132kv GIS

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Reproduction, use or disclosure to third parties without express authority is strictly forbidden. Copyright 2008 ABB Switzerland Ltd. All rights reserved.
OMAN INDUSTRIAL COMPLEX PROJECT P0220

TITLE Vale N
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OMAN INDUSTRIAL COMPLEX PHASE I Manual 132 kV GIS Erection & Maintenance
MM-0020-E-61001
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Rev.
0015/2008 REVISIONS
ISSUE TYPE IT
A - PRELIMINARY B - FOR PROPOSAL
C - FOR INFORMATION D - FOR QUOTATION
E - FOR CONSTRUCTION F - AS PURCHASED
G - AS BUILT H CANCELLED
Rev. 0
IT E
Description First issue
Prep. MM
Appr.
Chk.
Aut.
Date 04.11.2009
Based on Prep. Appr. Doc. kind Equipment
Contract M. Meyer
Project
Date 04.11.09 Approved

Doc. des. Resp. dept.
Ref. File:
OIC-Vale 1-2019660
OIC-MM-0020-E-61001_R0_132 kV_Swg_Er&Maint.doc
Item des.
Manual 132 kV GIS Erection & Maintenance

2008, ABB Switzerland Ltd
=0020AM01 ATBPE
Document number
Lang.
Rev. ind. Page
1 208
ABB Switzerland Ltd
MM-0020-E-61001
en
No. of p.
Operation Manual Erection and Maintenance
SF6 Gas Insulated Switchgear Type EXK-0
ABB AG - High Voltage Products
Product Manual GIS Overview
Main List of Documents Erection and Maintenance

1 1.1 1.2 1.3 1.4 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 Delivery Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 706 A Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 100 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 101 A Building requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 707 A Installation Installation of the GIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 200 L Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 015 C Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 733 D Local Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 724 B Coupling of Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 726 B Surge Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 730 C Commissioning Tests prior to Commissioning . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 740 I High Voltage Test of the Main Circuits . . . . . . . . . . . . . . . . 1HDG 918 742 K Equipment and Functional Descriptions Gas Density Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 418 B Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 750 G Circuit Breaker Operating Mechanism Type HMB . . . . . . 1HDG 518 425 D Circuit Breaker Operating Mechanism HMB-1 . . . . . . . . . 1HDG 918 753 D Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 747 E Earthing Switch with Short Circuit Making Capacity . . . . 1HDG 918 757 E Separate Current Transformer . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 758 A Integrated Current Transformer . . . . . . . . . . . . . . . . . . . . . 1HDG 518 410 A Inductive Voltage Transformer VT1 . . . . . . . . . . . . . . . . . . 1HDG 518 424 A Surge Arrester Type AZ0 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 575 C Anti-Condensation Heater . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 451 A Integrated Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 762 B Control Cubicle (Indoor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 416 Wiring System of the Control Cubicle . . . . . . . . . . . . . . . . 1HDG 518 406 A Heat Balance of the Control Cubicle . . . . . . . . . . . . . . . . . 1HDG 518 407 B Power Demand Local Control Cubicle . . . . . . . . . . . . . . . . 1HDG 518 409 F Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 764 B Control System: Conventional Substation Automation . . 1HDG 518 412 D
Product Manual GIS Overview
5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8
Service Maintenance of the GIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 500 SF6 Gas Moisture Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 781 D Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 521 E Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 786 C Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . 1HDG 918 783 I Earthing Switch with Short Circuit Making Capacity . . . . 1HDG 918 784 D Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HDG 518 510 Disposal of Equipment Component Parts . . . . . . . . . . . . . 1HDG 918 785 C
Product Manual GIS Content
Erection and Maintenance Content

1 1.1 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transport 1.1.1 1.1.1.1 1.1.1.2 1.1.1.3 1.1.1.4 1.1.1.5 1.1.1.6 1.1.1.7 1.1.1.8 1.1.1.9 1.1.2 1.1.2.1 1.1.2.2 1.1.2.3 1.1.3 1.1.4 1.1.5 ................................................. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packaging requirements . . . . . . . . . . . . . . . . . . . . . . . . . . Types of packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Container data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealing of equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packing and unpacking of equipment . . . . . . . . . . . . . . . Securing of equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shipping marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loading and lifting facilities . . . . . . . . . . . . . . . . . . . . . . . . Means of transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . Forces and stresses during transportation . . . . . . . . . . . Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Irregularities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and regulations . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1-1 1.1-1 1.1-1 1.1-1 1.1-2 1.1-2 1.1-2 1.1-2 1.1-3 1.1-3 1.1-3 1.1-4 1.1-4 1.1-4 1.1-4 1.1-5 1.1-5 1.1-6 1.2-1 1.3-1 1.3-1 1.3-1 1.3-1 1.3-3 1.3-5 1.4-1 1.4-1 1.4-3
1.2 1.3
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1 Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.2 Storage Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.3 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.4 Parts and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.5 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Building requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 Static and dynamic loads . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2 Building Requirements and Dimensions . . . . . . . . . . . . .
1.4
ToC 1
2 2.1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of the GIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 Preparation of the Installation Area . . . . . . . . . . . . . . . . . 2.1.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3 Flange Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.4 Tightening Torque for Bolts . . . . . . . . . . . . . . . . . . . . . . . . 2.1.5 Filling of Gas Compartments . . . . . . . . . . . . . . . . . . . . . . Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1 Earthing of the GIS Bays . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2 Dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.3 Installation of the GIS Earthing . . . . . . . . . . . . . . . . . . . . . 2.3.4 Local Control Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.5 Cable Sealing End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.6 Busduct Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.7 Surge Arresters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.8 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 Temporary Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2 Separate Installation of the Local Control Cubicles . . . 2.4.3 Installation of the Local Control Cubicles . . . . . . . . . . . . 2.4.4 Dismounting the Local Control Cubicle . . . . . . . . . . . . . . 2.4.5 Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6 Cable Glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6.1 Cable Glands with Earthing Ring . . . . . . . . . . . . . . . . . . . 2.4.6.2 Cable Glands without Earthing Sleeve or Earthing Ring Coupling of Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.1 Fixing the Base Frame by means of Adjustment Screws 2.5.2 Fixing the Base Frame by means of Fill Plates . . . . . . . 2.5.3 Coupling of the Feeder Bays . . . . . . . . . . . . . . . . . . . . . . 2.5.4 Mounting and Dismounting of the Transversal Erection Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.1 Feeder Module with integrated Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.2 Surge Arrester on the end of a Busbar . . . . . . . . . . . . . . 2.6.3 Feeder Module without Disconnector/Earthing Switch .
2-1 2.1-1 2.1-1 2.1-2 2.1-3 2.1-4 2.1-4 2.2-1 2.3-1 2.3-2 2.3-2 2.3-3 2.3-3 2.3-4 2.3-8 2.3-9 2.3-9 2.4-1 2.4-1 2.4-2 2.4-2 2.4-2 2.4-2 2.4-3 2.4-3 2.4-4 2.5-1 2.5-1 2.5-1 2.5-2 2.5-3 2.6-1 2.6-2 2.6-4 2.6-5
2.2 2.3
2.4
2.5
2.6
ToC 2
3 3.1
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tests prior to Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Tools for On-Site Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Inspection after Transport . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Measurement of Voltage Drop . . . . . . . . . . . . . . . . . . . . . 3.1.4 Check of Gas Density Relays / Gas Density Sensors . 3.1.5 Check of Gas Tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.6 Dew Point Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.7 Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.8 Mechanical Functional Tests of the Switching Devices 3.1.9 On-Site Test of the Local Control Cabinet . . . . . . . . . . . 3.1.10 Default Values for Measurement of Voltage Drop . . . . . High Voltage Test of the Main Circuits . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Performance of the Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Calculation of the Test Burden . . . . . . . . . . . . . . . . . . . . . 3.2.3 Possibilities for Connection of the Test Set . . . . . . . . . . 3.2.3.1 Connection to the Voltage Transformer Flange Position 3.2.3.2 Connection to the Busbar . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3.3 Connection to the Outdoor Bushing . . . . . . . . . . . . . . . . . 3.2.3.4 GIS with Compact Cable Sealing End, Type EHSVS . . 3.2.4 HV Cable-Test at Cable End Unit . . . . . . . . . . . . . . . . . . . 3.2.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.4.2 Carrying out the High Voltage Test at the Cable . . . . . .
3-1 3.1-1 3.1-2 3.1-2 3.1-2 3.1-3 3.1-3 3.1-3 3.1-3 3.1-5 3.1-5 3.1-6 3.2-1 3.2-2 3.2-3 3.2-5 3.2-7 3.2-9 3.2-9 3.2-10 3.2-11 3.2-11 3.2-11
3.2
ToC 3
4 4.1
Equipment and Functional Descriptions . . . . . . . . . . . . . . . . . . . . . Gas Density Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1 Design and Operating Principle . . . . . . . . . . . . . . . . . . . . 4.1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 Design of the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Operating Mechanism of the Interrupting Chamber . . . 4.2.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.4 Operating Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker Operating Mechanism Type HMB . . . . . . . . . . . . 4.3.1 Modules of Operating Mechanism Components . . . . . . 4.3.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2.1 Slow Switching Operations . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2.2 Storage Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Optional Adjusting Procedures . . . . . . . . . . . . . . . . . . . . . 4.3.3.1 Adjusting the Operating Speeds . . . . . . . . . . . . . . . . . . . 4.3.4 Instructions for the Operation . . . . . . . . . . . . . . . . . . . . . . 4.3.4.1 Pump Starts and Checks for Internal Tightness . . . . . . 4.3.4.2 Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.5 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.6 Spare Parts, General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.7 Tightening Torques for Screws . . . . . . . . . . . . . . . . . . . . . 4.3.8 Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.9 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker Operating Mechanism HMB-1 . . . . . . . . . . . . . . . 4.4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1.1 Manually Operating the Operating Mechanism . . . . . . . 4.4.1.2 Putting Out of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2 Technical Data Circuit Breaker Operating Mechanism . Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.1 Design and Operating Principle of the Device . . . . . . . . 4.5.2 Operating Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.2.1 Manual Operation (Control Voltage Present) . . . . . . . . . 4.5.2.2 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.1 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.2 Operating Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.3 Interlocking Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.4 Auxiliary Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.4 Operating Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 4.1-1 4.1-1 4.1-2 4.2-1 4.2-2 4.2-2 4.2-3 4.2-4 4.3-1 4.3-1 4.3-2 4.3-2 4.3-2 4.3-3 4.3-3 4.3-4 4.3-4 4.3-5 4.3-6 4.3-7 4.3-7 4.3-7 4.3-8 4.4-1 4.4-2 4.4-2 4.4-3 4.4-4 4.5-1 4.5-1 4.5-4 4.5-5 4.5-9 4.5-10 4.5-10 4.5-11 4.5-12 4.5-12 4.5-13
4.2
4.3
4.4
4.5
ToC 4
4.6
Earthing Switch with Short Circuit Making Capacity . . . . . . . . . 4.6.1 Design and Operating Principle of the Device . . . . . . . . 4.6.2 Design and Operation Principle of the Drive . . . . . . . . . 4.6.2.1 Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.2.2 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.3 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.1 Switching Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.2 Operating Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.3 Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.4 Auxiliary Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.5 Operating Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Separate Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inductive Voltage Transformer VT1 . . . . . . . . . . . . . . . . . . . . . . . . . 4.9.1 Design and Operating Principle . . . . . . . . . . . . . . . . . . . . 4.9.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Arrester Type AZ0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10.1 Design and Operating Principle . . . . . . . . . . . . . . . . . . . . 4.10.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anti-Condensation Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Cubicle (Indoor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13.1 Earthing of Protective Conductors . . . . . . . . . . . . . . . . . . Wiring System of the Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . Heat Balance of the Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . Power Demand Local Control Cubicle . . . . . . . . . . . . . . . . . . . . . . Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.1 Circuit Breaker Control ON . . . . . . . . . . . . . . . . . . . . . . . . 4.17.2 Circuit Breaker Control OFF: . . . . . . . . . . . . . . . . . . . . . . 4.17.3 Circuit Breaker Supervision . . . . . . . . . . . . . . . . . . . . . . . . 4.17.4 Hydraulic Pump Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.5 Disconnector/Earthing Switch Control . . . . . . . . . . . . . . . 4.17.6 Fast Acting Earthing Switch Control . . . . . . . . . . . . . . . . 4.17.7 Functions on the Bay Level . . . . . . . . . . . . . . . . . . . . . . . . 4.17.8 Position Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.9 Alarm Signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6-1 4.6-2 4.6-2 4.6-3 4.6-5 4.6-6 4.6-7 4.6-7 4.6-7 4.6-8 4.6-8 4.6-9 4.7-1 4.8-1 4.9-1 4.9-1 4.9-2 4.10-1 4.10-1 4.10-4 4.11-1 4.12-1 4.13-1 4.13-2 4.14-1 4.15-1 4.16-1 4.17-1 4.17-1 4.17-2 4.17-3 4.17-4 4.17-5 4.17-7 4.17-8 4.17-9 4.17-10
4.7 4.8 4.9
4.10
4.11 4.12 4.13 4.14 4.15 4.16 4.17
ToC 5
4.18
Control System: Conventional Substation Automation . . . . . . . 4.18.1 Function List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.1.1 Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.1.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.2 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.2.1 Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.2.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.3 Completion of SCADA-System Cubicles . . . . . . . . . . . .
4.18-1 4.18-1 4.18-1 4.18-2 4.18-3 4.18-4 4.18-8 4.18-9
ToC 6
5 5.1 5.2
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance of the GIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF6 Gas Moisture Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1 Replacing the Bursting Disk . . . . . . . . . . . . . . . . . . . . . . . 5.2.2 Replacing the SF6 Gas Moisture Filter . . . . . . . . . . . . . . 5.2.3 Mounting the Bursting Disk . . . . . . . . . . . . . . . . . . . . . . . . Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Inspection of the Circuit Breaker Operating Mechanism 5.4.2 Exchange of the Interrupting Chamber (3-pole and 1-pole Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3 Commissioning after Overhaul . . . . . . . . . . . . . . . . . . . . . Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.1 Inspection of the Operating Mechanism . . . . . . . . . . . . . 5.5.2 Maintenance of the Current Path . . . . . . . . . . . . . . . . . . . 5.5.2.1 Dismounting the Operating Mechanism . . . . . . . . . . . . . 5.5.2.2 Opening of the Transversal Erection Module . . . . . . . . . 5.5.2.3 Dismounting the Busbar from the GIS Bay . . . . . . . . . . . 5.5.3 Replacement of the Moving and the Fixed Contacts . . 5.5.4 Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.5 Removing the Outgoing Disconnector . . . . . . . . . . . . . . . 5.5.6 Reinstallation of the Outgoing Disconnector . . . . . . . . . Earthing Switch with Short Circuit Making Capacity . . . . . . . . . 5.6.1 Inspection of the Operating Mechanism Motor . . . . . . . 5.6.2 Maintenance of the Current Path . . . . . . . . . . . . . . . . . . . 5.6.3 Using the Earthing Switch with Short Circuit Making Capacity for Measurements . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7.1 Hydraulic Operating Mechanism of Circuit Breaker . . . 5.7.2 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7.3 Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . 5.7.4 Earthing Switch with Short Circuit Making Capacity . . . 5.7.5 Voltage Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7.6 Other Switchgear Modules . . . . . . . . . . . . . . . . . . . . . . . . Disposal of Equipment Component Parts . . . . . . . . . . . . . . . . . . . 5.8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8.2 Information on Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8.3 GIS Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8.4 Material of the GIS-Components . . . . . . . . . . . . . . . . . . . 5.8.5 Environmental persistence of the GIS-Components . . .
5-1 5.1-1 5.2-1 5.2-2 5.2-2 5.2-2 5.3-1 5.3-1 5.3-1 5.4-1 5.4-2 5.4-3 5.4-6 5.5-1 5.5-2 5.5-3 5.5-3 5.5-4 5.5-5 5.5-6 5.5-8 5.5-9 5.5-11 5.6-1 5.6-3 5.6-3 5.6-4 5.7-1 5.7-1 5.7-2 5.7-2 5.7-2 5.7-3 5.7-3 5.8-1 5.8-1 5.8-1 5.8-2 5.8-4 5.8-6
5.3
5.4
5.5
5.6
5.7
5.8
ToC 7
Delivery Content
1.1 Transport 1.1.1 1.1.1.1 1.1.1.2 1.1.1.3 1.1.1.4 1.1.1.5 1.1.1.6 1.1.1.7 1.1.1.8 1.1.1.9 1.1.2 1.1.2.1 1.1.2.2 1.1.2.3 1.1.3 1.1.4 1.1.5 ................................................. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packaging requirements . . . . . . . . . . . . . . . . . . . . . . . . . . Types of packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Container data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealing of equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packing and unpacking of equipment . . . . . . . . . . . . . . . Securing of equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shipping marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loading and lifting facilities . . . . . . . . . . . . . . . . . . . . . . . . Means of transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . Forces and stresses during transportation . . . . . . . . . . . Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Irregularities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and regulations . . . . . . . . . . . . . . . . . . . . . . . . 1.1-1 1.1-1 1.1-1 1.1-1 1.1-2 1.1-2 1.1-2 1.1-2 1.1-3 1.1-3 1.1-3 1.1-4 1.1-4 1.1-4 1.1-4 1.1-5 1.1-5 1.1-6 1.2-1 1.3-1 1.3-1 1.3-1 1.3-1 1.3-3 1.3-5 1.4-1 1.4-1 1.4-3
1.2 1.3
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1 Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.2 Storage Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.3 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.4 Parts and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.5 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Building requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 Static and dynamic loads . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2 Building Requirements and Dimensions . . . . . . . . . . . . .
1.4
15.10.2009
1-1
Product Manual GIS Delivery
1.1 Transport
1.1.1 Packaging
1.1.1.1 Packaging requirements
The following factors must be taken into account when packaging equipment for shipping: stresses occurring during multiple transshipments climatic conditions shipping routes duration of shipment (preservation, environmental factors) storage after shipment bottoms of containers must be designed to carry the full load of the package equipment packaging must be able to withstand stresses caused by weight and by forces occurring during transportation packaging must be geared to the intended type of transportation and designed to preclude any damage to the equipment packaging / equipment may be provided with shock indicators
1.1.1.2 Types of packaging

