Pc-Revo 100

REVO
PART CATALOGUE
EDISI
PT. Astra Honda Motor
- Indonesia
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA REVO
I. CARA MEMESAN PARTS
1. Informasi yang diperlukan

Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
Part Number dan Nomor seri mesin
(b) Parts rangka
Part Number dan Nomor seri rangka
(c) Parts karburator
Part Number dan Nomor identifkasi karburator
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
dan komponen
Nomor
kode
model
Kode warna
Kode subkontraktor
Kode modikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi
dan tipe
Dimensi
Pengerjaan permukaan
secara kimiawi
ISO
2. Kode warna
Part
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
Kode warna pabrik seperti SBM, DSM, PFW, dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :
Kode Warna
Kode pabrik
Kode HONDA
SBM
DSM
PFW
CGR
PFY
ABM
VSM
WRD
PEO
B195M
NHA30M
NH341P
R101CU
Y163P
B201M
NH177M
R258
YR243P
Warna
Sporty Blue Metallic
Digital silver Metallic
Pearl Fadeless White
Candy Glory Red-U
Pearl Flash Yellow
Assure Blue Metalic
Vostok Silver Metallic
Winning Red
Pearl Excite Orange
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY ..................... Assembly
L.E.D .............. Light emitting diode
COMP .................... Complete.
MPH ............... Miles per hour
R ............................ Right
L (100L) .......... Link(100 Links)
L. ........................... Left
A.C ................. Alternating current
STD ....................... Standard
D.C ................. Direct current
MM......................... Milimeter
IN ................... Inlet
G ............................ Gram
EX. ................. Exhaust
T(22) ...................... Tooth (22Teeth)
FR .................. Front
A ............................ Ampere
RR .................. Rear
V ............................ Volt
Hex ................. Hexagonal
W ........................... Watt
A.M ................. Attaching mark
WL ......................... With labelling
T.M ................. Transcript mark
WOL. ..................... Without labelling
C.D.I ............... Capacitive
KPH ....................... Kilometers per hour
discharge ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Bolt (Screw)
Pin
O-Ring
Oil seal
Tube
Contoh
6x12
8x14
9.5x1.6
14x24x5
5x130
Pengertian
diameter 6mm, panjang 12mm
diameter 8mm, panjang 14mm
diameter 9,5mm, tebal 1,6mm
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
diameter dalam 5mm, panjang 130mm
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
6. Part yang dipersatukan (Assemblies)
Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.
7. Jumlah yang diperlukan
Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya.
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts
catalog ini dapat diidentikasi sebagai berikut dibawah ini.
Model
Kode
daerah
pemasaran
Tipe
ANF100
ANF100D
IN
2IN
Indonesia
Indonesia
No. Seri
Rangka yang
berlaku mulai
No. Identikasi
Karburator yang
berlaku
MH1HB3****K******
MH1HB4****K******
PB5JD A
No. Seri
Mesin yang
berlaku mulai
HB3*E*******
HB4*E*******
Dari nomor identikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah
PB5JD A A
KC
11. Lokasi nomor seri pada sepeda motor
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
NOMOR SERI RANGKA
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c
Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.
NOMOR SERI MESIN
2. Metode perhitungan
Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit
5.6 = 5 jam dan 36 menit
DAFTAR KONVERSI
Jam
0.1
0.2
0.3
0.4
0.5
NOMOR IDENTIFIKASI
KARBURATOR
Menit
6
12
18
24
30
Jam
0.6
0.7
0.8
0.9
1.0
Menit
36
42
48
54
60
3. Menghitung F.R.T.
Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis
DKTL-A
F.R.T.
Cylinder
1.4
Clutch spring
0.7
F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1
b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.
No.
Cylinder head gasket

Piston
1.
F.R.T.
2.
1.0
1.5
F.R.T. untuk pekerjaan ini adalah : 1.5
c. Pekerjaan yang sebagian berhubungan

Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
F.R.T.
Gearshift drum
* 3.9
Crankshaft
* 4.1
Pembongkaran crankcase
* 3.7
Pekerjaan yang terulang adalah pembongkaran crankcase.

F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi
Penyetelan tappet
F.R.T.
0.2
0.1
0.3
4.
Penyetelan stasioner karburator
0.1
5.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0.1
6.
Penyetelan kopling
0.1
7.
Pembersihan elemen saringan udara
0.3
8.
Pengukuran tekanan kompressi
9.
Pemeriksaan cairan batere dan berat jenisnya
10.
F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

*
3.
11.
12.
Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin
Penyetelan gas tangan
0.1
0.2
0.6
0.6
0.1
Rangka
4. Pengerjaan lain disamping penggantian parts
No.
a. Penurunan dan pemasangan

No.
F.R.T.
1.
Mesin
1.5
2.
Kepala silinder
1.1
3.
Karburator
0.4
F.R.T.
1.
Penyetelan rem depan
0.1
2.
Penyetelan rem belakang
0.1
3.
Pemeriksaan cara kerja rem
0.1
4.
Penyetelan arah lampu depan
0.1
5.
Rantai roda (termasuk penyetelan tegangan rantai

tetapi tidak termasuk penggantian sprocket)
0.1
c. Pembongkaran
No.
1.

Karburator
F.R.T.
0.7
ENGINE GROUP
E-1
CYLINDER HEAD
E-2
CYLINDER HEAD
E-3
CAMSHAFT/VALVE
2
E-4
E-7
CAM CHAIN/TENSIONER
ONE WAY CLUTCH
E-5
CYLINDER
E-6
E-8
CLUTCH
E-9
RIGHT CRANKCASE COVER
OIL PUMP
ENGINE GROUP
E-10
LEFT CRANKCASE COVER
E-11
GENERATOR
E-12
STARTING CLUTCH
E-13
STARTING MOTOR
E-14
E-16
TRANSMISSION
E-17
CRANKCASE
GEARSHIFT DRUM
E-15
CRANKSHAFT/PISTON
E-18
KICK STARTER SPINDLE
ENGINE GROUP
E-19
CARBURETOR
FRAME GROUP
F-1
F-4
HEADLIGHT
FR. BRAKE MASTER CYLINDER
F-2
SPEEDOMETER
F-3
F-5 HANDLE PIPE/ HANDLE COVER /SWITCH
F-6
FRONT FORK
F-9
HANDLE LEVER/CABLE
STEERING STEM
F-7
FRONT FENDER
F-8
FRONT BRAKE CALIPER
FRAME GROUP
F-10
F12
FRONT WHEEL ( Spoke )
REAR WHEEL (Spoke)
F-10-1
F-12-1
FRONT WHEEL (CW)
REAR WHEEL (CW)
F-11
REAR BRAKE PANEL
F-13
FUEL TANK
3
F-14
SEAT
F-15
BODY COVER
F-16
AIR CLEANER
FRAME GROUP
F-17
EXHAUST MUFFLER
F-18
PEDAL/KICK STARTER ARM
F-19
STEP
REAR CUSHION
F20
STAND
F-21
SWINGARM
F-22
F-23
REAR FENDER
F-24
FRONT WINKER
F-25
10
REAR COMBINATION LIGHT
FRAME GROUP
F-26
F-29
BATTERY/LUGGAGE BOX
TOOLS
F-27
F-30
WIRE HARNESS
MAIN PIPE COVER / LEG SHIELD
F-28
FRAME BODY
F-31
CAUTION LABEL
3
F-32
MARK/ STRIPE
11
E-1
Cylinder Head Cover
2
Service item
1
2
3
15
12
F.R.T.
COVER, CYLINDER HEAD...................

COVER, CYLINDER HEAD SIDE
RIGHT....................................................
COVER, CYLINDER HEAD SIDE
LEFT.......................................................
PLUG, SPARK........................................
PC REVO 03-07
0.3
0.3
0.3
0.1
No.
Part Number
Description
QTY
1
2
3
4
5
12301-GB6-910
12331-KFL-850
12341-KFL-850
12361-035-000
12391-GW8-680
COVER, CYLINDER HEAD

COVER, R. CYLINDER HEAD SIDE
COVER, L. CYLINDER HEAD SIDE
CAP, TAPPET ADJUSTING HOLE
GASKET, CYLINDER HEAD COVER
1
1
1
2
1
6
7
8
9
10
12394-KFL-850
12395-KFL-850
90201-GF6-010
90442-GF6-010
90443-GF6-010
GASKET, R. CYLINDER HEAD SIDE COVER

GASKET, L. CYLINDER HEAD SIDE COVER
NUT, CAP, 7MM
WASHER, SEALING, 7MM
WASHER A, SEALING, 7MM
1
1
4
3
1
11
12
13
14
15
90461-357-000
91302-KEV-900
95701-06110-00
96001-06025-00
98056-56713
98056-56723
98056-57713
98056-57723
WASHER, SEALING, 6.5X12

O-RING, 30.8X3
BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X25
PLUG, SPARK (C6HSA)(NGK)
PLUG, SPARK (U20FS-U)(DENSO)
PLUG, SPARK (C7HSA)(NGK)
PLUG, SPARK (U22FS-U)(DENSO)
1
2
1
2
1
1
(1)
(1)
Notes
E-2
Cylinder Head
2
Service item
1
3
5
7
8
F.R.T.
HEAD, CYLINDER ..................................

.INCLUDES: Valve adjust and reface
GUIDE, INTAKE VALVE(ONE) ................
.INCLUDES: Reaming
.INCLUDES: Valve adjustment and reface
GUIDE, VALVE :FOR 1 VEHICLE ...........
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
GUIDE, EXHAUST VALVE(ONE) ............
.INCLUDES: Reaming
GUIDE, VALVE :FOR 1 VEHICLE ...........
.INCLUDES: Reaming
GASKET, CYLINDER HEAD ...................
INSULATOR, THROTTLE BODY/
CARBURETOR .......................................
MANIFOLD, INTAKE ...............................
PC REVO 03-07
2.0
2.0
2.3
2.0
2.3
1.1
No.
QTY
Part Number
Description
1
2
3
4
5
12200-KFL-900
12211-KFM-900
12237-KFL-305
12245-KFL-305
12251-KFL-850
HEAD COMP., CYLINDER

CLIP, VALVE GUIDE
GUIDE, IN. VALVE
GUIDE, EX. VALVE
GASKET, CYLINDER HEAD
1
2
1
1
1
6
7
8
9
10
16201-KCW-851
16211-KFL-850
17111-KTL-850
17640-KTM-880
90004-GHB-670
GASKET, CARBURETOR INSULATOR

INSULATOR, CARBURETOR
PIPE, INLET
CLAMPER, FUEL TUBE
BOLT, FLANGE, 6X25 (NSHF)
1
1
1
1
2
11
12
13
14
15
90033-041-020
90081-KFL-850
91304-GB1-900
96001-06022-00
96001-06045-00
BOLT, STUD, 6X32

BOLT, SPECIAL FLANGE, 6X23
O-RING, 25X2.4
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X45
2
1
1
1
1
Notes
0.3
0.5
13
E-3
Camshaft / Valve
2
Service item
2
14
F.R.T.
CAMSHAFT..............................................
.INCLUDES: Valve clearance adjustment
4 ARM, INTAKE VALVE ROCKER(ONE) ....
ARM, EXHAUST VALVE ROCKER(ONE)
ARM, VALVE ROCKER :FOR 1 VEHICLE
6 VALVE, INTAKE(ONE) .............................
.INCLUDES: Refacing
.EXCLUDES: Valve guide replacement
VALVE :FOR 1 VEHICLE .........................
.INCLUDES: Refacing
7 VALVE, EXHAUST(ONE) .........................
INCLUDES: Refacing
VALVE :FOR 1 VEHICLE .........................
.INCLUDES: Refacing
8 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) .............................
SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE) .........................
SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE ........................
17PCBEARING,
CAMSHAFT ...........................
REVO 03-07
0.8
1.3
1.3
1.3
1.6
1.8
1.6
1.8
1.4
1.4
1.5
1.0
No.
QTY
Part Number
Description
1
2
3
4
5
12209-GB4-681
14100-KFM-900
14150-GN5-911
14431-GN5-911
14451-035-000
SEAL, VALVE STEM (NOK)

CAMSHAFT COMP.
PLATE COMP., STOPPER
ARM, VALVE ROCKER
SHAFT, VALVE ROCKER ARM
2
1
1
2
2
6
7
8
9
10
14711-KFM-900
14721-GF6-010
14751-GN5-911
14761-GN5-911
14771-GB4-680
VALVE, IN.
VALVE, EX.
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING
1
1
2
2
2
11
12
13
14
15
14775-KFM-900
14776-KFM-900
14781-MA6-000
90012-333-000
90206-001-000
SEAT, VALVE SPRING OUTER

SEAT, VALVE SPRING INNER
COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING
2
2
4
2
2
16
17
90702-KFM-900
91007-GB6-911
DOWEL PIN, 8X12

BEARING, RADIAL BALL, 6905
1
1
Notes
E-4
Cam Chain /
Tensioner
2
Service item
1
2
3
4
7
9
11
12
F.R.T.
SPROCKET, CAM ...................................

CHAIN, CAM ...........................................
ARM, CAM CHAIN TENSIONER ............
ROLLER(S), CAM CHAIN TENSIONER .
ROD, CAM CHAIN TENSIONER PUSH .
ROLLER, CAM CHAIN GUIDE................
SPROCKET, CAM CHAIN GUIDE...........
.INCLUDES: Engine removal and
installation
BOLT, CAM CHAIN GUIDE ROLLER ......
installation
PC REVO 03-07
0.6
1.4
1.0
1.0
0.3
1.2
4.0
4.0
No.
QTY
Part Number
Description
1
2
3
4
5
14321-KFM-900
14401-KFM-900
14500-035-020
14502-086-000
14531-035-000
SPROCKET, CAM (32T)

CHAIN, CAM (88L) (DAIDO)
ARM COMP., CAM CHAIN TENSIONER
ROLLER, CAM CHAIN TENSIONER
PIVOT, CAM CHAIN TENSIONER
1
1
1
1
1
6
7
8
9
10
14541-GB4-681
14550-GB0-911
14566-086-030
14610-086-010
14615-KFL-850
SPRING, CAM CHAIN TENSIONER

ROD COMP., CAM CHAIN TENSIONER PUSH
HEAD, CAM CHAIN TENSIONER PUSH ROD
ROLLER COMP., CAM CHAIN GUIDE
PIN, GUIDE ROLLER
1
1
1
1
1
11
12
13
14
15
14670-035-030
14675-178-000
90081-035-000
90083-GB6-911
90441-035-000
SPROCKET, CAM CHAIN GUIDE (25T)

SPINDLE, CAM CHAIN GUIDE SPROCKET
BOLT, SEALING, 14MM
BOLT, KNOCK, 5MM
1
1
1
2
1
16
17
18
90461-357-000
90481-035-000
95701-06018-00

WASHER, 8MM
BOLT, FLANGE, 6X18
1
1
1
Notes
15
E- 5
Cylinder
2
Service item
1
2
16
F.R.T.
CYLINDER............................................... 1.4
GASKET, CYLINDER .............................. 1.3
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
12100-KFM-900
12191-KFL-850
12195-KFL-850
12196-KFM-900
90082-KFL-850
CYLINDER COMP.
GASKET, CYLINDER
RUBBER A, INSERT
RUBBER B, INSERT
1
1
1
2
1
90701-KFM-900
DOWEL PIN, SPECIAL, 8X14
Notes
E-6
Right Crankcase
Cover
2
Service item
1
2
4
5
6
7
10
F.R.T.
COVER, CRANKCASE :RIGHT ..............

GASKET, CRANKCASE COVER :RIGHT
LEVER, CLUTCH ....................................
PLATE, CLUTCH CAM ............................
PLATE, CLUTCH CAM LIFTER ..............
SCREW, CLUTCH ADJUSTING..............
OIL SEAL, KICK STARTER SPINDLE ....
PC REVO 03-07
0.8
0.6
0.7
0.6
0.7
0.7
0.6
No.
QTY
Notes
1
(1)
1
1
1
1
TIPE SPOKE
TIPE CAST WHEEL
Part Number
Description
2
3
4
5
11330-KVR-600
11330-KVR-620
11394-KFL-850
15651-GN5-640
22810-KTL-740
22823-KFL-850
COVER COMP., R. CRANKCASE

GASKET, R. CRANKCASE COVER
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH
PLATE, CLUTCH LIFTER CAM
6
7
8
9
10
22840-KFL-850
22846-GN5-910
90485-040-000
90702-KFM-900
91202-KFL-841
LIFTER COMP., CLUTCH

BOLT, CLUTCH ADJUSTING
WASHER, 8MM
DOWEL PIN, 8X12
OIL SEAL, 13.8X24X5
1
1
1
2
1
11
12
13
14
15
91303-001-000
91307-035-000
94030-08000
96001-06040-00
96001-06065-00
O-RING, 8MM
O-RING, 18X3
NUT, HEX., 8MM
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X65
1
1
1
5
1
16
96001-06080-00
BOLT, FLANGE, 6X80
17
E-7
One Way Clutch
2
Service item
1
3
5
6
11
13
18
F.R.T.
COVER, OIL FILTER ...............................

WEIGHT SET, CLUTCH ..........................
PLATE, DRIVE ........................................
INNER, ONE-WAY CLUTCH ...................
OUTER, PRIMARY CLUTCH ..................
GEAR, PRIMARY DRIVE ........................
PC REVO 03-07
0.7
1.0
1.0
1.0
1.0
1.1
No.
QTY
Part Number
Description
1
2
3
4
5
15431-HF7-010
15439-HF7-000
22535-KFL-D00
22606-GN5-910
22610-KFL-850
COVER, OIL FILTER

GASKET, OIL FILTER
WEIGHT SET, CLUTCH
SPRING, ONE WAY RETAINER
PLATE COMP., PRIMARY DRIVE
1
1
1
6
1
6
7
8
9
10
22630-GB2-000
22641-KFL-D00
22642-KFL-850
22643-KFL-D00
22644-KFL-851
INNER COMP., ONE-WAY CLUTCH

SPRING, PRIMARY CLUTCH
WASHER, CLUTCH SIDE
SPRING, SIDE FRICTION
PLATE, CLUTCH SIDE
1
3
1
1
1
11
12
13
14
15
22660-KFM-900
22804-GB2-000
23120-KFM-900
23122-KFM-900
23123-KFL-850
OUTER ASSY., PRIMARY CLUTCH

RUBBER, CLUTCH DAMPER
GEAR COMP., PRIMARY DRIVE
SUB GEAR (17T)
RETAINER, SPRING
1
3
1
1
1
16
17
18
19
20
23124-GCE-900
23125-GN5-910
23126-GCE-900
90083-KFL-850
90231-087-010
SPRING, SUB GEAR

PIN
COLLAR
NUT, LOCK, 14MM
1
1
1
3
1
Notes
E-7
One Way Clutch
2
Service item
PC REVO 03-07
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
25
90401-GB2-000
90431-GN5-910
90432-086-000
90433-KW7-900
90455-GB2-000
WASHER, 30X45X0.8
WASHER, LOCK
WASHER B, LOCK
WASHER, 17X23X3
CIRCLIP, INTERNAL, 45MM
1
1
1
1
1
26
27
28
90603-PX0-A00
90605-166-720
91101-GB2-000
SET RING, 23MM

CIRCLIP, 7MM
ROLLER, 5X8
1
3
6
Notes
19
E-8
Clutch
2
Service item
1
2
3
4
6
7
8
18
20
F.R.T.
SEPARATOR, OIL ...................................

