Presentation Group 1

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,697
- The bagging machine fill bags to a
specific weight.
- This machine is very sensitive. It
requires calibration by trained
personnel.
- When there was only one shift,
there was no problem in weight.
- Due to increases in production
company facing weight problem.
- The machine is not properly
calibrated.

,697
- The ship officer have
detected abnormalities .
- The pallets are loaded
with 30 bags each and
suppose to weight 2100
pounds.
- Plant manager suspected the bagging operation has
resulted in over or underweight bags.
- Overweight bags
decrease the revenue
underweight bags are the customer service issue.
and
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bar Charts
rpper Control Limit (rCL) =
Lower Control Limit (rCL) =
O
O O
= mean of the sample means
= number of normal standard deviations (2 for 95.45% confidence, 3 for 99.73%)
O
= standard deviation of the sample means =
< 4
', 697

c $

3 0
4 &
3

= ((!$#;
+6> )7

`

Monday
Tuesday
Wednesday
O
rCL
LCL
70.575
0.447
71.92
69.23
69.5
70.4
68
70.5
71.3
70.2
69.3
69.9
69.8875
0.447
71.23
68.55
70.8
70.6
70.3
70.2
69.1
71.3
68.8
72.2
70.4125
0.447
71.75
69.07
0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
Omallest
70.4
67.9
70.1
69.2
69.6
69.7
70.7
69.8
Largest
71.8
70.3
70.6
70
70.6
69.8
72.9
71.5
Average
71.7
69.2
70.3
69.5
70.1
69.8
72.6
71.4
0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
69.1
69.6
67.8
70.5
69.5
70
69.1
69.4
70.3
72.8
70.2
70.6
71.6
70.5
70.9
70.8
0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
70.7
70
68.6
69.6
68.9
71.1
68.6
69.1
70.9
71.4
71
71.5
69.2
71.6
69.6
72.4
( bar) 1st Ohift

c,
8 ,
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
Average Means
rCL
LCL
Mean of samples
mean
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
Average Means
rCL
LCL
Mean of samples
mean
Average Means
rCL
LCL
Mean of samples
mean
,
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
+6)> 7

Cecil Rice Export (Pounds)
Monday
Tuesday
Wednesday
O
rCL
LCL
70.0125
0.447
71.35
68.67
68.4
68.8
71.4
70.2
69.7
69.2
70.5
70.3
69.8125
0.447
71.15
68,47
70.3
70.7
69.6
70.8
69.2
70.4
70.2
70.4
70.2
0.447
71.54
68.86
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
Omallest
70.0
68.2
68.9
69.5
70.5
69.7
69.5
69.5
Largest
72.6
70.8
69.3
69.7
72
70.7
70.1
70.8
Average
71.8
68.7
69.1
69.6
71
70.6
69.7
69.6
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
68.3
68.7
68.9
70
68.8
68.9
69.7
70
69.8
69.1
71.8
70.6
70.3
69.7
71.8
70.6
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
69.7
70.5
69.3
68.3
68.4
70.1
69.9
70.1
71.1
71.3
70.7
71.2
69.9
70.6
70.4
71.1
( bar) 2nd Ohift

c,
8 ,
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
Average Means
rCL
LCL
Mean of samples
mean
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
Average Means
rCL
LCL
Mean of samples
mean
Average Means
rCL
LCL
Mean of samples mean
,
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
#
+6> #7
Cecil Rice Export (Pounds)
Monday
Tuesday
Wednesday
O
rCL
LCL
70.125
0.447
71.47
68.78
70.6
69.2
70.3
69.9
68.9
70.8
68.6
69.2
69.6875
0.447
71.03
68,35
69.9
69.7
68.1
70.8
69.2
67.8
71
70.8
69.6625
0.447
71.00
68.32
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
Omallest
69.5
68.8
71.1
71.1
70.4
68.9
68.4
69.1
Largest
69.9
71.9
71.3
71.4
71.2
70.3
68.5
69.3
Average
69.6
70.7
71.2
71.3
70.8
69.7
68.5
69.2
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
70.2
68.5
70.3
69.8
68.4
70.1
68.2
69
70.7
69.6
70.3
72
70
72.2
69
69.3
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
69.7
68.3
68
70
68.5
67.7
71
70.5
70.1
71.4
71.6
71.1
71.3
71.2
71.1
71.1
( bar) 3rd Ohift

8 ,
c,
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
Average Means
rCL
LCL
73
72.5
72
71.5
71
70.5
70
69.5
69
68.5
68
Average Means
rCL
LCL
Average Means
rCL
LCL
,
72
71.5
71
70.5
70
69.5
69
68.5
68
67.5
67
', :5%

,
- 8 +

+
, +
+
-8

%

+

. %
+
!
',

=
5

= rpper Control Chart Limit for the Range
= Lower Control Chart Limit for the Range
= From 3Oigma Table
= From 3Oigma Table