Wooden support/skid and protective sheeting Only for shipment by truck, by rail or by airway Not suitable for storage To receive on crane use only the crane-eyelets of the switchgear!
Wooden box For shipment by truck, rail or ship Suitable for storage
Container For shipment by truck, rail or ship Suitable for storage
Requirements for container Container must have nailable wooden floors
Types of container within Europe: overseas (to ISO standards): Type HTT 6.254 (20) Type 20/8 and 20/8 20 steel dry cargo container door height 2.26 2.28 m door height 2.58 m
If containers with any other designations are used, they must be equivalent to those listed above.
26.04.2005 CHSVOTH 1.1-1
1HDG 918 706 A en
18.04.2005 EXTMEWE
General container requirements Containers holding dangerous goods must be CSC-certified Containers bearing the ACEP mark are approved for unrestricted use Containers must be checked for proper technical condition prior to shipment (Containers provided with the ACEP mark have been inspected by the manufacturer)
1.1.1.3 Container data

Container data concerning weight and dimensions should, as far as possible, be geared to the related data for the intended means of transportation.
1.1.1.4 Environmental factors

Equipment may be shipped at temperatures in the range of 30C to +60C. The packaging must ensure that all items of equipment are positively protected against any direct contact with water. The packing shall provided adequate protection against dirt, insects and animals.
1.1.1.5 Preservation
The shipment within Europe, specifications concerning equipment preservation shall be included in the order. If no preservative measures are specified, the freight will be packaged in the usual manner. The preservation required depends on the method of transportation, the storage classification and the storage period. Storage requirements and classifications are described in detail in chapter Delivery in document Storage 1HDG 518 101. In the case of ocean transport, preservation of the equipment is mandatory, since GIS components could be damaged by the associated exposure to humidity. Protection against condensation of humidity is provided for a transportation period of up to 12 months. If this period is exceeded, adequate measures must be taken to prevent the formation of condensation water. The packaging may be monitored by means of moisture indicators. If the expiry date of equipment preservation falls within the period before or during shipment, or within the expected storage period, persons responsible for shipment / storage shall be informed in due time so that appropriate measures can be taken.
1.1.1.6 Sealing of equipment

For transportation the equipment is filled with N2 to a absolute pressure of 150 kPa. The gas pressure shall not drop below 110 kPa during shipment and storage. All open flanges must be sealed with a shipping cover. Shipping covers are chosen according to 1HDG 931 100 (for buses without insulators according to 1HDG 931 101 P1).
1HDG 918 706 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.1-2
1.1.1.7 Packing and unpacking of equipment

Packing and unpacking of equipment shall always take a place in a dry (air-conditioned) environment. When unpacking switchgear components, check shock indicators on packaging / equipment, if provided.
1.1.1.8 Securing of equipment

Free-standing parts shall be provided with appropriate support structures. All loads shall be prevented from slipping by lashing and blocking. Means of securing equipment in place: Chains, lashes, ropes, square timber and wooden wedges. Make sure that loads are evenly distributed. The side walls of shipping containers shall not be subjected to any loads. Only container bottoms are designed to withstand loading and possess sufficient stability. The circuit breaker shall be shipped only in its upright (operating) position.
1.1.1.9 Shipping marks

Markings provided on the packaging shall include fixing and hitching points for transportation and hoisting, total weight, installation point of equipment components, and the packed units centre of gravity. The place of delivery shall be marked on the packaging in accordance with the data provided in the order. When dangerous goods are shipped, applicable regulations (of the countries of origin and destination as well as transit countries) shall complied with.
1HDG 918 706 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.1-3
1.1.2 Shipping
1.1.2.1 Loading and lifting facilities
To prevent equipment and parts from being damaged during loading and lifting operations, the facilities shall be suitable for this purpose in terms of intended applications and load-carrying capacities. When moving or lifting packed equipment, make sure that no other than the fixing and hitching points marked on the packaging are used. Switchbays and components which are not packed may be lifted at suitable hitching points, provided that every precaution has been taken to prevent these parts from being damaged in the process. The shipping units centre of gravity markings shall be taken into account to prevent the units from tipping over.
1.1.2.2 Means of transportation

The means for transportation shall be selected so as to ensure that the shipping units will be subjected to the smallest-possible amount of vibration. Any damage to the equipment must be prevented under all circumstances.
1.1.2.3 Forces and stresses during transportation

The forces are shown in Figure 1.1-1:
FL
FQ
FV
direction
Figure 1.1-1: Forces and stresses during transportation Table 1.1-1: Forces in g (g = Acceleration due to gravity) FL Railway Road Ship 4.0 g 1.0 g 0.4 g FV 0.5 g 2.0 g 2.0 g FQ 0.4 g 0.6 g 0.8 g
Note
During loading and lifting operations higher values may occur.
1HDG 918 706 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.1-4
1.1.3 Inspections
Before shipment Prior to closing the shipping containers, make sure that the equipment to be shipped is properly secured and without damage. Check shipping containers for proper technical condition. This is particularly important in the case of freight containers. After shipment Check shipping container for any damage before opening. After opening a container, immediately check the equipment for external damage and completeness.
1.1.4 Irregularities
During shipment Any damage occurring on the packaging in transit shall, as far as possible, be repaired immediately. If this cannot be done, appropriate measures shall be taken at once to preclude any further damage of the cargo. All irregularities occurring during shipment as well as any remedial action taken shall be documented and reported. After shipment In the event of any damage detected on the packaging or equipment, the insurance company shall be informed and the damage shall be assessed and recorded by an authorized agent. Photographs shall be taken of any damaged packaging to serve as evidence at a later time. Any packaging which is damaged or soaked shall under no circumstances be used for prolonged storage of equipment. Any corrective action taken with regard to packaging or equipment preservation shall be recorded in detail. All materials used for these measure must have been tested and approved.
1HDG 918 706 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.1-5
1.1.5 Standards and regulations

The most important standards and regulations are: DIN 50 010 DIN 50 019 DIN 55 402 DIN 55 405 DIN ISO 668 freight container climatic definitions climates with regard to technology markings packaging
These standards also make reference to other pertinent standards which must be observed as well. Additional regulations, guidelines and instruction sheets have been issued by the following organizations: German Lloyd (GL-Regulations and codes of practice) German Lloyd (GL-Vorschriften und Richtlinien) Association for Rationalization in Packaging/Packaging Consulting and Research Office (RGV / BFSV Instruction sheets) Rationalisierungsgesellschaft Verpackung/Beratungs- und Forschungsstelle Verpackung (RGV / BFSV-Betriebsbltter) Association of german Engineers (VDI-Regulations and -Guidelines) Verein deutscher Ingenieure (VDI-Vorschriften und -Richtlinien)
These regulations, guidelines, instruction sheets and the relevant standards must be equally observed. Standards and regulations of the country of destination shall be considered, if applicable. Applicable regulations and guidelines issued by ABB shall also be observed.
1HDG 918 706 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.1-6
1.2 Receiving Inspection

Note All gas compartments of the individual GIS transport units are filled in our factory with N2 to a pressure of approximately 150 kPa. The only exception is the inductive voltage transformer that will be delivered ex works filled with SF6 to a pressure of approximately 150 kPa. In order to detect transport damages as early as possible, check the pressure upon arrival of the equipment at site. Gas compartments that are not pressurized have to be checked for gas tightness prior to assembly of the transport units. Protocol for Receiving Inspection
Table 1.2-1: Receiving Inspection Number of Transport Unit Storage Class
Page_____of_____
Date
Checked by
Remarks, Measures, Checks
1HDG 518 100 en
26.06.1998 ACEMEWE
29.06.1998 ACEHENE
1.2-1
1.3 Storage
1.3.1 Packing
Storage life depends on the types of packing material and drying agent being used. Unless otherwise stated, items should remain in the original packing. The storage time indicated in the delivery documents must not be exceeded. Note Immediately unpack modules in damaged packing. Parts supplied sealed in plastic or aluminium foil without damages should be handled with care and should not be unpacked until shortly before required.
1.3.2 Storage Requirements