OUTER, CLUTCH ...................................
CENTER, CLUTCH .................................
DISC, CLUTCH FRICTION .....................
NOTE: Same time for two units or more
PLATE, CLUTCH PRESSURE ................
PLATE, CLUTCH LIFTER .......................
SPRING, CLUTCH ..................................
NOTE: Same time for two units or more
BEARING, CLUTCH LIFTER ..................
PC REVO 03-07
1.0
1.0
1.2
1.2
1.2
1.0
1.0
0.7
No.
QTY
Part Number
Description
1
2
3
4
5
15661-GN5-910
22110-KFL-D01
22121-KFM-900
22201-166-001
22311-KN4-680
PLATE, OIL SEPARATOR

OUTER COMP., CLUTCH (69T)
CENTER, CLUTCH
DISK, CLUTCH FRICTION
PLATE, CLUTCH
1
1
1
4
3
6
7
8
9
10
22350-115-020
22361-KFM-900
22401-KEV-900
23112-GCE-900
23217-GN5-910
PLATE, CLUTCH PRESSURE

PLATE, CLUTCH LIFTER
SPRING, CLUTCH
COLLAR, CLUTCH CENTER
SET RING, 17MM
1
1
4
1
1
11
12
13
14
15
90050-KFL-850
90231-198-000
90402-KFM-900
90403-HA0-000
90432-086-000

NUT B, LOCK, 14MM
WASHER, THRUST, 14MM
WASHER B, LOCK
4
1
1
1
1
16
17
18
90462-KFL-850
95701-06020-00
96100-62000-00
WASHER B, SPLINE, 17MM

BOLT, FLANGE, 6X20
1
2
1
Notes
E-9
Oil Pump
2
Service item
1
6
F.R.T.
PUMP ASSY., OIL................................... 1.2

SCREEN, OIL FILTER ............................ 0.6
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
15100-GBG-932
15119-178-000
15331-GF6-000
15332-GF6-000
15384-178-000
PUMP ASSY., OIL (YAMADA)

GASKET, OIL PUMP BODY
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
PIVOT, OIL PUMP
1
1
1
1
1
6
7
8
9
15421-035-010
93500-05010-0A
93500-06016-0A
93500-06022-0A
SCREEN, OIL FILTER

SCREW, PAN, 5X10
SCREW, PAN, 6X16
SCREW, PAN, 6X22
1
3
2
1
Notes
21
E - 10
Left Crankcase
Cover
2
Service item
1
2
3
5
22
F.R.T.
COVER, CRANKCASE :LEFT ..................

COVER, CRANKCASE :LEFT REAR .......
GASKET, CRANKCASE COVER :LEFT...
SWITCH, GEAR POSITION .....................
PC REVO 03-07
0.7
0.1
0.6
0.5
No.
QTY
Part Number
Description
3
4
5
11341-KVR-600
11341-KVR-620
11361-KVR-600
11361-KVR-620
11395-GBJ-730
32961-KFL-850
35759-KTL-691
COVER, L. CRANKCASE
COVER, L. CRANKCASE
COVER, L. RR. CRANKCASE
GASKET, L. CRANKCASE COVER
CLAMPER, A.C. GENERATOR CORD
CONTACT ASSY., CHANGE SWITCH
6
7
8
9
10
90084-GN5-640
90087-GN5-640
90702-KFM-900
91301-028-000
91303-377-000
CAP, A.C. GENERATOR

CAP, 30MM
DOWEL PIN, 8X12
O-RING, 27X2.0
O-RING, 13.8X2.5
1
1
2
1
1
11
12
13
14
15
96001-06016-00
96001-06020-00
96001-06028-00
96001-06032-00
96001-06050-00
BOLT, FLANGE, 6X16

BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X50
1
1
2
2
1
16
96001-06070-00
BOLT, FLANGE, 6X70
1
2
1
(1)
1
(1)
1
1
1
Notes
TIPE SPOKE
TIPE CAST WHEEL
TIPE SPOKE
TIPE CAST WHEEL
E - 11
Generator
2
Service item
1
2
F.R.T.
ROTOR OR FLYWHEEL .......................... 0.8

STATOR .................................................... 0.7
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
31110-KFV-841
31120-KTL-691
31141-141-860
90410-HC4-000
93301-05006-0H
FLYWHEEL COMP.
STATOR COMP.
WASHER, 10MM
BOLT, HEX., 5X6
1
1
1
1
1
6
7
8
93301-05010-0H
94050-10000
96001-06022-00
BOLT, HEX., 5X10

NUT, FLANGE, 10MM
BOLT, FLANGE, 6X22
2
1
2
Notes
23
E - 12
Starting Clutch
2
Service item
1
2
5
7
13
15
17
F.R.T.
BASE, STATOR......................................
CHAIN, STARTER DRIVE......................
SPROCKET, STARTER DRIVEN...........
OUTER, STARTING CLUTCH...............
ROLLER, STARTING CLUTCH..............
.NOTE: Same time for two units or more
OIL SEAL, CRANKSHAFT :LEFT...........
O-RING, STATOR BASE........................
0.9
0.8
0.8
0.8
0.8
0.9
0.9
No.
Description
3
4
5
11321-179-710
28101-GB4-701
28101-GB4-702
28102-GB4-700
28103-GB4-700
28110-KEV-900
PLATE, OIL SEPARATE

CHAIN, STARTING (DID25H-62LE) (DAIDO)
CHAIN, STARTING (TSUBAKIMOTO)
GUIDE, STARTER CHAIN
PROTECTOR, STARTER CHAIN
SPROCKET COMP., STARTING (41T)
1
1
(1)
1
1
1
6
7
8
9
10
28117-KFL-850
28120-179-710
28125-179-710
28126-253-030
28128-179-710
PLATE, STARTING SPROCKET SETTING

OUTER, STARTING CLUTCH
SPRING, STARTING CLUTCH ROLLER
CAP, STARTING CLUTCH ROLLER SPRING
PLATE, STARTING CLUTCH SIDE
1
1
3
3
1
11
12
90464-GB2-701
91005-GB2-701
91005-GB2-702
91101-179-710
91102-179-711
91201-GB4-691
91201-GB4-692
CIRCLIP, INTERNAL, 23
BEARING, NEEDLE, 19X23X13 (NTN)
BEARING, NEEDLE, 19X23X13 (NSK)
ROLLER, 10X10
ROLLER, 5X11.8
OIL SEAL, 30X42X4.5 (NOK)
OIL SEAL, 30X42X4.5 (ARAI)
2
1
1
3
1
1
1
91202-GB4-692
91301-035-003
91317-171-003
OIL SEAL, 18.9X28X5 (ARAI)

O-RING, 107X2 (ARAI)
O-RING, 6X1.7 (ARAI)
1
1
2
1
2
13
14
15
24
PC REVO 03-07
QTY
Part Number
16
17
18
Notes
E - 12
Starting Clutch
2
Service item
PC REVO 03-07
F.R.T.
No.
Part Number
Description
19
20
21
22
93600-06016-0A
96001-06010-00
28120-KTL-691
90085-413-781
SCREW, FLAT, 6X16

BOLT, FLANGE, 6X10
CLUTCH ASSY., ONE WAY (EXEDY)
BOLT, SOCKET, 6MM
QTY
Notes
5
1
1
3
25
E - 13
Starting Motor
2
Service item
1
2
3
5
6
9
26
F.R.T.
MOTOR, STARTING...............................
TERMINAL, BRUSH(STARTER)............
SPROCKET, STARTER DRIVE..............
GASKET, STARTER MOTOR.................
MOTOR UNIT, STARTING......................
SUB HARNESS, STARTER....................
PC REVO 03-07
0.8
1.0
0.8
0.9
0.9
0.5
Description
QTY
No.
Part Number
1
2
3
4
5
31200-KTL-691
31201-187-701
31202-GB2-700
31204-187-701
31205-GB4-701
MOTOR ASSY., STARTING

BRUSH SET
SPROCKET (12T)
SPRING, BRUSH
PACKING
1
1
1
2
1
6
7
8
9
10
31208-GB4-701
31211-GB4-701
31213-GB4-701
32410-KTL-691
91308-GB4-701
MOTOR COMP. (MITSUBA)

CASE A, FR.
GEAR COMP., DRIVEN (MITSUBA)
SUB HARNESS A
O-RING A
1
1
1
1
1
11
12
13
14
15
91309-GB2-701
91309-GES-003
93892-04006-08
93892-05030-08
96001-06045-00
O-RING B
CIRCLIP
SCREW-WASHER, 4X6
SCREW-WASHER, 5X30
BOLT, FLANGE, 6X45
1
1
1
4
3
Notes
E - 14
Crankcase
2
Service item
1
F.R.T.
CRANKCASE :RIGHT.............................
installation
CRANKCASE :BOTH..............................
installation
GASKET, CRANKCASE..........................
installation
CRANKCASE :LEFT................................
installation
CRANKCASE :BOTH..............................
installation
PC REVO 03-07
4.5
5.0
3.9
4.6
5.0
No.
QTY
Part Number
Description
1
2
3
4
5
11100-GB6-911
11191-KFM-900
11200-KFM-900
15761-KTL-690
16236-KFV-M20
CRANKCASE COMP., R.
GASKET, CRANKCASE
CRANKCASE COMP., L.
TUBE, BREATHER
CLAMP, OVER FLOW TUBE
1
1
1
1
1
6
7
8
9
10
90031-KFM-900
90032-KFM-900
90407-259-000
90703-HC4-000
92800-12000
BOLT A, STUD, 6X199.5X7

BOLT B, STUD, 6X207.5X7
PACKING, DRAIN COCK, 12.5X20
DOWEL PIN, 10X14
BOLT, DRAIN PLUG, 12MM
2
2
1
2
1
11
12
13
14
95002-50000
96001-06050-00
96001-06060-00
96001-06065-00
CLIP, TUBE (C9)

BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X65
2
1
2
4
Notes
27
E - 15
Crankshaft / Piston
2
Service item
2
4
9
11
F.R.T.
CRANKSHAFT........................................
installation
RING, PISTON AND/OR PISTON (ONE)
SPROCKET, TIMING..............................
BEARING, CRANKSHAFT :LEFT...........
installation
.INCLUDES: Timing sprocket
4.3
BEARING, CRANKSHAFT :BOTH.......... 4.8

installation
.INCLUDES: Timing sprocket
PC REVO 03-07
Part Number
1
2
3
06381-KFM-900
13000-KTL-740
13011-KFL-851
13011-KFL-852
13012-KFL-851
13012-KFL-852
13013-KFL-851
13013-KFL-852
13014-KFL-851
13014-KFL-852
13015-KFL-851
13015-KFL-852
13101-KFV-660
13102-KFV-660
13103-KFV-660
13104-KFV-660
13105-KFV-660
13111-087-000
ROD KIT, CONNECTING

CRANKSHAFT COMP.
RING SET, PISTON (STD.) (RIKEN)
RING SET, PISTON (STD.) (TEIKOKU)
RING SET, PISTON (0.25) (RIKEN)
RING SET, PISTON (0.25) (TEIKOKU)
PISTON (STD.)
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON
6
7
8
9
10
11
13115-GN5-910
13310-KTL-740
13321-KTL-740
14311-KFL-850
90741-003-010
91001-GF6-004
CLIP, PISTON PIN, 13MM

CRANKSHAFT COMP., R.
CRANKSHAFT, L.
SPROCKET, TIMING
KEY, WOODRUFF, 4MM
1.5
4.2
4.5
BEARING, CRANKSHAFT :RIGHT......... 4.3

28
No.
Description
QTY
1
1
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2
1
1
1
1
2
Notes
E - 16
Transmission
2
Service item
1
11
24
25
F.R.T.
MAINSHAFT, TRANSMISSION............... 4.1

.INCLUDES: Engine removal and installation
.Replace countershaft add 0.2
COUNTERSHAFT, TRANSMISSION....... 4.1
.Replace mainshaft add 0.2
SPROCKET, DRIVE................................. 0.2
BEARING, MAINSHAFT :LEFT................ 4.1
BEARING, MAINSHAFT :BOTH............... 4.3
BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL .......................... 4.5
BEARING, COUNTERSHAFT :RIGHT.... 4.1

BEARING, COUNTERSHAFT :BOTH..... 4.3
COUNTERSHAFT :ALL.......................... 4.5
PC REVO 03-07
QTY
No.
Part Number
Description
1
2
3
4
5
23211-KFM-902
23221-KFL-860
23421-KEV-901
23422-GB4-770
23431-KEV-911
MAINSHAFT (12T)
SHAFT, COUNTER
GEAR, COUNTERSHAFT LOW (34T)
BUSH, 20X9
GEAR, MAINSHAFT SECOND (17T)
1
1
1
1
1
6
7
8
9
10
23441-KEV-901
23451-KFL-852
23461-GK4-763
23471-KEV-750
23481-GB4-771
GEAR, COUNTERSHAFT SECOND (29T)

GEAR, MAINSHAFT THIRD (21T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, COUNTERSHAFT FOURTH (23T)
1
1
1
1
1
11
12
13
14
15
23801-GF6-002
23802-GN5-910
23911-GB4-770
24305-GB4-770
24306-GB4-770
SPROCKET, DRIVE (14T)

PLATE, FIXING
COLLAR
SPRING
PLATE, GEARSHIFT DRUM LOCK
1
1
1
1
1
16
17
18
19
20
90452-GB4-770
90461-GB4-770
90461-035-000
90461-459-010
90601-001-000

WASHER, SPLINE, 20X1.2
WASHER, SPLINE, 17MM
CIRCLIP, EXTERNAL, 17MM
1
1
2
2
2
Notes
29
E - 16
Transmission
2
Service item
26
F.R.T.
BEARING, MAINSHAFT :RIGHT............ 4.1

BEARING, MAINSHAFT :BOTH............ 4.3
BEARING, COUNTERSHAFT :LEFT..... 4.1
BEARING, COUNTERSHAFT :BOTH.... 4.3
COUNTERSHAFT :ALL.......................... 4.5
30
PC REVO 03-07
QTY
No.
Part Number
Description
21
22
23
24
25
90601-459-000
91203-GB5-761
91203-GB5-762
92101-06010-0A
96100-60010-00
96100-62010-00
CIRCLIP, 20MM
OIL SEAL, 17X29X5 (NOK)
OIL SEAL, 17X29X5 (ARAI)
BOLT, HEX., 6X10
2
1
1
2
1
1
26
96100-62030-00
Notes
E - 17
Gearshift Drum
2
Service item
F.R.T.
FORK, GEARSHIFT................................. 4.1

installation
.NOTE: Same time for two units
DRUM, GEARSHIFT.................................
installation
PLATE, GEARSHIFT DRUM STOPPER
STOPPER OR SPRING, SHIFT DRUM
SPINDLE, GEARSHIFT............................
ARM, GEARSHIFT...................................
6
8
10
11
PC REVO 03-07
4.1
1.1
1.1
1.2
1.2
No.
QTY
Part Number
Description
1
2
3
4
5
24211-KFM-900
24261-121-742
24263-028-000
24301-KFL-851
24320-KFL-850
FORK, GEARSHIFT
PIN, GEARSHIFT FORK GUIDE
CLIP, GEARSHIFT FORK GUIDE PIN
DRUM, GEARSHIFT
PLATE ASSY., CONTACT
2
2
2
1
1
6
7
8
9
10
24411-GB4-771
24421-200-000
24430-GB4-772
24435-GB4-772
24601-GN5-902

PIN, GEARSHIFT DRUM
ARM COMP., SHIFT DRUM STOPPER
SPRING, GEARSHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT
1
4
1
1
1
11
12
13
14
15
24630-GN5-942
24641-041-000
24651-041-000
24652-035-000
90071-171-010
ARM COMP., GEARSHIFT

SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
BOLT, KNOCK, 6MM
1
1
1
1
1
16
17
18
19
20
91208-KB4-671
94305-20062
96220-30085
96220-40100
96700-06016-10

PIN, SPRING, 2X6
ROLLER, 3X8.5
ROLLER, 4X10
BOLT, SOCKET, 6X16
1
1
2
1
1
Notes
31
E - 18
Kick Starter Spindle
2
Service item
1
PINION, KICK STARTER........................ 4.0

installation
SPINDLE, KICK STARTER..................... 4.0

installation
SPRING, KICK STARTER RETURN....... 1.1
32
F.R.T.
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
28211-178-000
28221-178-000
28251-KEV-900
28262-041-731
28271-121-690
PINION, KICK STARTER (22T)

RATCHET, STARTER DRIVE
SPINDLE, KICK STARTER
RETAINER, KICK SPRING
SPRING, STARTER PINION FRICTION
1
1
1
1
1
6
7
8
9
10
28281-035-003
90452-115-000
90454-107-000
90605-200-000
94510-16000
SPRING, KICK STARTER (NIPPON HATSUJO)

WASHER, 17MM
SET RING, 20MM
1
1
1
2
1
Notes
E - 19
Carburetor
2
Service item
F.R.T.
2
3
4
5
NEEDLE, JET.........................................
FLOAT OR FLOAT VALVE.....................
TOP SET, CARBURETOR.....................
CHAMBER, FLOAT................................
0.8
0.6
0.4
0.5
7
12
15
25
33
VALVE, THROTTLE...............................
VALVE, AIR CUT....................................
CARBURETOR ASSEMBLY..................
COCK ASSY., FUEL..............................
JET, MAIN..............................................
0.5
0.2
0.7
0.3
0.6
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
16010-KRS-601
16012-KTL-851
16013-KEV-900
16014-KTL-741
16015-KTL-741
GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT
1
1
1
1
1
6
7
8
9
10
16016-KTL-691
16022-KFM-901
16028-KFM-901
16037-KRS-601
16040-KEV-900
SCREW SET
VALVE SET, THROTTLE
SCREW SET
PLATE SET, VALVE
GASKET SET
1
1
1
1
1
11
12
13
14
15
16041-GB5-D30
16048-KPH-901
16075-GHB-B40
16075-GHB-640
16100-KVR-601
NUT SET, SQUARE

VALVE SET, AIR CUT
O-RING, 2.4X25
O-RING, 1.3X4.3
CARBURETOR ASSY. (PB5JD A)
1
1
1
2
1
16
17
18
19
20
16118-KTL-741
16148-141-881
16155-KRS-861
16163-GBG-960
16165-KTL-741
CAP, CABLE SEALING

