7690VA

7690VAZ
Side
Milling

Cutting Dia. Range


16-25 mm

Cutting Dia. Range


32-100 mm

Cutting Dia. Range


25-80 mm

10-125 mm (20-32 mm)

Cutting Dia. Range

Cutting Dia. Range


40-80 mm

PAGES
A148-A151

PAGES
A152-A155

PAGES
A156-A159

PAGES
A20-A25

PAGES
A28-A29

(Modular A231)

Chamfering
7745VS

7745VSE

7745VT

7760VT
Chamfering

Cutting Dia. Range


16-125 mm

Cutting Dia. Range


16-125 mm

Cutting Dia. Range


16-30 mm

Cutting Dia. Range


16-25 mm

PAGES
A42-A45

PAGES
A46-A49

PAGES
A50-A55

PAGES
A56-A57

5182VZ

5500V

5505VX

5702VZ

7200VA

Cutting Dia. Range


32-63 mm

Cutting Dia. Range


8-25 mm (8-25 mm)

Cutting Dia. Range


20-50 mm

Cutting Dia. Range


20-40 mm

PAGES
A208-A213

PAGES
A162-A173

PAGES
A174-A183

PAGES
A214-A217

Cutting Dia. Range


160-250 mm
Width Range
20-26 mm

(Modular A230)

Slotting

PAGES
A94-A99

Slot
Cutting

Slotting

Slot
Cutting

(continued)

7690VA

7690VM

7700VR

Cutting Dia. Range


10-125 mm (20-32 mm)

Cutting Dia. Range


8-20 mm

Cutting Dia. Range


16-125 mm

PAGES
A20-A25

PAGES
A30-A35

PAGES
A184-A191

7200VM

7220VM

Cutting Dia. Range


80-250 mm
Width Range
6-20 mm

Cutting Dia. Range


63-125 mm
Width Range
6-12 mm

PAGES
A100-A123

PAGES
A124-A141

(Modular A231)

7702VRD

7710VR

7712VRD

Cutting Dia. Range

Cutting Dia. Range


40-66 mm

Cutting Dia. Range

Cutting Dia. Range

12-40 mm (15-35 mm)

52-125 mm (24-42 mm)

25-80 mm (25-32 mm)

PAGES
A192-A199

PAGES
A200-A201

PAGES
A202-A205

PAGES
A62-A65

(Modular A230)

(Modular A231)

(Modular A230)

7792VXD

Contour Milling

Contour
Milling

5182VZ

5500V

5505VX

5702VZ

7700VR

Cutting Dia. Range


32-63 mm

Cutting Dia. Range


8-25 mm (8-25 mm)

Cutting Dia. Range


20-50 mm

Cutting Dia. Range


20-40 mm

Cutting Dia. Range


16-125 mm

PAGES
A208-A213

PAGES
A162-A173

PAGES
A174-A183

PAGES
A214-A217

PAGES
A184-A191

(Modular A230)

7702VRD

7710VR

7712VRD

Cutting Dia. Range


12-40 mm (15-35 mm)

Cutting Dia. Range


40-66 mm

52-125 mm (24-42 mm)

PAGES
A192-A199

PAGES
A200-A201

PAGES
A202-A205

(Modular A230)

Cutting Dia. Range

(Modular A230)

Profile / Pocketing
5182VZ

5140VM

5702VZ
Profile &
Pocketing

Cutting Dia. Range


32-63 mm

Cutting Dia. Range


14-25 mm

Cutting Dia. Range


20-40 mm

PAGES
A208-A213

PAGES
A14-A19

PAGES
A214-A217

7791VS

7792VXD
Profile &
Pocketing

Cutting Dia. Range

Cutting Dia. Range

40-125 mm (25-32 mm)

25-80 mm (25-32 mm)

PAGES
A222-A225

PAGES
A62-A65

(Modular A231)

(Modular A231)

Plunging

Plunging

Counter
Boring / Routing

T-Slot Cutting
5400VM

5140VM
T-Slot
Cutting

Counter
Boring

Cutting Dia. Range


18-40 mm

Cutting Dia. Range


14-25 mm

PAGES
A234-A241

PAGES
A14-A19

TMSCN

Thread Milling
TMSCEN

TMM

Solid Carbide / Indexable

5900 V
Thread
Milling

Solid Carbide
Parallel

Solid Carbide
Parallel and Tapered

Indexable

Single, Twin and


Four Pocket

PAGE
A250

PAGE
A251

PAGES
A254-A255

PAGES
A256-A263

STAR GUIDETM

for Milling Inserts

Introducing the Stellram Star Guide which will enable you to select
your inserts in 3 easy steps. Simply follow the appropriate star
point based on the selected material.

Inserts for 7745 VOD 04


Application & Material
Roughing

1st Choice
Star point will indicate the
recommended insert for
each material. Stellrams
Star Guide enables you to
find the right insert for your
machining requirements.

1
2

Select Material.

Semi-Finishing

135

Dimensions (mm)

Finishing

EDP # Part Number

Grade

hm min

022199 ODET 04 04APEN-44


022198 ODET 04 04APEN-44
027722 ODET 04 04APEN-44

MP91M
X500
SP6564

12,7
12,7
12,7

4,0
4,0
4,0

4,76
4,76
4,76

Facet
Facet
Facet

0,04
0,04
0,04

ODET 04_
-44

024911 ODET 04 04APFN-441

GH1

12,7

4,0

4,76

Facet

0,02

ODET 04_
-441

027884 ODEW 04 04APTR-4A

SC3025

12,7

4,0

4,76

Facet

0,19

ODEW 04_
-4A

017775 ODMT 04 04APEN-41


022061 ODMT 04 04APEN-41
027724 ODMT 04 04APEN-41

MP91M
X500
SP6564

12,7
12,7
12,7

4,0
4,0
4,0

4,76
4,76
4,76

Facet
Facet
Facet

0,04
0,04
0,04

ODMT 04_
-41

017303 ODMT 04 0408EN-41


015143 ODMT 04 0408EN-41
027723 ODMT 04 0408EN-41

MP91M
X500
SP6564

12,7
12,7
12,7

4,0
4,0
4,0

4,76
4,76
4,76

0,8
0,8
0,8

0,04
0,04
0,04

ODMT 04_
-41

MP91M
PFZ
SC3025
SF30
X44
X500
SP6564

12,7
12,7
12,7
12,7
12,7
12,7
12,7

4,0
4,0
4,0
4,0
4,0
4,0
4,0

4,76
4,76
4,76
4,76
4,76
4,76
4,76

0,8
0,8
0,8
0,8
0,8
0,8
0,8

0,27
0,27
0,27
0,27
0,27
0,27
0,27

ODMW 04_
-SN

017304
015130
029096
017671
024115
017672
027197

ODMW
ODMW
ODMW
ODMW
ODMW
ODMW
ODMW

04
04
04
04
04
04
04

0408SN
0408SN
0408SN
0408SN
0408SN
0408SN
0408SN

Linear Ramp Milling Method

Lm =

Lm = Maximum
Ramp Distance

Follow colour-coded star


point to insert section for
your application (roughing,
semi-finishing or finishing).

ap

tan x E

(ap max. = maximum depth = 8 mm)


1

Ramp Angle = E
Nominal
Diameter D

Follow colour-coded star


point to cutting conditions
for your application.

Outside
Diameter Da

OD_04 Recommended Cutting Conditions


Roughing

Application

Finishing

Feed
hm (mm)

D.O.C.
ap (mm)

Speed
Vc (m/min)

Feed
hm (mm)

D.O.C.
ap (mm)

Speed
Vc (m/min)

Feed
hm (mm)

D.O.C.
ap (mm)

Unalloyed Steels

180 - 220

0,30 - 0,50

2,0 - 3,5

220 - 260

0,20 - 0,35

1,0 - 2,0

220 - 300

0,08 - 0,15

0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,40

2,0 - 3,5

100 - 150

0,20 - 0,30

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,20 - 0,35

2,0 - 3,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0
0,2 - 1,0

55 - 70

0,15 - 0,25

2,0 - 3,5

70 - 85

0,10 - 0,20

1,0 - 2,0

80 - 100

0,05 - 0,10

Cast Irons

155 - 290

0,30 - 0,35

2,0 - 3,5

195 - 310

0,15 - 0,25

1,0 - 2,0

215 - 360

0,05 - 0,15

Aluminium & Alloys

275 - 450

0,20 - 0,30

2,0 - 3,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,15 - 0,25

2,0 - 3,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

PH Stainless

Semi-Finishing

Material

Speed
Vc (m/min)

Hard Steels (52-56 HRC)

0,2 - 1,0

hm = average chip thickness

Roughing

Star Guide

Key to Recommended Tools


Material Designations

Semi-Finishing
Finishing

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

10

High Temp. Alloys


Hard Materials

39

You now have the right milling cutter, inserts and cutting
conditions for your specific application.

Machining Materials
8 star points represent each main group of
machinable materials. A segment has been
given a colour to identify each material group.

Unalloyed Steel

Alloyed Steel

Stainless Steel

PH Stainless

Cast Irons

Aluminium & Alloys

High Temperature Alloys

Hard Materials (52-56 HRC)

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

11

End Mills / Face Mills

All Stellram milling cutters feature P-20 tool steel


bodies. Through-tool coolant allows better chip
evacuation and higher feed rates.
These versatile tools are used for face milling, radius
end milling, chamfering, slotting, pocketing, contour
milling and hole milling.

