SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 4/2011 Version
1.0 2.0
AZ2EK CHASSIS
Segment: P-2F
Date
4/2011 5/2011
Subject
Original manual issue. Add Missing Screw Part Number Information.
KDL-26/32/37/40BX320,321,420 (AEP/UK)
S/N range 6,000,001-6,999,999 (WS)
9-888-441-02
SERVICE MANUAL
AZ2EK CHASSIS
Segment: P-2F
9-888-441-02
MODEL LIST
MODEL KDL-26BX320 KDL-26BX321 KDL-32BX320 KDL-32BX321 KDL-32BX420 KDL-37BX420 KDL-40BX420 COLOR Black Black Black Black Black Black Black COMMANDER RM-ED046 RM-ED046 RM-ED046 RM-ED046 RM-ED046 RM-ED046 RM-ED046 DEST. AEP/UK AEP/UK AEP/UK AEP/UK AEP AEP AEP/UK MODEL COLOR COMMANDER DEST.
KDL-26/32/37/40BX320,321,420(AEP/UK)
- ENGLISH
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury. Carry the TV with an adequate number of people; larger size TVs require two or more people. Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-26/32/37/40BX320,321,420(AEP/UK)
- FRENCH
Ces instructions de service sont lusage du personnel de service qualifi seulement. Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a lalimentation du secteur.
KDL-26/32/37/40BX320,321,420(AEP/UK)
KDL-26/32/37/40BX320,321,420(AEP/UK)
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-26/32/37/40BX320,321,420(AEP/UK)
SAFETY CHECK-OUT
Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
KDL-26/32/37/40BX320,321,420(AEP/UK)
Diagnostic Item Description Main Power Over Voltage Protection DC_ALERT Audio Abnorm al Detection Not us ed Not us ed
PANEL_ID__NVM_ERR Panel ID NVM Error BACKLITE_ERR Back Light Error (Panel Inverter) TEMP_ERR Therm al Error Not us ed Not us ed Not us ed Not us ed Not us ed
0.5 0.5
SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
*
Info
Channel 5
Volume
TV POWER
* : Note that this differs from entering the service mode (volume +)
9
KDL-26/32/37/40BX320,321,420(AEP/UK)
Item name
SELFCHECK BACK 002MAIN_POWER 003DC_ALERT1 003AUDIO_PROT 004BALANCER_ERR 005TCON_ERR 005PANEL_ID_NVM_ERR 006BACKLITE_ERR 007TEMP_ERR << 000 000 000 000 000 000 000 000
Error count
123456789123456 [Home]Exit Panel operation time by hour Boot count Total operation time by hour Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to 0. Clearing the Self Check Diagnostic List 1. Error history and Error count : 2. Panel operation time :
Press the Channel 8 => Channel 0 . Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
KDL-26/32/37/40BX320,321,420(AEP/UK)
10
IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their correct positions in the TV set.
KDL-26/32/37/40BX320,321,420(AEP/UK)
11
1-1. KDL-26BX320/321
1-1-1. REAR COVER ASSY AND STAND BLOCK
REF. No. PART No.
1 2
1
DESCRIPTION
REAR COVER (GW26) COVER, NECK (M3B) NECK (M3B) BASE (M3B) ASSY BASE (M5B) ASSY
REMARK
3 4
BX320 BX321
SCREW +BVTP2 4X16 SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M5X16 SCREW, +PSW M4X10
KDL-26/32/37/40BX320,321,420(AEP/UK)
12
1-1. KDL-26BX320/321
1-1-3. G13 BOARD, A BOARD, SWITCH UNIT, VESA BRACKET AND SIDE BRACKET
13 14
DESCRIPTION
SWITCH UNIT STATIC CONVERTER (TV)-G13 BRACKET, VESA (GW26) CONNECTOR ASSY 26 FFC WXGA EU MOUNTED PWB A BRACKET, SIDE (EU) (GW) POWER SUPPLY CORD (WITH CORE) COVER, UNDER (GW26) LOUDSPEAKER (4X10CM) BRACKET, SP (GW26R) BRACKET, SP (GW26L)
REMARK
15
12 11
16
SCREW, +PSW M3X8 SCREW +BVTP2 4X16 SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M4X10 SCREW, +PSW M4X8
WS0018001 WS0030701
BOTTOM FRAME
19
20 KDL-26/32/37/40BX320,321,420(AEP/UK)
21 13
1-1. KDL-26BX320/321
1-1-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY
REF. No. PART No.