CAP, CHOKE DUST
VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
1
1
1
1
1
Notes
33
E - 19
Carburetor
2
Service item
34
PC REVO 03-07
F.R.T.
QTY
No.
Part Number
Description
21
22
23
24
25
16175-GB0-911
16176-GB0-911
16199-KTL-741
16199-428-771
16951-KPW-901
CUP, FUEL STRAINER

SCREEN, FUEL STRAINER
TUBE, AIR VENT
TUBE, OVERFLOW
BODY SET, COCK
1
1
1
1
1
26
27
28
29
30
16963-KPW-901
93892-03012-18
93892-04010-18
93892-04018-18
93892-05010-18
LEVER SET, COCK

SCREW-WASHER, 3X12
SCREW-WASHER, 4X10
SCREW-WASHER, 4X18
SCREW-WASHER, 5X10
1
2
2
2
1
31
32
33
34
95002-02089
95002-02659
99101-KRL-0720
99103-KFM-0420
CLIP, TUBE (B8)

CLIP, TUBE (B6.5)
JET, MAIN, #72
JET, SLOW, #42
1
1
1
1
Notes
F-1
Headlight
Service item
F.R.T.
1 HEADLIGHT UNIT.................................. 0.4

3 SOCKET, HEADLIGHT........................... 0.3
4 BULB, HEADLIGHT................................ 0.3
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
33110-KVR-601
33118-KTL-741
33130-KVR-601
34901-KPH-881
34908-GA7-701
HEADLIGHT UNIT
BRACKET, HEADLIGHT
SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT (12V 32/32W) (STANLEY)
BULB, WEDGE BASE (T10) (12V 3.4W)
1
2
1
1
1
6
7
90101-GJ6-000
93903-34380
BOLT, ADJUSTING
SCREW, TAPPING, 4X12
1
2
Notes
35
F-2
Meter
Service item
36
F.R.T.
No.
Description
BULB, WEDGE BASE (12V 1.7W)
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
LENS ASSY
QTY
3
4
5
METER ASSY., COMBINATION............. 0.5

METER, COMBINATION........................ 0.6
LENS, METER........................................ 0.5
6
8
9
CASE, METER....................................... 0.6

SOCKET ASSY., METER BULB............. 0.7
PLATE, REFLECTING............................ 0.5
3
4
5
34908-GA7-701
34909-KVR-600
34908-MB9-871
34908-KVE-900
37200-KVR-601
37210-KVR-601
37211-KVR-601
11
13
14
RELAY, WINKER.................................... 0.4

CABLE, SPEEDOMETER...................... 0.3
CABLE, SPEEDOMETER INNER........... 0.1
6
7
8
9
10
37212-KVR-601
37213-KVR-601
37224-KVR-601
37302-KVR-601
37305-KE5-008
CASE ASSY.
HOLDER, WINKER RELAY
SOCKET COMP.
PLATE ASSY., REFLECTING
SCREW-WASHER, 3X22
1
1
1
1
3
11
12
13
14
15
38301-GBG-911
38306-KK4-000
44830-KTM-880
44831-KTM-880
90035-166-008
RELAY COMP., WINKER

SUSPENSION, WINKER RELAY (MITSUBA)
CABLE COMP., SPEEDOMETER
CABLE, INNER
SCREW-WASHER, SPECIAL, 4X10
1
1
1
2
16
17
90101-KY6-008
91352-671-003
91352-671-004
93903-25310

O-RING, 8.5X1.5 (ARAI)
O-RING, 8.5X1.5 (NOK)
1
1
1
3
PC REVO 03-07
Part Number
18
2
(2)
7
(7)
1
1
1
Notes
F-3
Handle Lever /
Cable
Service item
F.R.T.
1
2
3
5
CABLE, THROTTLE..............................
CABLE, CHOKE....................................
LEVER, CHOKE :HANDLE SIDE..........
SWITCH, FRONT STOP........................
0.6
0.4
0.1
0.4
6
7
8
10
CABLE, FRONT BRAKE........................

GRIP, THROTTLE..................................
GRIP, HANDLE :LEFT............................
HOUSING, THROTTLE.........................
0.5
0.4
0.1
0.4
11
LEVER, HANDLE :RIGHT...................... 0.3

LEVER, HANDLE :BOTH....................... 0.4
PC REVO 03-07
No.
QTY
Part Number
Description
17910-KVR-600
17950-KVR-600
17961-KFM-900
17962-KTM-850
53140-KVR-600
CABLE COMP., THROTTLE

CABLE COMP., CHOKE
LEVER, CHOKE
STOPPER, CABLE
GRIP COMP., THROTTLE
1
1
1
1
1
6
7
8
9
10
53166-KVR-600
53167-KFM-900
53175-KRS-690
88113-KET-900
88110-KVR-600ZA
GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE
CAP, LOCK NUT
MIRROR COMP., R. *NH1*.......... BLACK
1
1
1
2
1
11
12
13
14
15
88120-KVR-600ZA
90314-KVR-600
90314-KVR-600
90442-147-000
93500-05010-0G
MIRROR COMP., L. *NH1*.......... BLACK

NUT, LOCK
NUT, LOCK
WASHER, WAVE
SCREW, PAN, 5X10
1
1
1
1
1
16
17
18
93500-05012-0G
93500-05025-0G
94103-05700
SCREW, PAN, 5X12

SCREW, PAN, 5X25
WASHER, PLAIN, 5MM
1
1
1
1
2
3
4
5
Notes
37
F-4
Fr. Brake Master
Cylinder
F.R.T.
No.
1
2
SWITCH, FRONT STOP......................... 0.3

HOSE, FRONT BRAKE......................... 0.7
.INCLUDES: Bleed brakes
CYLINDER, FRONT BRAKE MASTER 0.7

DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER............................................. 0.1
1
2
3
4
5
35340-MA5-671
45126-KTM-851
45156-KTL-750
45157-KAN-850
45504-410-003
SWITCH ASSY., FR. STOP

HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
BOOT COMP.
1
1
1
1
1
6
7
8
9
10
45510-KPH-881
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
CYLINDER SUB ASSY., FR. BRAKE MASTER

PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM
1
1
1
1
1
11
12
13
14
15
45521-GW0-911
45530-471-831
53175-KET-921
90102-KGH-900
90114-KGH-900
PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, FLANGE, 6X10
BOLT, HANDLE LEVER PIVOT
1
1
1
1
1
16
17
18
19
20
90145-KM3-751
90545-300-000
90651-MA5-671
93600-04012-1G
93893-04012-17
BOLT, OIL, 10X22 (SAGA)

WASHER, OIL BOLT
CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12
2
4
1
2
1
21
22
94050-06000
95701-06022-07
NUT, FLANGE, 6MM

BOLT, FLANGE, 6X22
1
2
Service item
10
12
13
38
PISTON SET, FRONT BRAKE MASTER 0.7

LEVER, HANDLE :RIGHT...................... 0.3
PC REVO 03-07
Part Number
Description
QTY
Notes
F-5
Handle Pipe /
Handle Cover / Switch
Service item
F.R.T.
No.
Part Number
Description
QTY
1
2
3
4
5
SWITCH, LIGHTING...............................
SWITCH, STARTER...............................
SWITCH, DIMMER.................................
SWITCH, HORN.....................................
SWITCH, WINKER.................................
0.4
0.4
0.4
0.4
0.4
1
2
3
4
5
35150-KPH-880
35160-KPH-881
35170-KPH-651
35180-KPH-881
35200-KPH-901
SWITCH UNIT, LIGHTING

SWITCH UNIT, STARTING
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, WINKER
1
1
1
1
1
6
7
PIPE, STEERING HANDLE...................

WEIGHT B, HANDLE :LEFT..................
WEIGHT B, HANDLE :RIGHT................
WEIGHT B, HANDLE :BOTH.................
0.9
0.2
0.2
0.4
6
7
8
9
10
53100-KVR-600
53104-KPH-950
53105-KPH-950
53106-KR3-000
53108-KR3-770
PIPE COMP., STEERING HANDLE

WEIGHT B, STEERING HANDLE
WEIGHT A, STEERING HANDLE
RUBBER A, HANDLE WEIGHT
RING, HANDLE WEIGHT SNAP
1
2
2
4
2
11
COVER, HANDLE :REAR......................

COVER, HANDLE :BOTH......................
COVER, HANDLE :FRONT....................
COVER, HANDLE :BOTH......................
0.6
0.7
0.4
0.7
11
12
53206-KVR-600
53205-KVR-610PEO
53205-KVR-610VSM
53205-KVR-610ABM
53205-KVR-610FMV
53205-KVR-610DSM
53205-KVR-610CGR
53205-KVR-610PFY
53205-KVR-610SBM
53205-KVR-610FMX
64521-MN5-000
90103-KPH-720
90106-GN5-900
COVER, RR. HANDLE

COVER SET, HANDLE YR-243P ..... MARS ORANGE
COVER SET, HANDLE NH-177M .... ROYAL SILVER
COVER SET, HANDLE B-201M ....... ACTIVE BLUE
COVER SET, HANDLE R-258 .......... WINNING RED
COVER SET, HANDLE NH-A30M .... DIGITAL SILVER
COVER SET, HANDLE R-101C ....... GLORY RED
COVER SET, HANDLE Y-163P.......... FLASH YELLOW
COVER SET, HANDLE B-195M ....... SPORTY BLUE
COVER SET, HANDLE NH-341P ..... SONIC WHITE
NUT, CLIP, 4MM
BOLT, FR. HANDLE COVER
BOLT, FLANGE, 10X50
12
PC REVO 03-07
13
14
15
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
6
1
1
Notes
39
F-5
Handle Pipe /
Handle cover / Switch
Service item
40
PC REVO 03-07
F.R.T.
No.
QTY
Part Number
Description
16
17
18
19
20
90191-KPP-900
90304-KGH-901
90501-KPH-690
90505-KPH-880
91509-GE2-760
SCREW, OVAL, 6X50

NUT, U, 10MM
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
SCREW, PAN, 5X11.5
2
1
1
1
1
21
22
23
93891-04016-07
93891-04020-07
93903-34380
SCREW-WASHER, 4X16
SCREW-WASHER, 4X20
2
4
2
Notes
F-6
Steering Stem
Service item
F.R.T.
RACE, STEERING BALL :UPPER.......... 1.2

RACE, STEERING BALL :BOTH............ 1.2
RACE, STEERING BALL :LOWER......... 1.2

RACE, STEERING BALL :BOTH............ 1.2
6
7
10
RACE, STEERING TOP CONE.............. 0.6

RACE, STEERING BOTTOM CONE...... 1.3
STEM OR SHAFT ASSY., STEERING.... 1.2
11
THREAD, STEERING HEAD TOP.......... 0.6
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
06530-GBG-B20
06531-GBG-B20
50301-KPH-720
50302-KPH-720
50306-GN5-900
BALL SET, STEEL, #6X23

RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
NUT, STEERING STEM LOCK
1
1
1
1
1
6
7
8
9
10
53211-KPH-720
53212-KPH-720
53214-GN5-900
53216-GN5-830
53219-KTL-690
RACE, STEERING TOP CONE

RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING STEM NUT
STEM SUB ASSY., STEERING
1
1
1
1
1
11
12
53220-GN5-900
95801-10045-00
THREAD COMP., STEERING HEAD TOP

BOLT, FLANGE, 10X45
1
4
Notes
41
F-7
Front Fender
Service item
2
3
42
F.R.T.
FENDER A, FRONT................................. 0.3

FENDER B, FRONT................................ 0.3
PC REVO 03-07
No.
Part Number
Description
3
4
5
45465-KTL-740
61100-KVR-600PEO
61100-KVR-600VSM
61100-KVR-600ABM
61100-KVR-600FMV
61100-KVR-600DSM
61100-KVR-600CGR
61100-KVR-600PFY
61100-KVR-600SBM
61100-KVR-600FMX
61200-KTL-690
81312-KPH-900
84601-HA7-670
GUIDE, FR. BRAKE CABLE

FENDER A, FRONT YR-243P ..... MARS ORANGE
FENDER A, FRONT NH-177M .... ROYAL SILVER
FENDER A, FRONT B-201M ....... ACTIVE BLUE
FENDER A, FRONT R-258 .......... WINNING RED
FENDER A, FRONT NH-A30M .... DIGITAL SILVER
FENDER A, FRONT R-101C ....... GLORY RED
FENDER A, FRONT Y-163P.......... FLASH YELLOW
FENDER A, FRONT B-195M ....... SPORTY BLUE
FENDER A, FRONT NH-341P ..... SONIC WHITE
FENDER B, FR.
COLLAR, FR. FENDER
NUT, FENDER SETTING
6
7
8
9
90503-KBP-900
96001-06014-00
96001-06016-00
96001-06025-00
COLLAR, MAIN SIDE COVER

BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X25
1
2
QTY
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1
2
1
3
2
2
1
Notes
F-8
Front Fork
Service item
1
2
5
12
13
14
F.R.T.
FORK ASSY., FRONT :RIGHT................

FORK ASSY., FRONT :BOTH.................
SPRING, FRONT FORK :LEFT..............
SPRING, FRONT FORK :RIGHT............
SPRING, FRONT FORK :BOTH.............
PIPE, FRONT FORK :LEFT....................
PIPE, FRONT FORK :RIGHT..................
PIPE, FRONT FORK :BOTH...................
CASE, BOTTOM :RIGHT........................
CASE, BOTTOM :BOTH.........................
0.5
0.7
0.7
0.7
1.0
0.8
0.8
1.3
0.9
1.5
SEAL SET, FRONT FORK :LEFT............

SEAL SET, FRONT FORK :RIGHT.........
SEAL SET, FRONT FORK :BOTH.........
FORK ASSY., FRONT :LEFT..................
FORK ASSY., FRONT :BOTH................
CASE, BOTTOM :LEFT..........................
CASE, BOTTOM :BOTH........................
0.8
0.8
1.3
0.5
0.7
0.9
1.5
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
51400-KTL-N00
51401-KPH-971
51410-KTM-881
51412-GN5-901
51420-KTM-871
FORK ASSY., R. FR.

SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE COMP., R. FR. BOTTOM
1
2
2
2
1
6
7
8
9
10
51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
RING, OIL SEAL STOPPER
2
2
2
2
2
11
12
13
15
51470-KPH-901
51490-KGH-901
51500-KTL-701
51500-KTL-N00
51520-KTL-701
51520-KTL-N00
90116-KV3-701
PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
FORK ASSY., L. FR.
CASE, L. FR. BOTTOM
CASE, L. FR. BOTTOM
BOLT, SOCKET, 8MM
2
2
1
1
1
1
2
16
17
90544-283-000
91356-GM0-003
WASHER, SPECIAL, 8MM

O-RING
2
2
14
Notes
43
F-9
Front Brake Caliper
F.R.T.
No.
2
5
SHOE(PAD) SET, BRAKE :FRONT........ 0.1

PISTON, FRONT BRAKE CALIPER...... 0.5
13
CALIPER, FRONT BRAKE..................... 0.4

BRACKET, FRONT CALIPER................. 0.2
Service item
14
Description
1
2
3
4
5
06451-GE2-405
06455-KW6-843
43352-568-003
43353-461-771
45107-MN5-006
SEAL SET, PISTON

PAD SET, FR.
SCREW, BLEEDER (NISSIN)
CAP, BLEEDER
PISTON
2
1
1
1
2
6
7
8
9
10
45108-ML4-006
45131-GZ0-006
45132-166-016
45133-MA3-006
45203-MG3-016
SPRING, PAD
BOLT, PIN
BOOT, PIN BUSH (NISSIN)
BOOT B
PLUG, PIN
1
1
1
1
2
11
12
13
45215-KA3-732
45216-166-006
45250-GT4-305
45250-KTM-850
45290-KEV-651
90131-KPH-880
PIN, HANGER
WASHER, WAVE
CALIPER SUB ASSY., R. FR. BRAKE (NISSIN)
BRACKET SUB ASSY., R. FR. CALIPER
BOLT, TORX, 8X25
2
1
1
1
1
2
14
15
44
PC REVO 03-07
QTY
Part Number
Notes
F - 10
Front Wheel
( Spoke )
Service item
F.R.T.
1
5
AXLE, FRONT WHEEL .........................

FRONT WHEEL.....................................
0.2
0.8
7
8
9
RIM, WHEEL :FRONT............................

FRONT TIRE(ONE)...............................
TUBE, FRONT TIRE(ONE)...................
2.2
0.7
0.7
12
14
GEARBOX ASSY., SPEEDOMETER....

DISC, FRONT BRAKE..........................
0.2
0.3
19
BEARING, FRONT WHEEL(ONE)........

.Replace 1 bearing add 0.1
0.4
No.
Description
1
2
3
4
44301-KPH-900
44311-KPH-900
44620-KPH-650
44635-KPH-650ZB
1
1
1
44650-KTL-700ZA
AXLE, FR. WHEEL

COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
HUB SUB ASSY., FR.
*NH255M* ........... SHIMMER SILVER METALLIC
WHEEL SUB ASSY., FR.
*NH255M* ............SHIMMER SILVER METALLIC
Notes
1
1
6
7
8
9
10
44680-166-000
44701-KPH-880
44711-KTM-851
42712-GBG-881
44713-KTM-850
RETAINER, GEAR BOX

RIM, FR. WHEEL
TIRE, FR. (SRI) (70/90-17 M/C 38P)
TUBE, TIRE (SRI) (70/90-17)
FLAP, TIRE (SRI) (17X1.40)
1
1
1
1
1
11
12
13
14
44800-KPH-651
44806-KGH-901
44809-KFM-900
45251-KTM-N01
45251-KTM-N02
90105-KGH-900
BOX ASSY., SPEEDOMETER GEAR

GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
DISK, FR. BRAKE (YUTAKA)
DISK, FR. BRAKE (SUNSTAR)
BOLT, BRAKE DISK, 8X24
1
1
1
1
1
4
15
PC REVO 03-07
QTY
Part Number
45
F - 10
Front Wheel
( Spoke )
Service item
F.R.T.
No.
16
17
18
46
PC REVO 03-07
Part Number
Description
19
20
90306-KGH-901
91251-KPH-901
91258-KGH-902
91258-410-013
96140-62010-10
96140-63010-10
NUT, U, 12MM
DUST SEAL, 21X37X7
DUST SEAL, 40X50X5 (NOK)
DUST SEAL, 40X50X5 (ARAI)
BEARING, RADIAL BALL, 6201U
21
22
97280-31207-F0
97550-31206-F0
SPOKE SET (A11X183.5) (INSIDE)

SPOKE SET (A11X183) (OUTSIDE)
QTY
1
1
1
1
1
1
18
18
Notes
F - 10 - 1
Front Wheel
( Cast Wheel )
Service item
F.R.T.
1
2
5
TUBE, FRONT TIRE(ONE)....................