12

Milling Cutters

ApplicationsEnd mills / Face Mills

Face Milling

Face Milling

Side Milling

End Milling

Radius/End
Milling

Slotting

Slotting

Slotting

Pocketing

Counter
Boring

The 5140 VM is designed for blind


slotting operations, such as key ways,
axial and radial cams. Inserts are
located on the periphery and at the
centre allowing the cutter to be used
for shallow drilling operations.

45 DEGREE CUTTERS
Stellram offers a range of 45 degree
cutters allowing the strongest part of
the insert to be introduced to the
workpiece first.
7745 VS cutters are designed for tool
steels and cast irons. Exceptionally
thick square inserts handle tough
cutting conditions. The upper edge of
the insert does not sit against a pocket
allowing for recessing operations.
7745 VSE cutters are designed for
stainless steels and high temperature
alloys. Square inserts with a 15 degree
clearance are used for reducing edge
build-up in these tough materials.
These cutters are capable of face
milling, chamfering and routing.
7745 VOD cutters are designed for
machining most materials. Octagonal
inserts offer up to eight economical
cutting edges.

7690 VM cutters are smaller versions


of 7690VA cutters using MP-style
inserts. Diameters range from 8mm
to 20mm.
7690 VAF cutters are the best choice
for high temperature alloys, such as
nickel and titanium-based alloys.
Uniquely designed inserts allow this
cutter to produce a true 90 degree
shoulder with up to a 8,5 mm depth
of cut.

7792 VXD

7690 VAZ cutters are excellent for


edge milling and contouring titanium
and aluminium. This cutter is also
capable of producing a true 90 degree
shoulder, up to a 33 mm depth of cut.
7790 VSE cutters are 90 degree cutters
for shoulder milling, face milling and
slotting. These cutters use the same
style inserts as 7745VSE cutters.

HIGH FEED CUTTERS


7792 VXD high feed milling cutters are
capable of high metal removal in
facing, plunging and slotting
applications. The patented insert
design offers better performance than
round insert cutters.

90 DEGREE CUTTERS

VT SERIES CHAMFER
CUTTERS

Stellram offers a number of 90 degree


cutters for shoulder milling, face milling
and slotting.

7745 VT11 are designed for chamfering


operations at 45 degree.

7690VA cutters are available in a wide


variety of depth-of-cut variations.
Inserts are available in 9mm, 12mm
and 16mm sizes. A wide variety of
geometries and grades are available for
all applications.

Chamfering

7745 VT16 cutters have two designs.


One offers two inserts for chamfering
operations at 45 degree; the other
offers one insert for spot drilling
operations.
7760 VT11 cutters are for 60 degree
chamfering operations.

7690 VA
90 Degree

7760 VT
60 Degree

13

5140 VM 04
d1

Routing / Pocketing Cutter

5140 VM 04 Weldon Shank


Dimensions (mm)
EDP # Part Number
021638 5140VM 04 WA014R
021639 5140VM 04 WA016R

l2

d1 aP max.

14
16

75
75

27
27

16
16

I2
90

Weldon Shank

5140 VM Technical Advice


Milling Cutter Order Example: 5140VM04WA014R
Milling Insert Order Example: MPFW0402PPTR SFZ
For complete cutting conditions refer to page: A288
Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

14

4
4

No. of
Inserts
2
2

Spares
EDP#

EDP#

015059 F2004T
015059 F2004T

018487
018487

T6
T6

86

Inserts for 5140 VM 04


Application & Material
Roughing

EDP # Part Number


024148
017645
015158
017427
027902

MPFW
MPFW
MPFW
MPFW
MPFW

04
04
04
04
04

02PPTR
02PPTR
02PPTR
02PPTR
02PPTR

017666 MPHW 04 02PPTR

Semi-Finishing

Dimensions (mm)

Finishing

Grade

hm min

GH1
SF30
SFZ
X44
SP6564

4,76
4,76
4,76
4,76
4,76

4,76
4,76
4,76
4,76
4,76

2,38
2,38
2,38
2,38
2,38

Facet
Facet
Facet
Facet
Facet

0,07
0,07
0,07
0,07
0,07

X500

4,76

4,76

2,38

Facet

0,07

MPFW 04_

MPHW 04_

MP_04 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,07 - 0,10

D.O.C.
ap (mm)
0,5 - 4,0

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Alloyed Steels

100 - 150

0,07 - 0,08

0,5 - 4,0

Stainless Steels

140 - 180

0,07 - 0,10

0,5 - 4,0

PH Stainless

Cast Irons

180 - 300

0,07 - 0,08

0,5 - 4,0

Aluminium & Alloys

High Temp. Alloys

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

15

5140 VM 06
d1

Routing / Pocketing Cutter

5140 VM 06 Weldon Shank


Dimensions (mm)
EDP # Part Number
021640 5140VM 06 WA018R
021641 5140VM 06 WA020R

l2

d1 ap max.

18
20

82
82

32
32

20
20

I2
90

Weldon Shank

5140 VM Technical Advice


Milling Cutter Order Example: 5140VM06WA018R
Milling Insert Order Example: MPFW0602PPTR SFZ
For complete cutting conditions refer to page: A288
Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

16

5,5
5,5

No. of
Inserts
2
2

Spares
EDP#

EDP#

015060 F2505T
015060 F2505T

018488
018488

T7
T7

86

Inserts for 5140 VM 06


Application & Material
Roughing

EDP # Part Number

Grade

024927 MPEX 06 02PPFR-701


017638 MPEX 06 02PPFR-701

Semi-Finishing

Dimensions (mm)

Finishing

hm min

GH1
SFZ

6,35
6,35

6,35
6,35

2,38
2,38

Facet
Facet

0,02
0,02

GH1
SF30
SFZ
X44
SP6564

6,35
6,35
6,35
6,35
6,35

6,35
6,35
6,35
6,35
6,35

2,38
2,38
2,38
2,38
2,38

Facet
Facet
Facet
Facet
Facet

0,07
0,07
0,07
0,07
0,07

MPFW 06_

023247 MPHT 06 02PPER

X44

6,35

6,35

2,38

Facet

0,04

MPHT 06_

017301 MPHW 06 02PPTR


023253 MPHW 06 02PPTR
017668 MPHW 06 02PPTR

MP91M
PFZ
X500

6,35
6,35
6,35

6,35
6,35
6,35

2,38
2,38
2,38

Facet
Facet
Facet

0,07
0,07
0,07

MPHW 06_

015180 MPMT 06 0204EN-43

X500

6,35

6,35

2,38

0,4

0,04

MPMT 06_
-43

017649
017647
014400
017648
027904

MPFW
MPFW
MPFW
MPFW
MPFW

06
06
06
06
06

02PPTR
02PPTR
02PPTR
02PPTR
02PPTR

MPEX 06_
-701

MP_06 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,07 - 0,12

D.O.C.
ap (mm)
0,5 - 5,5

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Alloyed Steels

100 - 150

0,07 - 0,10

0,5 - 5,5

Stainless Steels

140 - 180

0,07 - 0,12

0,5 - 5,5

PH Stainless

Cast Irons

180 - 300

0,07 - 0,10

0,5 - 5,5

Aluminium & Alloys

400 - 750

0,04 - 0,12

0,5 - 5,5

High Temp. Alloys

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

17

5140 VM 08
d1

Routing / Pocketing Cutter

5140 VM 08 Weldon Shank


Dimensions (mm)
No. of
ap max. ap max.
EDP # Part Number
D L l2 d1 Linear Plunging
Inserts
a. 1
021642 5140VM 08 WA025R60 25 116 60 25 7,5
60
b. 2

I2
90

Weldon Shank

5140 VM Technical Advice


Milling Cutter Order Example: 5140VM08WA025R60
Milling Insert Order Example: MPFW0803PPTR SFZ
For complete cutting conditions refer to page: A288
Reduce feed rate by 50% on drilling operation.

ap

Depth of Cut (ap)

18

Spares
EDP#

EDP#

015062 F3006T
015060 F2505T

013214
018488

T9
T7

86

Inserts for 5140 VM 08


Application & Material
Roughing

EDP # Part Number

Grade

024927 MPEX 06 02PPFR-701


017638 MPEX 06 02PPFR-701

GH1
SFZ

Semi-Finishing

Dimensions (mm)

Finishing

hm min

b.
b.

6,35
6,35

6,35
6,35

2,38
2,38

Facet
Facet

0,02
0,02

GH1
SF30
SFZ
X44

b.
b.
b.
b.

6,35
6,35
6,35
6,35

6,35
6,35
6,35
6,35

2,38
2,38
2,38
2,38

Facet
Facet
Facet
Facet

0,07
0,07
0,07
0,07

MPFW 06_

023247 MPHT 06 02PPER

X44

b.

6,35

6,35

2,38

Facet

0,04

MPHT 06_

017301 MPHW 06 02PPTR


023253 MPHW 06 02PPTR
017668 MPHW 06 02PPTR

MP91M b.
PFZ
b.
X500 b.

6,35
6,35
6,35

6,35
6,35
6,35

2,38
2,38
2,38

Facet
Facet
Facet

0,07
0,07
0,07

MPHW 06_

017640 MPEX 08 03PPER-701


017642 MPEX 08 03PPER-701
017489 MPEX 08 03PPER-701

PFZ
GH1
SFZ

a.
a.
a.

7,94
7,94
7,94

6,35
6,35
6,35

3,18
3,18
3,18

Facet
Facet
Facet

0,02
0,02
0,02

MPEX 08_
-701

03PPTR
03PPTR
03PPTR
03PPTR

GH1
SF30
SFZ
X44

a.
a.
a.
a.

7,94
7,94
7,94
7,94

7,94
7,94
7,94
7,94

3,18
3,18
3,18
3,18

Facet
Facet
Facet
Facet

0,1
0,1
0,1
0,1

MPFW 08_

017302 MPHT 08 03PPER


017664 MPHT 08 03PPER
017665 MPHT 08 03PPER

SF30
SFZ
GH1

a.
a.
a.