31 32 33 34 WS0016901 1-811-375-11 WS0020301 WS0016501
DESCRIPTION
PANEL SUPPORT (A) LCD PANEL (A26V7) BEZEL (GW26) MOUNTED PWB H
REMARK
31
32
33
34
KDL-26/32/37/40BX320,321,420(AEP/UK)
14
DESCRIPTION
REAR COVER (GW32) BRACKET, VESA (M6) (GW) COVER, NECK (M3B) NECK (M3B) BASE (M3B) ASSY BASE (M5B) ASSY
REMARK
BX320,420 BX321
SCREW +BVTP2 4X16 SCREW, M3X12L SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M5X16 SCREW, +PSW M4X10
KDL-26/32/37/40BX320,321,420(AEP/UK)
15
DESCRIPTION
SWITCH UNIT STATIC CONVERTER (TV)-G13 CONNECTOR ASSY 32 FFC WXGA EU CONNECTOR ASSY 32 FFC FHD EU MOUNTED PWB A MOUNTED PWB A BRACKET, SIDE (EU) (GW) POWER SUPPLY CORD (WITH CORE) COVER, UNDER (GW26) BRACKET, VESA (GW32) LOUDSPEAKER (4X10CM) BRACKET, SP (GW32R) BRACKET, SP (GW32L)
REMARK
14
14 12 15
11
15 16 17 18 19 20 21
WS0016001 WS0015801 WS0016701 WS0016801 WS0016301 WS0016401 WS0017001 WS0019301 WS0018301 WS0017101 WS0016601 WS0018401 WS0018501
WS0020701
16 17
SCREW, +PSW M3X8 SCREW +BVTP2 4X16 SCREW +BVTP2 3X12 SCREW, +PSW M4X8
BOTTOM FRAME
19
20 KDL-26/32/37/40BX320,321,420(AEP/UK)
21 16
DESCRIPTION
PANEL SUPPORT (A) LCD PANEL (A32VE) LCD PANEL (A32VC) BEZEL (GW32) MOUNTED PWB H
REMARK
BX320,321 BX420
31
32
33
34
KDL-26/32/37/40BX320,321,420(AEP/UK)
17
1-3. KDL-37BX420
1-3-1. REAR COVER ASSY AND STAND BLOCK
REF. No. PART No.
1 2 3 4 5 WS0023001 WS0018801 WS0022501 WS0022401 WS0022301 DESCRIPTION REAR COVER (GW37) BRACKET, VESA (M6) (GW) COVER, NECK (ML3B) NECK (ML3B) BASE STAND (ML3B)
REMARK
SCREW, +PSW M5X16 SCREW, +PSW M4X8 SCREW, T4X25L SCREW, +BVTP2 3X12 SCREW, +PSW M4X10
4 5
KDL-26/32/37/40BX320,321,420(AEP/UK)
18
1-3. KDL-37BX420
1-3-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET
REF. No. PART No.