AXLE, FRONT WHEEL .........................
FRONT WHEEL.....................................
0.7
0.2
0.8
7
8
FRONT TIRE(ONE)...............................
GEARBOX ASSY., SPEEDOMETER....
0.7
0.2
11
16
DISC, FRONT BRAKE..........................

BEARING, FRONT WHEEL(ONE)........
.Replace 1 bearing add 0.1
0.3
0.4
No.
1
2
3
4
5
Description
QTY
42712-GBG-881
44301-KPH-900
44311-KPH-900
44311-KPH-900
44650-KVR-620ZB
TUBE, TIRE (70/90-17)

AXLE, FR. WHEEL
*NH303M* .............. MAT AXIS GRAY METALLIC
6
7
8
9
10
44680-166-000
44711-KTM-851
44800-KPH-651
44806-KGH-901
44809-KFM-900
RETAINER, GEAR BOX

TIRE, FR. (SRI) (70/90-17 M/C 38P)
GEAR, SPEEDOMETER
1
1
1
1
1
11
45251-KPH-881
45251-KTM-852
90105-KGH-900
90306-KGH-901
91251-KPH-901
91258-KGH-902
91258-410-013

NUT, U, 12MM
DUST SEAL, 21X37X7
1
1
4
1
1
1
1
96150-62010-10
96150-63010-10
BEARING, RADIAL BALL, 6201UU

1
1
12
13
14
15
16
17
PC REVO 03-07
Part Number
Notes
1
1
1
1
47
F - 11
Rear Brake Panel
Service item
48
F.R.T.
1
3
5
SHOE(PAD) SET, BRAKE :REAR.......... 0.4

AXLE, REAR WHEEL............................. 0.3
PANEL, REAR BRAKE........................... 0.5
ARM, BRAKE :REAR.............................. 0.1
PC REVO 03-07
No.
QTY
Part Number
Description
06430-KPH-900
40543-KEV-900
42301-KPG-900
42313-GBG-B20
43100-KPH-700ZB
43100-KPH-700ZC
SHOE SET, BRAKE

ADJUSTER, R. CHAIN
AXLE, RR. WHEEL
COLLAR, RR. BRAKE PANEL SIDE
PANEL COMP., RR. BRAKE
*NH255M*.......SHIMMER SILVER METALLIC
*NH303M*.......MAT AXIS GRAY METALLIC
6
7
8
9
10
43141-KTM-850
43410-KPH-900
43434-ME1-670
45133-028-000
45134-250-000
CAM, RR. BRAKE

ARM, RR. BRAKE
RUBBER, STOPPER ARM
SPRING, BRAKE SHOE
DUST SEAL, BRAKE CAM
1
1
1
2
1
11
12
13
14
15
45145-KFM-900
90301-KGH-901
90302-KBP-900
90505-425-000
92811-10000
INDICATOR, FR. BRAKE

NUT, U, 6MM
NUT, SPECIAL, 6MM
WASHER, 8MM
BOLT A, BRAKE STOPPER
1
1
1
1
1
16
17
18
19
94001-06000-0S
94001-08000-0S
94201-20150
95701-06035-00
NUT, HEX., 6MM

NUT, HEX., 8MM
PIN, SPLIT, 2.0X15
BOLT, FLANGE, 6X35
1
1
1
1
1
2
3
4
5
1
1
1
1
1
(1)
Notes
F - 12
Rear Wheel
Service item
F.R.T.
1
3
DAMPER, REAR WHEEL......................

SPROCKET, FINAL DRIVEN.................
0.3
0.4
6
8
10
FLANGE ASSY., FINAL DRIVEN...........

REAR WHEEL.......................................
REAR TIRE(ONE).................................
0.4
0.8
0.8
13
21
TUBE, REAR TIRE(ONE).....................

BEARING, REAR WHEEL(ONE)..........
.Replace 1 bearing add.........................
BEARING, FINAL DRIVEN FLANGE....
0.8
0.5
0.1
0.5
22
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
06410-KFL-850
40543-KEV-900
41201-KTL-700
42303-KAN-T40
42304-KFM-900
DAMPER SET, WHEEL

ADJUSTER, R. CHAIN
SPROCKET, FINAL DRIVEN(36T)
SLEEVE, RR. WHEEL
COLLAR, RR. WHEEL SIDE
1
1
1
1
1
6
7
8
42615-KPH-880
42620-KFL-850
42635-KPH-900ZB
1
1
42650-KPH-880ZB
10
42653-001-004
FLANGE SUB ASSY., FINAL DRIVEN

COLLAR, RR. AXLE DISTANCE
HUB SUB ASSY., RR.
*NH255M* ........ SHIMMER SILVER METALLIC
WHEEL SUB ASSY., RR.
*NH255M* ......... SHIMMER SILVER METALLIC
O-RING, 40.5X3 (NIPPON DUST KEEPER)
11
12
13
14
15
42701-383-701
42711-KTM-850
42712-KVR-960
42713-KTM-850
90128-KFM-900
RIM, RR. WHEEL (1.60x17)

TIRE, RR. (80/90-17 M/C 44P)
TUBE, TIRE (80/90-17 M/C)
BOLT, STUD, 8x19.5
1
1
1
1
4
16
17
18
19
20
90302-KBP-900
90306-KGH-901
90309-357-000
91251-KPH-881
94001-06000-0S
NUT, SPECIAL, 6MM

NUT, U, 12MM
NUT, HEX., 8MM
DUST SEAL, 27x40x4.5
NUT, HEX., 6MM
1
1
4
1
1
Notes
1
1
49
F - 12
Rear Wheel
Service item
F.R.T.
No.
21
22
23
24
25
50
PC REVO 03-07
Part Number
96140-62010-10
96140-62030-10
96140-63010-10
97282-41158-P0
97548-41157-P0
Description
SPOKE SET A, 10X159 (INSIDE)
SPOKE SET A, 10X158.5 (OUTSIDE)
QTY
1
1
1
18
18
Notes
F - 12 - 1
Rear Wheel
(Cast Wheel)
Service item
F.R.T.
No.
QTY
Part Number
Description
DAMPER SET, WHEEL
ADJUSTER, R. CHAIN
SPROCKET, FINAL DRIVEN (36T) (SUNSTAR)
SPROCKET, FINAL DRIVEN (36T) (PT.RODA)
SLEEVE, RR. WHEEL
1
1
1
4
5
06410-KFL-850
40543-KEV-900
41201-KTL-691
41201-KVR-600
42303-KAN-T40
42304-KFM-900
42615-KPH-880
42620-KFL-850
42650-KVR-620ZB
1
1
1
1
1
1
2
3
1
3
4
DAMPER, REAR WHEEL......................

SPROCKET, FINAL DRIVEN.................
SLEEVE, REAR WHEEL.......................
0.3
0.4
0.5
6
8
FLANGE ASSY., FINAL DRIVEN...........

REAR WHEEL.......................................
0.4
0.8
11
12
13
RIM, WHEEL :REAR.............................

REAR TIRE(ONE).................................
TUBE, REAR TIRE(ONE).....................
2.3
0.8
0.8
6
7
8
21
BEARING, REAR WHEEL(ONE)..........

.Replace 1 bearing add.........................
BEARING, FINAL DRIVEN FLANGE....
0.5
0.1
0.5
9
10
42653-001-004
42711-KTM-850

*NH303M*.......... MAT AXIS GRAY METALLIC
TIRE, RR. (SRI) (80/90-17 M/C 44P)
11
12
13
14
15
42712-KPH-881
90128-KFM-900
90302-KBP-900
90306-KGH-901
90309-357-000
TUBE, TIRE (SRI) (80/90-17)

BOLT, STUD, 8X19.5 )
NUT, SPECIAL, 6MM
NUT, U, 12MM
NUT, HEX., 8MM
1
4
1
1
4
16
17
18
19
20
91251-KPH-881
94001-06000-0S
96140-62010-10
96140-62030-10
96140-63010-10
DUST SEAL, 27X40X4.5

NUT, HEX., 6MM
1
1
1
1
1
22
PC REVO 03-07
Notes
1
1
51
F - 13
Fuel Tank
F.R.T.
No.
1
2
STRAINER, FUEL................................... 0.5

TANK, FUEL............................................ 0.6
METER, FUEL......................................... 0.2
Service item
52
PC REVO 03-07
QTY
Part Number
Description
1
2
3
4
5
16910-KFM-902
17510-KTL-690
17620-GA7-023
17631-KTL-850
17631-096-701
STRAINER COMP., FUEL

TANK COMP., FUEL
CAP, FUEL FILLER
TUBE, FUEL, 5.3X600
PACKING, FUEL FILLER CAP
1
1
1
1
1
6
7
8
9
10
37010-KTL-740
37801-GA7-700
37802-KTL-740
95001-55040-40
95002-02100
FUEL UNIT SET

PACKING, BASE
RETAINER, FUEL UNIT
TUBE, FUEL, 5.3X40 (95001-55001-60M)
CLIP, TUBE (B10)
1
1
1
1
4
11
95701-06012-00
BOLT, FLANGE, 6X12
Notes
F - 14
Seat
Service item
F.R.T.
1
4
5
RAIL, GRAB :REAR...............................

SEAT :DOUBLE.....................................
HINGE, SEAT.........................................
0.1
0.1
0.1
7
10
CATCH, SEAT :REAR SIDE..................

KEY, SEAT LOCK..................................
0.6
0.5
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
50400-KVR-600
75581-GN8-920
77115-KPH-900
77200-KVR-600
77201-KPH-900
RAIL, RR. GRAB

SPRING, LOCK KEY SETTING
RUBBER, SEAL
SEAT COMP., DOUBLE
HINGE, SEAT
1
1
1
1
1
6
7
8
9
10
77214-KPH-900
77230-KVR-600
77234-GN2-000
77236-GW0-000
7240-KTL-N10
RUBBER B, SEAT SETTING

LOCK COMP., SEAT
SPRING, SEAT LOCK
WASHER, SEAT LOCK
LOCK ASSY., SEAT
4
1
1
1
1
11
12
13
14
90105-KPH-900
94001-06070-0S
95701-06012-00
95701-08020-00
BOLT, SEAT HINGE

NUT, HEX., 6MM
BOLT, FLANGE, 6X12
BOLT, FLANGE, 8X20
1
2
2
4
Notes
53
F - 15
Body Cover
Service item
1
2
3
4
5
54
F.R.T.
COVER, SIDE :RIGHT............................

COVER, SIDE :BOTH............................
COVER, SIDE :LEFT..............................
COVER, SIDE :BOTH............................
COVER, BODY :RIGHT..........................
COVER, BODY :BOTH..........................
COVER, BODY :LEFT............................
COVER, BODY :BOTH..........................
COVER, BODY :REAR..........................
PC REVO 03-07
0.5
0.5
0.5
0.5
0.6
0.7
0.6
0.7
0.5
No.
QTY
Part Number
Description
1
2
3
64325-KVR-600
64330-KVR-600
64410-KVR-600PEO
64410-KVR-600VSM
64410-KVR-600ABM
64410-KVR-600FMV
64410-KVR-600DSM
64410-KVR-600CGR
64410-KVR-600PFY
64410-KVR-600SBM
64410-KVR-600FMX
COVER, R. CENTER
COVER, L. CENTER
COVER, R BODY YR-243P ..... MARS ORANGE
COVER, R BODY NH-177M .... ROYAL SILVER
COVER, R BODY B-201M ....... ACTIVE BLUE
COVER, R BODY R-258 .......... WINNING RED
COVER, R BODY NH-A30M .... DIGITAL SILVER
COVER, R BODY R-101C ....... GLORY RED
COVER, R BODY Y-163P.......... FLASH YELLOW
COVER, R BODY B-195M ....... SPORTY BLUE
COVER, R BODY NH-341P ..... SONIC WHITE
1
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
64420-KVR-600PEO
64420-KVR-600VSM
64420-KVR-600ABM
64420-KVR-600FMV
64420-KVR-600DSM
64420-KVR-600CGR
64420-KVR-600PFY
64420-KVR-600SBM
64420-KVR-600FMX
COVER, L BODY YR-243P ..... MARS ORANGE

COVER, L BODY NH-177M .... ROYAL SILVER
COVER, L BODY B-201M ....... ACTIVE BLUE
COVER, L BODY R-258 .......... WINNING RED
COVER, L BODY NH-A30M .... DIGITAL SILVER
COVER, L BODY R-101C ....... GLORY RED
COVER, L BODY Y-163P.......... FLASH YELLOW
COVER, L BODY B-195M ....... SPORTY BLUE
COVER, L BODY NH-341P ..... SONIC WHITE
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Notes
F - 15
Body Cover
Service item
1
2
3
4
5
F.R.T.
COVER, SIDE :RIGHT............................

COVER, SIDE :BOTH............................
COVER, SIDE :LEFT..............................
COVER, SIDE :BOTH............................
COVER, BODY :RIGHT..........................
COVER, BODY :BOTH..........................
COVER, BODY :LEFT............................
COVER, BODY :BOTH..........................
COVER, BODY :REAR..........................
PC REVO 03-07
0.5
0.5
0.5
0.5
0.6
0.7
0.6
0.7
0.5
No.
Part Number
Description
83510-KVR-600PEO
83510-KVR-600VSM
83510-KVR-600ABM
83510-KVR-600FMV
83510-KVR-600DSM
83510-KVR-600CGR
83510-KVR-600PFY
83510-KVR-600SBM
83510-KVR-600FMX
COVER TAIL, YR-243P ...... MARS ORANGE

COVER TAIL, NH-177M .... ROYAL SILVER
COVER TAIL, B-201M ....... ACTIVE BLUE
COVER TAIL, R-258 .......... WINNING RED
COVER TAIL, NH-A30M .... DIGITAL SILVER
COVER TAIL, R-101C ....... GLORY RED
COVER TAIL, Y-163P.......... FLASH YELLOW
COVER TAIL, B-195M ....... SPORTY BLUE
COVER TAIL, NH-341P ..... SONIC WHITE
6
7
8
9
90108-KTL-740
90677-KAN-T00
91509-GE2-760
93903-24310
BOLT, BODY COVER SETTING

NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
QTY
Notes
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
2
3
5
4
55
F - 16
Air Cleaner
F.R.T.
No.
1
3
ELEMENT, AIR CLEANER..................... 0.2

CASE, AIR CLEANER............................ 0.5
6
7
COVER, AIR CLEANER CASE.............. 0.2

TUBE, AIR CLEANER CONNECTING... 0.4
Service item
56
PC REVO 03-07
QTY
Part Number
Description
1
2
3
4
5
17210-KPH-900
17213-KPH-900
17225-KPH-880
17227-HC0-000
17234-KCW-871
ELEMENT COMP., AIR CLEANER

SEAL, AIR CLEANER COVER
CASE SUB ASSY., AIR CLEANER
TUBE, VINYL, 11X15X45
TUBE, AIR CLEANER DRAIN
1
2
1
1
1
6
7
8
9
10
17235-KPH-700
17253-KTL-740
17256-053-010
90116-ME9-000
93500-05020-0A
COVER SUB ASSY., AIR CLEANER

TUBE, AIR CLEANER CONNECTING
BAND B, AIR CLEANER CONNECTING TUBE
BOLT, FLANGE, 6MM
SCREW, PAN, 5X20
1
1
1
2
1
11
12
13
93903-25510
95002-41300-08
95002-80000

CLAMP, TUBE (D13)
CLIP, TUBE (C12)
5
1
1
Notes
F - 17
Exhaust Mufer
Service item
1
2
3
F.R.T.
GASKET, EXHAUST PIPE..................... 0.3

MUFFLER.............................................. 0.3
PROTECTOR, MUFFLER...................... 0.1
PC REVO 03-07
Description
QTY
No.
Part Number
1
2
3
4
5
18291-HB2-900
18350-KVR-600
18355-KVR-600
90207-KVR-600
94050-08000
GASKET, EX. PIPE

MUFFLER COMP., EX.
COVER, MUFFLER
NUT, HEX., 6MM
NUT, FLANGE, 8MM
1
1
6
7
8
9
94103-08000
95701-08016-00
95701-08045-00
96001-06008-07
WASHER, PLAIN, 8MM

BOLT, FLANGE, 8X16
BOLT, FLANGE, 8X45
BOLT, FLANGE, 6X8
1
1
1
2
Notes
2
1
57
F - 18
Pedal / Kick
Starter Arm
Service item
58
F.R.T.
1
2
4
PEDAL, GEAR CHANGE......................

ARM, KICK STARTER..........................
SWITCH, REAR STOP :PEDAL SIDE
0.1
0.1
0.7
6
7
ROD, REAR BRAKE.............................

PEDAL, REAR BRAKE..........................
0.4
0.5
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
4
5
24701-KRS-690
28300-KVR-600
35350-KPH-B31
35357-KCC-900
PEDAL, GEAR CHANGE

ARM ASSY., KICK STARTER
SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH
1
1
1
1
6
7
8
10
43451-KTL-690
46500-KTL-740
46513-KBP-900
90601-KAF-003
ROD COMP., RR. BRAKE

PEDAL COMP., BRAKE
SPRING ASSY., RR. BRAKE RETURN
CLIP, SWITCH COVER
1
1
1
1
11
12
13
14
15
92101-06020-0A
92101-06025-0A
94101-05000
94201-20150
95014-73100
BOLT, HEX., 6X20

BOLT, HEX., 6X25
WASHER, PLAIN, 5MM
PIN, SPLIT, 2.0X15
SPRING A, BRAKE ROD
1
1
1
1
1
16
17
95015-32001
95015-42000
JOINT B, BRAKE ARM

NUT B, BRAKE ROD ADJUSTING
1
1
Notes
F - 19
Step
Service item
F.R.T.
3 (4) BRACKET, PILLION STEP :RIGHT

BRACKET, PILLION STEP :BOTH
BAR, STEP
0.3
0.5
0.3
RUBBER, STEP :LEFT

RUBBER, STEP :RIGHT
RUBBER, STEP :BOTH
7(8) BRACKET, PILLION STEP :LEFT
BRACKET, PILLION STEP :BOTH
0.1
0.1
0.1
0.2
0.5
11
0.1
0.2
0.1
0.2
12
BAR, PILLION STEP :RIGHT

BAR, PILLION STEP :BOTH
BAR, PILLION STEP :LEFT
BAR, PILLION STEP :BOTH
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
18421-KBA-900
18422-KPH-900
50605-KVR-600
50606-KVR-600
50610-KTL-740
RUBBER, MUFFLER MOUNTING

COLLAR, MUFFLER MOUNTING
HOLDER, R. PILLION STEP
GUARD, R. PIVOT COVER
BAR COMP., STEP
1
1
1
1
1
6
7
8
9
10
50661-GN8-920
50705-KVR-600
50706-KVR-600
50710-GN5-830
50711-GN5-730
RUBBER, STEP
HOLDER, L. PILLION STEP
GUARD, L. PIVOT COVER
RUBBER, PILLION STEP
PLATE, PILLION STEP
2
1
1
2
2
11
12
13
14
15
50713-KRS-690
50714-KRS-690
93903-25210
94050-10000
94101-06000
BAR, R. PILLION STEP

BAR, L. PILLION STEP
NUT, FLANGE, 10MM
WASHER, PLAIN, 6MM
1
1
2
2
2
16
17
18
19
94201-16150
95015-83000
95701-08020-00
95701-08025-00
PIN, SPLIT, 1.6X15

PIN C, PILLION STEP
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X25
2
2
4
2
Notes
59
F - 20
Stand
Service item
60
F.R.T.
1
5
STAND, MAIN........................................
BAR, SIDE STAND................................
0.5
0.2
9
10
SPRING, MAIN STAND.........................