7,94
7,94
7,94

7,94
7,94
7,94

3,18
3,18
3,18

Facet
Facet
Facet

0,04
0,04
0,04

MPHT 08_

015180 MPMT 06 0204EN-43

X500

b.

6,35

6,35

2,38

0,4

0,04

MPMT 06_
-43

017649
017647
014400
017647

017655
017653
014401
017654

MPFW
MPFW
MPFW
MPFW

MPFW
MPFW
MPFW
MPFW

06
06
06
06

08
08
08
08

02PPTR
02PPTR
02PPTR
02PPTR

MPEX 06_
-701

MP_ Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,20 - 0,35

D.O.C.
ap (mm)
1,0 - 7,5

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Alloyed Steels

100 - 150

0,20 - 0,30

1,0 - 7,5

Stainless Steels

140 - 180

0,15 - 0,25

1,0 - 7,5

PH Stainless

Cast Irons

180 - 300

0,15 - 0,25

1,0 - 7,5

Aluminium & Alloys

400 - 750

0,10 - 0,25

1,0 - 7,5

High Temp. Alloys

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

19

7690 VA 09
d1

Milling Cutter

7690 VA 09 Weldon Shank


Dimensions (mm)
EDP #
021693
021694
021695
021696
021697
021698
021699
023055

I2
90
D

Weldon Shank

L/H

l2

d1 aP max.

7690VA 09 WA010R
7690VA 09 WA012R
7690VA 09 WA014R
7690VA 09 WA016R
7690VA 09 WA018R
7690VA 09 WA020R
7690VA 09 WA025R
7690VA 09 WA032R

10
12
14
16
18
20
25
32

68
70
73
75
80
82
96
96

20
22
25
27
30
32
40
40

16
16
16
16
20
20
25
25

8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5

1
1
1
2
2
3
4
5

015267
015267
015267
015267
015268
015268
015268
015268

F2505TP
F2505TP
F2505TP
F2505TP
F2506TP
F2506TP
F2506TP
F2506TP

018488
018488
018488
018488
018488
018488
018488
018488

T7
T7
T7
T7
T7
T7
T7
T7

13
16
22
22

8,5
8,5
8,5
8,5

5
6
7
8

015268
015268
015268
015268

F2505TP
F2505TP
F2505TP
F2505TP

018488
018488
018488
018488

T7
T7
T7
T7

7690VA 09 -A032R
7690VA 09 -A040R
7690VA 09 -A050R
7690VA 09 -A063R

32
40
50
63

28
32
40
40

d1

H
90

Shell Mill Fixation

7690 VA 09 Technical Advice


Milling Cutter Order Example: 7690VA09WA010R
Milling Insert Order Example: ADET0903PDFR-441 GH1
For complete cutting conditions refer to page: A288

ap

20

EDP#

Part Number

EDP#

7690 VA 09 Shell Mill Fixation


021690
017986
021691
021697

Depth of Cut (ap)

Spares

No. of
teeth

85

Inserts for 7690 VA 09


d

Application & Material


Roughing

Semi-Finishing

Dimensions (mm)

EDP # Part Number

Grade

hm min

024914 ADET 09 03PDER-44


024915 ADET 09 03PDER-44

MP91M
PFZ

6,35
6,35

9,2
9,2

3,18
3,18

Facet
Facet

0,04
0,04

024916 ADET 09 03PDFR-441

GH1

6,35

9,2

3,18

Facet

0,03

MP91M
PFZ
X500
SC3025
SP6564
X500

6,35
6,35
6,35
6,35
6,35
6,35

9,2
9,2
9,2
9,2
9,2
9,2

2,38
2,38
2,38
2,38
2,38
2,38

Facet
Facet
Facet
Facet
Facet
1,0

0,07
0,07
0,07
0,07
0,07
0,07

MP91M
X500

6,35
6,35

9,2
9,2

3,18
3,18

1,0
1,0

0,1
0,1

017286
024917
015150
027888
027715
024138

ADKT
ADKT
ADKT
ADKT
ADKT
ADKT

09
09
09
09
09
09

03PDER-43
03PDER-43
03PDER-43
03PDER-43
03PDER-43
0310ER-43

024912 ADET 09 0310SR-42


024913 ADET 09 0310SR-42

Finishing

ADET 09_
-44
ADET 09_
-441
ADKT 09_
-43

ADET 09_
-42

AD_09 Recommended Cutting Conditions


Roughing
Material
Unalloyed Steels
Alloyed Steels
Stainless Steels

Semi-Finishing
Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,12 - 0,26

Finishing

Speed
Vc (m/min)
180 - 220

Feed
hm (mm)
0,14 - 0,24

D.O.C.
ap (mm)
4,5 - 8,0

D.O.C.
ap (mm)
2,0 - 4,5

Speed
Vc (m/min)
220 - 300

Feed
hm (mm)
0,08 - 0,15

D.O.C.
ap (mm)
0,2 - 2,0

70 - 110

0,12 - 0,20

4,5 - 8,0

100 - 150

0,10 - 0,18

2,0 - 4,5

100 - 195

0,08 - 0,15

0,2 - 2,0

140 - 180

0,08 - 0,12

2,0 - 4,5

180 - 230

0,05 - 0,15

0,2 - 2,0
0,2 - 2,0

70 - 85

0,06 - 0,10

2,0 - 4,5

80 - 100

0,05 - 0,10

Cast Irons

140 - 280

0,10 - 0,16

4,5 - 8,0

180 - 300

0,10 - 0,12

2,0 - 4,5

200 - 350

0,05 - 0,15

0,2 - 2,0

Aluminium & Alloys

275 - 450

0,05 - 0,18

4,5 - 8,0

400 - 750

0,05 - 0,15

2,0 - 4,5

700 - 1000

0,05 - 0,15

0,2 - 2,0

High Temp. Alloys

35 - 50

0,06 - 0,10

2,0 - 4,5

45 - 60

0,05 - 0,10

0,2 - 2,0

Hard Steels (52-56 HRC)

PH Stainless

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

21

7690 VA 12
d1

Milling Cutter

7690 VA 12 Weldon Shank Medium Pitch


Dimensions (mm)
EDP #
027917
027918
027919
027920

Part Number
7690VA12WA020Z02R032
7690VA12WA025Z02R040
7690VA12WA032Z03R040
7690VA12WA040Z04R050

D
20
25
32
40

L/H
82
96
100
110

l2
32
40
40
50

d1
20
25
32
32

Spares
11
11
11
11

No. of
teeth
2
2
3
4

11
11
11

EDP #
022157
022157
022157
022157

T8
T8
T8
T8

3
4
5

027860 F3007T 022157


027860 F3007T 022157
027860 F3007T 022157

T8
T8
T8

2
3
4
2
3

027860
027860
027860
027860
027860

F3007T
F3007T
F3007T
F3007T
F3007T

022157
022157
022157
022157
022157

T8
T8
T8
T8
T8

11
11
11
11

4
5
6
7

027860
027860
027860
027860

F3007T
F3007T
F3007T
F3007T

022157
022157
022157
022157

T8
T8
T8
T8

11
11
11
11

5
6
8
10

027860
027860
027860
027860

F3007T
F3007T
F3007T
F3007T

022157
022157
022157
022157

T8
T8
T8
T8

aP
11
11
11

No. of
teeth
2
3
4

ap max.

EDP #
027860
027860
027860
027860

F3007T
F3007T
F3007T
F3007T

I2

7690 VA 12 Weldon Shank Fine Pitch

90

027921 7690VA12WA025Z03R040
027922 7690VA12WA032Z04R040
027923 7690VA12WA040Z05R050

Weldon Shank

25
32
40

96
100
110

40
40
50

25
32
32

7690 VA 12 Long Version Cylindrical Shank


027924
027925
027926
029453
029454

7690VA12CA020Z02R154
7690VA12CA025Z03R154
7690VA12CA032Z04R190
7690VA12CA020Z02R065
7690VA12CA025Z03R074

20
25
32
20
25

204
210
250
115
130

154
154
190
65
74

20
25
32
20
25

11
11
11
11
11

7690 VA 12 Shell Mill Fixation Medium Pitch


027927
027928
027929
027930

7690VA12-A040Z04R
7690VA12-A050Z05R
7690VA12-A063Z06R
7690VA12-A080Z07R

40
50
63
80

32
40
40
50

16
22
22
27

7690 VA 12 Shell Mill Fixation Fine Pitch

Cylindrical
Shank

027931
027932
027933
027934

d1

7690VA12-A040Z05R
7690VA12-A050Z06R
7690VA12-A063Z08R
7690VA12-A080Z10R

40
50
63
80

32
40
40
50

16
22
22
27

7690 VA 12 Modular Head

90

Dimensions (mm)
D

EDP #
029134
029135
029136

Shell Mill Fixation

Part Number
7690VA12S020R35
7690VA12S025R35
7690VA12S032R43

D
20
25
32

D2
-

L
35
35
43

M
M10
M12
M16

d1
10,5
12,5
17,0

Note: for radius greater than 1,2mm cutter body has to be modified.
Shanks for Modular Heads see pages A228 - A229.