All storage areas must comply with the following general requirements: S S S S S S S S Good accessibility for transport and inspection Protection against damages Restricted access for authorized personnel only Guaranteed fire protection The storage area must be clean and free from unused packing material When stocking, the moisture contents of the packing must be considered Flammable material must be stored in a strictly separated area Compliance with all local regulations and requirements must be guaranteed
1.3.3 Classification
Every product must be protected from being damaged. This requires a definition of the individual storage conditions. The classification will be defined from A through F as follows: A B C
F D E
A B C
Airconditioned storage building Storage building Shelter roof
D E F
Tarpaulin Unprotected outdoor storage Container
Figure 1.3-1: Storage Classification
1HDG 518 101 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.3-1
Table 1.3-1: Product Example Classification Instruments (electrical and electronic) or similarly sensitive products Paints Robust switchgear Less sensitive material Aluminium parts General outdoor material Hot dipped galvanized material Epoxy cast resin A D D D D D D D D B C D E F
Table 1.3-2: Protection against ... Classification Pressure from stacking and/or excessive cramped packing Mechanical damage Rain and snow Salty air Extreme temperatures (beyond the permissible range) Detrimental humidity Temperatures supporting condensation Dust pollution Temperatures below 5 C A D D D D D D D D D B D D D D D D D D C D D D D D D D E D D F D D D D D D
Table 1.3-3: Storage Requirements Classification If not stated otherwise, product remains in original packing Covered by shelter roof, protection against rain and snow Fully enclosed With temperature control according to the required storage temperature Storage in refrigerated room With air filter, protection against dust and detrimental humidity With temperature control to prevent condensation Protection against rats, insects etc. D D D D D D A D D D D B D D C D D D D E D F D D D D D
1HDG 518 101 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.3-2
Classification With ventilation With tarpaulin at minimum 400 mm above the product, sloped for water shedding With possibility for ventilation (open containers) Good drainage required Containers respectively products to be stored at minimum 200 mm above the floor No standing water on the product
B D
D D D D D D D
1.3.4 Parts and Material

Table 1.3-4: Classification of Parts and Material for Site Storage Parts GIS bays and Subassemblies Material, Finish General Instructions Store in the original packing If delivered on heavy goods vehicle If storage period is longer than 1 month, connect the heaters in the drive mechanisms Control Cabinets Control Centers Electrical Equipment Store in the original packing If storage period is longer than 1 month, connect the heaters in the control cabinets Bushings Porcelain and Silicon Do not bend during storage Bushings with sealing rings refer to rubber parts below Refer to the instructions on the packing Classification Inspections during storage Checks before Use Refer to Instructions for Installation and Commissioning
Measure humidity every 6 months If relative humidity exceeds 60 %, renew drying agent
Touch up any damages to the paint finish
Check every Clean the surfaces 12 months whether all with Rivolta MTX forte parts are dry; if not, refer to Checks before Use Make sure that the parts are not subject to stress of any kind
1HDG 518 101 A en
18.04.2005 EXTMEWE
26.04.2005 CHSVOTH
1.3-3
Parts Flat Gaskets O-rings O-seals Sealing rings
Material, Finish Rubber
General Instructions Store in the original pakking Protect from compression, tension and twisting
Classification
Inspections during storage Check elapsed storage time Check surfaces for scoring or scratches
Checks before Use If necessary, clean with soap and water or a solution of 1.5 % soda in water
B
Protect from direct sunlight and artificial light with a high ultra violet contents Do not store together with copper, manganese metals or plastic foils Steel Sections Hot dipped galvanized Material must be stored on beams raised at minimum 30 cm above the floor Remove any rusty binding wires Bolts, Nuts Hot dipped galvanized steel Store in the original wooden and cardboard boxes Check the condition of Rinse with clear water the vulcanized joints after cleaning Note: The water temperature must be equal to the ambient temperature Check tarpaulins for Remove the white damages and replace, rust-preventive coating if necessary
Silver plated Aluminium and Copper
Galvanic and special processes
The parts can be stacked, but must be secured against any movement Flexible copper and aluminium connections shall be stored in an upright position and slotted into each other
Check elapsed storage time Randomly check silver plated surfaces
Remove the transport packing Degrease the silver plated surfaces with Rivolta MTX forte Fully remove all remaining spots and marks
Check cycle: every 6 months in the first year, every 12 months thereafter Grease the contact surfaces with acid free Check 6 months prior petroleum jelly (vaselito use ne) and protect them with crepe paper Check for water pene- Use in accordance tration after heavy with manufacturers rain fall instructions Check tarpaulins for damages and replace, if necessary
Castings, Sheet Metal, Sections and Tubes out of Aluminiumm
Aluminium
Store in the original crates Crates must be stored on beams raised at minimum 30 cm above the floor Do not store next to any heat source
Paints, lacquers, thinners, hardeners
Randomly check six months prior to use
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1.3.5 Checks
The following checks shall be performed and documented upon delivery to site and periodically thereafter (take photos of any damages): S S S S S S S S S Product designation Tightness of packing, covering, sheds and other protective means Check the heater connections / activate the heaters Check the transport gas filling for appropriate pressure Document any mechanical damages Keep the storage area clean Conform with any additional storage requirements of the manufacturer Conform with any additional site storage instructions Keep all packing properly sealed to reduce the oxidizing effect of the air
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1.4 Building requirements

1.4.1 Static and dynamic loads
Circuit Breaker 340 340 100
Cable Sealing End
250
15KN 680 100 1 2 300 200
500
2 250 15KN
650
1050
350
350
700 620 2145 1525
GIS base frame (2x MSH100x100) dynamic load points of circuit breaker
Figure 1.4-1: Load points double busbar bay with cable sealing end, VT and LCC 1HDG 918 707 A en 26.07.2004 CHSGAKP 16.08.2004 CHSVOTH 1.4-1
Figure 1.4-1 represents a typical double busbar feeder. The loads result from static and dynamic forces due to bay weight and circuit breaker operation. For each individual layout the mechanical forces are calculated and a corresponding drawing is made.
Static Loads The loads below are calculated per GIS base frame. S S S S 2 busbars without voltage transformer and local control cubicle 1 busbar without voltage transformer and local control cubicle additional load for local control cubicle additional load for voltage transformer 2 x 11 kN 2 x 10 kN 2 x 1.5 kN 2 x 2.5 kN
Dynamic Loads The dynamic loads are measured in a normal industrial building.
Table 1.4-1: Dynamic Loads due to 40 kA design Load case On-operation (tension / pressure) Off-operation (tension / pressure) Load per point (kN) - 2.8 / 2.8 -8/5 Impulse time (ms) 20 - 50 10 - 30 f (Hz) 65 45
The dynamic loads are evenly distributed on the load points 2 . The forces upwards (4 x 8 kN) are reduced by the weight of the bay.
Installation The bay is delivered with a base frame. The base frame will be welded on a straightening iron (C-rail), which is integrated in the concrete floor. If there is no iron structure the GIS supports are to be mounted with chemical anchors M12 x 160 mm or equivalent. Max. tensile load per anchor in concrete with minimum stability B25 / DIN 1045 is 10 kN. Dowel depth: 110 mm.
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1.4.2 Building Requirements and Dimensions

Figure 1.4-1 and Figure 1.4-3 show the recommended dimensions for a GIS in double busbar layout. Other layouts may require smaller or larger dimensions. The room tolerances and planeness should be equal or better than DIN 18202 which means:
Planeness (mm) on Distance (m) 5 0.1 8 1 12 4 15 10 20 15
Final overall dimensions are to be defined in cooperation with the client.
Option
Figure 1.4-2: Side view double busbar feeder
3600 2115 1700 (minimum space for walking) ca. 600 ca. 1400 2000 (usual case) ca. 3600 5500 500
2825
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Factors to be considered for building dimensions: S S S S S Existing building or other installed equipment Type of HV connections: Cable, transformer SF6 gas-to-oil bushing or SF6-air bushing High voltage cable data, type and outlet direction Location of GIS local control cabinets Type of lifting device
The recommended lifting capacity (depending on the weight of heaviest transport unit) is 30 kN, service crane: 10 kN. For vertical connection the cable basement normally has a height of 2 m.
Figure 1.4-3: Plan View
Figure 1.4-3 shows a 8-bay arrangement. The standard width of a bay is 1 m. The building dimensions can be easily determined based on the number of bays. For a convenient and fast HV-cable sealing end assembly, openings for the cables made 0.5 m x 0.7 m are recommended, see Figure 1.4-1. For special cases contact ABB. The large front door (left side in Figure 1.4-3) is the equipment access door (width x height = 3 m x 3 m). The second door is a standard access door which is provided for convenience and safety.
WxH=3000x3000 5500
C160 Circuit Breaker C160
min.2000
1000
1000
1000
1000
1000
1000
1000
1200
ca. 12000
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Installation Content
2.1 Installation of the GIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 Preparation of the Installation Area . . . . . . . . . . . . . . . . . 2.1.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3 Flange Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.4 Tightening Torque for Bolts . . . . . . . . . . . . . . . . . . . . . . . . 2.1.5 Filling of Gas Compartments . . . . . . . . . . . . . . . . . . . . . . Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1 Earthing of the GIS Bays . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2 Dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.3 Installation of the GIS Earthing . . . . . . . . . . . . . . . . . . . . . 2.3.4 Local Control Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.5 Cable Sealing End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.6 Busduct Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.7 Surge Arresters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.8 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 Temporary Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2 Separate Installation of the Local Control Cubicles . . . 2.4.3 Installation of the Local Control Cubicles . . . . . . . . . . . . 2.4.4 Dismounting the Local Control Cubicle . . . . . . . . . . . . . . 2.4.5 Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6 Cable Glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6.1 Cable Glands with Earthing Ring . . . . . . . . . . . . . . . . . . . 2.4.6.2 Cable Glands without Earthing Sleeve or Earthing Ring Coupling of Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.1 Fixing the Base Frame by means of Adjustment Screws 2.5.2 Fixing the Base Frame by means of Fill Plates . . . . . . . 2.5.3 Coupling of the Feeder Bays . . . . . . . . . . . . . . . . . . . . . . 2.5.4 Mounting and Dismounting of the Transversal Erection Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.1 Feeder Module with integrated Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.2 Surge Arrester on the end of a Busbar . . . . . . . . . . . . . . 2.6.3 Feeder Module without Disconnector/Earthing Switch . 2.1-1 2.1-1 2.1-2 2.1-3 2.1-4 2.1-4 2.2-1 2.3-1 2.3-2 2.3-2 2.3-3 2.3-3 2.3-4 2.3-8 2.3-9 2.3-9 2.4-1 2.4-1 2.4-2 2.4-2 2.4-2 2.4-2 2.4-3 2.4-3 2.4-4 2.5-1 2.5-1 2.5-1 2.5-2 2.5-3 2.6-1 2.6-2 2.6-4 2.6-5
2.2 2.3
2.4
2.5
2.6
2-1
Product Manual GIS Installation
2.1 Installation of the GIS

These instructions refer to the installation of a GIS and to all works that require opening a gas compartment. WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. It must be possible to clean the shoes before entering the immediate working area. The working clothes must be made of non-fluffing material.
2.1.1 Preparation of the Installation Area