SPRING, SIDE STAND..........................
0.2
0.1
PC REVO 03-07
No.
Part Number
Description
QTY
1
2
3
4
5
50500-KTM-850
50512-KPH-900
50523-KPH-900
50524-397-000
50530-KTM-850
STAND COMP., MAIN

SHAFT, RR. BRAKE PIVOT
HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER
BAR COMP., SIDE STAND
1
1
1
1
1
6
7
8
9
10
90108-223-000
94002-10000-0S
94201-30250
95014-71402
95014-72102
SCREW, SIDE STAND PIVOT

NUT, HEX., 10MM
PIN, SPLIT, 3.0x25
SPRING A, MAIN STAND
SPRING A, SIDE STAND
1
1
1
1
1
Notes
F - 21
Swingarm
Service item
F.R.T.
1
2
4
5
CASE, DRIVE CHAIN............................

CHAIN, DRIVE.......................................
ARM, REAR BRAKE STOPPER............
SLIDER, CHAIN.....................................
0.1
0.2
0.3
0.3
SWINGARM ASSEMBLY.......................
0.7
No.
Part Number
Description
1
2
3
4
5
40510-KTL-690
40530-KTL-690
40531-205-013
43431-KPH-700
52170-KPH-720
CASE, DRIVE CHAIN

CHAIN, DRIVE (428-106L)
JOINT, DRIVE CHAIN
ARM, RR. BRAKE STOPPER
SLIDER, CHAIN
52200-KTL-690ZA
Notes
1
1
1
1
1
7
8
9
10
90121-KTL-740
90503-KEV-880
90513-405-000
90563-KEV-750
SWINGARM ASY, R
*NH255M*......SHIMMER SILVER METALLIC
SWINGARM ASY, R
*NH303M* .....MAT AXIS GRAY METALLIC
BOLT, SWINGARM PIVOT
COLLAR, FR. FENDER
WASHER, 6X9
WASHER, CHAIN CASE SETTING
11
12
13
14
15
92812-10000
94001-08000-0S
94031-10000
94101-08000
94111-10000
BOLT A, STOPPER ARM

NUT, HEX., 8MM
NUT, HEX., 10MM
WASHER, PLAIN, 8MM
WASHER, SPRING, 10MM
1
1
1
1
1
16
17
18
94201-20150
95701-06010-00
96001-06016-00
PIN, SPLIT, 2.0X15

BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X16
1
2
1
52200-KTL-690ZC
PC REVO 03-07
QTY
1
1
1
1
1
1
61
F - 22
Rear Cushion
F.R.T.
No.
CUSHION ASSY., REAR :LEFT.............. 0.5

CUSHION ASSY., REAR :RIGHT............ 0.5
CUSHION ASSY., REAR :BOTH............. 0.6
Service item
1
62
PC REVO 03-07
QTY
Part Number
Description
1
2
3
4
5
52400-KTM-N31
52485-GA7-003
52485-088-901
52486-GA7-003
94021-10000-0S
CUSHION ASSY., RR.

BUSH, RUBBER
BUSH, RR. CUSHION RUBBER (SHOWA)
COLLAR, RUBBER BUSH (SHOWA)
NUT, CAP, 10MM
2
2
2
4
2
6
7
94101-10000
95801-10035-00
WASHER, PLAIN, 10MM

BOLT, FLANGE, 10X35
2
2
Notes
F - 23
Rear Fender
Service item
1
F.R.T.
FENDER, REAR....................................
PC REVO 03-07
0.8
No.
1
2
3
4
Part Number
80200-KVR-610ZA
90485-286-000
90677-KAN-T00
95701-06012-08
Description
FENDER SET, RR. *TYPE1*(WL)
WASHER, 6MM
NUT, CLIP, 5MM
BOLT, FLANGE, 6X12
QTY
Notes
1
2
4
4
63
F - 24
Front Winker
Service item
2
5
6
64
F.R.T.
BASE, WINKER :RIGHT FRONT............

BASE, WINKER :BOTH FRONT.............
BASE, WINKER :LEFT FRONT..............
BASE, WINKER :BOTH FRONT.............
BULB, WINKER :FRONT........................
BULB, WINKER :FOR 1 VEHICLE..........
PC REVO 03-07
No.
Part Number
Description
QTY
0.2
0.3
0.2
0.3
0.1
1
2
3
4
5
33402-KVR-601
33404-KVR-601
33410-KVR-601
33452-KVR-601
33460-KVR-601
LENS, R. FR. WINKER

SEAL, GASKET
BASE COMP., R.
LENS, L. FR. WINKER
BASE COMP., L.
1
2
1
1
1
0.2
6
7
8
34905-KAN-W01
93903-34380
93911-14420
BULB, WINKER (12V 10W)

SCREW, TAPPING, 4X16 (PO)
2
6
2
Notes
F - 25
Rear Combination
Light
Service item
1
6
8
9
F.R.T.
TAILLIGHT UNIT...................................
BASE, TAILLIGHT.................................
BULB, WINKER :REAR........................
BULB, TAILLIGHT.................................
PC REVO 03-07
0.5
0.6
0.1
0.1
No.
QTY
Part Number
Description
1
2
3
4
5
3370A-KVR-601
33701-KVR-601
33702-KVR-601
33705-KW7-900
33710-KVR-601
LIGHT ASSY., RR. COMBINATION (12V 18/5W)

LENS, TAILLIGHT INNER
LENS, RR. COMBINATION LIGHT
RUBBER A, TAILLIGHT MOUNTING
BASE COMP.
1
1
1
3
1
6
7
8
9
10
34905-KAN-W01
34906-GB6-921
90677-KAN-T00
93901-24480
94103-06000

BULB, TAILLIGHT (12V 18/5W) (STANLEY)
NUT, CLIP, 5MM
WASHER, PLAIN, 6MM
2
1
2
4
2
11
95701-06012-00
BOLT, FLANGE, 6X12
Notes
65
F - 26
Battery/
Luggage Box
F.R.T.
No.
BATTERY................................................ 0.2
BOX, LUGGAGE.................................... 0.7
1
3
4
5
31500-KPH-881
50381-KVR-600
81250-KVR-600
81253-KPH-900
BATTERY ASSY. (GTZ5S) (GS)

COVER, BATTERY
BOX COMP., LUGGAGE
RUBBER, LUGGAGE BOX MOUNTING
1
1
1
4
6
7
8
9
10
81255-KTL-690
83642-171-000
90502-KPH-900
90634-KPG-900
96001-06030-00
CUSHION, BATTERY
BAG, OWNERS MANUAL
COLLAR, 6.2X20
CLIP, BATTERY COVER
BOLT, FLANGE, 6X30
1
1
4
1
4
11
98200-31000
FUSE, BLADE (10A)
Service item
1
4
66
PC REVO 03-07
Part Number
Description
QTY
Notes
F - 27
Wire Harness
Service item
F.R.T.
2
3
5
IGNITION CONTROL MODULE............

COIL, IGNITION....................................
RECTIFIER, REGULATE......................
0.6
0.6
0.6
6
7
9
10
HARNESS, WIRE..................................
SUB HARNESS, BATTERY...................
SWITCH, STARTER MAGNETIC.........
HORN(S)...............................................
1.2
0.6
0.3
0.2
18
RELAY, STARTER.................................
0.3
PC REVO 03-07
No.
Part Number
Description
QTY
1
2
3
4
5
30401-KTL-690
30410-GN5-832
30500-KTL-741
30700-KPH-881
31600-KRS-971
CUSHION, C.D.I. UNIT

C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATE
1
1
1
1
1
6
7
8
9
10
32100-KVR-600
32103-KVR-600
33714-KL3-620
35850-GBG-910
38110-KVR-601
HARNESS, WIRE
SUB HARNESS, BATTERY
RUBBER, TAILLIGHT BRACKET
SWITCH ASSY., STARTER MAGNETIC
HORN COMP.(HIGH)
1
1
2
1
1
11
12
13
14
15
38117-KPH-880
93301-05016-0A
94050-06000
95701-06014-00
95701-06020-00
COLLAR, HORN SETTING

BOLT, HEX., 5X16
NUT, FLANGE, 6MM
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X20
1
2
2
1
1
16
17
98200-31000
38501-KVB-901
FUSE, BLADE (10A)

RELAY COMP., STARTER
1
1
Notes
67
F - 28
Frame Body
Service item
1
2
4
5
12
68
F.R.T.
KEY SET................................................
SWITCH, COMBINATION & LOCK.......
BODY, FRAME......................................
installation
STAY, FRONT COVER..........................
KEY, SHUTTER.....................................
.EXCLUDES: Key cutting
PC REVO 03-07
1.1
0.7
5.0
0.3
0.7
No.
QTY
Part Number
Description
1
2
3
4
5
35010-KTL-N10
35101-KTL-N10
90106-KPH-690
50100-KVR-600
6422A-KVR-600
KEY SET
SWITCH SET, COMBINATION & LOCK
BOLT, SOCKET, 6X10
BODY COMP., FRAME
STAY, FR. TOP COVER
1
1
1
1
1
6
7
8
9
10
90164-028-000
94030-08000
95301-08100-00
95301-08110-08
95701-08032-00
SCREW, U-LOCK FLAT, 6X12

NUT, HEX., 8MM
BOLT, HEX., 8X100
BOLT, HEX., 8X110
BOLT, FLANGE, 8X32
2
2
1
1
2
11
12
35011-KVB-900
35121-KVB-900
SHUTTER SET, KEY

KEY, BLANK (90KEYTOP2REPORDER)
1
1
Notes
F - 29
Tools
F.R.T.
Service item
NOT INFORMATION
PC REVO 03-07
No.
QTY
Part Number
Description
1
2
3
4
5
89102-538-000
89103-538-000
89216-GBG-770
99001-10120
99001-14170
SHAFT, SCREW DRIVER

GRIP
WRENCH, SPARK PLUG
SPANNER, 10X12
SPANNER, 14X17
1
1
1
1
1
6
7
99002-13500
99008-01600
PLIERS, 135
BAG, TOOL, 160MM
1
1
Notes
69
F - 30
Main Pipe Cover /
Leg Shield
Service item
F.R.T.
1
2
5
COVER, FRONT CENTER.....................

COVER, MAIN PIPE UPPER.................
LEGSHIELD :RIGHT...............................
LEGSHIELD :BOTH................................
0.3
0.2
0.3
0.4
LEGSHIELD :LEFT.................................. 0.3

LEGSHIELD :BOTH................................ 0.4
No.
1
2
3
4
5
70
PC REVO 03-07
Part Number
Description
64500-KVR-600PEO
64500-KVR-600VSM
64500-KVR-600ABM
64500-KVR-600FMV
64500-KVR-600DSM
64500-KVR-600CGR
64500-KVR-600PFY
64500-KVR-600SBM
64500-KVR-600FMX
64320-KVR-600
64510-KEV-900
64511-KVR-600
64430-KVR-600PEO
64430-KVR-600VSM
64430-KVR-600ABM
64430-KVR-600FMV
64430-KVR-600DSM
64430-KVR-600CGR
64430-KVR-600PFY
64430-KVR-600SBM
64430-KVR-600FMX
COVER, FR TOP, YR-243P ..... MARS ORANGE

COVER, FR TOP, NH-177M .... ROYAL SILVER
COVER, FR TOP, B-201M ....... ACTIVE BLUE
COVER, FR TOP, R-258 .......... WINNING RED
COVER, FR TOP, NH-A30M .... DIGITAL SILVER
COVER, FR TOP, R-101C ....... GLORY RED
COVER, FR TOP, Y-163P.......... FLASH YELLOW
COVER, FR TOP, B-195M ....... SPORTY BLUE
COVER, FR TOP, NH-341P ..... SONIC WHITE
COVER, MAIN PIPE
CUSHION, FR. TOP COVER
STAY, MAIN PIPE SIDE
SHIELD, R LEG, YR-243P ..... MARS ORANGE
SHIELD, R LEG, NH-177M .... ROYAL SILVER
SHIELD, R LEG, B-201M ....... ACTIVE BLUE
SHIELD, R LEG, R-258 .......... WINNING RED
SHIELD, R LEG, NH-A30M .... DIGITAL SILVER
SHIELD, R LEG, R-101C ....... GLORY RED
SHIELD, R LEG, Y-163P.......... FLASH YELLOW
SHIELD, R LEG, B-195M ....... SPORTY BLUE
SHIELD, R LEG, NH-341P ..... SONIC WHITE
QTY
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1
1
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Notes
F - 30
Main Pipe Cover /
Leg Shield
Service item
F.R.T.
No.
Description
7
8
9
10
64440-KVR-600PEO
64440-KVR-600VSM
64440-KVR-600ABM
64440-KVR-600FMV
64440-KVR-600DSM
64440-KVR-600CGR
64440-KVR-600PFY
64440-KVR-600SBM
64440-KVR-600FMX
81110-KTM-850
90104-KPH-900
90107-KGH-600
90115-KW7-900
SHIELD, L LEG, YR-243P ..... MARS ORANGE

SHIELD, L LEG, NH-177M .... ROYAL SILVER
SHIELD, L LEG, B-201M ....... ACTIVE BLUE
SHIELD, L LEG, R-258 .......... WINNING RED
SHIELD, L LEG, NH-A30M .... DIGITAL SILVER
SHIELD, L LEG, R-101C ....... GLORY RED
SHIELD, L LEG, Y-163P.......... FLASH YELLOW
SHIELD, L LEG, B-195M ....... SPORTY BLUE
SHIELD, L LEG, NH-341P ..... SONIC WHITE
BRACKET, FR. NUMBER PLATE
SCREW, SPECIAL, 5MM
SCREW, 6X12
SCREW, VISOR SPECIAL SETTING
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1
3
5
2
11
12
13
14
15
90302-SA4-003
90677-KAN-T00
92101-06020-0A
93903-25210
93903-34380
NUT, SPRING, 4MM

NUT, CLIP, 5MM
BOLT, HEX., 6X20
2
2
2
8
2
16
17
18
93903-34480
94103-06700
95701-06032-00

WASHER, PLAIN, 6MM
BOLT, FLANGE, 6X32
2
2
2
PC REVO 03-07
QTY
Part Number
Notes
71
F - 31
Caution Label
F.R.T.
Service item
NOT INFORMATION
72
PC REVO 03-07
No.
1
2
3
4
5
Part Number
Description
87505-KTM-850
87506-KPH-880
87507-KTL-690
87513-KPH-880ZB
87560-KPH-880ZA
LABEL, TIRE
MARK, BATTERY CAUTION
LABEL, DRIVE CHAIN
LABEL, ENGINE STARTER *TWHITE* WHITE
MARK, DRIVE CAUTION *TWHITE* WHITE
QTY
1
1
1
1
1
Notes
F - 32
Mark / Stripe
Service item
NOT INFORMATION
F.R.T.
-
No.
1
PC REVO 03-07
QTY
Part Number
Description
87101-KVR-610ZA
87101-KVR-610ZB
87101-KVR-610ZC
87101-KVR-610ZD
87101-KVR-620ZA
87101-KVR-620ZB
87101-KVR-620ZC
87101-KVR-620ZD
87101-KVR-620ZE
STRIPE, R. LEG SHIELD *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
1
1
1
1
1
1
1
1
1
87102-KVR-610ZA
87102-KVR-610ZB
87102-KVR-610ZC
87102-KVR-610ZD
87102-KVR-620ZA
87102-KVR-620ZB
87102-KVR-620ZC
87102-KVR-620ZD
87102-KVR-620ZE
STRIPE, L. LEG SHIELD *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
1
1
1
1
1
1
1
1
1
87107-KVR-610ZA
87107-KVR-610ZB
87107-KVR-610ZC
87107-KVR-610ZD
STRIPE, R. BODY COVER *TYPE1*

*TYPE2*
*TYPE3*
*TYPE4*
1
1
1
1
Notes
73
F - 32
Mark / Stripe
Service item
F.R.T.
No.
Part Number
Description
87107-KVR-620ZA
87107-KVR-620ZB
87107-KVR-620ZC
87107-KVR-620ZD
87107-KVR-620ZE
STRIPE, R. BODY COVER

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
87108-KVR-610ZA
87108-KVR-610ZB
87108-KVR-610ZC
87108-KVR-610ZD
87108-KVR-620ZA
87108-KVR-620ZB
87108-KVR-620ZC
87108-KVR-620ZD
87108-KVR-620ZE
STRIPE, L. BODY COVER

*TYPE2*
*TYPE3*
*TYPE4*
STRIPE, L. BODY COVER
*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
87111-KVR-610ZA
87111-KVR-610ZB
87111-KVR-610ZC
87111-KVR-610ZD
87111-KVR-620ZA
87111-KVR-620ZB
87111-KVR-620ZC
87111-KVR-620ZD
87111-KVR-620ZE
STRIPE, R. FR. TOP COVER

*TYPE2*
*TYPE3*
*TYPE4*
STRIPE, R. FR. TOP COVER
*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
10
74
PC REVO 03-07
QTY
*TYPE1*
*TYPE1*
*TYPE1*
*TYPE1*
*TYPE1*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Notes
F - 32
Mark / Stripe
Service item
PC REVO 03-07
F.R.T.
No.
Part Number
QTY
Description
11
87112-KVR-610ZA
87112-KVR-610ZB
87112-KVR-610ZC
87112-KVR-610ZD
STRIPE, L. FR. TOP COVER

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE1*
1
1
1
1
12
87112-KVR-620ZA
87112-KVR-620ZB
87112-KVR-620ZC
87112-KVR-620ZD
87112-KVR-620ZE
STRIPE, L. FR. TOP COVER

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
*TYPE1*
1
1
1
1
1
13
87120-KVR-610ZA
87120-KVR-610ZB
87120-KVR-610ZC
87120-KVR-610ZD
87120-KVR-610ZE
87120-KVR-610ZF
87120-KVR-610ZG
87120-KVR-610ZH
87120-KVR-610ZJ
MARK, HONDA (60MM)