7690VA12 Technical Advice


Milling Cutter Order Example: 7690VA12WA020Z02R032
Milling Insert Order Example: ADHT12T3PDER-46 SP6564
For complete cutting conditions refer to page: A288
Modular Head
ap

Depth of Cut (ap)

22

Spares
EDP #
EDP #
027860 F3007T 022157
027860 F3007T 022157
027860 F3007T 022157

T8
T8
T8

85

Inserts for 7690VA12


d

Application & Material


Roughing

EDP # Part Number


027915
027916
027914
027913

ADHT12T3PDER-46
ADHT12T3PDER-46
ADHT12T308ER-46
ADHT12T308ER-46
ADHT12T316ER-46
ADHT12T316ER-46
ADHT12T320ER-46
ADHT12T320ER-46
ADHT12T324ER-46
ADHT12T324ER-46
ADHT12T330ER-46
ADHT12T330ER-46
ADHT12T332ER-46
ADHT12T332ER-46
ADHT12T340ER-46
ADHT12T340ER-46

Dimensions (mm)

Finishing

Grade

hm min

MP91M
SC3025
SP6564
X500

7,87
7,87
7,87
7,87

12,70
12,70
12,70
12,70

3,97
3,97
3,97
3,97

Facet
Facet
Facet
Facet

0,05
0,05
0,05
0,05

ADKT 12_
-45

GH1

7,96

12,9

3,97

Facet

0,05

ADGT 12_
-721

SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500

8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0

12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9

3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97

Facet
Facet
0,8
0,8
1,6
1,6
2,0
2,0
2,4
2,4
3,0
3,0
3,2
3,2
4,0
4,0

0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05

ADHT 12_
-46

ADKT12T3PDER-45
ADKT12T3PDER-45
ADKT12T3PDER-45
ADKT12T3PDER-45

029098 ADGT12T3PDFR-721

029326
029327
029328
029329
029330
029331
029336
029337
029332
029333
029338
029339
029037
029036
029334
029335

Semi-Finishing

AD_12 Recommended Cutting Conditions


Roughing
hm

Unalloyed Steels

Speed
Vc (m/min)
120 - 225

Alloyed Steels

250 - 450

Stainless Steels

375 - 525

PH Stainless

310 - 490

Material

Feed

Semi-Finishing

0,08 - 0,15

D.O.C.
ap (mm)
7,0 - 11,0

Speed
Vc (m/min)
205 - 260

0,12 - 0,20

7,0 - 11,0

0,08 - 0,15

7,0 - 11,0

0,08 - 0,15

7,0 - 11,0

(mm/tooth)

Feed

Finishing

hm (mm/tooth)
0,08 - 0,20

D.O.C.
ap (mm)
2,5 - 7,0

Speed
Vc (m/min)
230 - 305

Feed
hm (mm/tooth)
0,08 - 0,25

D.O.C.
ap (mm)
0,2 - 2,5

120 - 145

0,08 - 0,20

2,5 - 7,0

120 - 160

0,08 - 0,25

0,2 - 2,5

125 - 200

0,08 - 0,18

2,5 - 7,0

150 - 270

0,08 - 01,8

0,2 - 2,5

115, 180

0,08 - 0,18

2,5 - 7,0

125 - 240

0,08 - 01,8

0,2 - 2,5

Cast Irons

500 - 920

0,08 - 0,15

7,0 - 11,0

230 - 315

0,08 - 0,18

2,5 - 7,0

275 - 365

0,08 - 0,20

0,2 - 2,5

Aluminium & Alloys

655 - 2625

0,05 - 0,15

7,0 - 11,0

300 - 1200

0,05 - 0,18

2,5 - 7,0

400 - 1600

0,05 - 0,20

0,2 - 2,5

High Temp. Alloys

80 - 130

0,05 - 0,10

7,0 - 11,0

30 - 50

0,05 - 0,13

2,5 - 7,0

30 - 60

0,05 - 0,15

0,2 - 2,5

Hard Steels (52-56 HRC)

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

23

7690 VA 16
d1

Milling Cutter

7690 VA 16 Weldon Shank


Dimensions (mm)
EDP #
021707
021708
021708

I2

90

Spares

Part Number

L/H

l2

l3

d1 ap max.

7690VA 16 WA025R
7690VA 16 WA032R
7690VA 16 WA032R

25
32
40

96
100
110

40
40
50

25
32
32

16
16
16

No. of
teeth
2
3
4

16
22
22
27
32
40

16
16
16
16
16
16

4
5
5
6
7
8

015262
015262
015262
015262
015262
015262

16
16
16

2
3
4

EDP#

EDP#

015260 D4008T 015240


015262 D4010T 015240
015262 D4010T 015240

T15
T15
T15

D4010T
D4010T
D4010T
D4010T
D4010T
D4010T

015240
015240
015240
015240
015240
015240

T15
T15
T15
T15
T15
T15

015260 D4008T 015240


015262 D4010T 015240
015262 D4010T 015240

T15
T15
T15

7690 VA 16 Shell Mill Fixation


017985
021700
021701
021702
021703
021704

Weldon Shank

7690VA 16 -A040R
7690VA 16 -A050R
7690VA 16 -A063R
7690VA 16 -A080R
7690VA 16 -A100R
7690VA 16 -A125R

40
50
63
80
100
125

40
40
40
50
50
63

7690 VA 16 Morse Taper Shank


d1

018291 7690VA 16 M025R


021705 7690VA 16 M032R
021706 7690VA 16 M040R

25
32
40

124
124
157

38 43 MT3
38 43,5 MT3
48 54,5 MT4

H
90

7690 VA 16 Technical Advice


Milling Cutter Order Example: 7690VA16WA025R
Milling Insert Order Example: APHT1604PDTR-42 PFZ
For complete cutting conditions refer to page: A288

Shell Mill Fixation

When using inserts with a radius larger than 2 mm,


the cutter body has to be modified.

I3

I2
90
D

AP_16 Recommended Cutting Conditions


Roughing
Material
Unalloyed
Steels
Alloyed
Steels
Stainless
Steels

Morse Taper Shank

PH Stainless

ap

Depth of Cut (ap)

24

Speed
Vc (m/min)

Feed
hm (mm)

Semi-Finishing
D.O.C.
ap (mm)

Speed
Vc (m/min)

Feed
hm (mm)

D.O.C.
ap (mm)

Finishing
Speed
Vc (m/min)

Feed
hm (mm)

D.O.C.
ap (mm)

180 - 220 0,14 - 0,24 8,0 - 16,0 220 - 260 0,12 - 0,35 3,0 - 8,0

220 - 300 0,15 - 0,45 0,2 - 3,0

70 - 110

100 - 195 0,15 - 0,40 0,2 - 3,0

0,12 - 0,20 8,0 - 16,0 100 - 150 0,12 - 0,30 3,0 - 8,0

140 - 180 0,12 - 0,25 3,0 - 8,0


70 - 85

0,10 - 0,20 3,0 - 8,0

180 - 230 0,15 - 0,28 0,2 - 3,0


80 - 100

0,10 - 0,20 0,2 - 3,0

Cast Irons

140 - 280 0,10 - 0,16 8,0 - 16,0 180 - 300 0,12 - 0,25 3,0 - 8,0

Aluminium
& Alloys
High Temp.
Alloys
Hard Steels
(52-56 HRC)

275 - 450 0,06 - 0,25 8,0 - 16,0 400 - 750 0,04 - 0,20 3,0 - 8,0 700 - 1000 0,08 - 0,30 0,2 - 3,0

200 - 350 0,18 - 0,30 0,2 - 3,0

35 - 50

0,10 - 0,20 3,0 - 8,0

45 - 60

0,10 - 0,20 0,2 - 3,0

50 - 85

0,04 - 0,08 1,5 - 3,5

50 - 100

0,06 - 0,10 0,2 - 1,5

85

Inserts for 7690 VA 16


d

Application & Material


Roughing

EDP # Part Number

Semi-Finishing

Dimensions (mm)

Finishing

hm min

017621
017623
014066

APEX 16 04PDER-701
APEX 16 04PDFR-701
APEX 16 04PDFR-701

PFZ
SFZ
GH1

9,52
9,52
9,52

16,66
16,66
16,66

4,76
4,76
4,76

Facet
Facet
Facet

0,02
0,02
0,02

017291
017627
017628
027883
017626
017629

APFW
APFW
APFW
APFW
APFW
APFW

MP91M
X44
GH1
SC3025
SF30
SFZ

9,52
9,52
9,52
9,52
9,52
9,52

16,66
16,66
16,66
16,66
16,66
16,66

4,76
4,76
4,76
4,76
4,76
4,76

Facet
Facet
Facet
Facet
Facet
Facet

0,04
0,1
0,1
0,1
0,1
0,05

017632
017633
015154

APHT 16 04PDER
APHT 16 04PDFR
APHT 16 04PDFR

SF30
SFZ
GH1

9,52
9,52
9,52

16,66
16,66
16,66

4,76
4,76
4,76

Facet
Facet
Facet

0,05
0,05
0,02

APHT 16_

017293
017634
015155
027718

APHT
APHT
APHT
APHT

MP91M
PFZ
X500
SP6564

9,52
9,52
9,52
9,52

16,66
16,66
16,66
16,66

4,76
4,76
4,76
4,76

Facet
Facet
Facet
Facet

0,1
0,1
0,1
0,1

APHT 16_
-42

011649

APKT 16 04PDER-3M

MP91M

9,52

16,66

4,76

Facet

0,1

017294
014067
015156
027887
027720

APKT
APKT
APKT
APKT
APKT

04PDER-43
04PDER-43
04PDER-43
04PDER-43
04PDER-43

MP91M
PFZ
X500
SC3025
SP6564

9,52
9,52
9,52
9,52
9,52

16,66
16,66
16,66
16,66
16,66

4,76
4,76
4,76
4,76
4,76

Facet
Facet
Facet
Facet
Facet

0,08
0,08
0,08
0,08
0,08

APKT 16_
-3M

023115
023114
027887

APKT 16 04PDER-45
APKT 16 04PDER-45
APKT 16 04PDER-45

X500
MP91M
SP6564

9,52
9,52
9,52

16,66
16,66
16,66

4,76
4,76
4,76

Facet
Facet
Facet

0,06
0,06
0,06

023102
023103
023104
023105
023106
017618
017619
023107
017290
024921
017620
025804