Securing the Installation Area: The installation area must be secured against entry of unauthorized personnel. Power Supply: The following power supply outlets must be made available in the installation area: S S 1-phase AC outlets (16 A) and 3-phase AC outlets (16 A)
Walls and Ceilings: S S S Walls and ceilings have to be in a condition, that neither dirt nor plaster might fall or rub off If necessary, apply a surface-binding coat of paint Formation of condensation water on the ceiling has to be prevented under any circumstance
Floor Conditions: S S The floor in the installation area must have a firm surface It must be possible to keep the floor dust-free with a vacuum cleaner
Outdoor Installation: S In case of an outdoor installation of the GIS or of GIS components, open gas compartments must be protected from the entry of dust or humidity (e. g. by means of installation covers, tarpaulins etc.)
Room for Repair Works: A room must be provided for necessary repair works that is: S S S weather protected lockable separated from the installation area
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2.1.2 Cleaning
CAUTION SF6 can loose its arc quenching and insulating properties when contaminated. For this reason, all surfaces and components that will be in contact with SF6 have been thoroughly cleaned in our factory and have been installed under conditions of utmost cleanliness. When working on open devices or gas compartments, avoid the entry of or contact with dirt, sweat and humidity at any time. Water, acid contamination and oxygen (especially when simultaneously present) can cause corrosion that might have a negative impact on the mechanical function of the GIS components. Water, especially when combined with acid contamination, can reduce the dielectric strength of the GIS due to condensation at low operating temperatures and high pressure. For this reason, the degree of contamination has to be limited to a level that corrosion and/or condensation are of no significance. Installation Area: Prior to opening a gas compartment, thoroughly clean and vacuum clean the installation area, especially in the immediate vicinity of the flanges to be connected. Avoid dust disturbance in the installation area. Note Note Carry out a visual inspection of the interior of an open gas compartment. Rub the insulators and all teflon parts with a cloth moistened with a suitable cleaning agent. Cleaned insulators may only be touched wearing disposable latex gloves. Do not use water for cleaning under any circumstance! Cleaning the GIS Components: Immediately before assembly, clean all loose metal parts and subassemblies that have to be installed and all contacting and sealing surfaces.
Table 2.1-1: Material and cleaning agent Material Cleaning agent
Flange sealing surfaces and O-rings Contacting surfaces of the conductors Connectors Links Screens Insulators Teflon parts painted surfaces of the GIS Silicon shielding of the bushing
Rivolta M.T.X. 60 (preferably) Ethanol 99 Isopropanol, purity min. 99%
pure water or soap suds (0.5%) Wacker Silicon-Oilemulsion E 1044
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Use a non-fluffing cloth for cleaning, moistened with the cleaning agent. Rub all parts with this cloth. Take note of the following: S S S S S S Try to avoid touching the components internal to the gas compartments Use disposable gloves for cleaning Use a spray bottle to prevent contamination of the cleaning agent Cleaning cloth must not contain any substances that could dissolve in the cleaning agent Moisten the cloth so that the cleaning agent does not drip or spill Remove residues of the cleaning agent with a clean cloth
Cleaning the painted GIS: Painted surfaces are only allowed to be cleaned by means of pure water or soap suds (0.5%). Cleaning the silicon bushing : Use a non-fluffing cloth for cleaning, moistened with the cleaning agent Wacker Silicon-Oilemulsion E 1044. Rub all the silicon shieldings with this cloth. Take note of the following: S S S Cleaning cloth must not contain any substances that could dissolve in the cleaning agent Moisten the cloth so that the cleaning agent does not drip or spill Remove residues of the cleaning agent with a clean cloth
2.1.3 Flange Connections

Once the transport covers have been removed, the installation of the flanges must be completed without interruptions. If interruptions can not be avoided, open flanges must be covered with a clean plastic foil. This instruction must also be observed if an insulator is mounted on the flange. Sealing Surfaces: S S S S Check sealing surfaces for scratches or similar damages Even out any scratches with fine sand paper Remove the dust with a vacuum cleaner Clean the sealing surfaces
O-Rings: O-Rings have to be cleaned before they are installed (2.1.2 Cleaning). Do not install any O-rings that show damages or deformation from previous use. Before closing a flange connection, clean the immediate vicinity and all accessible parts of the components to be connected with a vacuum cleaner. Do not touch the active parts and the insulators with the vacuum cleaners nozzle.
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2.1.4 Tightening Torque for Bolts

The following tightening torques are valid for non-greased bolts in threads and holes. Any deviations from these values are indicated in the assembly drawings.
Table 2.1-2: Tightening Torques for non-greased Bolts Tightening Torque in Nm Thread M4 M5 M6 M8 M10 M12 M16 Steel/8.8 *) 2,9 6 10 25 49 86 210 Steel/A2-70 **) 5,2 7,8 19,5 38,3 67,2 147,6 Aluminium ***) 1,5 3 5,5 14 26 45 100
*) Extract from NB305080, tolerance "3% **) Extract from GPDT049615, tolerance "3% ***) Extract from GPFA820006, tolerance +20% 0%, independent from the material of the bolts
2.1.5 Filling of Gas Compartments

WARNING! All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly!
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2.2 Conversion Tables

Temperature
Table 2.2-1: Temperature C (Degree Celsius) 0 15 20 25 30 *n C = ( 1.8 x n + 32) F **n K= n 273.16 C F (Degree Fahrenheit)* 32 59 68 77 86 K (Kelvin) ** 273.16 288.16 293.16 298.16 303.16
Tightening Torques
Table 2.2-2: Tightening Torques Nm (Newtonmeter) 1 1.356 9.807 lbf x ft 0.7376 1 7.233 kpm (Kilopondmeter) 0.102 0.1383 1
Absolute Pressures
Table 2.2-3: Absolute Pressures kPa (Kilo-Pascal) 0.133322 6.8948 100 420 440 500 600 620 700 MPa (Mega-Pascal) 0.0001333 0.0068948 0.1 0.42 0.44 0.5 0.6 0.62 0.7 bar psi (Pound per Square Inch)* 0.01934 1 14.504 60.917 63.817 72.520 87.024 89.925 101.528 Torr
0.001333 0.068948 1 4.2 4.4 5 6 6.2 7
1 51.715 750.06 3150.25 3300.26 3750.3 4500.36 4650.37 5250.42
* psig = pound per square inch gauge (overpressure) psi may also be expressed as lbf / in2
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Force
Table 2.2-4: Force N (Newton) 1 4.4482 lbf (Pound) 0.22481 1
Length
Table 2.2-5: Length mm (Millimeter) 1 25.4 in (Inches) 0.03937 1
Weight
Table 2.2-6: Weight kg (Kilogramm) 1 1000 0.4536 507.185 t (Tons metric) 0.001 1 0.00045 0.907 lbm (Pound) 2.20462 2204.62 1 2142.56 US t (2000 lbm) 0.0011 1.1 0.0005 1
Volume
Table 2.2-7: Volume l (Liter) 1 3.78541 4.40489 1000 28.31685 gal (liquid) Gallons 0.26417 1 1.16365 264.17 7.48052 gal (dry) Gallons 0.22702 0.85937 1 227.02 6.42851 m3 Cubicmeter 0.001 0.0037 0.0044 1 0.02832 ft3 Cubicfeet 0.03531 0.13368 0.15556 35.31467 1
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2.3 Earthing
Earthing is defined as the entirety of means and procedures associated with the earthing of equipment. Earthing means to connect a conductor via an earthing system to earth. Earth refers to both, the earth as a location and the earth as a substance such as humus, clay, sand, gravel and rock. The earth is a conductor whose potential outside the influence of earthing systems is considered to be zero. The Reference Earth (neutral earth) is defined as a part of the earth, especially of its surface, outside the influence of an earthing system in which between two random points no voltages deriving from the earth current can be measured. Earthing system is defined as the entirety of electrically connected earthes, metal parts acting similarly (e g. pole bases, armatures, metal cable sheathing) and earthing leads. Earthing conductor is defined as a conductor, that is embedded in and electrically connected to the earth, or a conductor that is embedded in concrete. In the latter case, the concrete is connected to the earth on a large area (e. g. foundation earth). Earthing lead is defined as an electrical lead laid either outside the earth or insulated in the earth, that connects a GIS part to be earthed with the earth. If a disconnecting link, a disconnector or a Petersen coil is installed between a center point or an outer conductor and the earth, only the connection between earth and the earthing terminal of such a device is considered as an earthing lead. Note The earthing of the GIS is to be documented in the site test protocol Commissioning 1HDG 518 680. The installation of the GIS earthing and the earthing leads shall be strictly in accordance with the project-specific earthing layout diagrams and the earthing plans in the project-specific part of this documentation!
WARNING!
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2.3.1 Earthing of the GIS Bays

The individual modules of a GIS bay are interconnected through their enclosures. Each GIS bay is connected to an earthing conductor by means of connecting bolts and nuts and earthing leads. The connecting bolts and nuts must have minimum a dimension of M12. Crimping of the terminal ends, branch terminals etc. is carried out at site. The GIS enclosure must be connected to earth. All metallic parts, that shall be earthed and do not belong to a main or auxiliary circuit, shall be connected individually to earth. Frames and supports do not need to be earthed separately if they are welded or bolted to the GIS enclosure. To be observed during Installation of the Earthing System S S S S S All electrical connections within the earthing system shall be properly installed Earth leads shall be protected against mechanical damage Earth leads shall be installed without loops Earthing system shall not be interrupted at any point Earthing system shall be inspected before commissioning
2.3.2 Dimensioning
The GIS is dimensioned for a rated short-time withstand current of up to 40 kA / 3 sec. All material necessary for earthing of the GIS is delivered together with the equipment. Earthing
Cross section Solid copper (Cu) Copper rope (Cu) Short circuit duration 1 sec 220 mm2 2 x 120 mm2 Short circuit duration 3 sec 440 mm2 4 x 120 mm2
Connect the earthing conductors of the GIS with 2 x M12. Potential Earthing Use 16 mm2 earthing conductors for potential earthing of the local control cabinets and all other modules. Connect the conductors for potential earthing with 1 x M12.
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2.3.3 Installation of the GIS Earthing

Earthing The individual GIS bays are interconnected through the busbar enclosures. Connect the circuit breaker base plate of the outer bays (Figure 2.3-1) each via 1 x 120 mm2 (1 sec) / 2 x 120 mm2 (3 sec) with the buildings earthing grid. If only one GIS bay is to be installed, attach 2 x 120 mm2 (1 sec) / 4 x 120 mm2 (3 sec) to the circuit breaker base plate (Figure 2.3-1). Potential Earthing of the Busbar S ... or ... S S Either connect the busbar at both ends and at least every 3 m with the earthing grid or the steel reinforcements in the floor (q 16 mm2 Cu) connect the base plate of the circuit breaker in each GIS bay at the ends of the steel reinforcements in the floor (q 16 mm2 Cu) Connection e. g. through earthing holes, slotted bars, earthing lugs (q 16 mm2 Cu) Mounting rails incorporated in the floor have to be connected to the earthing grid respectively the steel reinforcements in the floor
120 mm2
120 mm2
Figure 2.3-1: Position of Earthing Terminals
2.3.4 Local Control Cabinets

Earthing The protective conductor bar is connected with the GIS enclosure through 1 x M12 earthing connection bolt and an earthing conductor (q 16 mm2 Cu). Potential Earthing for separated Local Control Cabinets 1. 2. 3. Install the conductor for potential earthing (q 16 mm2 Cu) in parallel to the control cables Connect it to the GIS enclosure and the protective conductor bar inside the control cabinet In addition, connect the protective conductor bar for potential earthing with the buildings earthing system (q 16 mm2 Cu)
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2.3-3
2.3.5 Cable Sealing End

Install the earthing connection between the cable jacket and the enclosure of the cable termination as shown in Figure 2.3-3, Figure 2.3-5 or Figure 2.3-6: The earthing of power cables terminated on the GIS is project-specific and is provided and carried out by the cable supplier. The earthing points are marked with an earthing symbol on the enclosure of the cable sealing end (Figure 2.3-2). The cable jacket earthing (Figure 2.3-3 and Figure 2.3-5) is connected either unilaterally or in both substations interconnected by the power cable (bilaterally).
1 2 2
1 Earthing bracket 2 Borehole for cable jacket earthing Figure 2.3-2: Earthing Bracket and Earthing Points
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2.3-4
Bilateral Earthing Connect on both sides as per Figure 2.3-3, or as per Figure 2.3-5 if ring-type current transformers are installed at the cable. Unilateral Earthing Connect one side as per Figure 2.3-3 and the remote side as per Figure 2.3-6. For surge protection install shock-proof surge arresters on the remote side. Direct Earthing: Pressure Ring on each Phase
6 5 4 X 3 2 1 2 3 4 1 Cable jacket earthing (optional) Earthing bolt Cable base plate Earthing jumper 3x on periphery X 5 Thrust collar 6 Cable sealing end insulator 7 Enclosure EXK-0
Figure 2.3-3: Direct Earthing of Cable Sealing End
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2.3-5
Direct Earthing: Pressure Ring for all three Phases

Detail W 6
5 W
3 1 Z
View Z 4
1 Earthing bolt 2 Cable base plate 3 Earthing jumper
4 Pressure ring 5 Cable sealing end insulator 6 Enclosure EXK-0
Figure 2.3-4: Direct Earthing with one Pressure Ring for all three Phases
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2.3-6
Direct Earthing with Ring-type Current Transformers
8 7 6 5 4 3 1 X
1 Ring-type current transformer 2 Cable jacket earthing (optional) 3 Earthing lead passing through transformer (2 to 4 times on the cable periphery), comin and going leads tied together 4 Earthing bolt 5 Cable base plate 6 Thrust collar 7 Cable sealing end insulator 8 Enclosure EXK-0
2 Figure 2.3-5: Direct Earthing with Ring-type Current Transformer
Unilateral Earthing on Remote Side for IEC-Cable Sealing End Note If no IEC-cable sealing end is used, the earthing shall be done on the GIS-side with the surge arrester mounted on the remote side.
7 6 5 4 3 2 1 X 1 Surge arrestor ABB type MVR 0,44 for cable lengths < (50 m ... 100 m) 2 Ring-type current transformer (optional) 3 Earthing bolt 4 Cable base plate 5 Thrust collar 6 Cable sealing end insulator 7 Enclosure EXK-0
Figure 2.3-6: Unilateral Earthing on Remote Side
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2.3-7
2.3.6 Busduct Connections