= Average Range of the Oamples
Three Oigma Table
+6> $7

day
Monday
`

time smallest largest average Range
Average of Range/shift
rpper Limit
Lower Limit
0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
70.4
67.9
70.1
69.2
69.6
69.7
70.7
69.8
71.8
70.3
70.6
70
70.6
69.8
72.9
71.5
71.7
69.2
70.3
69.5
70.1
69.8
72.6
71.4
1.4
2.4
0.5
0.8
1
0.1
2.2
1.7
2.67
2.3533
0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
69.1
69.6
67.8
70.5
69.5
70
69.1
69.4
70.3
72.8
70.2
70.6
71.6
70.5
70.9
70.8
69.5
70.4
68
70.5
71.3
70.2
69.3
69.9
1.2
3.2
2.4
0.1
2.1
0.5
1.8
1.4
3.36
2.9591
Wednesday 0:00
1:00
2:00
3:00
4:00
5:00
6:00
7:00
70.7
70
68.6
69.6
68.9
71.1
68.6
69.1
70.9
71.4
71
71.5
69.2
71.6
69.6
72.4
70.8
70.6
70.3
70.2
69.1
71.3
68.8
72.2
0.2
1.4
2.4
1.9
0.3
0.5
1
3.3
2.91
2.5630
Tuesday
65
7 +
c,
8 ,
3.5
2.5
3
2.5
Oample Range
1.5
rCL
LCL
avg R
0.5
0
Oample Range
rCL
1.5
LCL
Avg R
0.5
0
,
4
3.5
3
2.5
Oample Range
rCL
1.5
LCL
Avg R
0.5
0
1
+6)> 7

`

smallest largest average Range Average of Range/shift
day
time
Monday
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
70
68.2
68.9
69.5
70.5
69.7
69.5
69.5
72.6
70.8
69.3
69.7
72
70.7
70.1
70.8
71.8
68.7
69.1
69.6
71
70.6
69.7
69.6
2.6
2.6
0.4
0.2
1.5
1
0.6
1.3
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
68.3
68.7
68.9
70
68.8
68.9
69.7
70
69.8
69.1
71.8
70.6
70.3
69.7
71.8
70.6
68.4
68.8
71.4
70.2
69.7
69.2
70.5
70.3
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
69.7
70.5
69.3
68.3
68.4
70.1
69.9
70.1
71.1
71.3
70.7
71.2
69.9
70.6
70.4
71.1
70.3
70.7
69.6
70.8
69.2
70.4
70.2
70.4
Tuesday
Wednesday
rpper Limit
Lower Limit
2.7
2.3766
1.5
0.4
2.9
0.6
1.5
0.8
2.1
0.6
2.75
2.4232
1.4
0.8
1.4
2.9
1.5
0.5
0.5
1
2.64
2.3300
65
7 +
c,
8 ,
3.5
2.5
3
2.5
Oample Range
Oample Range
1.5
rCL
LCL
Avg R
0.5
rCL
1.5
LCL
Avg R
0.5
0
1
,
3.5
3
2.5
Oample Range
rCL
1.5
LCL
Avg R
0.5
0
1
#
+6> #7
`

smallest largest average Range Average of Range/shift
day
time
Monday
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
69.5
68.8
71.1
71.1
70.4
68.9
68.4
69.1
69.9
71.9
71.3
71.4
71.2
70.3
68.5
69.3
69.6
70.7
71.2
71.3
70.8
69.7
68.5
69.2
0.4
3.1
0.2
0.3
0.8
1.4
0.1
0.2
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
70.2
68.5
70.3
69.8
68.4
70.1
68.2
69
70.7
69.6
70.3
72
70
72.2
69
69.3
70.6
69.2
70.3
69.9
68.9
70.8
68.6
69.2
Wednesday 16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
69.7
68.3
68
70
68.5
67.7
71
70.5
70.1
71.4
71.6
71.1
71.3
71.2
71.1
71.1
69.9
69.7
68.1
70.8
69.2
67.8
71
70.8
Tuesday
rpper Limit
Lower Limit
1.72
1.5145
0.5
1.1
0
2.2
1.6
2.1
0.8
0.3
2.27
2.0038
0.4
3.1
3.6
1.1
2.8
3.5
0.1
0.6
4.02
3.5416
65
7#
+
c,
8 ,
3.5
3
2.5
Oample Range
rCL
1.5
LCL
Avg R
0.5
0
1
2.5
2
Oample Range
rCL
LCL
0.5
Avg R
0
1
Oample Range
rCL
LCL
Avg R
,
1.5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
2
',

,

', 7
- ?
5
. + 0
+.
%
+
% , %

- 8 +

/ 0
, +
* .
= +
' +
O = = 70
rCL =
LCL =
O
= 71.34
O O
= 68.65

A The company should properly mix the
experienced and new employees in all 3 shifts.
A They should have training program for new
employees
A To put quality control system in place for
everyone to follow
A The machine should be calibrated regularly
A Collect samples regularly to analyze for
weights variation

Presentation Group 1

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c 

    %

' , 3

' , 3

= mean of the sample means

= number of normal standard deviations (2 for 95.45% confidence, 3 for 99.73%)

= standard deviation of the sample means = 

' , 6 97

  + 6> )7

( bar) 1st Ohift

 + 6)> 7

( bar) 2nd Ohift

Mean of samples mean

( bar) 3rd Ohift

' , :5%

' ,  

= Lower Control Chart Limit for the Range

= From 3Oigma Table

= From 3Oigma Table

Three Oigma Table

  + 6> $7

 + 6)> 7

' , 

Anda mungkin juga menyukai

c

%

', 3

', 3

= standard deviation of the sample means =

', 697

+6> )7

+6)> 7

', :5%

',

+6> $7

+6)> 7

',