APET
APET
APET
APET
APET
APET
APET
APET
APET
APET
APET
APET

16
16
16
16
16
16
16
16
16
16
16
16

0402TR-42
0408TR-42
0410TR-42
0415TR-42
0420TR-42
0425TR-42
0425TR-42
0430TR-42
0440TR-42
0440TR-42
0440TR-42
0460TR-42

PFZ
PFZ
PFZ
PFZ
PFZ
MP91M
X500
PFZ
MP91M
PFZ
X500
PFZ

9,52
9,52
9,52
9,52
9,52
9,52
9,52
9,52
9,52
9,52
9,52
9,52

16,66
16,66
16,66
16,66
16,66
16,66
16,66
16,66
16,66
16,66
16,66
16,66

4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76

0,2
0,8
1,0
1,5
2,0
2,5
2,5
3,0
4,0
4,0
4,0
6,0

0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1

027863
027869
027864
027870
027865
027871
027862
027866
027873
027873
027887
027874
027868
027875

APHT
APHT
APHT
APHT
APHT
APHT
APHT
APHT
APHT
APHT
APHT
APHT
APHT
APHT

16
16
16
16
16
16
16
16
16
16
16
16
16
16

0408ER-46
0408ER-46
0416ER-46
0416ER-46
0424ER-46
0424ER-46
0432ER-46
0432ER-46
0440ER-46
0440ER-46
0450ER-46
0450ER-46
0464ER-46
0464ER-46

SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500

9,52
9,53
9,54
9,55
9,56
9,57
9,58
9,59
9,60
9,61
9,62
9,63
9,64
9,65

16,66
16,67
16,68
16,69
16,70
16,71
16,72
16,73
16,74
16,75
16,76
16,77
16,78
16,79

4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76
4,76

0,8
0,8
1,6
1,6
2,4
2,4
3,2
3,2
4,0
4,0
5,0
5,0
6,4
6,4

0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1

APHT 16_
-46

017636

APHW 16 0440TR

X44

9,52

16,66

4,76

4,0

0,1

APHW 16_

011488
010796

APKT 16 0408E-2C
APKT 16 0408E-2C

MP91M
PFZ

9,52
9,52

16,66
16,66

4,76
4,76

0,8
0,8

0,10
0,10

017228
013944
013945
013946
017229
017230
013947

APMT
APMT
APMT
APMT
APMT
APMT
APMT

MP91M
MP91M
MP91M
MP91M
MP91M
MP91M
MP91M

9,52
9,52
9,52
9,52
9,52
9,52
9,52

16,66
16,66
16,66
16,66
16,66
16,66
16,66

4,76
4,76
4,76
4,76
4,76
4,76
4,76

1,2
1,6
2,4
3,2
4,0
4,8
6,4

0,1
0,1
0,1
0,1
0,1
0,1
0,1

16
16
16
16
16
16

16
16
16
16
16
16
16
16
16

16
16
16
16
16
16
16

04PDER
04PDTR
04PDTR
04PDTR
04PDTR
04PDER

04PDTR-42
04PDTR-42
04PDTR-42
04PDTR-42

0412E-2C
0416E-2C
0424E-2C
0432E-2C
0440E-2C
0448E-2C
0464E-2C

Star Guide

Grade

APEX 16_
-701
APFW 16_

APKT 16_
-43
APKT 16_
-45
APET 16_
-42

APKT 16_
-2C
APMT 16_
-2C

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

25

7690 VAF 09
d1

Milling Cutter

7690 VAF 09 Weldon Shank


Dimensions (mm)
EDP #
015236
021715
021716
015237

Spares

No. of
teeth

EDP#

8,5
8,5
8,5
8,5

2
3
4
5

015268
015268
015268
015268

F2506TP
F2506TP
F2506TP
F2506TP

018488
018488
018488
018488

T7
T7
T7
T7

8,5
8,5
8,5
8,5
8,5

5
6
7
8
10

015268
015268
015268
015268
015268

F2506TP
F2506TP
F2506TP
F2506TP
F2506TP

018488
018488
018488
018488
018488

T7
T7
T7
T7
T7

Part Number

L/H

l2

d1 ap max.

7690VAF 09 WA016R
7690VAF 09 WA020R
7690VAF 09 WA025R
7690VAF 09 WA032R

16
20
25
32

75
82
96
100

27
32
40
40

16
20
25
32

EDP#

7690 VAF 09 Shell Mill Fixation


021710
021711
021712
021713
021714

I2
90

7690VAF 09 -A032R
7690VAF 09 -A040R
7690VAF 09 -A050R
7690VAF 09 -A063R
7690VAF 09 -A080R

32
40
50
63
80

28
32
40
40
50

13
16
22
22
27

Weldon Shank

d1

90

7690 VAF 09 Technical Advice


Milling Cutter Order Example: 7690VAF09WA020R
Milling Insert Order Example: AOHW0903PFFR-J SFZ
For complete cutting conditions refer to page: A288

Shell Mill Fixation

When using inserts with a radius larger than 1,6 mm,


the cutter body has to be modified.

ap

Depth of Cut (ap)

26

85

Inserts for 7690 VAF 09


d

Application & Material


Roughing

EDP # Part Number

Semi-Finishing

Dimensions (mm)

Finishing

Grade

hm min

015205
023097
015206
017289
027717

AOHW
AOHW
AOHW
AOHW
AOHW

09
09
09
09
09

03PFFR-J
03PFTR-J
03PFTR-J
03PFTR-J
03PFTR-J

SFZ
PFZ
X500
MP91M
SP6564

6,9
6,9
6,9
6,9
6,9

9,2
9,2
9,2
9,2
9,2

3,18
3,18
3,18
3,18
3,18

Facet
Facet
Facet
Facet
Facet

0,03
0,10
0,10
0,10
0,10

AOHW 09_
-J

024918
023084
025813
017287
023086
017617
017288
023087
024919
023088
024111
023091
023093
023094
023095

AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW
AOHW

09
09
09
09
09
09
09
09
09
09
09
09
09
09
09

0302ER-J
0302ER-J
0302FR-J
0304ER-J
0304ER-J
0304ER-J
0308ER-J
0308ER-J
0310ER-J
0312ER-J
0315ER-J
0316ER-J
0320ER-J
0324ER-J
0330ER-J

PFZ
SFZ
SP4036
MP91M
PFZ
SFZ
MP91M
PFZ
PFZ
PFZ
PFZ
PFZ
PFZ
PFZ
PFZ

6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9

9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2
9,2

3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18
3,18

0,2
0,2
0,2
0,4
0,4
0,4
0,8
0,8
1,0
1,2
1,5
1,6
2,0
2,4
3,0

0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04

AOHW 09_
-J

AO_09 Recommended Cutting Conditions


Roughing
Speed
Vc (m/min)
-

Material
Unalloyed Steels

Feed
hm (mm)
-

Semi-Finishing
D.O.C.
ap (mm)
-

Speed
Vc (m/min)
-

Feed
hm (mm)
-

Finishing
D.O.C.
ap (mm)
-

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Alloyed Steels

Stainless Steels

140 - 180

0,10 - 0,15

2,5 - 6,0

180 - 230

0,12 - 0,18

0,2 - 2,5

PH Stainless

70 - 85

0,10 - 0,14

2,5 - 6,0

80 - 100

0,10 - 0,15

0,2 - 2,5

Cast Irons

Aluminium & Alloys

High Temp. Alloys

35 - 50

0,10 - 0,14

2,5 - 6,0

45 - 60

0,10 - 0,15

0,2 - 2,5

Hard Steels (52-56 HRC)

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

27

7690 VAZ 35
d1

Milling Cutter

7690 VAZ 35 Weldon Shank


Dimensions (mm)
EDP # Part Number
017983 7690VAZ 35 WA040R070

L/H

l2

l3

d1

ap max.

125

70

40

33

7690VAZ 35 -A063R060
7690VAZ 35 -A080R060

27
32

33
33

6
8

015262 D4010T 015240


015262 D4010T 015240

T15
T15

33
33

4
5

015262 D4010T 015240


015262 D4010T 015240

T15
T15

63
80

60
60

7690 VAZ 35 DIN 69871 Shank

021719
021720

7690VAZ 35 GA040R070
7690VAZ 35 GA050R070

40 157,5 70 89,1 G40


50 190,8 70 90,4 G50

Weldon Shank
d1

Shell Mill Fixation

I3

I2

7690 VAZ 35 Technical Advice


Milling Cutter Order Example: 7690VAZ35WA040R070
Milling Insert Order Example: AOCX3504PZER-N701 SFZ
For complete cutting conditions refer to page: A288

DIN 69871 Vee Flange

ap

Depth of Cut (ap)

28

T15

D
40

7690 VAZ 35 Shell Mill Fixation


021717
021718

I2

Spares
No. of
teeth EDP#
EDP#
015262 D4010T 015240
4

Inserts for 7690 VAZ 35


d

Application & Material


Roughing

Semi-Finishing

Dimensions (mm)

