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SISTEM ALIRAN FLUIDA PADA POWER TRAIN

(TRANSMISSION HYDRAULIC CONTROLS (POWER SHIFT))

Hydraulic System (Power Shift)

SCHEMATIC OF THE HYDRAULIC SYSTEM


1. Left brake band.
2. Relief valve for brake cooling
11. Hydraulic control valve for the steering clutches and brakes. 12. Lubrication oil manifold. 13. Outlet relief valve for torque converter. 14. Flow control valve. 15. Pressure control valve. 16. Right brake band. 17. Hydraulic control mechanism for the right brake. 18. Reservoir in steering clutch and bevel gear case. 19. Transmission. 20. Pressure relief valve. 21. Inlet relief valve for torque converter. 22. Oil pump. 23. Torque divider housing.

and lubrication. 3. Hydraulic control mechanism for the left brake. 4. Oil filter. 5. Vent line for pump. 6. Oil pump. 7. Magnetic screen. 8. Oil cooler. 9. Lubrication line for P.T.O. (power take-off) bearings. 10. Manifold.

Pompa (6) mengirimkan oli bertekanan ke filter oli (4). Minyak melewati filter. Jika elemen filter oli memiliki pembatasan, katup bypass di filter memungkinkan minyak berkeliling filter.
Dari saringan oli tersebut masuk ke katup pelepas tekanan (20), katup kontrol aliran (14) dan bermacam-macam (10).

Minyak berjalan melalui bermacam-macam (10) ke katup kontrol hidrolik (11) untuk kopling kemudi dan rem. Minyak ini digunakan untuk operasi dari cengkeraman kemudi dan mekanisme kontrol hidrolik (3) dan (17) untuk rem.

Sejumlah kecil minyak berlangsung dari katup kontrol (11) melalui suatu lubang. Minyak ini adalah untuk pelumasan dari katup kendali, roda gigi kerucut dan bantalan untuk poros roda gigi kerucut.

Minyak untuk katup kontrol aliran (14) melewati katup kontrol aliran. Dari katup kontrol aliran minyak tersebut masuk ke katup kontrol tekanan (15). Minyak ini adalah untuk cengkeraman transmisi. Flow control valve (14) mencegah aliran minyak ke katup kontrol tekanan dari pergi selama sekitar 20 US gpm (75,7 menyala / menit).

Tekanan katup (20) mencegah tekanan dalam sistem dari pergi selama sekitar 425 psi (29,9 kg/cm2). Jika tekanan dalam sistem terlalu tinggi, katup buang membuka dan memungkinkan minyak ekstra pergi ke katup inlet lega (21) untuk converter torsi.

Hydraulic Pump

HYDRAULIC PUMP CONSTRUCTION


1. Dowel. 2. Bolt. 3. Cover assembly. 4. Body. 5. Drive gear. 6. Bearings. 7. Oil seal. 8. Manifold assembly. 9. O-ring seal. 10. Bolts. 11. Bearings. 12. Idler gear. 13. O-ring seals. 14. Passage.

Pompa hidrolik adalah bagian tunggal gigi-jenis

pompa. Lokasinya berada di sisi kanan atas dan depan dari mesin roda gila perumahan. Komponen dari pompa adalah: menutupi perakitan (3), tubuh 4, manifold perakitan (8), drive gigi (5), pemalas gigi (12), bantalan (11) dan minyak segel (7).

Magnetic Screen

BAGIAN- BAGIAN MAGNETIC SCREEN


1. O-ring seal. 2. Cover. 3. Wave washer. 4. Housing. 5. Outlet. 6. Magnets. 7. Screen. 8. Tube assembly. 9. O-ring seal.

Oil Filter

BAGIAN BAGIAN OIL FILTER


1. Cover assembly. 2. Bolts. 3. O-ring seal. 4. Bypass valve. 5. Spring. 6. Washer. 7. Filter element. 8. Retainer. 9. Seal. 10. Spring. 11. Filter housing. 12. Plug.