*TYPE2*
*TYPE3*
*TYPE4*
*TYPE5*
*TYPE6*
*TYPE7*
*TYPE8*
*TYPE9*
*TYPE1*
1
1
1
1
1
1
1
1
1
14
87140-KVR-610ZA
MARK, HONDA (70MM)
*TYPE1*
Notes
75
I N D E K S PART NUMBER
Part Number
(06000)
06381-KFM-900
06410-KFL-850
06430-KPH-900
06451-GE2-405
06455-KW6-843
06530-GBG-B20
06531-GBG-B20
(11000)
11100-GB6-911
11191-KFM-900
11200-KFM-900
11321-179-710
11330-KVR-600
11330-KVR-620
11341-KVR-600
11341-KVR-620
11361-KVR-620
11394-KFL-850
11395-GBJ-730
(12000)
12100-KFM-900
12191-KFL-850
12195-KFL-850
12196-KFM-900
12200-KFL-900
12209-GB4-681
12211-KFM-900
12237-KFL-305
12245-KFL-305
12251-KFL-850
12301-GB6-910
12331-KFL-850
12341-KFL-850
12361-035-000
12391-GW8-680
12394-KFL-850
12395-KFL-850
(13000)
13000-KTL-740
13011-KFL-851
13011-KFL-852
13012-KFL-851
13012-KFL-852
Block No.
E15
F12-1
F11
F9
F9
F6
F6
E14
E14
E14
E12
E6
E6
E10
E10
E10
E6
E10
E5
E5
E5
E5
E2
E3
E2
E2
E2
E2
E1
E1
E1
E1
E1
E1
E1
E15
E15
E15
E15
E15
13013-KFL-851
13013-KFL-852
13014-KFL-851
13014-KFL-852
13015-KFL-851
13015-KFL-852
13101-KFV-660
13102-KFV-660
13103-KFV-660
13104-KFV-660
13105-KFV-660
13111-087-000
13115-GN5-910
13310-KTL-740
13321-KTL-740
(14000)
14100-KFM-900
14150-GN5-911
14311-KFL-850
14321-KFM-900
14401-KFM-900
14431-GN5-911
14451-035-000
14500-035-020
14502-086-000
14531-035-000
14541-GB4-681
14550-GB0-911
14566-086-030
14610-086-010
14615-KFL-850
14670-035-030
14675-178-000
14711-KFM-900
14721-GF6-010
14751-GN5-911
14761-GN5-911
14771-GB4-680
14775-KFM-900
14776-KFM-900
14781-MA6-000
(15000)
15100-GBG-932
15119-178-000
15331-GF6-000
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E15
E3
E3
E15
E4
E4
E3
E3
E4
E4
E4
E4
E4
E4
E4
E4
E4
E4
E3
E3
E3
E3
E3
E3
E3
E3
E9
E9
E9
15332-GF6-000
15384-178-000
15421-035-010
15431-HF7-010
15439-HF7-000
15651-GN5-640
15661-GN5-910
15761-KTL-690
(16000)
16010-KRS-601
16012-KTL-851
16013-KEV-900
16014-KTL-741
16015-KTL-741
16016-KTL-691
16022-KFM-901
16028-KFM-901
16037-KRS-601
16040-KEV-900
16041-GB5-D30
16048-KPH-901
16075-GHB-640
16075-GHB-B40
16100-KVR-601
16118-KTL-741
16148-141-881
16155-KRS-861
16163-GBG-960
16165-KTL-741
16175-GB0-911
16176-GB0-911
16199-428-771
16199-KTL-741
16201-KCW-851
16211-KFL-850
16236-KFV-M20
16910-KFM-902
16951-KPW-901
16963-KPW-901
(17000)
17111-KTL-850
17210-KPH-900
17213-KPH-900
17225-KPH-880
17227-HC0-000
E9
E9
E9
E7
E7
E6
E8
E14
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E19
E2
E2
E14
F13
E19
E19
E2
F16
F16
F16
F16
17234-KCW-871
17235-KPH-700
17253-KTL-740
17256-053-010
17510-KTL-690
17620-GA7-023
17631-096-701
17631-KTL-850
17640-KTM-880
17910-KVR-600
17950-KVR-600
17961-KFM-900
17962-KTM-850
(18000)
18291-HB2-900
18350-KVR-600
18355-KVR-600
18421-KBA-900
18422-KPH-900
(22000)
22110-KFL-D00
22121-KFM-900
22201-166-001
22311-KN4-680
22350-115-020
22361-KFM-900
22401-KEV-900
22535-KFL-D00
22606-GN5-910
22610-KFL-850
22630-GB2-000
22641-KFL-D00
22642-KFL-850
22643-KFL-D00
22644-KFL-851
22660-KFM-900
22804-GB2-000
22810-KTL-740
22823-KFL-850
22840-KFL-850
22846-GN5-910
(23000)
23112-GCE-900
23120-KFM-900
23122-KFM-900
F16
F16
F16
F16
F13
F13
F13
F13
E2
F3
F3
F3
F3
F17
F17
F17
F19
F19
E8
E8
E8
E8
E8
E8
E8
E7
E7
E7
E7
E7
E7
E7
E7
E7
E7
E6
E6
E6
E6
E8
E7
E7
23123-KFL-850
23124-GCE-900
23125-GN5-910
23126-GCE-900
23211-KFM-902
23217-GN5-910
23221-KFL-860
23421-KEV-901
23422-GB4-770
23431-KEV-911
23441-KEV-901
23451-KFL-852
23461-GK4-763
23471-KEV-750
23481-GB4-771
23801-GF6-002
23802-GN5-910
23911-GB4-770
(24000)
24211-KFM-900
24261-121-742
24263-028-000
24301-KFL-851
24305-GB4-770
24306-GB4-770
24320-KFL-850
24411-GB4-771
24421-200-000
24430-GB4-772
24435-GB4-772
24601-GN5-902
24630-GN5-942
24641-041-000
24651-041-000
24652-035-000
24701-KRS-690
(28000)
28101-GB4-701
28101-GB4-702
28102-GB4-700
28103-GB4-700
28110-KEV-900
28117-KFL-850
28120-179-710
28120-KTL-691
E7
E7
E7
E7
E16
E8
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E16
E17
E17
E17
E17
E16
E16
E17
E17
E17
E17
E17
E17
E17
E17
E17
E17
F18
E12
E12
E12
E12
E12
E12
E12
E12
77
Part Number
28125-179-710
28126-253-030
28128-179-710
28211-178-000
28221-178-000
28251-KEV-900
28262-041-731
28271-121-690
28281-035-003
28300-KVR-600
(30000)
30401-KTL-690
30410-GN5-832
30500-KTL-741
30700-KPH-881
(31000)
31110-KFV-841
31120-KTL-691
31141-141-860
31200-KTL-691
31201-187-701
31202-GB2-700
31204-187-701
31205-GB4-701
31208-GB4-701
31211-GB4-701
31213-GB4-701
31500-KPH-881
31600-KRS-971
(32000)
32100-KVR-600
32103-KVR-600
32410-KTL-691
32961-KFL-850
(33000)
78
33110-KVR-601
33118-KTL-741
33130-KVR-601
33402-KVR-601
33404-KVR-601
33410-KVR-601
33452-KVR-601
33460-KVR-601
Block No.
E12
E12
E12
E18
E18
E18
E18
E18
E18
F18
F27
F27
F27
F27
E11
E11
E11
E13
E13
E13
E13
E13
E13
E13
E13
F26
F27
F27
F27
E13
E10
F1
F1
F1
F24
F24
F24
F24
F24
33700-KVR-601
33701-KVR-601
33702-KVR-601
33705-KW7-900
33710-KVR-601
33714-KL3-620
(34000)
34901-KPH-881
34905-KAN-W01
34906-GB6-921
34908-GA7-701
34908-KVE-900
34908-MB9-871
34909-KVR-600
(35000)
35010-KTL-N10
35011-KVB-900
35101-KTL-N10
35121-KVB-900
35150-KPH-880
35160-KPH-881
35170-KPH-651
35180-KPH-881
35200-KPH-901
35340-MA5-671
35350-KPH-B31
35357-KCC-900
35759-KTL-691
35850-GBG-910
(37000)
37010-KTL-740
37200-KVR-601
37210-KVR-601
37211-KVR-601
37212-KVR-601
37213-KVR-601
37224-KVR-601
37302-KVR-601
37305-KE5-008
37801-GA7-700
37802-KTL-740
(38000)
38110-KVR-601
38117-KPH-880
F25
F25
F25
F25
F25
F27
F1
F24
F25
F2
F2
F2
F2
F28
F28
F28
F28
F5
F5
F5
F5
F5
F4
F18
F18
E10
F27
F13
F2
F2
F2
F2
F2
F2
F2
F2
F13
F13
F27
F27
38301-GBG-911
38306-KK4-000
38501-KVB-901
(40000)
40510-KTL-690
40530-KTL-690
40531-205-013
40543-KEV-900
(41000)
41201-KTL-691
41201-KTL-700
41201-KVR-600
(42000)
42301-KPG-900
42303-KAN-T40
42304-KFM-900
42313-GBG-B20
42615-KPH-880
42620-KFL-850
42635-KPH-900ZB
42650-KPH-880ZB
42650-KVR-620ZB
42653-001-004
42653-001-004
42701-383-701
42711-KTM-850
42711-KTM-851
42712-GBG-881
42712-KPH-881
42712-KVR-960
42713-KTM-850
(43000)
43141-KTM-850
43352-568-003
43353-461-771
43410-KPH-900
43431-KPH-700
43434-ME1-670
43451-KTL-690
(44000)
44301-KPH-900
44311-KPH-900
44620-KPH-650
44635-KPH-650ZB
F2
F2
F27
F21
F21
F21
F12
F12-1
F12
F12-1
F11
F12
F12
F11
F12
F12
F12
F12
F12-1
F12
F12-1
F12
F12
F12-1
F10
F12-1
F12
F12
F11
F9
F9
F11
F21
F11
F18
F10
F10
F10
F10
44650-KTL-700ZA
44650-KVR-620ZB
44680-166-000
44701-KPH-880
44711-KTM-851
44713-KTM-850
44800-KPH-651
44806-KGH-901
44809-KFM-900
44830-KTM-880
44831-KTM-880
(45000)
45107-MN5-006
45108-ML4-006
45126-KTM-851
45131-GZ0-006
45132-166-016
45133-028-000
45133-MA3-006
45134-250-000
45145-KFM-900
45156-KTL-750
45157-KAN-850
45203-MG3-016
45215-KA3-732
45216-166-006
45250-GT4-305
45250-KTM-851
45251-KPH-881
45251-KTM-852
45251-KTM-N01
45251-KTM-N02
45290-KEV-651
45465-KTL-740
45504-410-003
45510-KPH-881
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
45521-GW0-911
45530-471-831
(46000)
46500-KTL-740
46513-KBP-900
F10
F10-1
F10-1
F10
F10
F10
F10
F10
F10
F2
F2
F9
F9
F4
F9
F9
F11
F9
F11
F11
F4
F4
F9
F9
F9
F9
F9
F10-1
F10-1
F10
F10
F9
F7
F4
F4
F4
F4
F4
F4
F4
F4
F18
F18
(50000)
50100-KVR-600
50301-KPH-720
50302-KPH-720
50306-GN5-900
50381-KVR-600
50400-KVR-600
50500-KTM-850
50512-KPH-900
50523-KPH-900
50524-397-000
50530-KTM-850
50605-KVR-600
50606-KVR-600
50610-KTL-740
50661-GN8-920
50705-KVR-600
50706-KVR-600
50710-GN5-830
50711-GN5-730
50713-KRS-690
50714-KRS-690
(51000)
51400-KTL-N00
51401-KPH-971
51410-KTM-881
51412-GN5-901
51420-KTM-871
51425-GN5-901
51437-KGH-901
51454-KEV-881
51456-KPH-901
51466-065-901
51470-KPH-901
51490-KGH-901
51500-KTL-701
51500-KTL-N00
51520-KTL-701
51520-KTL-N00
(52000)
52170-KPH-720
52200-KTL-690ZA
52200-KTL-690ZC
52400-KTM-N31
52485-088-901
F28
F6
F6
F6
F26
F14
F20
F20
F20
F20
F20
F19
F19
F19
F19
F19
F19
F19
F19
F19
F19
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F8
F21
F21
F21
F22
F22
Part Number
52485-GA7-003
52486-GA7-003
(53000)
53100-KVR-600
53104-KPH-950
53105-KPH-950
53106-KR3-000
53108-KR3-770
53140-KVR-600
53166-KVR-600
53167-KFM-900
53175-KET-921
53175-KRS-690
53206-KVR-600
53211-KPH-720
53212-KPH-720
53214-GN5-900
53216-GN5-830
53219-KTL-690
53220-GN5-900
53250-KVR-610ZA
53250-KVR-610ZB
53250-KVR-610ZC
53250-KVR-610ZD
53250-KVR-610ZE
53250-KVR-610ZF
53250-KVR-610ZG
53250-KVR-610ZH
53250-KVR-610ZJ
(61000)
61100-KVR-600ABM
61100-KVR-600CGR
61100-KVR-600DSM
61100-KVR-600PEO
61100-KVR-600PFW
61100-KVR-600PFY
61100-KVR-600SBM
61100-KVR-600VSM
61100-KVR-600WRD
61200-KTL-690
(64000)
64221-KVR-600
64300-KVR-610ZA
Block No.
F22
F22
F5
F5
F5
F5
F5
F3
F3
F3
F4
F3
F5
F6
F6
F6
F6
F6
F6
F5
F5
F5
F5
F5
F5
F5
F5
F5
F7
F7
F7
F7
F7
F7
F7
F7
F7
F7
F28
F30
64300-KVR-610ZB
64300-KVR-610ZC
64300-KVR-610ZD
64300-KVR-620ZA
64300-KVR-620ZB
64300-KVR-620ZC
64300-KVR-620ZD
64300-KVR-620ZE
64320-KVR-600
64325-KVR-600
64330-KVR-600
64510-KEV-900
64511-KVR-600
64521-MN5-000
64600-KVR-610ZA
64600-KVR-610ZB
64600-KVR-610ZC
64600-KVR-610ZD
64600-KVR-620ZA
64600-KVR-620ZB
64600-KVR-620ZC
64600-KVR-620ZD
64600-KVR-620ZE
64650-KVR-610ZA
64650-KVR-610ZB
64650-KVR-610ZC
64650-KVR-610ZD
64650-KVR-620ZA
64650-KVR-620ZB
64650-KVR-620ZC
64650-KVR-620ZD
64650-KVR-620ZE
64750-KVR-610ZA
64750-KVR-610ZB
64750-KVR-610ZC
64750-KVR-610ZD
64750-KVR-620ZA
64750-KVR-620ZB
64750-KVR-620ZC
64750-KVR-620ZD
64750-KVR-620ZE
64770-KVR-610ZA
64770-KVR-610ZB
64770-KVR-610ZC
64770-KVR-610ZD
F30
F30
F30
F30
F30
F30
F30
F30
F30
F15
F15
F30
F30
F5
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F15
F30
F30
F30
F30
F30
F30
F30
F30
F30
F30
F30
F30
F30
64770-KVR-620ZA
64770-KVR-620ZB
64770-KVR-620ZC
64770-KVR-620ZD
64770-KVR-620ZE
F30
F30
F30
F30
F30
(72000)
7240-KTL-N10
(75000)
75581-GN8-920
(77000)
77115-KPH-900
77200-KVR-600
77201-KPH-900
77214-KPH-900
77230-KVR-600
77234-GN2-000
77236-GW0-000
(80000)
80200-KVR-610ZA
(81000)
81110-KTM-850
81250-KVR-600
81253-KPH-900
81255-KTL-690
81312-KPH-900
(83000)
83510-KVR-600CGR
83510-KVR-600DSM
83510-KVR-600PFW
83510-KVR-600PFY
83510-KVR-600SBM
83510-KVR-600SSM
83510-KVR-600VSM
83642-171-000
(84000)
84601-HA7-670
(87000)
87101-KVR-610ZA
87101-KVR-620ZA
87102-KVR-610ZA
87102-KVR-620ZA
87107-KVR-610ZA
87107-KVR-620ZA
F14
F14
F14
F14
F14
F14
F14
F14
F14
F23
F30
F26
F26
F26
F7
F15
F15
F15
F15
F15
F15
F15
F26
F7
F32
F32
F32
F32
F32
F32
87108-KVR-610ZA
87108-KVR-620ZA
87111-KVR-620ZA
87112-KVR-610ZA
87112-KVR-620ZA
87120-KVR-610ZA
87140-KVR-610ZA
87505-KTM-850
87506-KPH-880
87507-KTL-690
87513-KPH-880ZB
87560-KPH-880ZA
(88000)
88113-KET-900
88210-KVR-600ZA
88220-KVR-600ZA
(89000)
89102-538-000
89103-538-000
89216-GBG-770
(90000)
90004-GHB-670
90012-333-000
90031-KFM-900
90032-KFM-900
90033-041-020
90035-166-008
90050-KFL-850
90071-171-010
90081-035-000
90081-KFL-850
90082-KFL-850
90083-GB6-911
90083-KFL-850
90084-GN5-640
90085-413-781
90087-GN5-640
90101-GJ6-000
90101-KY6-008
90102-KGH-900
90103-KPH-720
90104-KPH-900
90105-KGH-900
90105-KGH-900
90105-KPH-900
F32
F32
F32
F32
F32
F32
F32
F31
F31
F31
F31
F31
F3
F3
F3
F29
F29
F29
E2
E3
E14
E14
E2
F2
E8
E17
E4
E2
E5
E4
E7
E10
E12
E10
F1
F2
F4
F5
F30
F10
F10-1
F14
90106-GN5-900
90106-KPH-690
90107-KGH-600
90108-223-000
90108-KTL-740
90114-KGH-900
90115-KW7-900
90116-KV3-701
90116-ME9-000
90121-KTL-740
90128-KFM-900
90128-KFM-900
90131-KPH-880
90145-KM3-751
90164-028-000
90191-KPP-900
90201-GF6-010
90206-001-000
90207-KVR-600
90231-087-010
90231-198-000
90301-KGH-901
90302-KBP-900
90302-KBP-900
90302-SA4-003
90304-KGH-901
90306-KGH-901
90306-KGH-901
90306-KGH-901
90306-KGH-901
90309-357-000
90314-KVR-600
90401-GB2-000
90402-KFM-900
90403-HA0-000
90407-259-000
90410-HC4-000
90431-GN5-910
90432-086-000
90432-086-000
90433-KW7-900
90441-035-000
90442-147-000
90442-GF6-010
90443-GF6-010
F5
F28
F30
F20
F15
F4
F30
F8
F16
F21
F12
F12-1
F9
F4
F28
F5
E1
E3
F17
E7
E8
F11
F11
F12
F30
F5
F12
F10
F12-1
F10-1
F12
F3
E7
E8
E8
E14
E11
E7
E7
E8
E7
E4
F3
E1
E1
79
Part Number
90452-115-000
90452-GB4-770
90454-107-000
90455-GB2-000
90461-035-000
90461-357-000
90461-459-010
90461-GB4-770
90462-KFL-850
90464-GB2-701
90481-035-000
90485-040-000
90485-286-000
90501-KPH-690
90502-KPH-900
90503-KBP-900
90503-KEV-880
90505-425-000
90505-KPH-880
90513-405-000
90544-283-000
90545-300-000
90563-KEV-750
90601-001-000
90601-459-000
90601-KAF-003
90603-PX0-A00
90605-166-720
90605-200-000
90634-KPG-900
90651-MA5-671
90677-KAN-T00
90701-KFM-900
90702-KFM-900
90703-HC4-000
90741-003-010
(91000)
80
91001-GF6-004
91005-GB2-701
91005-GB2-702
91007-GB6-911
91101-179-710
91101-GB2-000
91102-179-711
Block No.
E18
E16
E18
E7
E16
E4
E16
E16
E8
E12
E4
E6
F23
F5
F26
F7
F21
F11
F5
F21
F8
F4
F21
E16
E16
F18
E7
E7
E18
F26
F4
F23
E5
E6
E14
E15
E15
E12
E12
E3
E12
E7
E12
91201-GB4-691
91201-GB4-692
91202-KFL-841
91203-GB5-761
91203-GB5-762
91208-KB4-671
91251-KPH-881
91251-KPH-901
91258-410-013
91258-KGH-902
91301-028-000
91301-035-003
91302-KEV-900
91303-001-000
91303-377-000
91304-GB1-900
91307-035-000
91308-GB4-701
91309-GB2-701
91309-GES-003
91317-171-003
91352-671-003
91352-671-004
91356-GM0-003
91509-GE2-760
91509-GE2-760
(92000)
92101-06010-0A
92101-06020-0A
92101-06020-0A
92101-06025-0A
92800-12000
92811-10000
92812-10000
(93000)
93301-05006-0H
93301-05010-0H
93301-05016-0A
93500-05010-0A
93500-05010-0G
93500-05012-0G
93500-05020-0A
93500-05025-0G
93500-06016-0A
93500-06022-0A
E12
E12
E6
E16
E16
E17
F12
F10
F10
F10
E10
E12
E1
E6
E10
E2
E6
E13
E13
E13
E12
F2
F2
F8
F15
F5
E16
F30
F18
F18
E14
F11
F21
E11
E11
F27
E9
F3
F3
F16
F3
E9
E9
93600-04012-1G
93600-06016-0A
93891-04016-07
93891-04020-07
93892-03012-18
93892-04006-08
93892-04010-18
93892-04018-18
93892-05010-18
93892-05030-08
93893-04012-17
93901-24480
93903-24310
93903-25210
93903-25310
93903-25510
93903-34380
93903-34480
93903-35280
93911-14420
(94000)
94001-06000-0S
94001-06070-0S
94001-08000-0S
94002-10000-0S
94021-10000-0S
94030-08000
94031-10000
94050-06000
94050-08000
94050-10000
94101-05000
94101-06000
94101-08000
94101-10000
94103-05700
94103-06000
94103-06700
94103-08000
94111-10000
94201-16150
94201-20150
94201-30250
94305-20062
94510-16000
F4
E12
F5
F5
E19
E13
E19
E19
E19
E13
F4
F25
F15
F30
F2
F16
F30
F30
F19
F24
F11
F14
F11
F20
F22
F28
F21
F27
F17
E11
F18
F19
F21
F22
F3
F25
F30
F17
F21
F19
F18
F20
E17
E18
(95000)
95001-55040-40
95002-02089
95002-02100
95002-02659
95002-41300-08
95002-50000
95002-80000
95014-71402
95014-72102
95014-73100
95015-32001
95015-42000
95015-83000
95301-08100-00
95301-08110-08
95701-06010-00
95701-06012-00
95701-06012-08
95701-06014-00
95701-06018-00
95701-06020-00
95701-06022-07
95701-06032-00
95701-06035-00
95701-06110-00
95701-08016-00
95701-08020-00
95701-08025-00
95701-08032-00
95701-08045-00
95801-10035-00
95801-10045-00
(96000)
96001-06008-07
96001-06010-00
96001-06014-00
96001-06016-00
96001-06020-00
96001-06022-00
96001-06025-00
96001-06028-00
96001-06030-00
96001-06032-00
96001-06040-00
F13
E19
F13
E19
F16
E14
F16
F20
F20
F18
F18
F18
F19
F28
F28
F21
F13
F23
F27
E4
F27
F4
F30
F11
E1
F17
F19
F19
F28
F17
F22
F6
F17
E12
F7
F21
E10
E11
F7
E10
F26
E10
E6
96001-06045-00
96001-06050-00
96001-06060-00
96001-06065-00
96001-06070-00
96001-06080-00
96100-60010-00
96100-62000-00
96100-62010-00
96100-62030-00
96140-62010-10
96140-62030-10
96140-63010-10
96150-62010-10
96150-63010-10
96220-30085
96220-40100
96700-06016-10
(97000)
97280-31207-F0
97282-41158-P0
97548-41157-P0
97550-31206-F0
(98000)
98056-56713
98056-56723
98056-57713
98056-57723
98200-31000
(99000)
99001-10120
99001-14170
99002-13500
99008-01600
99101-KRL-0720
99103-KFM-0420
E2
E10
E14
E6
E10
E6
E16
E8
E16
E16
F12
F12
F12
F10-1
F10-1
E17
E17
E17
F10
F12
F12
F10
E1
E1
E1
E1
F27
F29
F29
F29
F29
E19
E19
I N D E K S DESCRIPTION
Description
(A)
ADJUSTER, R. CHAIN
ARM ASSY., KICK STARTER
ARM COMP., CAM CHAIN TENSIONER
ARM COMP., GEARSHIFT
ARM COMP., SHIFT DRUM STOPPER
ARM, RR. BRAKE
ARM, RR. BRAKE STOPPER
ARM, VALVE ROCKER
AXLE, FR. WHEEL
AXLE, RR. WHEEL
(B)
BAG, OWNERS MANUAL