Finishing

EDP # Part Number

Grade

hm min

015024 AOCW 35 04PZTR-N

PFZ

11,86 35,8

4,76

Facet

0,10

015152 AOCX 35 04PZFR-N701 SFZ


015151 AOCX 35 04PZER-N702 SFZ

11,86 35,8
11,86 35,8

4,76
4,76

Facet
Facet

0,02
0,04

AOCW 35_
-N

AOCX 35_
-N701 &
-N702

AO_35 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,10 - 0,20

D.O.C.
ap (mm)
3,0 - 25,0

Speed
Vc (m/min)
220 - 300

Feed
hm (mm)
0,05 - 0,12

D.O.C.
ap (mm)
0,15 - 3,0

Alloyed Steels

100 - 150

0,10 - 0,18

3,0 - 25,0

100 - 195

0,05 - 0,10

0,15 - 3,0

Stainless Steels

140 - 180

0,08 - 0,12

3,0 - 25,0

180 - 230

0,04 - 0,10

0,15 - 3,0

PH Stainless

70 - 85

0,05 - 0,10

3,0 - 25,0

80 - 100

0,05 - 0,08

0,15 - 3,0

Cast Irons

180 - 300

0,10 - 0,15

3,0 - 25,0

200 - 350

0,05 - 0,08

0,15 - 3,0

Aluminium & Alloys

400 - 750

0,05 - 0,15

3,0 - 25,0

700 - 1000

0,05 - 0,10

0,15 - 3,0

High Temp. Alloys

35 - 50

0,05 - 0,10

3,0 - 25,0

45 - 60

0,05 - 0,08

0,15 - 3,0

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

29

7690 VM 04
d1

Milling Cutter

7690 VM 04 Weldon Shank


Dimensions (mm)
EDP #
021721
021722
021716

Part Number

l2

d1 ap max.

7690VM 04 WA008R
7690VM 04 WA010R
7690VM 04 WA012R

8
10
12

55
60
69

15
20
22

10
10
12

I2

90

Weldon Shank

7690 VM 04 Technical Advice


Milling Cutter Order Example: 7690VM04WA010R
Milling Insert Order Example: MPFW0402PPTR SFZ
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

30

4
4
4

No. of
teeth
1
1
2

Spares
EDP#

EDP#

015059 F2004T 018487


015059 F2004T 018487
015059 F2004T 018487

T6
T6
T6

86

Inserts for 7690 VM 04


Application & Material
Roughing

EDP # Part Number


024148
017645
015158
017427
027902

MPFW
MPFW
MPFW
MPFW
MPFW

04
04
04
04
04

02PPTR
02PPTR
02PPTR
02PPTR
02PPTR

017666 MPHW 04 02PPTR

Semi-Finishing

Dimensions (mm)

Finishing

Grade

hm min

GH1
SF30
SFZ
X44
SP6564

4,76
4,76
4,76
4,76
4,76

4,76
4,76
4,76
4,76
4,76

2,38
2,38
2,38
2,38
2,38

Facet
Facet
Facet
Facet
Facet

0,07
0,07
0,07
0,07
0,07

MPFW 04_

X500

4,76

4,76

2,38

Facet

0,07

MPHW 04_

MP_04 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
200 - 240

Feed
hm (mm)
0,10 - 0,20

D.O.C.
ap (mm)
1,0 - 4,0

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,05 - 0,10

D.O.C.
ap (mm)
0,2 - 1,0

Alloyed Steels

100 - 150

0,04 - 0,08

1,0 - 4,0

120 - 220

0,04 - 0,08

0,2 - 1,0

Stainless Steels

140 - 180

0,04 - 0,10

1,0 - 4,0

180 - 230

0,04 - 0,10

0,2 - 1,0

PH Stainless

Cast Irons

180 - 300

0,04 - 0,08

1,0 - 4,0

200 - 350

0,04 - 0,08

0,2 - 1,0

Aluminium & Alloys

High Temp. Alloys

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

31

7690 VM 06
d1

Milling Cutter

7690 VM 06 Weldon Shank


Dimensions (mm)
EDP # Part Number
021724 7690VM 06 WA016R

l2

d1 ap max.

16

75

27

16

I2

90

Weldon Shank

7690 VM 06 Technical Advice


Milling Cutter Order Example: 7690VM06WA016R
Milling Insert Order Example: MPFW0602PPTR SFZ
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

32

5,5

No. of
teeth
2

Spares
EDP#

EDP#

015060 F2004T 018488

T7

86

Inserts for 7690 VM 06


Application & Material
Roughing

EDP # Part Number

Grade

024927 MPEX 06 02PPFR-701


017638 MPEX 06 02PPFR-701

Semi-Finishing

Dimensions (mm)

Finishing

hm min

GH1
SFZ

6,35
6,35

6,35
6,35

2,38
2,38

Facet
Facet

0,02
0,02

GH1
SF30
SFZ
X44
SP6564

6,35
6,35
6,35
6,35
6,35

6,35
6,35
6,35
6,35
6,35

2,38
2,38
2,38
2,38
2,38

Facet
Facet
Facet
Facet
Facet

0,07
0,07
0,07
0,07
0,07

MPFW 06_

023247 MPHT 06 02PPER

X44

6,35

6,35

2,38

Facet

0,04

MPHT 06_

017301 MPHW 06 02PPTR


023253 MPHW 06 02PPTR
017668 MPHW 06 02PPTR

MP91M
PFZ
X500

6,35
6,35
6,35

6,35
6,35
6,35

2,38
2,38
2,38

Facet
Facet
Facet

0,07
0,07
0,07

MPHW 06_

017302 MPMT 06 0204EN-43


015180 MPMT 06 0204EN-43

MP91M
X500

6,35
6,35

6,35
6,35

2,38
2,38

0,4
0,4

0,04
0,04

MPMT 06_
-43

017649
017647
014400
017648
027904

MPFW
MPFW
MPFW
MPFW
MPFW

06
06
06
06
06

02PPTR
02PPTR
02PPTR
02PPTR
02PPTR

MPEX 06_
-701

MP_06 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
200 - 240

Feed
hm (mm)
0,07 - 0,14

D.O.C.
ap (mm)
1,0 - 5,5

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,07 - 0,14

D.O.C.
ap (mm)
0,2 - 1,0

Alloyed Steels

100 - 150

0,07 - 0,12

1,0 - 5,5

120 - 220

0,07 - 0,12

0,2 - 1,0

Stainless Steels

140 - 180

0,07 - 0,12

1,0 - 5,5

180 - 230

0,07 - 0,12

0,2 - 1,0

PH Stainless

Cast Irons

180 - 300

0,07 - 0,12

1,0 - 5,5

200 - 350

0,07 - 0,12

0,2 - 1,0

Aluminium & Alloys

400 - 750

0,04 - 0,12

1,0 - 5,5

700 -1000

0,04 - 0,12

0,2 - 1,0

High Temp. Alloys

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

33

7690 VM 08
d1

Milling Cutter

7690 VM 08 Weldon Shank


Dimensions (mm)
EDP # Part Number
021725 7690VM 08 WA020R

l2

d1 ap max.

20

82

30

20

I2

90

Weldon Shank

7690 VM 08 Technical Advice


Milling Cutter Order Example: 7690VM08WA020R
Milling Insert Order Example: MPFW0803PPTR SFZ
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

34

7,5

No. of
teeth
2

Spares
EDP#

EDP#

015062 F3006T 013214

T9

86

Inserts for 7690 VM 08


Application & Material
Roughing

EDP # Part Number

Grade

017640 MPEX 08 03PPER-701


017642 MPEX 08 03PPFR-701
017489 MPEX 08 03PPFR-701

Semi-Finishing

Dimensions (mm)

Finishing

hm min

PFZ
GH1
SFZ

7,94
7,94
7,94

7,94
7,94
7,94

3,18
3,18
3,18

Facet
Facet
Facet

0,02
0,02
0,02

MPEX 08_
-701

03PPTR
03PPTR
03PPTR
03PPTR

GH1
SF30
SFZ
X44

7,94
7,94
7,94
7,94

7,94
7,94
7,94
7,94

3,18
3,18
3,18
3,18

Facet
Facet
Facet
Facet

0,1
0,1
0,1
0,1

MPFW 08_

017663 MPHT 08 03PPER


017664 MPHT 08 03PPER
017665 MPHT 08 03PPFR

SF30
SFZ
GH1

7,94
7,94
7,94

7,94
7,94
7,94

3,18
3,18
3,18

Facet
Facet
Facet

0,04
0,04
0,04

MPHT 08_

MP91M
PFZ
X500
SP6564

7,94
7,94
7,94
7,94

7,94
7,94
7,94
7,94

3,18
3,18
3,18
3,18

Facet
Facet
Facet
Facet

0,1
0,1
0,1
0,1

MPHT 08_
-42

SF30

7,94

7,94

3,18

0,4

0,1

MPMW 08_

017655
017653
014401
017654

017297
023250
015140
027906

MPFW
MPFW
MPFW
MPFW

MPHT
MPHT
MPHT
MPHT

08
08
08
08

08
08
08
08

03PPTR-42
03PPTR-42
03PPTR-42
03PPTR-42

017670 MPMW 08 0304TN

MP_08 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
200 - 240

Feed
hm (mm)
0,10 - 0,14

D.O.C.
ap (mm)
1,0 - 7,5

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,10 - 0,14

D.O.C.
ap (mm)
0,2 - 1,0

Alloyed Steels

100 - 150

0,10 - 0,12

1,0 - 7,5

120 - 220

0,10 - 0,12

0,2 - 1,0

Stainless Steels

140 - 180

0,10 - 0,12

1,0 - 7,5

180 - 230

0,10 - 0,12

0,2 - 1,0

PH Stainless

Cast Irons

180 - 300

0,10 - 0,12

1,0 - 7,5

200 - 350

0,10 - 0,12

0,2 - 1,0

Aluminium & Alloys

400 - 750

0,04 - 0,12

1,0 - 7,5

700 -1000

0,10 - 0,12

0,2 - 1,0

High Temp. Alloys

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

35

7690 VT 16

Milling Cutter

7690 VT 16 R8 Shank
Dimensions (mm)
EDP # Part Number
014398 7690VT 16 R8050R
023056 7690VT 16 R8063R

50
63

35
35

Shank ap max.
R8
R8

R8 shank is only for Bridgeport Style spindles.