Outdoor bushings are connected to the steel reinforcements in the floor underneath the GIS and to the ring earth electrode. The sleeve bearings in the contact areas of the GIS busducts are to be bridged using the shortest possible route with a minimum of 16 mm2 Cu (Figure 2.3-7). For long busduct connections, the GIS enclosure has to be connected with all metal parts that are being passed in close proximity. Connect all parts installed outdoors to the external ring earth electrode using the shortest possible route (Figure 2.3-7). In order to protect the following GIS components sufficiently against the intrusion of electromagnetic waves, copper rope of 120 mm2 (1 sec) / 240 mm2 (3 sec) or solid copper must be used for such connections.
Busduct contact area with insulating intermediate layer
q 16 mm2 Cu q 16 mm2 Cu
q 120 mm2 Cu
Detail X X
Cross section: 120 mm2 (1 sec) / 240 mm2 (3 sec)
Figure 2.3-7: Earthing of Busduct Connections
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2.3-8
2.3.7 Surge Arresters

Conventional surge arresters, that are directly linked to the SF6-air bushings, must be connected to the external ring earth electrode using the shortest possible route. Use solid copper with a minimum cross section of 220 mm2 (1 sec) / 440 mm2 (3 sec) per arrester pole. SF6-encapsulated surge arresters are bolted to the GIS bay. In the base plate are several tapped holes M12 which have to be used for the earthing connection. The base plate of the surge arrester has to be connected by the shortest distance with the GIS earthing. Recommended Minimum Cross-sections for Earthing Conductors S S Copper: Cross-section 80 mm2 Aluminium: Cross-section 150 mm2
2.3.8 Example
Example of a GIS earthing as shown in Figure 2.3-8 through Figure 2.3-10 1. Earthing of the first and the last GIS bay with copper rope: Connect to the external ring earth electrode (1) diagonally with 1 x 120 mm2 (1 sec) / 2 x 120 mm2 (3 sec) on each side Equipotential bonding between GIS and steel reinforcement in the floor: Install at the bays on each end of the installation with 16 mm2 Cu, preferably in each GIS bay, at minimum every 10 m (2) Connect earthing to the external ring earth electrode and to the steel reinforcement in the floor (3) Earth the local control cabinet (4) together with the GIS bay (Detail: Figure 2.3-9)
4
2.
3. 4.
Cross section: 120 mm2 (1 sec) / 240 mm2 (3 sec)
1 2 3 4
3 1,2 1 Connection of the first and the last GIS bay to the earthing grid Equipotential bonding between GIS and steel reinforcements in the floor Connection to the external ring earth electrode and the steel reinforcements Connection of the local control cabinet and earthing through the GIS bay
Figure 2.3-8: Earthing of the GIS bay
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1 2 3 4
1,2 3 Connection of the first and the last GIS bay to the earthing grid Equipotential bonding between GIS and steel reinforcements Connection to the external ring earth electrode and the steel reinforcements Connection of the local control cabinet and earthing through the GIS bay
Figure 2.3-9: Earthing of the Local Control Cabinet
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3 3
1, 2 1, 2
1 2 3 4
Connection of the first and the last GIS bay to the earthing grid Equipotential bonding between GIS and steel reinforcement Connection of earthing to the external ring earth electrode and the steel reinforcement Connection of local control cabinet and earthing through the GIS bay
Figure 2.3-10: Earthing of the GIS
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2.3-11
2.4 Local Control Cubicle

This document describes the installation of the conventional control cubicle and the control cubicle with SCADA systems (SCADA = Supervisory Control And Data Acquisition). The local control cubicle (Figure 2.4-1) is the user interface for the operation of the GIS. All electrical auxiliaries for command, signalling and interlocking are incorporated in the local control cubicle.
Rear view
Section view Figure 2.4-1: Local Control Cubicle
2.4.1 Temporary Storage

If the local control cubicles cannot be installed immediately upon their arrival at site, they have to be temporarily stored in a dry and dustfree location. Permissible Temperature Range for Storage at site: S S For dry air (max. 40 %) . . . : max. +55 _C For humid air . . . . . . . . . . . . : max. +40 _C
Packing that has been opened for inspection has to be closed and sealed as originally delivered. Note If the local control cubicles are unpacked, immediately activate the anti-condensation heaters! Do not apply any adhesives to the painted surfaces of the local Control Cubicles!
CAUTION
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2.4.2 Separate Installation of the Local Control Cubicles

Normally the local control cubicles are installed and tested directly on the respective GIS bay. As an exception, the local control cubicles can also be installed separate from the GIS. In this case they are hardwired to the GIS bay. Before any installation works commence, the GIS building has to be in a condition that prevents damages to the GIS from humidity or dirt. Requirements for the GIS Building: S S S S All windows and doors must be in place All walls and ceilings must be plastered, painted and dry Mounting frames, cable troughs and installation openings have to be installed accurately and in strict accordance with the assembly drawings Once the installation of the local control cubicles has started, all work that might generate dust or dirt must be stopped
2.4.3 Installation of the Local Control Cubicles

The local control cubicle is pre-installed in the factory. During the installation simply activate the anti-condensation heater of the local Control Cubicle.
2.4.4 Dismounting the Local Control Cubicle

1. 2. 3. 4. Disconnect all cabinet voltages Install loop wire connection between the previous and the following Control Cubicle (refer to project-specific drawings) Disconnect the wiring both, internal and external to the GIS bay Dismount the control cubicle from the GIS bay
2.4.5 Control Cables

Plug-type Cables: All control cables of plug-type are pre-manufactured and tested in the factory (parts list GSXE 030 160). Control Cables on the GIS: With integrated local control cubicles the current and voltage transformers and the gas density relays are connected in the factory according to the project-specific wiring diagrams. The cable entries on the local control cubicle are dimensioned for the respective maximum cable cross section required at this location. Note If cables with a smaller cross section shall be used, use bolted joints with the appropriate reduction pieces!
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2.4.6 Cable Glands

The control cables are brought into the local control cubicles through cable glands. Clamp the bracket for traction relief onto the cable jacket. CAUTION The bracket for traction relief must not be clamped onto the cable jacket to be used for earthing! Pay attention to the connection between the cable glands and the sheet metal of the local control cubicle. Abrade all paint from the contacting area!
Note
2.4.6.1 Cable Glands with Earthing Ring

When using a cable gland with earthing ring, the cable jacket of the control cables is earthed. The earthing of cables with a shield of copper mesh is realized by means of a cable gland with cable shield contacting and a centering traction relief. Earthing of the Cable Shield (Figure 2.4-2): 1. 2. 3. 4. 5. Strip the cable jacket (1) Cut the cable shield (6) to the length of the earthing ring (7) (length of the overhanging cable shield (6) equal to width of the earthing ring (7)) Disentangle the stripped portion of the cable shield (6) Radially bend the stripped portion of the cable shield (6) outwards Clamp the cable shield (6) between the two earthing rings (5) and (7)
180 mm
160 mm
7 6 5 4 3
1 1 Insulated cable jacket of the control cable 2 Bracket for traction relief 3 Thrust collar 4 Sealing ring 5 6 7 8 Earthing ring (tinned Cu) Cable shield Earthing ring (tinned Cu) Hexagonal bottom
Figure 2.4-2: Earthing of a Cable Shield using a Cable Gland with Earthing Ring 1HDG 918 724 B en 26.01.2009 EXTMEHA 10.07.2009 CHSVOTH 2.4-3
2.4.6.2 Cable Glands without Earthing Sleeve or Earthing Ring

When using cable glands without an earthing sleeve or an earthing ring, connect the cable shield of the control cable to earth. Earthing of the Cable Shield (Figure 2.4-3): 1. 2. 3. 4. 5. CAUTION Strip the cable jacket of the control cable (1) Disentangle the cable shield and twist to one side to a plait (max. length of the plait: 10 cm) Pull a yellow-green insulating sleeve (5) over the plait Crimp a cable lug (4) onto the end of the plait Connect the cable lug (4) to a PE bar or and earthing bolt
A plait which is too long may result in malfunctions caused by transient overvoltages. The length of the plait must therefore not exceed 10 cm.
2 1
1 Control cable 2 Cable gland 3 Metal cover
4 Cable lug (for connection to PE bar or earthing bolt) 5 Twisted cable shield with yellow-green insulating sleeve
Figure 2.4-3: Earthing of Cable Shield using a Cable Gland without Earthing Sleeve or Earthing Ring
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2.4-4
2.5 Coupling of Feeders

WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! Each feeder bay is mounted on a base frame in the factory. Depending on the size of the line-up and the type of floor, there are two different methods of fixing the GIS: S S The circuit breaker base plate is connected to the base frame by means of 8 adjustment screws The circuit breaker base plate is directly bolted to the base frame and leveled in the factory by means of fill plates
WARNING!
The first feeder bay is to be positioned according to the respective primary drawing. Prior to starting the installation the levelness of the floor and the position of the wall and floor openings have to the checked.
2.5.1 Fixing the Base Frame by means of Adjustment Screws

The first feeder bay has to be aligned using a spirit-level over the busbar connection flanges. Adjust the first feeder bay with the adjustment screws of the circuit breaker such that the maximum permissible floor uneveness can be leveled out when installing the remaining feeder bays, and that perfect coupling of all feeder bays is guaranteed.
2.5.2 Fixing the Base Frame by means of Fill Plates

If floor eveness is guaranteed (e. g. spacer bars), the leveled feeder bays can be bolted directly to the base frame.
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2.5.3 Coupling of the Feeder Bays

The bays are filled with the transport gas N2 in the factory and closed with transport covers. 1. Release the transport gas and remove the transport covers
Busbar Connection 1. 2. Position the feeder bay to be connected according to the bay pitch (800/1000) + [ 100 Make sure that the busbar flanges to be connected are: S S 3. parallel and leveled within the prescribed tolerances (Figure 2.5-1)
Slide the feeder bay to be connected to the bay pitch measure 800 " 5 respectively 1000 " 5. Make sure that the contactors (4) are centered when sliding over the conductor (2).
The bay pitch can be adjusted by means of the transversal erection module by 150 " 5 respectively 350 " 5. In order to do so, the transversal erection module has to be released, and the enclosure can be shifted (Figure 2.5-2). Make sure that the O-ring and the sealing surface of the enclosure are not damaged.
150 5 or 350 5 1
3 4 5 7 6 1 2 3 4 Barrier insulator of adjacent module Conductor Screw M12 Contactor 5 O-ring 6 Enclosure of transversal erection module 7 Cover
Figure 2.5-1: Busbar with Transversal Erection Module and Cover
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2.5.4 Mounting and Dismounting of the Transversal Erection Module

The transversal erection module (Figure 2.5-2) allows for transversal feeder connections and for expansion-compensated coupling of enclosures such as busbars. Note The cup springs of transport units with transversal erection modules are locked with the locking sleeve, the nut and the washer. Release the locking only after filling of the gas compartment with SF6 to the rated pressure (secure the loose washer (5) against vibration). When evacuating SF6 out of already filled gas compartments, make sure that the cup springs are locked with the locking sleeve, the nut and the washer.
Note
10 A
6 5
3 2
1 2 3 4 5 6 7 8
11 B Screw Transversal erection ring Pressure sheet Cup spring fixture Loose washer Nut Screw Threaded sleeve
12
13 14 15 16 9 Distance sleeve 10 Insulator bolt 11 Washers 12 Locking sleeve 13 Cup springs 14 Insertion piece 15 HF-Contact spring 16 O-ring
doc.1HDG9180742
Figure 2.5-2: Enclosure of Transversal Erection Module with Insulator
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Opening the Transversal Erection Module (Figure 2.5-2) 1. 2. 3. Tighten the locking sleeve (12) with the nut (6) and the washer (5) until locked Screw the threaded sleeve (8) all the way onto the screw (7) Loosen the screw (1) and remove the cup spring fixture (4) completely (transversal erection ring (2) and O-ring (16) lie loosely on the insertion piece (14)). If necessary, the insulator bolt has to be unscrewed in direction of arrow A to allow for removal of the cup spring fixture Slide in the insertion piece (14) in direction of arrow B
4.
Closing the Transversal Erection Module (Figure 2.5-2) 1. 2. 3. 4. 5. 6. 7. 8. 9. Slide out the insertion piece (14) in direction of arrow A (make sure that the insertion piece and the O-rings fit properly) Insert the HF-Contact spring (15) into the transversal erection ring (2) and locate it with the pressure sheets (3) Insert the cup spring fixture (4) (make sure that the transversal erection ring (2), the HF-Contact spring (15) and the O-ring (16) fit properly) Loosely fasten the cup spring fixture (4) with the screw (1) Tighten the threaded sleeve (8) with the insulator bolt (10), make sure that the insulator bolt (10) is inserted minimum 6 mm into the threaded sleeve Tighten the screw (1) on the cup spring fixture (4) Carry out necessary gas handling Loosen the nut (6) Counter the threaded sleeve (8) with the nut (6)
10. The loose washer (5) remains on the screw (7) and is to be secured against vibration by means of cable binders
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2.6 Surge Arrester

WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! The surge arrester (Figure 2.6-1) is shipped separately. During installation the barrier insulator (5) of the surge arrester must not be dismounted (Figure 2.6-1). For the installation of the surge arrester, a lifting device with a minimum lifting capacity of 500 kg is required. Note The tightening torques for non-greased bolts in threads and holes are listed in chapter Installation in document 1HDG 518 200 Installation of the GIS in table Tightening Torques for non-greased Bolts.
5 4 3 2 1
WARNING!
1 Base plate 2 Enclosure 3 Bursting disk Figure 2.6-1: Surge Arrester
4 Gas port 5 Barrier Insulator
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2.6.1 Feeder Module with integrated Disconnector / Earthing Switch

Figure 2.6-2 shows the connection of the surge arrester to a feeder module with integrated disconnector / earthing switch. The surge arrester is connnected in this case to the GIS side. Note If the surge arrester shall be connected on the feeder side, the surge arrester has to be installed turned by 180. Installation of the Surge Arrester to the GIS side 1. 2. 3. 4. 5. 6. 7. Connect the surge arrester to the active parts of the disconnector / earthing switch on the GIS side (3) (Figure 2.6-2) Install the flange connection (contact sleeve (4) / surge arrester connection (2)) on the barrier insulator using an adjusting gauge Place an O-Ring (5) in the groove of the barrier insulator (1) on the surge arrester Lower the surge arrester straight and carefully into the connection flange (6) using a lifting device with a minimum lifting capacity of 500 kg Make sure that the surge arrester connection (3) smoothly slides into the contact sleeve (4) without jamming; check the correct fitting of the o-ring (5) Bolt the surge arrester flange and the connection flange (6) together Carry out necessary gas handling
5 6 4 2
1 Barrier insulator (part of the surge arrester) 2 Surge arrester connection 3 Surge arrester connection on GIS side
4 Contact sleeve 5 O-ring 6 Connection flange (part of the GIS)
Figure 2.6-2: Surge Arrester (connection on the GIS side)
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Installation of the Surge Arrester on the feeder side Figure 2.6-3 shows the connection of the surge arrester to the feeder module with integrated disconnector / earthing switch. 1. 2. 3. 4. 5. 6. 7. Connect the surge arrester to the active parts of the disconnector / earthing switch on the feeder side (3) (Figure 2.6-3) Install the flange connection (contact sleeve (4) / surge arrester connection (2)) on the barrier insulator of the surge arrester using an adjusting gauge Place an O-ring (5) in the groove of the barrier insulator (1) on the surge arrester Lower the surge arrester straight and carefully into the connection flange (6) using a lifting device with a minimum lifting capacity of 500 kg Make sure that the surge arrester connection (3) slides into the contact sleeve (4) without jamming; check correct fitting of the O-ring (5) Bolt the surge arrester flange and the connection flange (6) together with the specified torque Carry out necessary gas handling
5 6 2 4 3 1
1 Barrier insulator (part of the surge arrester) 2 Surge arrester connection 3 Surge arrester connection on feeder side Figure 2.6-3: Surge Arrester connection on feeder side
4 Contact sleeve 5 O-ring 6 Connection flange
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2.6.2 Surge Arrester on the end of a Busbar

Note The surge arrester should be mounted on the end of the busbar fitted with a transversal erection module (6) (Figure 2.6-4). If the surge arrester has to be installed on the opposite end of the busbar, an additional pipe module has to be inserted. This is necessary, because the busbar conductors are fixed to the insulator of this busbar end, and the insulator on the surge arrester must not be dismounted. Installation of the Surge Arrester 1. 2. 3. 4. Remove the end cap (7) from the busbar end (Figure 2.6-4) Bolt the contacts (4) with three screws M12 (3) to the barrier insulator of the surge arrester (1) Place an O-ring (5) in the groove of the barrier insulator (1) on the surge arrester Slide the surge arrester straight and carefully onto the connection flange of the transversal erection module (6) using a lifting device with a minimum lifting capacity of 500 kg Make sure that the conductors (2) smoothly slide into the contacts (4) without jamming; check proper fitting of the O-ring (5) Bolt the surge arrester flange to the transversal erection module (6) Carry out necessary gas handling
5. 6. 7.
3 4 5 7 6 1 2 3 4 Barrier insulator surge arrester Conductor Screw M12 Contacts 5 O-ring 6 Transversal erection module 7 End cap
Figure 2.6-4: Connection of the Surge Arrester to the Busbar
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2.6.3 Feeder Module without Disconnector/Earthing Switch

Installation of the Surge Arrester 1. 2. 3. 4. 5. 6. 7. Install the contacts (6) with three screws M12 (7) to the barrier insulator (1) (Figure 2.6-5) Fix the conductors (5) with the clamp (3) and the screws M12 (2) to the contacts Place an O-ring (9) into the groove of the barrier insulator (1) of the surge arrester Lower the surge arrester straight and carefully into the connection flange (8) using a lifting device with a minimum lifting capacity of 500 kg Make sure that the conductors (5) smoothly slide into the plug contacts (4) without jamming; check proper fitting of O-ring (9) Bolt the surge arrester flange and the connection flange (8) together Carry out necessary gas handling
1 9 8 7
1 2 3 4 5
Barrier insulator (part of surge arrester) Screw M12 Clamp Plug contact Conductor
6 7 8 9
Contacts Screw M12 Connection flange O-ring
Figure 2.6-5: Surge Arrester on the Feeder Module without Disconnector / Earthing Switch
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Commissioning Content
3.1 Tests prior to Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Tools for On-Site Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Inspection after Transport . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Measurement of Voltage Drop . . . . . . . . . . . . . . . . . . . . . 3.1.4 Check of Gas Density Relays / Gas Density Sensors . 3.1.5 Check of Gas Tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.6 Dew Point Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.7 Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.8 Mechanical Functional Tests of the Switching Devices 3.1.9 On-Site Test of the Local Control Cabinet . . . . . . . . . . . 3.1.10 Default Values for Measurement of Voltage Drop . . . . . High Voltage Test of the Main Circuits . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Performance of the Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Calculation of the Test Burden . . . . . . . . . . . . . . . . . . . . . 3.2.3 Possibilities for Connection of the Test Set . . . . . . . . . . 3.2.3.1 Connection to the Voltage Transformer Flange Position 3.2.3.2 Connection to the Busbar . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3.3 Connection to the Outdoor Bushing . . . . . . . . . . . . . . . . . 3.2.3.4 GIS with Compact Cable Sealing End, Type EHSVS . . 3.2.4 HV Cable-Test at Cable End Unit . . . . . . . . . . . . . . . . . . . 3.2.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.4.2 Carrying out the High Voltage Test at the Cable . . . . . . 3.1-1 3.1-2 3.1-2 3.1-2 3.1-3 3.1-3 3.1-3 3.1-3 3.1-5 3.1-5 3.1-6 3.2-1 3.2-2 3.2-3 3.2-5 3.2-7 3.2-9 3.2-9 3.2-10 3.2-11 3.2-11 3.2-11
3.2
3-1
Product Manual GIS Commissioning
3.1 Tests prior to Commissioning

This document describes the basic procedures for testing of the GIS at site prior to commissioning. These procedures are based on the following: S S S S IEC 62 271-203 IEEE C37.122 Experience from more than 3500 installed GIS bays Technical, commercial and practical aspects of the tests at site prior to commissioning
In most cases the shipping units delivered to site consist of complete bays or large assemblies. These shipping units are subject to a complete factory test prior to delivery. The purpose of the tests at site prior to commissioning is: S S S To detect any rare possible damage or anomaly that may occur during transport To test the complete GIS installation after final assembly at site To ensure uninterrupted operation in service
The sequence of tests described in the following subclauses represents our standard sequence. For special conditions prevailing at site or practical reason this sequence may be modified by agreement between manufacturer and user. WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! The amount of filled SF6 and the amount of the remaining rest of SF6 have to be documented in the site test protocol Commissioning 1HDG 518 680 in section SF6 Inventory. All documents required for the tests prior to commissioning are listed in the site test protocol Commissioning 1HDG 518 680.
WARNING!
Note
Note
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3.1.1 Tools for On-Site Tests

In addition to the test equipment recommended in Table 3.1-1 (extract), a standard tool set is required.
Table 3.1-1: Recommended Test Equipment Test Voltage Drop Gas Tightness Dew Point Gas Density Relays Devices Test Tool Micro-Ohmmeter, range 0 600 A Leakage Detector L-780 a Hygrometer DP19 Gas Density Relay Tester SK509 Metrahit 13S / 18S Test Adapter Resonance-Test Set of variable frequency High-Voltage Test of the Main Current Path Type WRV 1.5 / 460 A Test Voltage Frequency Range Rated Current Rated Inductivity appr. Capacitive Load Range 460 kV 50 250 Hz 1.5 A KB 15 min 1.0 A KB 60 min 720 H 0.6 14 nF HIGHVOLT (can be ordered through ABB: 1HDS112203R0001 WZ-Nr. 37/77) Manufacturer Programma ISM MBW Elektronik AG DILO Gossen Metrawatt ABB
Note
Suitable test devices that are not listed above may be used alternatively.
3.1.2 Inspection after Transport

Check the GIS for completeness, obvious transport damages etc. well before commencement of the installation. Note A form for the transport inspection is included in chapter Delivery in document 1HDG 518 100 Receiving Inspection.
3.1.3 Measurement of Voltage Drop

All contact connections assembled at site are subject to a measurement of the voltage drop. The measurement of the voltage drop is performed on two different locations with q 100 A supplied from a suitable battery or DC supply source. Both test locations are connected to the test device. The actual measurement is effective on the connecting lead (not on the connection to the measuring location). The resistance is calculated using the following formula:
R+U I
in which:
R = resistance U = voltage drop I = current
Note
The default values are specified in chapter 3.1.10 Default Values for Measurement of Voltage Drop.
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3.1.4 Check of Gas Density Relays / Gas Density Sensors

The gas density relays / sensors are checked before their installation on the GIS. The test is performed with SF6. The test is to establish the correct contact making of the gas density relay / sensor at a given pressure. The pressure measured at contact making and the actual ambient temperature are compared with the default value. The default value can be obtained from the site test protocol Commissioning 1HDG 518 680 by correlating the contact characteristics with the ambient temperature measured at the time of the test. Note The test of the gas density relays / sensors is to be documented in the site test protocol Commissioning 1HDG 518 680 in section Gas Density Relay resp. Gas Density Sensor.
3.1.5 Check of Gas Tightness

The following components shall be subjected to gas tightness test: S S All flange connections assembled at site All gas couplings and connections assembled at site
All other components are tested in the factory prior to delivery. Note The test for gas tightness at site prior to commissioning is to be documented in the site test protocol Commissioning 1HDG 518 680.
3.1.6 Dew Point Measurement

The moisture content of the gas is measured in all gas compartments. The dew point measurement is performed once the gas compartments have been filled and pressurized with SF6. In order to allow an equalization between the residual moisture of the GIS enclosure material and the dry SF6 filling, this measurement should not be carried out immediately after the filling. The permissible values and the procedures associated with the dew point measurement are listed in chapter Gas Insulated Switchgear in document Gas-Handling 1HDG 518 005 and in document Sulphur Hexafluoride 1HDG 518 006. Note The dew point measurement prior to commissioning is to be documented in the site test protocol Commissioning 1HDG 518 680.
3.1.7 Visual Inspection

Note Check the continuity between the name plates on the equipment and the circuit diagram and the respective gas scheme drawings. Details are included in the site test protocol Commissioning 1HDG 518 680: Earthing Voltage Transformer Current Transformer Surge Arrester Amount of filled SF6
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3.1-3
Note
The amount of filled SF6 and the amount of the remaining rest of SF6 have to be documented in the site test protocol Commissioning 1HDG 518 680 in section SF6 Inventory.
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3.1-4
3.1.8 Mechanical Functional Tests of the Switching Devices

All switching devices shall be subjected to a final mechanical functional test at site. Details are included in the on-site test protocol Commissioning 1HDG 518 680: CAUTION Circuit Breaker Disconnector / Earthing Switch Earthing Switch with Short Circuit Making Capacity
The circuit breaker shall only be operated if it is filled with SF6 at minimum operating pressure (min. 600 kPa) at least!
3.1.9 On-Site Test of the Local Control Cabinet