BAG, TOOL, 160MM
BAND B, AIR CLEANER CONNECTING TUBE
BAR COMP., SIDE STAND
BAR COMP., STEP
BAR, L. PILLION STEP
BAR, R. PILLION STEP
BASE COMP.
BASE COMP., L.
BASE COMP., R.
BATTERY ASSY. (GTZ5S) (GS)
BEARING, NEEDLE, 19X23X13 (NSK)
BEARING, NEEDLE, 19X23X13 (NTN)
BODY COMP., FRAME
BODY SET, COCK
BOLT A, BRAKE STOPPER
BOLT A, STOPPER ARM
BOLT A, STUD, 6X199.5X7
BOLT B, STUD, 6X207.5X7
Block No.
F12-1
F18
E4
E17
E17
F11
F21
E3
F10
F11
F26
F29
F6
F6
F16
F20
F19
F19
F19
F25
F24
F24
F26
E12
E12
E16
E8
E16
F10
F10-1
E16
F12-1
F12
F10-1
E15
E3
F28
E19
F11
F21
E14
E14
Description
BOLT, ADJUSTING
BOLT, BODY COVER SETTING
BOLT, CLUTCH ADJUSTING
BOLT, DRAIN PLUG, 12MM
BOLT, FLANGE, 10X35
BOLT, FLANGE, 10X45
BOLT, FLANGE, 10X50
BOLT, FLANGE, 6MM
BOLT, FLANGE, 6X10
BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X18
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X22
BOLT, FLANGE, 6X25
BOLT, FLANGE, 6X25 (NSHF)
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X30
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X45
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X65
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X8
BOLT, FLANGE, 6X80
BOLT, FLANGE, 8X16
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X32
BOLT, FLANGE, 8X45
BOLT, FR. HANDLE COVER
BOLT, HANDLE LEVER PIVOT
BOLT, HEX., 5X10
BOLT, HEX., 5X16
BOLT, HEX., 5X6
BOLT, HEX., 6X10
BOLT, HEX., 6X20
BOLT, HEX., 6X20
Block No.
F1
F15
F10
E6
E14
F22
F6
F5
F16
F4
E1
F23
F27
F21
E4
F27
E2
F7
E2
E10
F26
E10
F11
E6
E13
E10
E14
E6
E10
F17
E6
F17
F19
F19
F28
F17
F5
F4
E11
F27
E11
E16
F30
F18
Description
Block No.
BOLT, HEX., 6X25
F18
BOLT, HEX., 8X100
F28
BOLT, HEX., 8X110
F28
BOLT, KNOCK, 5MM
E4
BOLT, KNOCK, 6MM
E17
BOLT, OIL, 10X22 (SAGA)
F4
BOLT, PIN
F9
BOLT, SEALING, 14MM
E4
BOLT, SEAT HINGE
F14
BOLT, SOCKET, 6MM
E12
BOLT, SOCKET, 6X10
F28
BOLT, SOCKET, 6X16
E17
BOLT, SOCKET, 8MM
F8
E7
E2
E8
E5
BOLT, STUD, 6X32
E2
BOLT, STUD, 8x19.5
F12
BOLT, STUD, 8X19.5 )
F12-1
BOLT, SWINGARM PIVOT
F21
BOLT, TORX, 8X25
F9
BOOT B
F9
BOOT COMP.
F4
BOOT, PIN BUSH (NISSIN)
F9
F10-1
BOX COMP., LUGGAGE
F26
BRACKET SUB ASSY., R. FR. CALIPER
F9
BRACKET, FR. NUMBER PLATE
F30
BRACKET, HEADLIGHT
F1
BRUSH SET
E13
BULB, HEADLIGHT (12V 32/32W) (STANLEY)
F1
BULB, TAILLIGHT (12V 18/5W) (STANLEY)
F25
BULB, WEDGE BASE (12V 1.7W)
F2
F2
F2
F2
F1
F25
BUSH, 20X9
E16
BUSH, RR. CUSHION RUBBER (SHOWA)
F22
BUSH, RUBBER
F22
(C)
C.D.I. UNIT
F27
5
77
Description
Block No.
CABLE COMP., CHOKE
F3
CABLE COMP., SPEEDOMETER
F2
CABLE COMP., THROTTLE
F3
CABLE, INNER
F2
F9
CAM, RR. BRAKE
F11
CAMSHAFT COMP.
E3
CAP ASSY., NOISE SUPPRESSOR
F27
CAP, 30MM
E10
CAP, A.C. GENERATOR
E10
CAP, BLEEDER
F9
CAP, CABLE SEALING
E19
CAP, CHOKE DUST
E19
CAP, FUEL FILLER
F13
CAP, LOCK NUT
F3
CAP, MASTER CYLINDER
F4
CAP, STARTING CLUTCH ROLLER SPRING
E12
CAP, TAPPET ADJUSTING HOLE
E1
CARBURETOR ASSY. (PB5JD A)
E19
CASE A, FR.
E13
CASE ASSY.
F2
CASE COMP., R. FR. BOTTOM
F8
CASE SUB ASSY., AIR CLEANER
F16
CASE, DRIVE CHAIN
F21
CASE, L. FR. BOTTOM
F8
CENTER, CLUTCH
E8
CHAIN, CAM (88L) (DAIDO)
E4
CHAIN, DRIVE (428-106L)
F21
CHAIN, STARTING (DID25H-62LE) (DAIDO)
E12
CHAIN, STARTING (TSUBAKIMOTO)
E12
CHAMBER SET, FLOAT
E19
CIRCLIP
E13
CIRCLIP, 20MM
E16
CIRCLIP, 7MM
E7
E18
E16
CIRCLIP, INTERNAL, 23
E12
CIRCLIP, INTERNAL, 45MM
E7
CLAMP, OVER FLOW TUBE
E14
CLAMP, TUBE (D13)
F16
CLAMPER B, BRAKE HOSE
F4
E11
CLAMPER, BRAKE HOSE
F4
CLAMPER, FUEL TUBE
E2
5
78
Description
CLIP, BATTERY COVER
CLIP, GEARSHIFT FORK GUIDE PIN
CLIP, PISTON PIN, 13MM
CLIP, SWITCH COVER
CLIP, TUBE (B10)
CLIP, TUBE (B6.5)
CLIP, TUBE (B8)
CLIP, TUBE (C12)
CLIP, TUBE (C9)
CLIP, VALVE GUIDE
CLUTCH ASSY., ONE WAY (EXEDY)
COIL ASSY., IGNITION
COLLAR
COLLAR A, HANDLE SETTING
COLLAR B, HANDLE SETTING
COLLAR, 6.2X20
COLLAR, CLUTCH CENTER
COLLAR, FR. AXLE DISTANCE
COLLAR, FR. FENDER
COLLAR, HORN SETTING
COLLAR, MAIN SIDE COVER
COLLAR, MUFFLER MOUNTING
COLLAR, RR. BRAKE PANEL SIDE
COLLAR, RUBBER BUSH (SHOWA)
CONTACT ASSY., CHANGE SWITCH
COTTER, VALVE
COVER SET, FR. TOP (WL) *TYPE1*
COVER SET, HANDLE (WL) *TYPE1*
Block No.
F26
E17
E15
F18
F13
E19
E19
F16
E14
E2
E12
F27
E7
F5
F5
F26
E8
F10
F7
F10
F27
F7
F19
F12-1
F11
F12-1
F22
E10
E3
E6
F30
F30
F30
F30
F30
F30
F5
F5
F5
F5
F5
F5
F5
F5
F5
Description
Block No.
COVER SET, L. BODY (WL) *TYPE1*
F15
F15
F15
F15
F15
F15
COVER SET, R. BODY (WL) *TYPE1*
F15
F15
F15
F15
F15
COVER SUB ASSY., AIR CLEANER
F16
COVER, BATTERY
F26
COVER, CYLINDER HEAD
E1
COVER, L. CENTER
F15
COVER, L. CRANKCASE
E10
COVER, L. CYLINDER HEAD SIDE
E1
E10
COVER, MAIN PIPE
F30
COVER, MUFFLER
F17
COVER, OIL FILTER
E7
COVER, R. CENTER
F15
COVER, R. CYLINDER HEAD SIDE
E1
COVER, RR. HANDLE
F5
COVER, TAIL *B195M*..SPORTY BLUE METALLIC F15
COVER, TAIL *NH131M*.
STARLIGHT SILVER METALLIC
F15
COVER, TAIL *NH177M*....
VOSTOK SILVER METALLIC
F15
COVER, TAIL *NH341P*.....
PEARL FADELESS WHITE
F15
COVER, TAIL *NHA30M*....
DIGITAL SILVER METALLIC
F15
COVER, TAIL *R101CU*.....
CANDY GLORY RED-U
F15
COVER, TAIL *Y163P*........
PEARL FLASH YELLOW
F15
CRANKCASE COMP., L.
E14
CRANKCASE COMP., R.
E14
CRANKSHAFT COMP.
E15
CRANKSHAFT COMP., R.
E15
CRANKSHAFT, L.
E15
CUP, FUEL STRAINER
E19
CUSHION ASSY., RR.
F22
CUSHION, BATTERY
F26
Description
Block No.
CUSHION, C.D.I. UNIT
F27
CUSHION, FR. TOP COVER
F30
CYLINDER COMP.
E5
CYLINDER SET, MASTER
F4
CYLINDER SUB ASSY., FR. BRAKE MASTER
F4
(D)
DAMPER SET, WHEEL

DIAPHRAGM
DISK, CLUTCH FRICTION
DOWEL PIN, 10X14
DOWEL PIN, 8X12
DOWEL PIN, SPECIAL, 8X14
DRUM, GEARSHIFT
DUST SEAL
DUST SEAL, 21X37X7
DUST SEAL, 27X40X4.5
DUST SEAL, BRAKE CAM
DUST SEAL, STEERING HEAD
(E)
ELEMENT COMP., AIR CLEANER
F12-1
F4
E8
F10
F10
F10-1
F10-1
E14
E6
E5
E17
F8
F10-1
F12-1
F10
F10
F11
F6
F16
(F)
FENDER A, FR.
*B195M*...... SPORTY BLUE METALLIC
FENDER A, FR.
*B201M*...... ASSURE BLUE METALLIC
FENDER A, FR.
*NH177M*... VOSTOK SILVER METALLIC
FENDER A, FR.
*NH341P* ... PEARL FADELESS WHITE
FENDER A, FR.
*NHA30M*... DIGITAL SILVER METALLIC
FENDER A, FR.
*R101CU*.... CANDY GLORY RED-U
FENDER A, FR.
*R258* ........ WINNING RED
FENDER A, FR.
*Y163P*....... PEARL FLASH YELLOW
FENDER A, FR.
F7
F7
F7
F7
F7
F7
F7
F7
Description
*YR243P* ... PEARL EXCITE ORANGE
FENDER B, FR.
FENDER SET, RR. *TYPE1*(WL)
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
FORK, GEARSHIFT
FUEL UNIT SET
FUSE, BLADE (10A)
(G)
GASKET SET
GASKET, CARBURETOR INSULATOR
GASKET, CRANKCASE
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, CYLINDER HEAD COVER
GASKET, EX. PIPE
GASKET, FLOAT CHAMBER
GASKET, L. CRANKCASE COVER
GASKET, L. CYLINDER HEAD SIDE COVER
GASKET, OIL FILTER
GASKET, OIL PUMP BODY
GASKET, R. CRANKCASE COVER
GASKET, R. CYLINDER HEAD SIDE COVER
GAUGE, OIL LEVEL
GEAR COMP., DRIVEN (MITSUBA)
GEAR COMP., PRIMARY DRIVE
GEAR, COUNTERSHAFT FOURTH (23T)
GEAR, COUNTERSHAFT LOW (34T)
GEAR, COUNTERSHAFT SECOND (29T)
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, MAINSHAFT SECOND (17T)
GEAR, MAINSHAFT THIRD (21T)
GEAR, SPEEDOMETER
GRIP
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GUARD, L. PIVOT COVER
GUARD, R. PIVOT COVER
Block No.
F7
F7
F23
F12
F10
F12
E19
E11
F8
F8
E17
F13
F27
E19
E2
E14
E5
E2
E1
F17
E19
E10
E1
E7
E9
E6
E1
E6
E13
E7
E16
E16
E16
E16
E16
E16
E16
F10
F29
F3
F3
F19
F19
Description
GUIDE, EX. VALVE
GUIDE, FR. BRAKE CABLE
GUIDE, IN. VALVE
GUIDE, STARTER CHAIN
(H)
HARNESS, WIRE
HEAD COMP., CYLINDER
HEAD, CAM CHAIN TENSIONER PUSH ROD
HEADLIGHT UNIT
HINGE, SEAT
HOLDER, L. PILLION STEP
HOLDER, MASTER CYLINDER
HOLDER, NEEDLE JET
HOLDER, R. PILLION STEP
HOLDER, WINKER RELAY
HOOK, MAIN STAND SPRING
HORN COMP.(HIGH)
HOSE COMP., FR. BRAKE
HOUSING, UPPER THROTTLE
HUB SUB ASSY., FR.
(I)
INDICATOR, FR. BRAKE