Transmission Oil Cooler

Transmission Hydraulic Controls (Power Shift)

HYDRAULIC CONTROLS (FIRST SPEEDvalve for converter outlet. FORWARD) 1. Torque converter. 2. Body of relief
3. Relief valve for converter outlet. 4. Oil cooler. 5. Lubrication line to front of transmission. 6. Lubrication manifold. 7. Lubrication line to rear of transmission. 8. Hydraulic controls for steering clutches and brakes. 9. Flow control valve. 10. Load piston. 11. Body of pressure control valve. 12. Scavenge oil pump. 13. Reservoir in torque divider housing. 14. Check valve. 15. Relief valve for converter inlet. 16. Body of sequence relief valve. 17. Modulation relief valve. 18. Pressure differential valve. 19. Pressure relief valve. 20. Oil filter. 21. Body of selection valve. 22. Spool for direction selection. 23. Bleed line for oil pump. 24. Reservoir in steering clutch case. 25. Magnetic screen. 26. Transmission oil pump. 27. Spool for speed selection. 28. Safety valve. A. Pressure tap for converter outlet. B. Pressure tap for lubrication. C. Pressure tap for converter inlet. D. Pressure tap for relief valve (pump pressure). E. Pressure tap for speed clutch. F. Pressure tap for direction clutch. G. Pressure tap for transmission oil pump. H. Pressure tap for transmission oil pump.

Transmission (Power Shift)

1. Piston. 2. Spring. 3. Plates. 4. Ring gear. 5. Discs. 6. Clutch housing.

TRANSMISI

TRANSMISSION COMPONENTS

1. Ring gear for No. 5 clutch. 2. No. 5 clutch. 3. No. 4 inner planetary gears. 4. Ring gear for No. 4 clutch. 5. No. 4 clutch. 6. Ring gear for No. 3 clutch. 7. No. 3 clutch. 8. No. 3 planetary gears. 9. No. 2 clutch. 10. No. 1 clutch. 11. Ring gear for No. 1 clutch. 12. No. 5 planetary gears. 13. No. 2 carrier. 14. Ring gear for No. 2 clutch. 15. No. 2 inner planetary gears. 16. Transfer gear. 17. No. 2 sun gear. 18. Input flange and shaft. 19. No. 1 sun gear. 20. No. 5 sun gear. 21. No. 1 carrier. 22. No. 2 outer planetary gears. 23. No. 1 planetary gears. 24. Bevel pinion. 25. Transfer gear. 26. No. 4 sun gear. 27. No. 4 outer planetary gears. 28. Output shaft. 29. No. 3 sun gear.

Neutral

POWER FLOW IN NEUTRAL (NO. 3 CLUTCH ENGAGED) 6. Ring gear for No. 3 clutch. 7. No. 3 clutch. 8. No. 3 planetary gears. 13. No. 2 carrier. 15. No. 2 inner planetary gears. 17. No. 2 sun gear. 18. Input flange and shaft. 19. No. 1 sun gear. 21. No. 1. carrier. 22. No. 2 outer planetary gears. 23. No. 1 planetary gears.

First Speed Forward

POWER FLOW IN FIRST SPEED FORWARD (NO. 1

AND NO. 5 CLUTCHES ENGAGED) 1. Ring gear for No. 5 clutch. 2. No. 5 clutch. 6. Ring gear for No. 3 clutch. 8. No. 3 planetary gears. 10. No. 1 clutch. 11. Ring gear for No. 1 clutch. 12. No. 5 planetary gears. 13. No. 2 carrier. 16. Transfer gear. 18. Input flange and shaft. 19. No. 1 sun gear. 20. No. 5 sun gear. 21. No. 1 carrier. 23. No. 1 planetary gears. 24. Bevel pinion. 25. Transfer gear. 28. Output shaft. 29. No. 3 sun gear.