Note The test of the local control cabinet prior to commissioning is described in site test protocol Commissioning 1HDG 518 680; the test shall be documented in the mentioned protocol.
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3.1.10 Default Values for Measurement of Voltage Drop

In case of a new installation, the voltage drop is measured on complete shipping units (Figure 3.1-1 Figure 3.1-2). For measurement on individual modules please refer to Figure 3.1-3 Figure 3.1-20. The measuring points shall be as close as possible to the cast-in contacts of the insulators for all measurements. The figures shown in the following section are schematic diagrams.
x
R p 240
x
Figure 3.1-1: Coupling of two Double Busbar Feeders (2500 A)
The earthing switch with short circuit making capacity is closed. The correct measuring point is on the shorting bridge. The measuring point for busbar 1 and busbar 2 shall be as close as possible to the cast-in contacts in the barrier insulator (Figure 3.1-2).
x x
BB1 R p 120
x x
BB1 Rp 92
x
500 mm 700 mm
R p 120 (BB1) R p 120 (BB2)
BB2 Rp 92
x x
Figure 3.1-2: Complete Bay (2500 A) 1HDG 918 740 I en 04.05.2009 EXTMEHA 20.05.2009 CHSVOTH 3.1-6
BB2 R p 120
1m
R p 128 (with 145 kV connection)
Figure 3.1-3: Feeder with SF6-Air Bushing, Pipe 1 m (2500 A) R p 40
x x x
R p 21
x x
700 mm 500 mm
R p 40 Figure 3.1-4: Circuit Breaker, Double Busbar (2500 A)
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R p 45
x x x
R p 26
x x
700 mm 700 mm
R p 45 Figure 3.1-5: Circuit Breaker with Double Busbar (2500 A)
x
R p 43
700 mm Figure 3.1-6: Circuit Breaker, Buscoupler or Sectionalizer (2500 A) 1HDG 918 740 I en 04.05.2009 EXTMEHA 20.05.2009 CHSVOTH 3.1-8
R p 48 (flange connection lengths 900) R p 43 (flange connection lengths 700) Figure 3.1-7: Circuit Breaker with flange for 3150 A busbar R p 26 R p 26
x x x
R p 18 Figure 3.1-8: Busbar with combined Disconnector / Earthing Switch (2500 A)
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R p 22
R p 21
x
R p 21 Figure 3.1-9: Tee Off with Disconnector Contact (2500 A) R p 21 R p 18 R p 10
x x
xx
R p 10 R p 27 R p 21 Figure 3.1-10: Disconnector / Earthing switch
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R p 20.5 (dismounted earthing guide rail)
R p 21 Figure 3.1-11: Additional Function Insulated Maintenance Earthing Switch
R p 35 Figure 3.1-12: Earthing switch with short circuit making capacity
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R p 23
R p 27
xx
xx
R p 23 R p 29 R p 22 Figure 3.1-13: Tee Off (2500 A) Conductor Material Aluminium (Al): R p 16 (Rated Current p 2000 A) Conductor Material Copper (Cu): R p 11 (Rated Current p 2500 A) R p 27
Figure 3.1-14: Separate Current Transformer
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R p 6
R p 8,5 / m
R p 6
Figure 3.1-15: Pipe Module (2500 A) R p 5 R p 15 / m R p 1
max. 1000 Figure 3.1-16: Pipe Module, short (2500 A)
x x
R p 13
R p 1
x
R p 8
Figure 3.1-17: Angle Module 90 (2500 A)
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x x
R p 1
x x x
R p 9 R p 11
Figure 3.1-18: Angle Module 30 (2500 A)
x x
R p 8 R p 30
Figure 3.1-19: 145 kV SF6-Air Bushing (Composite Bushing), (2500 A)
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R p 6 Figure 3.1-20: Cable Sealing End 3-phase Type C
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3.2 High Voltage Test of the Main Circuits

WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! All pressures of the GIS and the recalculation to the ambient temperatures are described in detail in chapter Gas Insulated Switchgear in document 1HDG 518 004 Gas Pressures. Prior to commissioning the GIS is subject to a high voltage test. The test is performed with an AC voltage and a test transformer of suitable size (Table 3.2-1 and Table 3.2-2). As an alternative, both, the GIS and the power cables, can be tested with a resonance test set with variable frequency. The aim of this test is to detect any dielectric irregularities. Such irregularities can have their origin in incorrect assembly, transport damages, foreign bodies etc. This test of one minute duration has been proven over many years of practical application. The subsequent successful energizations of the tested GIS shows that this test guarantees a safe and reliable operation of the GIS. The high voltage test of the GIS is usually performed before the installation of the power cables. In case the power cables have already been installed prior to the high voltage test, they have to be disconnected for the duration of the test. The cables can be disconnected from the GIS by opening the disconnector. Once the power cables have been installed and connected to the GIS, they are high voltage tested; usually this test is performed by the cable manufacturer.
WARNING!
Note
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3.2.1 Performance of the Test

The high voltage test of the main circuits will be performed after all installation work has been concluded. If a breakdown occurs, the test has to be repeated. The AC test voltages are listed in Table 3.2-1. Note Note The test is to be performed at filling pressure. The high voltage commissioning test is to be documented in the site test protocol Commissioning 1HDG 518 680. It must be performed in the following sequence: 1. 2. 3. Calculate the maximum number of GIS bays that can be simultaneously tested using the values given in Table 3.2-1 Raise the test voltage at approximately 1 kV / s up to the test voltage listed in Table 3.2-1 and apply for one minute Lower the test voltage at approximately 1 kV / s to zero
Table 3.2-1: Test Voltages Rated Voltages acc. to IEC Power Frequency Voltage used for Factory Test (Duration of Application: 1 Minute) Power Frequency Voltage used for On-Site Test (Duration of Application: 1 Minute) 72.5 kV 140 kV 120 kV 123 kV 230 kV 200 kV 145 kV 275 kV 235 kV
Rated maximum voltages according to ANSI* Power frequency voltage at routine test (Test duration: 1 minute) Power frequency voltage at site (Test duration: 1 minute) *IEEE Std C37.122
72.5 kV 160 kV 128 kV
123 kV 215 kV 172 kV
145 kV 310 kV 248 kV
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3.2.2 Calculation of the Test Burden

The required power of the test transformer depends on the capacitance of the GIS modules (Table 3.2-2). The test burden of the GIS can be calculated by adding the individual capacitances of these GIS modules. Test transformers are available within the range of 45 kVA to 1300 kVA. The test burden can be determined using the following formula: Q = U2 x x Cges Q = test burden (power) U = test voltage w + 2pf 1000 f = frequency Cges = sum of all the modules capacitances incl. insulators The test burden is determined as an equation in units with: f = 50 Hz: f = 60 Hz: Note Q [VA] = U2 [kV] x 0,31 x Cges [nF] Q [VA] = U2 [kV] x 0,38 x Cges [nF]
If the test is performed with a resonance test set with variable frequency, the selected frequency of the resonance test set has to be used in the equation above. The capacitance C is determined by adding the individual capacitances of all the GIS modules for the arrangement to be tested. The result obtained is the capacitance load per phase with the other two phases being earthed through their connection to the GIS enclosure.
Table 3.2-2: Capacitance per Module Module 1 standard double busbar bay with cable connection, without inductive voltage transformer Disconnector / earthing switch * Circuit breaker, closed * Circuit breaker, open * Current transformer * T-section , cross module * Busduct per linear m * 30- / 90-module * Split-up module Outdoor bushing, porcelain / composite (silicone) Cable termination with conical insulator (without cable) * Barrier insulator Support insulator Capacitance in nF 0.7 0.04 0.14 0.11 0.03 0.05 0.03 0.05 0.03 0.3 / 0.03 0.15 0.025 0.01
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Module Voltage transformer * * without barrier and support insulators
Capacitance in nF 0.1
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3.2.3 Possibilities for Connection of the Test Set

Usually a portable high voltage test set is being used (Figure 3.2-1). The test transformer (4) is connected to the phases to be tested by means of a test adapter (2) and a flange adapter ELK-EXK (3). The phase to be tested can be selected on the test adapter, while the other two phases are earthed. Depending on the type and individual arrangement, the test adapter can be connected either to the end of the busbar or to the voltage transformer flange position. Other arrangements are possible as well.
3 1 1 Variable transformer 2 Test adapter 2 3 Flange adapter ELK-EXK 4 Encapsulated test transformer
Figure 3.2-1: Encapsulated High Voltage Test Set
As an alternative, the test adapter (2) can be connected to an SF6-air test bushing (1). This enables testing with a separate test transformer (Figure 3.2-2).
2 1
3 1 SF6-air test bushing 2 Test adapter 3 Flange adapter ELK-EXK Figure 3.2-2: Test Adapter with SF6-Air Test Bushing
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5 6 4 3 1 2
8 10 9
1 2 3 4 5 6
EXK-0 Flange adapter EXK-ELK Test adapter SF6-air test bushing Transition piece, size 1 HV test set (small) TES 230
7 HV test set (medium) TES 510 8 Variable transformer 9 HV test set (large) WRV 1.5/460 (resonance test set with control unit) 10 Transition piece, size 3
Figure 3.2-3: Overview over the available High Voltage Test Sets Table 3.2-3: Picture Title Picture-Nr. 1 2 3 4 5 6 Title EXK-0 Flange adapter ELK-EXK Test adapter tool no. 37-32 (GPFK 051 310 R1) SF6-air test bushing (tool no. 37-55) Transition piece, size 1 (scope of supply 37-25) HV test set (small) TES 230 (including variable transformer and peak voltmeter) (tool no. 37-25) HV test set (medium) TES 510 (including variable transformer and peak voltmeter) (tool no. 37-26) Variable transformer (included in TES 230 and TES 510) HV test set (large) WRV 1.5/460 (including control unit and step-up transformer) (tool no. 37-77) Transition piece, size 3 (scope of supply 37-26 and 37-77) 1HDS 112 203 R0001 GPFA 020 450 R0003 Document No. project-specific GPFK 051 310 R90 1HDS 112 058 R0001 GSXN 391 001 R0092 GPFA 020 450 R0001 1HDS 112 205 R0001
7 8 9 10
1HDS 112 204 R0001
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3.2.3.1 Connection to the Voltage Transformer Flange Position

Without Power Cables The test set is connected to the voltage transformer flange position (Figure 3.2-4). The disconnector is closed. The power cables and the cable sealing ends are not connected to the GIS. Note If a EHSVS cable sealing end is mounted, the isolator of the sealing end may be included in the test arrangement (3.2.3.4 GIS with Compact Cable Sealing End, type EHSVS).
Figure 3.2-4: Test Set connected to the Voltage Transformer Flange Position, without Power Cables
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With Power Cables The test set is connected to the voltage transformer flange position (Figure 3.2-5). The disconnector is open and the earthing switch with short circuit making capacity closed. The power cables are connected to the GIS and earthed via the earthing switch with short circuit making capacity.
Figure 3.2-5: Test Set connected to the Voltage Transformer Flange Position, with Power Cables
Note
These connection possibilities are also valid for use of a test adapter with SF6-air test bushing.
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3.2.3.2 Connection to the Busbar

The encapsulated test set is connected to the busbar (Figure 3.2-6). The power cables and the cable sealing ends are not connected to the GIS. Note If a EHSVS cable sealing end is mounted, the isolator of the sealing end may be included in the test arrangement (3.2.3.4 GIS with Compact Cable Sealing End, type EHSVS).
Figure 3.2-6: Test Set connected to the Busbar
3.2.3.3 Connection to the Outdoor Bushing

If the GIS layout has a three-phase outdoor bushing connection to an overhead line or a transformer (Figure 3.2-7), a separate test transformer can be connected to the phases. During the test, the test voltage is applied to one phase while the other two are earthed. The power cables and the cable sealing ends are not connected to the GIS. Note If a EHSVS cable sealing end is mounted, the isolator of the sealing end may be included in the test arrangement (3.2.3.4 GIS with Compact Cable Sealing End, type EHSVS).
Figure 3.2-7: GIS with Outdoor Bushing
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3.2.3.4 GIS with Compact Cable Sealing End, Type EHSVS

During this test, the GIS and the cable plug-in sockets are high voltage tested. The power cables are not inserted into the sockets. High Voltage Test without Cables (Figure 3.2-8) 1. 2. 3. 4. 5. 6. 7. 8. 9. Carry out necessary gas handling Establish pressure equalisation with atmosphere Connect the test set to the GIS Vent the N2 out of the cable sealing ends plug-in sockets (1) through the gas fittings (2) on the covers Check the earthing of the cover Fill the plug-in sockets (1) with SF6 up to their filling pressure Vent the disconnector (3) Fill all gas compartments with SF6 up to their filling pressure Close the disconnector (3)
10. Open earthing switch with short circuit making capacity 11. Carry out the high voltage test Final Works after the High Voltage Test 12. Earth the GIS with the earthing switch with short circuit making capacity 13. Evacuate the SF6 out of the disconnector (3) 14. Establish pressure equalisation with atmosphere 15. Dismount the test adapter 16. Re-establish the origin situation 17. Fill gas compartments with SF6
3 1 2 1 Plug-in socket 2 Gas fitting 3 Disconnector Figure 3.2-8: High Voltage Test for Plug-type Cable Sealing Ends, without Power Cable
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3.2.4 HV Cable-Test at Cable End Unit