INNER COMP., ONE-WAY CLUTCH
INSULATOR, CARBURETOR
(J)
JET, MAIN, #72

JET, SLOW, #42
JOINT B, BRAKE ARM
JOINT, DRIVE CHAIN
(K)
KEY SET
KEY, BLANK (90KEYTOP2REPORDER)
KEY, WOODRUFF, 4MM
(L)
LABEL, DRIVE CHAIN

LABEL, ENGINE STARTER *TWHITE* WHITE
LABEL, TIRE
LENS ASSY
LENS, L. FR. WINKER
LENS, R. FR. WINKER
LENS, RR. COMBINATION LIGHT
LENS, TAILLIGHT INNER
LEVER COMP., CLUTCH
Block No.
E2
F7
E2
E12
F27
E2
E4
F1
F14
F19
F4
E19
F19
F2
F20
F27
F4
F3
F10
F11
E7
E2
E19
E19
F18
F21
F28
F28
E15
F31
F31
F31
F2
F24
F24
F25
F25
E6
5
79
Description
Block No.
LEVER SET, COCK

LEVER, CHOKE
LEVER, R. STEERING HANDLE
LIFTER COMP., CLUTCH
LIGHT ASSY., RR. COMBINATION (12V 18/5W)
LOCK ASSY., SEAT
LOCK COMP., SEAT
(M)
MAINSHAFT (12T)
MARK, BATTERY CAUTION
MARK, DRIVE CAUTION *TWHITE* WHITE
MARK, HONDA (60MM) *TYPE1*
MARK, HONDA (70MM) *TYPE1*
MIRROR COMP., L. *NH1*.......... BLACK
MIRROR COMP., R. *NH1*.......... BLACK
MOTOR ASSY., STARTING
MOTOR COMP. (MITSUBA)
MUFFLER COMP., EX.
(N)
NEEDLE SET, JET

NUT B, BRAKE ROD ADJUSTING
NUT B, LOCK, 14MM
NUT SET, SQUARE
NUT, CAP, 10MM
NUT, CAP, 7MM
NUT, CLIP, 4MM
NUT, CLIP, 5MM
NUT, FENDER SETTING
NUT, FLANGE, 10MM
NUT, FLANGE, 6MM
NUT, FLANGE, 8MM
NUT, HEX., 10MM
NUT, HEX., 6MM
NUT, HEX., 8MM
NUT, LOCK
NUT, LOCK, 14MM
NUT, SPECIAL, 6MM
NUT, SPRING, 4MM
NUT, STEERING STEM LOCK
NUT, TAPPET ADJUSTING
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 6MM
5
80
E19
F3
F4
E6
F25
F14
F14
E16
F31
F31
F32
F32
F3
F3
E13
E13
F17
E19
F18
E8
E19
F22
E1
F5
F15
F7
E11
F27
F17
F21
F11
F11
F3
E7
F12-1
F30
F6
E3
F5
F10
F11
Description
(O)

OIL SEAL, 13.8X24X5
OIL SEAL, 17X29X5 (ARAI)
OIL SEAL, 17X29X5 (NOK)
OIL SEAL, 30X42X4.5 (ARAI)
OIL SEAL, 30X42X4.5 (NOK)
O-RING
O-RING A
O-RING B
O-RING, 1.3X4.3
O-RING, 107X2 (ARAI)
O-RING, 13.8X2.5
O-RING, 18X3
O-RING, 2.4X25
O-RING, 25X2.4
O-RING, 27X2.0
O-RING, 30.8X3
O-RING, 6X1.7 (ARAI)
O-RING, 8.5X1.5 (ARAI)
O-RING, 8.5X1.5 (NOK)
O-RING, 8MM
OUTER ASSY., PRIMARY CLUTCH
OUTER COMP., CLUTCH (69T)
OUTER, STARTING CLUTCH
(P)
PACKING
PACKING, BASE
PACKING, DRAIN COCK, 12.5X20
PACKING, FUEL FILLER CAP
PAD SET, FR.
PANEL COMP., RR. BRAKE
PANEL SUB COMP., FR. BRAKE
PEDAL COMP., BRAKE
PEDAL, GEAR CHANGE
PIN
PIN C, PILLION STEP
PIN, GEARSHIFT DRUM
PIN, GEARSHIFT FORK GUIDE
PIN, GUIDE ROLLER
PIN, HANGER
Block No.
E17
E6
E16
E16
E12
E12
E12
F8
E13
E13
E19
E12
E10
E6
E19
E2
E10
E1
F12
F12-1
E12
F2
F2
E6
E7
E8
E12
E-13
F-14
E-14
F-14
F-10
F-12
F-9
F-19
F-19
E-7
F-20
E-17
E-17
E-4
F-10
Description
PIN, PISTON
PIN, SHIFT RETURN SPRING
PIN, SPLIT, 1.6X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 3.0X25
PIN, SPRING, 2X6
PINION, KICK STARTER
PIPE COMP., FR. FORK
PIPE COMP., STEERING HANDLE
PIPE, INLET
PIPE, SEAT
PISTON
PIVOT, CAM CHAIN TENSIONER
PIVOT, OIL PUMP
PLATE ASSY., CONTACT
PLATE ASSY., REFLECTING
PLATE COMP., PRIMARY DRIVE
PLATE COMP., STOPPER
PLATE SET, VALVE
PLATE, CLUTCH
PLATE, CLUTCH LIFTER
PLATE, CLUTCH LIFTER CAM
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH SIDE
PLATE, DIAPHRAGM
PLATE, FIXING
PLATE, GEARSHIFT DRUM LOCK
PLATE, OIL SEPARATE
PLATE, OIL SEPARATOR
PLATE, PILLION STEP
PLATE, STARTING CLUTCH SIDE
PLATE, STARTING SPROCKETSETTING
PLIERS, 135
PLUG, PIN
PLUG, SPARK
PROTECTOR
PROTECTOR, STARTER CHAIN
PUMP ASSY., OIL
(R)
RACE, STEERING BOTTOM BALL

RACE, STEERING BOTTOM CONE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
Block No.
E-15
E-17
F-20
F-12
F-21
E-17
E-18
F-8
F-5
E-2
F-8
E-15
E-4
E-9
E-17
F-2
E-7
E-3
E-19
E-8
E-8
E-6
E-8
E-7
F-4
E-16
E-16
E-17
E-12
E-8
F-20
E-12
E-12
F-30
F-10
E-1
F-4
E-12
E-9
F6
F6
F6
F6
Description
Block No.
RAIL, RR. GRAB
F14
RATCHET, STARTER DRIVE
E18
RECTIFIER COMP., REGULATE
F27
RELAY COMP., STARTER
F27
RELAY COMP., WINKER
F2
RETAINER, FUEL UNIT
F13
RETAINER, GEAR BOX
F10-1
RETAINER, KICK SPRING
E18
RETAINER, SPRING
E7
RETAINER, VALVE SPRING
E3
RIM, FR. WHEEL
F10
RIM, RR. WHEEL (1.60x17)
F12
E15
E15
E15
E15
E15
E15
E15
E15
RING SET, PISTON (STD.) (RIKEN)
E15
RING SET, PISTON (STD.) (TEIKOKU)
E15
RING, HANDLE WEIGHT SNAP
F5
RING, OIL SEAL STOPPER
F8
RING, PISTON
F8
RING, STOPPER
F8
ROD COMP., CAM CHAIN TENSIONER PUSH
E4
ROD COMP., RR. BRAKE
F18
ROD KIT, CONNECTING
E15
ROLLER COMP., CAM CHAIN GUIDE
E4
ROLLER, 10X10
E12
ROLLER, 3X8.5
E17
ROLLER, 4X10
E17
ROLLER, 5X11.8
E12
ROLLER, 5X8
E7
ROLLER, CAM CHAIN TENSIONER
E4
ROTOR, OIL PUMP INNER
E9
ROTOR, OIL PUMP OUTER
E9
RUBBER A, HANDLE WEIGHT
F5
RUBBER A, INSERT
E5
RUBBER A, TAILLIGHT MOUNTING
F25
RUBBER B, INSERT
E5
RUBBER B, SEAT SETTING
F14
RUBBER, CLUTCH DAMPER
E7
Description
RUBBER, LUGGAGE BOX MOUNTING
RUBBER, MUFFLER MOUNTING
RUBBER, PILLION STEP
RUBBER, SEAL
RUBBER, STAND STOPPER
RUBBER, STEP
RUBBER, STOPPER ARM
RUBBER, TAILLIGHT BRACKET
(S)
SCREEN, FUEL STRAINER

SCREEN, OIL FILTER
SCREW SET
SCREW, 6X12
SCREW, BLEEDER (NISSIN)
SCREW, FLAT, 4X12
SCREW, FLAT, 6X16
SCREW, OVAL, 6X50
SCREW, PAN, 5X10
SCREW, PAN, 5X10
SCREW, PAN, 5X11.5
SCREW, PAN, 5X12
SCREW, PAN, 5X20
SCREW, PAN, 5X25
SCREW, PAN, 6X16
SCREW, PAN, 6X22
SCREW, SIDE STAND PIVOT
SCREW, SPECIAL, 5MM
SCREW, TAPPET ADJUSTING
SCREW, TAPPING, 4X16 (PO)
SCREW, U-LOCK FLAT, 6X12
SCREW, VISOR SPECIAL SETTING
SCREW-WASHER, 3X12
SCREW-WASHER, 3X22
SCREW-WASHER, 4X10
SCREW-WASHER, 4X12
SCREW-WASHER, 4X16
SCREW-WASHER, 4X18
SCREW-WASHER, 4X20
Block No.
F26
F19
F19
F14
F20
F19
F11
F27
E19
E9
E19
F30
F9
F4
E12
F5
E9
F3
F15
F3
F16
F3
E9
E9
F20
F30
E3
F2
F30
F25
F24
F30
F2
F16
F28
F30
E19
F2
E19
F4
F5
E19
F5
Description
SCREW-WASHER, 4X6
SCREW-WASHER, 5X10
SCREW-WASHER, 5X30
SCREW-WASHER, SPECIAL, 4X10
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL, AIR CLEANER COVER
SEAL, GASKET
SEAL, VALVE STEM (NOK)
SEAT B, SPRING
SEAT COMP., DOUBLE
SEAT, VALVE SPRING INNER
SEAT, VALVE SPRING OUTER
SET RING, 17MM
SET RING, 20MM
SET RING, 23MM
SHAFT, COUNTER
SHAFT, RR. BRAKE PIVOT
SHAFT, SCREW DRIVER
SHAFT, VALVE ROCKER ARM
SHIELD SET, L. LEG (WL) *TYPE1*
SHIELD SET, R. LEG (WL) *TYPE1*
SHOE SET, BRAKE
SHUTTER SET, KEY
SLEEVE, RR. WHEEL
SLIDER, CHAIN
SOCKET COMP.
SOCKET COMP., HEADLIGHT
SPANNER, 10X12
SPANNER, 14X17
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
SPINDLE COMP., GEARSHIFT
SPINDLE, CAM CHAIN GUIDE SPROCKET
SPINDLE, KICK STARTER
SPOKE SET (A11X183) (OUTSIDE)
SPOKE SET (A11X183.5) (INSIDE)
Block No.
E13
E19
E13
F2
F8
F9
F16
F24
E3
F8
F14
E3
E3
E8
E18
E7
E16
F20
F29
E3
F30
F30
F30
F30
F30
F30
F30
F30
F30
F30
F11
F28
F12-1
F21
F2
F1
F29
F29
F2
F2
E17
E4
E18
F10
F10
5
81
Description
5
74
Block No.
SPOKE SET A, 10X158.5 (OUTSIDE)

SPOKE SET A, 10X159 (INSIDE)
SPRING
SPRING A, BRAKE ROD
SPRING A, MAIN STAND
SPRING A, SIDE STAND
SPRING ASSY., RR. BRAKE RETURN
SPRING, BRAKE SHOE
SPRING, BRUSH
SPRING, CAM CHAIN TENSIONER
SPRING, CLUTCH
SPRING, FR. FORK
SPRING, GEARSHIFT ARM
SPRING, GEARSHIFT DRUM STOPPER
SPRING, GEARSHIFT RETURN
SPRING, KICK STARTER (NIPPON HATSUJO)
SPRING, LOCK KEY SETTING
SPRING, ONE WAY RETAINER
SPRING, PAD
SPRING, PRIMARY CLUTCH
SPRING, REBOUND
SPRING, SEAT LOCK
SPRING, SIDE FRICTION
SPRING, STARTER PINION FRICTION
SPRING, STARTING CLUTCH ROLLER
SPRING, STOP SWITCH
SPRING, SUB GEAR
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET (12T)
SPROCKET COMP., STARTING (41T)
SPROCKET, CAM (32T)
SPROCKET, CAM CHAIN GUIDE (25T)
SPROCKET, DRIVE (14T)
SPROCKET, FINAL DRIVEN (36T) (PT.RODA)
SPROCKET, FINAL DRIVEN (36T) (SUNSTAR)
SPROCKET, FINAL DRIVEN(36T)
SPROCKET, TIMING
STAND COMP., MAIN
STATOR COMP.
STAY, FR. TOP COVER
STAY, MAIN PIPE SIDE
STEM SUB ASSY., STEERING
STOPPER, CABLE
F12
F12
E16
F18
F20
F20
F18
F11
E13
E4
E8
F8
E17
E17
E17
E18
F14
E7
F9
E7
F8
F14
E7
E18
E12
F18
E7
E3
E3
E13
E12
E4
E4
E16
F12-1
F12-1
F12
E15
F20
E11
F28
F30
F6
F3
Description
STRAINER COMP., FUEL
STRIPE, L. BODY COVER *TYPE1*
STRIPE, L. FR. TOP COVER *TYPE1*
STRIPE, R. BODY COVER
*TYPE1*
STRIPE, R. FR. TOP COVER *TYPE1*
SUB GEAR (17T)
SUB HARNESS A
SUB HARNESS, BATTERY
SUSPENSION, WINKER RELAY (MITSUBA)
SWINGARM ASY, R
SWITCH ASSY., RR. STOP
SWITCH ASSY., STARTER MAGNETIC
SWITCH SET, COMBINATION & LOCK
SWITCH UNIT, DIMMER
SWITCH UNIT, HORN
SWITCH UNIT, LIGHTING
SWITCH UNIT, STARTING
SWITCH UNIT, WINKER
(T)
TANK COMP., FUEL

THREAD COMP., STEERING HEAD
TIRE, FR.
TIRE, RR.
TOP SET
TUBE, AIR CLEANER CONNECTING
TUBE, AIR CLEANER DRAIN
TUBE, AIR VENT
TUBE, BATTERY BREATHER
TUBE, BRAKE PEDAL SPRING
TUBE, BREATHER
TUBE, FUEL, 5.3X40
TUBE, FUEL, 5.3X600
TUBE, OVERFLOW
TUBE, TIRE
TUBE, VINYL, 11X15X45
(V)
VALVE COMP., FLOAT

VALVE SET, AIR CUT
VALVE SET, THROTTLE
VALVE, EX.
VALVE, IN.
Block No.
F13
F32
F32
F32
F32
F32
F32
E7
E13
F27
F2
F21
F18
F27
F28
F5
F5
F5
F5
F5
F-14
F-5
F-11
F-13
E-19
F-17
F-17
E-19
F-27
F-19
E-14
F-14
F-14
E-19
F-11
F-17
E19
E19
E19
E3
E3
Description
(W)
WASHER A, SEALING, 7MM

WASHER B, LOCK
WASHER B, SPLINE, 17MM
WASHER, 10MM
WASHER, 17MM
WASHER, 17X23X3
WASHER, 30X45X0.8
WASHER, 6MM
WASHER, 6X9
WASHER, 8MM
WASHER, CHAIN CASE SETTING
WASHER, CLUTCH SIDE
WASHER, LOCK
WASHER, OIL BOLT
WASHER, PLAIN, 10MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 6MM
WASHER, PLAIN, 8MM
WASHER, SEAT LOCK
WASHER, SPECIAL, 8MM
WASHER, SPLINE, 20X1.2
WASHER, SPRING, 10MM
WASHER, STEERING STEM NUT
WASHER, WAVE
WEIGHT A, STEERING HANDLE
WEIGHT B, STEERING HANDLE
WEIGHT SET, CLUTCH
WRENCH, SPARK PLUG
Block No.
E1
E8
E8
E11
E18
E7
E7
F23
F21
E6
F21
E7
E7
F4
F22
F3
F25
F21
E4
E4
E1
F14
F8
F10
E16
E16
E16
F21
F6
E8
E8
E16
E18
F9
F5
F5
E7
F10
F12
F29

Pc-Revo 100

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Pc-Revo 100

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REVO

PT. Astra Honda Motor

INDEKS PART NUMBER

PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

1. Informasi yang diperlukan

Part Number dan Nomor seri mesin

(b) Parts rangka

Part Number dan Nomor seri rangka

(c) Parts karburator

Part Number dan Nomor identifkasi karburator

II. CARA MEMBACA PARTS CATALOG

(contoh) Baut-baut, mur-mur dan standar parts lain.

5. Parts yang digantikan oleh part lain

11. Lokasi nomor seri pada sepeda motor

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

NOMOR SERI MESIN

b. Pekerjaan yang terulang

Cylinder head gasket

c. Pekerjaan yang sebagian berhubungan

Pekerjaan yang terulang adalah pembongkaran crankcase.

Pemeriksaan waktu pengapian

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan batere dan berat jenisnya

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Service item/Bagian yang diservis

Pengukuran tinggi pelampung karburator

a. Penurunan dan pemasangan

Service item/Bagian yang diservis

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai

Service item/Bagian yang diservis

ONE WAY CLUTCH

RIGHT CRANKCASE COVER

LEFT CRANKCASE COVER

KICK STARTER SPINDLE

FR. BRAKE MASTER CYLINDER

F-5 HANDLE PIPE/ HANDLE COVER /SWITCH

FRONT BRAKE CALIPER

FRONT WHEEL ( Spoke )

REAR WHEEL (Spoke)

FRONT WHEEL (CW)

REAR WHEEL (CW)

REAR BRAKE PANEL

PEDAL/KICK STARTER ARM

REAR COMBINATION LIGHT

MAIN PIPE COVER / LEG SHIELD

COVER, CYLINDER HEAD...................

COVER, CYLINDER HEAD

GASKET, R. CYLINDER HEAD SIDE COVER

WASHER, SEALING, 6.5X12

HEAD, CYLINDER ..................................

HEAD COMP., CYLINDER

GASKET, CARBURETOR INSULATOR