11 12 13 14 15 16 17
15
DESCRIPTION
SWITCH UNIT STATIC CONVERTER (TV)-G14 CONNECTOR ASSY 37 FFC FHD MOUNTED PWB A BRACKET, SIDE (EU) (GW) POWER SUPPLY CORD (WITH CORE) COVER, UNDER (GW37) BRACKET, SP (GW37L) LOUDSPEAKER (4X10CM) BRACKET, SP (GW37R)
REMARK
13
14
12
WS0016001 WS0022101 WS0022201 WS0016401 WS0017001 WS0023101 WS0022601 WS0022801 WS0016601 WS0022701
18 19 20
11
16
17
SCREW, +PSW M3X8 SCREW, +BVTP2 4X16 SCREW +BVTP2 3X12 SCREW, +PSW M4X8 SCREW, +PSW M4X10
18
19
20 KDL-26/32/37/40BX320,321,420(AEP/UK) 19
1-3. KDL-37BX420
1-3-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY
31
DESCRIPTION PANEL SUPPORT (A) LCD PANEL (C37H4-L01) BEZEL (GW37) MOUNTED PWB H
REMARK
WS0030701 WS0031201
32
33
34
KDL-26/32/37/40BX320,321,420(AEP/UK)
20
1-4. KDL-40BX420
1-4-1. REAR COVER ASSY AND STAND BLOCK
REF. No. PART No.
1 2 3 4 5 WS0024001 WS0018801 WS0022501 WS0022401 WS0022301
DESCRIPTION
REAR COVER (GW40) BRACKET, VESA (M6) (GW) COVER, NECK (ML3B) NECK (ML3B) BASE STAND (ML3B)
REMARK
SCREW +BVTP2 4X16 SCREW +BVTP 3X12 TYPE2 IT-3 SCREW, +PSW M5X16 SCREW, +PSW M4X8
4 5
KDL-26/32/37/40BX320,321,420(AEP/UK)
21
1-4. KDL-40BX420
1-4-3. G13 BOARD, A BOARD, SWITCH UNIT AND SIDE BRACKET
REF. No. PART No.
11 12 13 14 15 16 17 18 19 20 WS0016001 WS0022101 WS0023301 WS0016401 WS0017001 WS0024101 WS0022601 WS0023801 WS0016601 WS0023701
DESCRIPTION
SWITCH UNIT STATIC CONVERTER (TV)-G14 CONNECTOR ASSY 40 FFC FHD MOUNTED PWB A BRACKET, SIDE (EU) (GW) POWER SUPPLY CORD (WITH CORE) COVER, UNDER (GW37) BRACKET, SP (GW40L) LOUDSPEAKER (4X10CM) BRACKET, SP (GW40R)
REMARK
13 14 12 15
11
SCREW, +PSW M3X8 SCREW +BVTP2 4X16 SCREW +BVTP2 3X12 SCREW, +PSW M4X10
18
19
BOTTOM FRAME
20
KDL-26/32/37/40BX320,321,420(AEP/UK)
22
1-4. KDL-40BX420
1-4-5. PANEL SUPPORT, H BOARD, LCD PANEL AND BEZEL ASSY
REF. No. PART No.
31 32 33 34 WS0016901 1-811-329-11 WS0023901 WS0016501
DESCRIPTION
PANEL SUPPORT (A) LCD PANEL (S40ESP) BEZEL (GW40) MOUNTED PWB H
REMARK
WS0030801
31
32
33
34 KDL-26/32/37/40BX320,321,420(AEP/UK) 23
1-5-1. MISCELLANEOUS WS0030501 BAG ASSY, SCREW (B) - (Contains Screw Part Numbers: WS0002901(4 pcs) & WS0018001(3 pcs))
1-5-2. ACCESSORIES * WS0019001 * WS0019101 * WS0019201 WS0015901 MANUAL, INSTRUCTION MANUAL, INSTRUCTION MANUAL, INSTRUCTION REMOTE COMMANDER (RM-ED046)
KDL-26/32/37/40BX320,321,420(AEP/UK)
24
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode.
Info
3) Service mode display.
Channel 5
Volume
TV POWER
ServiceMode StatusInformation Selfdiagnosishistory PanelSelection NO_SIGNAL_MUTE TUNINGSYSTEM LVDSSpectrum(%o) LowofHPD >> >> SONY_WXGA_32_2]> Off ]> AUTO ]> 20 ]> 5 ]>
[</>]Set[Home]Exit
KDL-26/32/37/40BX320,321,420(AEP/UK)
25
ADJUSTMENT
Function Service mode on Service mode off Adjustment Item up / down Data Value up / down
5) After entering service mode, then turn off the power switch.