90
D

R8 Shank

7690 VT 16 Technical Advice


Milling Cutter Order Example: 7690VT16R8050R
Milling Insert Order Example: TCMT16T308E MP91M
For complete cutting conditions refer to page: A288

ap

Depth of Cut (ap)

36

12
12

No. of
teeth
2
2

Spares
EDP#

EDP#

015263 D4012T 015240


015263 D4012T 015240

T15
T15

60

Inserts for 7690 VT 16


Application & Material
Roughing

EDP # Part Number


024139
023388
017743
027901
014852
024140

TCMT
TCMT
TCMT
TCMT
TCMT
TCMT

16
16
16
16
16
16

T308E
T308E
T308E
T308E
T308E
T308E

Semi-Finishing

Dimensions (mm)

Finishing

Grade

hm min

MP91M
PFZ
SF30
SP6564
X44
X500

9,52
9,52
9,52
9,52
9,52
9,52

16,5
16,5
16,5
16,5
16,5
16,5

3,97
3,97
3,97
3,97
3,97
3,97

0,8
0,8
0,8
0,8
0,8
0,8

0,05
0,05
0,05
0,05
0,07
0,05

TCMT_

TC_16 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Unalloyed Steels

Speed
Vc (m/min)
115 - 220

Feed
hm (mm)
0,1 - 0,25

D.O.C.
ap (mm)
3,0 - 12,0

Speed
Vc (m/min)
200 - 240

Feed
hm (mm)
0,1 - 0,25

D.O.C.
ap (mm)
1,0 - 3,0

Alloyed Steels

50 - 120

0,1 - 0,20

3,0 - 12,0

100 - 150

0,1 - 0,20

1,0 - 3,0

Material

Stainless Steels

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

140 - 280

0,1 - 0,20

3,0 - 12,0

180 - 300

0,01 - 0,12

1,0 - 3,0

Aluminium & Alloys

High Temp. Alloys

Hard Steels (52-56 HRC)

PH Stainless
Cast Irons

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

37

7745 VOD 04
d1

Milling Cutter

7745 VOD 04 Weldon Shank


Dimensions (mm)
EDP #
021758
025379
021759
025380
023064
021760
025381

l2

Part Number

L/H

l2

d1 ap1 max. ap

7745VOD 04 WA025R
7745VOD 04 WA025R095
7745VOD 04 WA032R
7745VOD 04 WA032R095
7745VOD04WA25/040R
7745VOD 04 WA040R
7745VOD 04 WA040R095

25
25
32
32
40
40
40

90
145
96
151
106
110
155

40
95
40
95
50
50
95

20
20
25
25
25
32
32

8
8
8
8
8
8
8

90

3,5
3,5
3,5
3,5
3,5
3,5
3,5

Spares
No. of
teeth
2
2
3
3
4
4
4

EDP#

EDP#
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T

015241
015241
015241
015241
015241
015241
015241

T20
T20
T20
T20
T20
T20
T20

015270
015270
015270
015270
015270
015270
015270

F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T

015241
015241
015241
015241
015241
015241
015241

T20
T20
T20
T20
T20
T20
T20

015270
015270
015270
015270
015270
015270

F4011T
F4011T
F4011T
F4011T
F4011T
F4011T

015241
015241
015241
015241
015241
015241

T20
T20
T20
T20
T20
T20

015270
015270
015270
015270
015270
015270
015270

7745 VOD 04 Shell Mill Fixation Medium Pitch


45

021754
021755
021756
017907
021757
023062
025382

7745VOD 04 -A040R
7745VOD 04 -A050R
7745VOD 04 -A063R
7745VOD 04 -A080R
7745VOD 04 -A100R
7745VOD 04 -A125R
7745VOD 04 -160Z10R

40
50
63
80
100
125
160

35
40
40
50
55
63
63

16
22
22
27
32
40
40

8
8
8
8
8
8
8

3,5
3,5
3,5
3,5
3,5
3,5
3,5

4
4
5
6
7
8
10

7745 VOD 04 Shell Mill Fixation Fine Pitch

Weldon Shank

023058
023059
023060
023061
023063
025383

7745VOD 04 -A050Z06R
7745VOD 04 -A063Z07R
7745VOD 04 -A080Z09R
7745VOD 04 -A100Z11R
7745VOD 04 -A125Z12R
7745VOD 04 -160Z15R

50
63
80
100
125
160

40
40
50
55
63
63

22
22
27
32
40
40

8
8
8
8
8
8

3,5
3,5
3,5
3,5
3,5
3,5

6
7
9
11
12
15

d1

87

H
42

7745 VOD 04 Technical Advice

Shell Mill Fixation

Milling Cutter Order Example: 7745VOD 04 WA025R095


Milling Insert Order Example: ODET0404APEN-44 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45 cutting, divide the hm value by the sine of the
approach angle (the sine of 45 = 0,707)
ie:

hm

0,707

ap1
ap max.

Depth of Cut (ap)

38

or

0,08
0,707

= 0,113 mm programmed feed rate

Inserts for 7745 VOD 04

135

Application & Material


Roughing

Semi-Finishing

Dimensions (mm)

EDP # Part Number

Grade

hm min

022199 ODET 04 04APEN-44


022198 ODET 04 04APEN-44
027722 ODET 04 04APEN-44

MP91M
X500
SP6564

12,7
12,7
12,7

4,0
4,0
4,0

4,76
4,76
4,76

Facet
Facet
Facet

0,04
0,04
0,04

024911 ODET 04 04APFN-441

GH1

12,7

4,0

4,76

Facet

0,02

ODET 04_
-441

027884 ODEW 04 04APTR-RA

SC3025

12,7

4,0

4,76

Facet

0,19

ODEW 04_
-RA

017775 ODMT 04 04APEN-41


022061 ODMT 04 04APEN-41
027724 ODMT 04 04APEN-41

MP91M
X500
SP6564

12,7
12,7
12,7

4,0
4,0
4,0

4,76
4,76
4,76

Facet
Facet
Facet

0,04
0,04
0,04

ODMT 04_
-41

017303 ODMT 04 0408EN-41


015143 ODMT 04 0408EN-41
027723 ODMT 04 0408EN-41

MP91M
X500
SP6564

12,7
12,7
12,7

4,0
4,0
4,0

4,76
4,76
4,76

0,8
0,8
0,8

0,04
0,04
0,04

ODMT 04_
-41

MP91M
PFZ
SC3025
SF30
X44
X500
SP6564

12,7
12,7
12,7
12,7
12,7
12,7
12,7

4,0
4,0
4,0
4,0
4,0
4,0
4,0

4,76
4,76
4,76
4,76
4,76
4,76
4,76

0,8
0,8
0,8
0,8
0,8
0,8
0,8

0,27
0,27
0,27
0,27
0,27
0,27
0,27

ODMW 04_
-SN

017304
015130
029096
017671
024115
017672
027197

ODMW
ODMW
ODMW
ODMW
ODMW
ODMW
ODMW

04
04
04
04
04
04
04

0408SN
0408SN
0408SN
0408SN
0408SN
0408SN
0408SN

Linear Ramp Milling Method

Lm =

Lm = Maximum
Ramp Distance

Finishing

ODET 04_
-44

Ramp Angle
17,0
25
12,1
32
8,5
40
6,1
50
4,3
63
3,0
80
2,4
100
2,0
125
1,4
160

ap

tan x E

(ap1 max. = maximum depth = 8 mm)


Ramp Angle = E
Nominal
Diameter D
Outside
Diameter Da

OD_04 Recommended Cutting Conditions


Roughing
Speed
Vc (m/min)
180 - 220

Material
Unalloyed Steels

Feed
hm (mm)
0,30 - 0,50

Semi-Finishing
D.O.C.
ap (mm)
2,0 - 3,5

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,20 - 0,35

Finishing
D.O.C.
ap (mm)
1,0 - 2,0

Speed
Vc (m/min)
220 - 300

Feed
hm (mm)
0,08 - 0,15

D.O.C.
ap (mm)
0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,40

2,0 - 3,5

100 - 150

0,20 - 0,30

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,20 - 0,35

2,0 - 3,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0

55 - 70

0,15 - 0,25

2,0 - 3,5

70 - 85

0,10 - 0,20

1,0 - 2,0

80 - 100

0,05 - 0,10

0,2 - 1,0

Cast Irons

155 - 290

0,30 - 0,35

2,0 - 3,5

195 - 310

0,15 - 0,25

1,0 - 2,0

215 - 360

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,20 - 0,30

2,0 - 3,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,15 - 0,25

2,0 - 3,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

PH Stainless

Hard Steels (52-56 HRC)

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

39

7745 VOD 06
d1

Milling Cutter

7745 VOD 06 Shell Mill Fixation Medium Pitch


Dimensions (mm)
87 EDP #

42
D

026581
026582
026583
026584
026585
026586

Part Number
7745VOD 06 -A050R
7745VOD 06 -A063R
7745VOD 06 -A080R
7745VOD 06 -A100R
7745VOD 06 -A125R
7745VOD 06 -160R

L/H

l2

d1 ap1 max. ap max.