Second Speed Forward

POWER FLOW IN SECOND SPEED

FORWARD (NO. 1 AND NO. 3 CLUTCHES ENGAGED) 6. Ring gear for No. 3 clutch. 7. No. 3 clutch. 8. No. 3 planetary gears. 10. No. 1 clutch. 11. Ring gear for No. 1 clutch. 16. Transfer gear. 18. Input flange and shaft. 19. No. 1 sun gear. 21. No. 1 carrier. 23. No. 1 planetary gears. 24. Bevel pinion. 25. Transfer gear. 28. Output shaft. 29. No. 3 sun gear.

Third Speed Forward

POWER FLOW IN THIRD SPEED FORWARD (NO. 1 AND NO. 4 CLUTCHES ENGAGED)

3. No. 4 inner planetary gears. 4. Ring gear for No. 4 clutch. 5. No. 4 clutch. 6. Ring gear for No. 3 clutch. 8. No. 3 planetary gears. 10. No. 1 clutch. 11. Ring gear for No. 1 clutch. 13. No. 2 carrier. 16. Transfer gear. 18. Input flange and shaft. 19. No. 1 sun gear. 21. No. 1 carrier. 23. No. 1 planetary gears. 24. Bevel pinion. 25. Transfer gear. 26. No. 4 sun gear. 27. No. 4 outer planetary gears. 28. Output shaft. 29. No. 3 sun gear.

First Speed Reverse

POWER FLOW IN FIRST SPEED REVERSE (NO. 2 AND NO. 5 CLUTCHES ENGAGED)

1. Ring gear for No. 5 clutch. 2. No. 5 clutch. 6. Ring gear for No. 3 clutch. 8. No. 3 planetary gears. 9. No. 2 clutch. 12. No. 5 planetary gears. 13. No. 2 carrier. 14. Ring gear for No. 2 clutch. 15. No. 2 inner planetary gears. 16. Transfer gear. 17. No. 2 sun gear. 18. Input flange and shaft. 20. No. 5 sun gear. 21. No. 1 carrier. 22. No. 2 outer planetary gears. 24. Bevel pinion. 25. Transfer gear. 28. Output shaft. 29. No. 3 sun gear.

Second Speed Reverse

POWER FLOW IN SECOND SPEED REVERSE

(NO. 2 AND NO. 3 CLUTCHES ENGAGED) 6. Ring gear for No. 3 clutch. 7. No. 3 clutch. 8. No. 3 planetary gears. 9. No. 2 clutch. 14. Ring gear for No. 2 clutch. 15. No. 2 inner planetary gears. 16. Transfer gear. 17. No. 2 sun gear. 18. Input flange and shaft. 21. No. 1 carrier. 22. No. 2 outer planetary gears. 24. Bevel pinion. 25. Transfer gear. 28. Output shaft. 29. No. 3 sun gear.

Third Speed Reverse

POWER FLOW IN THIRD SPEED REVERSE (NO. 2 AND NO. 4 CLUTCHES ENGAGED)

3. No. 4 inner planetary gears. 4. Ring gear for No. 4 clutch. 5. No. 4 clutch. 6. Ring gear for No. 3 clutch. 8. No. 3 planetary gears. 9. No. 2 clutch. 13. No. 2 carrier. 14. Ring gear for No. 2 clutch. 15. No. 2 inner planetary gears. 16. Transfer gear. 17. No. 2 sun gear. 18. Input flange and shaft. 21. No. 1 carrier. 22. No. 2 outer planetary gears. 24. Bevel pinion. 25. Transfer gear. 26. No. 4 sun gear. 27. No. 4 outer planetary gears. 28. Output shaft. 29. No. 3 sun gear.

Transmission Lubrication

TRANSMISSION LUBRICATION

1. Rear plate. 2. Shaft. 3. No. 1 clutch housing. 4. Bearing. 5. Passage. 6. Bearing cage. 7. Passage. 8. Front bearing. 9. Bearing cage. 10. Manifold. 11. Tube. 12. No. 4 and No. 5 clutch housing. 13. No. 3 clutch housing. 14. Center bearing. 15. No. 2 clutch housing.16. Plate. 17. Tube. 18. Manifold.