KDL-26/32/37/40BX320,321,420(AEP/UK)
26
SEC 3. DIAGRAMS
3-1. BLOCK DIAGRAM
3-1-1. BLOCK
DDR 512Mbit DDR 512Mbit Flash 512Mbit
Crystal
EEPROM 128Kbit
WS
OSDA0/OSCL0 SAW Filter RA*/RBA*/RDQ RDQM* ADCINN/P_DEMOD TUNER_DATA/CLK IF_AGC HDMI_SDA0/SCL0 HDMI_HPD0/1/2 PWR5V_0/1/2 HDMI_CEC RX0_0/1/2/C RX1_0/1/2/C AV_COMP_SEL PDD*/etc crystalin crystalout DDC_LUT0 DDC_LUT1 DDC_LUT2 PANEL_SEL OSDA0/OSCL0
DRAM Interface
Nand Flash CLK/Crystal Interface LVDS Analog Video Out IIS PWM Audio Out SPDIF
AOMCLK AOBCK AOLRCK AODATA0 AL0/AR0_PWMDAC ASPDIF Tx even/odd LVDS_CTRL1 LVDS_CTRL2 VSYNC
USB
USBCurrent Limitter 3.3STBY Keep 100ms or more RST IC
ServoADC
ADIN5_SRV ADIN4_SRV ADIN3_SRV ADIN2_SRV ADIN1 SR 12V Key 12V PA Bal _S Pad _A NEL anc MP _SE er W L Err
Reset
IR
OIRI
GPIO0 PTSI_CLKPTSI_CLK GPIO1 OPCTRL0 PTSI_VALID GPIO2 OPCTRL1 PTSI_SYNC ? GPIO3 OPCTRL2 PTSI_D0 D7 GPIO4 HDMI_HPD2 GPIO5 HDMI_SDA2 GPIO6 HDMI_SCL2 GPIO7
Po we r/ Inv ert er
OSDA0/OSCL0
OSDA0 /OSCL0 12V_SW Balancer Error 12V_Audio Audio AMP Error T-Con Error 5V Det BackLight Error
Light Sensor
LED
IR
Key Pad
Temp Sensor
H? Board
KDL-26/32/37/40BX320,321,420(AEP/UK)
Error Detction
27
DIAGRAMS
3V3_SW
MT5388
EEPROM
MT5388
OSDA0/OSCL0
EEPROM
Temp Sensor
Light Sensor
T-Con
WS#
OSDA1/OSCL1
3V3_SW
USB_PWR_EN
Reset IC
EN
Audio AMP
USB OCP
TUNER_CLK/TUNER_DATA
5V_TUNER
I2C
ORESET#
Tuner 3V3_SW
GPIO_7
Flash 512Mbit
RESET_AMP
Audio AMP
HDMI_SCL0/HDMI_SDA0
WP
HDMI_SCL1/HDMI_SDA1 U0TX U0RX
HDMI1 3V3_SW
HDMI2
UART
KDL-26/32/37/40BX320,321,420(AEP/UK)
28
DIAGRAMS
T-CON
Board Panel
CN6401
CN202
CN1
CN6402
KDL-26/32/37/40BX320,321,420(AEP/UK)
29
DIAGRAMS
3-2-2. KDL-32BX320/321
CN6401
CN202
CN1
CN6402
KDL-26/32/37/40BX320,321,420(AEP/UK)
30
DIAGRAMS
3-2-3. KDL-32BX420
CN6401
CN202
CN2
CN6402
KDL-26/32/37/40BX320,321,420(AEP/UK)
31
DIAGRAMS
3-2-4. KDL-37/40BX420
CN6401
CN202
CN2
CN6402
KDL-26/32/37/40BX320,321,420(AEP/UK)
32
DIAGRAMS
H Board
G14Board
A Board
G14Board A Board
H Board
33
END
9-888-441-02
KDL-26/32/37/40BX320,321,420(AEP/UK)