50
63
80
100
125
160

40
40
50
55
63
63

22
22
27
32
40
40

10
10
10
10
10
10

4,5
4,5
4,5
4,5
4,5
4,5

Spares
No. of
teeth
4
5
6
7
8
10

EDP#

EDP#

015270
015270
015270
015270
015270
015270

F4011T
F4011T
F4011T
F4011T
F4011T
F4011T

015241
015241
015241
015241
015241
015241

T20
T20
T20
T20
T20
T20

015270
015270
015270
015270

F4011T
F4011T
F4011T
F4011T

015241
015241
015241
015241

T20
T20
T20
T20

7745 VOD 06 Shell Mill Fixation Fine Pitch


027911
027876
027877
027878

7745VOD 06 -A080Z08R
7745VOD 06 -A100Z09R
7745VOD 06 -A125Z11R
7745VOD 06 -160Z14R

80
100
125
160

50
55
63
63

Milling cutters with through coolant except

27
32
40
40

10
10
10
10

4,5
4,5
4,5
4,5

8
9
11
14

160.

Shell Mill Fixation

7745 VOD 06 Technical Advice


Milling Cutter Order Example: 7745VOD06-A080R
Milling Insert Order Example: ODET0605APEN-44 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45 cutting, divide the hm value by the sine of the
approach angle (the sine of 45 = 0,707)
ie:

hm

0,707

ap

Depth of Cut (ap)

40

ap1
max.

or

0,08
0,707

= 0,113 mm programmed feed rate

Inserts for 7745 VOD 06


Application & Material
Roughing

EDP # Part Number

Semi-Finishing

135

Dimensions (mm)

Finishing

hm min

MP91M
SP4036
SP6564
X500

16,0
16,0
16,0
16,0

6,0
6,0
6,0
6,0

5,55
5,55
5,55
5,55

Facet
Facet
Facet
Facet

0,04
0,04
0,04
0,04

026588 ODET 06 05APFN-441

GH1

16,0

6,0

5,55

Facet

0,02

ODET 06_
-441

027885 ODEW 06 05APTR-RA

SC3025

16,0

6,0

5,55

Facet

0,19

ODEW 06_
-RA

MP91M
SP4036
SP6564
X500

16,0
16,0
16,0
16,0

6,0
6,0
6,0
6,0

5,55
5,55
5,55
5,55

Facet
Facet
Facet
Facet

0,04
0,04
0,04
0,04

026591
026598
027891
026592

ODET
ODET
ODET
ODET

06
06
06
06

05APEN-44
05APEN-44
05APEN-44
05APEN-44

06
06
06
06

05APEN-41
05APEN-41
05APEN-41
05APEN-41

ODET 06_
-44

026589
026597
027892
026590

ODMT
ODMT
ODMT
ODMT

025836
029097
025837
025838
027743

ODMW
ODMW
ODMW
ODMW
ODMW

06
06
06
06
06

0512SN
0512SN
0512SN
0512SN
0512SN

MP91M
SC3025
SF30
X500
SP6564

16,0
16,0
16,0
16,0
16,0

6,0
6,0
6,0
6,0
6,0

5,55
5,55
5,55
5,55
5,55

1,2
1,2
1,2
1,2
1,2

0,27
0,27
0,27
0,27
0,27

ODMW 06_
-SN

026595
026599
027893
026596

ODMW
ODMW
ODMW
ODMW

06
06
06
06

0512TN
0512TN
0512TN
0512TN

MP91M
SP4036
SP6564
X500

16,0
16,0
16,0
16,0

6,0
6,0
6,0
6,0

5,55
5,55
5,55
5,55

1,2
1,2
1,2
1,2

0,17
0,17
0,17
0,17

ODMW 06_
-TN

Linear Ramp Milling Method

ODMT 06_
-41

Ramp Angle
6,0
50
4,6
63
3,3
80
2,6
100
2,0
125
1,5
160

ap

Lm =

Lm = Maximum
Ramp Distance

Grade

tan x E

(ap1 max. = maximum depth = 10 mm)


Ramp Angle = E
Nominal
Diameter D
Outside
Diameter Da

OD_06 Recommended Cutting Conditions


Roughing
Speed
Vc (m/min)
180 - 220

Material
Unalloyed Steels

Feed
hm (mm)
0,30 - 0,70

Semi-Finishing
D.O.C.
ap (mm)
2,5 - 4,5

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,20 - 0,40

Finishing
D.O.C.
ap (mm)
1,0 - 2,0

Speed
Vc (m/min)
220 - 300

Feed
hm (mm)
0,08 - 0,15

D.O.C.
ap (mm)
0,2 - 1,0

Alloyed Steels

70 - 110

0,27 - 0,50

2,5 - 4,5

100 - 150

0,20 - 0,35

1,0 - 2,0

100 - 195

0,08 - 0,15

0,2 - 1,0

Stainless Steels

120 - 140

0,27 - 0,40

2,5 - 4,5

140 - 180

0,15 - 0,25

1,0 - 2,0

180 - 230

0,05 - 0,15

0,2 - 1,0

55 - 70

0,15 - 0,30

2,5 - 4,5

70 - 85

0,10 - 0,20

1,0 - 2,0

80 - 100

0,05 - 0,10

0,2 - 1,0

Cast Irons

155 - 290

0,20 - 0,45

2,5 - 4,5

195 - 310

0,15 - 0,30

1,0 - 2,0

215 - 360

0,05 - 0,15

0,2 - 1,0

Aluminium & Alloys

275 - 450

0,20 - 0,35

2,5 - 4,5

400 - 750

0,10 - 0,25

1,0 - 2,0

700 - 1000

0,05 - 0,15

0,2 - 1,0

High Temp. Alloys

25 - 40

0,17 - 0,25

2,5 - 4,5

35 - 50

0,10 - 0,20

1,0 - 2,0

45 - 60

0,05 - 0,10

0,2 - 1,0

50 - 85

0,06 - 0,12

0,5 - 1,5

50 - 100

0,03 - 0,06

0,2 - 0,5

PH Stainless

Hard Steels (52-56 HRC)

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

41

7745 VS 09
d1

Milling Cutter

7745 VS 09 Weldon Shank


Dimensions (mm)
EDP #
021762
021763
021764

Part Number

l2

d1 ap max.

7745VS 09 WA016R085
7745VS 09 WA020R085
7745VS 09 WA025R095

16
20
25

135
135
150

85
85
95

16
20
25

5
5
5

No. of
teeth
2
2
3

Spares
EDP#

I2

45
D

Weldon Shank

7745 VS 09 Technical Advice


Milling Cutter Order Example: 7745VS09WA016R085
Milling Insert Order Example: SCMT09T308EN -41 MP91M
For complete cutting conditions refer to page: A288
Feedrate compensation: For 45 cutting, divide the hm value by the sine of the
approach angle (the sine of 45 = 0,707)
ie:

hm

0,707

ap

Depth of Cut (ap)

42

or

0,08
0,707

EDP#

015262 D4010T 015240


015262 D4010T 015240
015262 D4010T 015240

= 0,113 mm programmed feed rate

T15
T15
T15

Inserts for 7745 VS 09


Application & Material
Roughing

EDP # Part Number

Semi-Finishing

Dimensions (mm)

Finishing

Grade

hm min

017703
018188
025852
015225
017704
017705
027896
015224

SCMT
SCMT
SCMT
SCMT
SCMT
SCMT
SCMT
SCMT

09
09
09
09
09
09
09
09

T308E
T308E
T304T
T308T
T308T
T308T
T308T
T308T

SF30
SFZ
SF30
PFZ
SF30
SFZ
SP6564
X44

9,52
9,52
9,52
9,52
9,52
9,52
9,52
9,52

9,52
9,52
9,52
9,52
9,52
9,52
9,52
9,52

3,97
3,97
3,97
3,97
3,97
3,97
3,97
3,97

0,8
0,8
0,4
0,8
0,8
0,8
0,8
0,8

0,15
0,15
0,15
0,15
0,15
0,15
0,15
0,15

SCMT 09_

017315
024107
015147
027731

SCMT
SCMT
SCMT
SCMT

09
09
09
09

T308EN-41
T308EN-41
T308EN-41
T308EN-41

MP91M
PFZ
X500
SP6564

9,52
9,52
9,52
9,52

9,52
9,52
9,52
9,52

3,97
3,97
3,97
3,97

0,8
0,8
0,8
0,8

0,04
0,04
0,04
0,04

SCMT 09_
-41

GH1
GH1

9,52
9,52

9,52
9,52

3,97
3,97

0,4
0,8

0,03
0,03

SCMW 09_

018198 SCMW 09 T304E


018199 SCMW 09 T308E

SC_09 Recommended Cutting Conditions


Roughing

Semi-Finishing

Finishing

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Speed
Vc (m/min)
220 - 260

Feed
hm (mm)
0,05 - 0,15

D.O.C.
ap (mm)
1,0 - 5,0

Speed
Vc (m/min)
-

Feed
hm (mm)
-

D.O.C.
ap (mm)
-

Alloyed Steels

100 - 150

0,05 - 0,12

1,0 - 5,0

Stainless Steels

140 - 180

0,05 - 0,12

1,0 - 5,0

PH Stainless

70 - 85

0,05 - 0,08

1,0 - 5,0

Cast Irons

180 - 300

0,05 - 0,12

1,0 - 5,0

Aluminium & Alloys

High Temp. Alloys

35 - 50

0,05 - 0,08

1,0 - 5,0

Hard Steels (52-56 HRC)

Material
Unalloyed Steels

hm = average chip thickness

Star Guide

Key to Recommended Tools


Material Designations

Unalloyed Steels

Stainless Steels

Cast Irons

Alloyed Steels

PH Stainless

Aluminium & Alloys H

High Temp. Alloys


Hard Materials

43

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