HV Cable-Test at Cable End Unit with Plug-in Contact from Suedkabel
3.2.4.1 General
There are various testing possibilities for carrying out the cable test on HV cable with extruded insulation. The test voltages for cables with extruded insulation is given in IEC 60 840 Power cables with extruded insulation and their accessories for rated voltages above 30 kV (Um=36 kV) up to 150 kV (Um=170 kV); Test methods and requirements. Acc. to IEC it is recommanded to test the cable with a resonant frequency test device with frequencies between 20 and 300 Hz. Please consult the cable terminal box manufacturer about the procedure before carrying out a test of this nature. The following applies in general: if the cable ends in a transformer or an enclosed switchgear, an agreement on the test between the user, the manufacturer of the transformer or switchgear and the cable manufacturer is required. This agreement can refer both to the testing facility and to the duration and level of the test voltage.
3.2.4.2 Carrying out the High Voltage Test at the Cable

The following situations are possible for the cable connection: Cable connection from GIS to outdoor (Figure 3.2-9) or indoor terminal box (Figure 3.2-10)
GIS
Figure 3.2-9: Cable connection GIS - outdoor connection
In this case, the cable test will take place using the test voltage input via either the indoor or outdoor terminal box. The test is carried out as with conventional compact terminal boxes (as shown in Figure 3.2-10 ).
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Figure 3.2-10: Conventional test situation
Cable connection from GIS to a transformer with fitted terminal boxes
Transformer GIS
Figure 3.2-11: Cable connection GIS - transformer
The separate high voltage test of this cable connection can only be carried out from the GIS side. On the transformer side, preparations in accordance with the specifications of the transformer manufacturer must be made. Cable connection from GIS to GIS
GIS
GIS
Figure 3.2-12: Cable connection GIS - GIS
The cable test can be carried out as with conventional compact terminal boxes (as shown in Figure 3.2-10).
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Testing of the Cable separately from the GIS-Units Another possibility for the test is to test the cable separately from the GIS units, as long as there is a connecting terminal box on both sides. To do so, a special test adapter, which can be ordered from the terminal box supplier, is required.
1 Test cable 2 Testing adapter Figure 3.2-13: Testing the cables prior to plugging in
Alternatively, the cables can be tested prior to plugging in using a special test adapter fitted directly to the cable; this test adapter (1, Figure 3.2-13) can be ordered from the cable terminal box manufacturer.
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Equipment and Functional Descriptions Content

4.1 Gas Density Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1 Design and Operating Principle . . . . . . . . . . . . . . . . . . . . 4.1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 Design of the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Operating Mechanism of the Interrupting Chamber . . . 4.2.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.4 Operating Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker Operating Mechanism Type HMB . . . . . . . . . . . . 4.3.1 Modules of Operating Mechanism Components . . . . . . 4.3.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2.1 Slow Switching Operations . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2.2 Storage Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Optional Adjusting Procedures . . . . . . . . . . . . . . . . . . . . . 4.3.3.1 Adjusting the Operating Speeds . . . . . . . . . . . . . . . . . . . 4.3.4 Instructions for the Operation . . . . . . . . . . . . . . . . . . . . . . 4.3.4.1 Pump Starts and Checks for Internal Tightness . . . . . . 4.3.4.2 Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.5 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.6 Spare Parts, General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.7 Tightening Torques for Screws . . . . . . . . . . . . . . . . . . . . . 4.3.8 Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.9 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker Operating Mechanism HMB-1 . . . . . . . . . . . . . . . 4.4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1.1 Manually Operating the Operating Mechanism . . . . . . . 4.4.1.2 Putting Out of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2 Technical Data Circuit Breaker Operating Mechanism . Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.1 Design and Operating Principle of the Device . . . . . . . . 4.5.2 Operating Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.2.1 Manual Operation (Control Voltage Present) . . . . . . . . . 4.5.2.2 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.1 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.2 Operating Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.3 Interlocking Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3.4 Auxiliary Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.4 Operating Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1-1 4.1-1 4.1-2 4.2-1 4.2-2 4.2-2 4.2-3 4.2-4 4.3-1 4.3-1 4.3-2 4.3-2 4.3-2 4.3-3 4.3-3 4.3-4 4.3-4 4.3-5 4.3-6 4.3-7 4.3-7 4.3-7 4.3-8 4.4-1 4.4-2 4.4-2 4.4-3 4.4-4 4.5-1 4.5-1 4.5-4 4.5-5 4.5-9 4.5-10 4.5-10 4.5-11 4.5-12 4.5-12 4.5-13
4.2
4.3
4.4
4.5
4-1
4.6
Earthing Switch with Short Circuit Making Capacity . . . . . . . . . 4.6.1 Design and Operating Principle of the Device . . . . . . . . 4.6.2 Design and Operation Principle of the Drive . . . . . . . . . 4.6.2.1 Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.2.2 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.3 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.1 Switching Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.2 Operating Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.3 Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.4.4 Auxiliary Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.5 Operating Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Separate Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inductive Voltage Transformer VT1 . . . . . . . . . . . . . . . . . . . . . . . . . 4.9.1 Design and Operating Principle . . . . . . . . . . . . . . . . . . . . 4.9.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Arrester Type AZ0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10.1 Design and Operating Principle . . . . . . . . . . . . . . . . . . . . 4.10.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anti-Condensation Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Cubicle (Indoor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13.1 Earthing of Protective Conductors . . . . . . . . . . . . . . . . . . Wiring System of the Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . Heat Balance of the Control Cubicle . . . . . . . . . . . . . . . . . . . . . . . . Power Demand Local Control Cubicle . . . . . . . . . . . . . . . . . . . . . . Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.1 Circuit Breaker Control ON . . . . . . . . . . . . . . . . . . . . . . . . 4.17.2 Circuit Breaker Control OFF: . . . . . . . . . . . . . . . . . . . . . . 4.17.3 Circuit Breaker Supervision . . . . . . . . . . . . . . . . . . . . . . . . 4.17.4 Hydraulic Pump Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.5 Disconnector/Earthing Switch Control . . . . . . . . . . . . . . . 4.17.6 Fast Acting Earthing Switch Control . . . . . . . . . . . . . . . . 4.17.7 Functions on the Bay Level . . . . . . . . . . . . . . . . . . . . . . . . 4.17.8 Position Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.9 Alarm Signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6-1 4.6-2 4.6-2 4.6-3 4.6-5 4.6-6 4.6-7 4.6-7 4.6-7 4.6-8 4.6-8 4.6-9 4.7-1 4.8-1 4.9-1 4.9-1 4.9-2 4.10-1 4.10-1 4.10-4 4.11-1 4.12-1 4.13-1 4.13-2 4.14-1 4.15-1 4.16-1 4.17-1 4.17-1 4.17-2 4.17-3 4.17-4 4.17-5 4.17-7 4.17-8 4.17-9 4.17-10
4.7 4.8 4.9
4.10
4.11 4.12 4.13 4.14 4.15 4.16 4.17
4-2
4.18
Control System: Conventional Substation Automation . . . . . . . 4.18.1 Function List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.1.1 Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.1.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.2 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.2.1 Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.2.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.3 Completion of SCADA-System Cubicles . . . . . . . . . . . .
4.18-1 4.18-1 4.18-1 4.18-2 4.18-3 4.18-4 4.18-8 4.18-9
4-3
Product Manual GIS Equipment and Functional Descriptions
4.1 Gas Density Relay

1 5 8
6 2 1 2 3 4 Pressure indication Cabel connection Screw terminal Compartment with reference gas 5 6 7 8
Gas compartment Metal bellows Ventilation membrane Micro switch
Figure 4.1-1: Gas Density Relay
4.1.1 Design and Operating Principle

If the gas density falls below a predefined value, the gas density relay generates a warning signal consisting of two stages. The gas density relay provided for the gas circuit breaker compartment has three contacts (1 x warning-stage 1, 2 x blocking-phase 2), which are directly conducted to the operating mechanism cabinet of the circuit breaker, where they are processed. The gas density relays provided for the other gas compartments of the GIS have three contacts as well. Normally, two of these, namely those inside the control box of the GIS, can be used to indicate warning signals. (1 x warning-stage 1, 1 x collective indication-stage 2) Electrical Indication The gas density to be supervised in the gas compartment (5) is continuously compared with the gas density of an identical gas in the reference volume (4) (Figure 4.1-1). Since the gas in both volumes has the same temperature, the densities can be compared through a comparison of the pressures. The differential pressure between the two gas volumes (4) and (5) moves the metal bellows (6). This movement is transferred through the operating rod to the micro switch (8). The micro switch (8) is electrically connected with the screw terminal (3). The terminal (3) can be mounted and dismounted without any tools. Visual Indication The gas density relay has a pressure indication. From this display the measured range and the actual pressure value can be read from a scale. The switching points are marked with colour gradients (green/yellow, yelow/red) on the scale. The coloured ranges signify: Green: Gas pressure is OK Yellow: Gas pressure is dropped Red: Gas pressure is too low
1HDG 518 418 B en 31.01.2008 EXTMEHA 04.02.2008 CHSFRVW 4.1-1
Note
All pressures of the GIS and the recalculation to the ambient temperatures are described in detail in chapter Gas Insulated Switchgear in document 1HDG 518 004 Filling Pressures.
4.1.2 Technical Data

Table 4.1-1: Gas Density Relay Rated Values Manufacturer Measuring principle Trafag AG, Switzerland Reference gas measurement Stainless steel Metal bellows 1.4404= AISI 316 L Outer earthing switch 1.4571 = AISI 316 Ti Other parts 1.4435 = AISI 316 L AlSi10Mg 0 up to 1000 (pre-calibrated) 40 up to +80 20 +10 2
Indicator mechanism
Enclosure material Pressure range Ambient temperature Switching point distance Switching point tolerance Number of switching points Leckage rate of the reference gas volume Tensioning torque for screw cap Weight Maintenance Degree of protection Outdoor suitability Electrical connection
kPa C kPa kPa
kPa / year t 0,5 Nm g 50 appr. 530 none IP 65 yes Screw terminal
Table 4.1-2: Switching Capacity Operating voltage Switching capacity of the micro switch (resistive) V A 250 (AC) 10,0 250 (DC) 0,1 220 (DC) 0,25 110 (DC) 0,5 24 (DC) 2
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4.2 Circuit Breaker

The circuit breaker is equipped with two or three identical connection flanges (Figure 4.2-1). All other available GIS modules can be directly connected to these flanges. This design allows for exceptionally compact and hence very economic switchgear installations.
6 7
3 4
2 1
1 2 3 4
Barrier insulator Conductor Current transformer Interrupting chamber
5 Drive plate 6 Rotary bushing 7 Operating mechanism
Figure 4.2-1: Schematic drawing: Circuit Breaker with three Flanges
The circuit breaker requires extremely little maintenance. It works as a single-pressure self blast breaker with one interrupting chamber for each pole. An increase of pressure in the heat-up volume generates the gas flow required for arc extinction and restabilization during a breaking operation.
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The circuit breaker operating mechanism is a closed unit in itself. It can be easily dismounted from the circuit breaker for maintenance purposes and does not require any adjustments after reinstallation.
4.2.1 Design of the Circuit Breaker

The current transformers (3) are integrated into the circuit breaker compartment. The circuit breaker compartment is separated from the rest of the GIS bay by means of barrier insulators (1). The interrupting chambers (4) are installed in series next to each other and connected to the barrier insulators (1) by means of conductors (2). In the open position, the connectors of the busbars are separated from the conductors (2) by the chamber insulator (Figure 4.2-1). The energy necessary for operation of the circuit breaker is generated by the operating mechanism (7) and transmitted through the rotary bushing (6) and a operating rod onto the interrupting chambers (4) (Figure 4.2-1). Once the operating mechanism (7) and the drive plate (5) have been dismounted, the interrupting chambers (4) can be removed, e. g. for maintenance purposes (Figure 4.2-1).
4.2.2 Operating Mechanism of the Interrupting Chamber

Closing Operation: During a closing operation the circuit breaker operating mechanism moves the operating rod (1). This operating rod (1) in turn moves parts of the interrupting chamber (the insulating nozzle (8), the auxiliary nozzle (6) and the blast piston (2)) towards the fixed contact (9). The pre-ignition takes place on the arcing contacts (5), so that the main current contacts (4) close practically without current (Figure 4.2-2). Opening Operation: An opening operation works in the opposite sequence with the main contacts (4) being separated first, followed by the arcing contacts (5) (Figure 4.2-2). The thermal energy of the arc increases the pressure in the heat-up volume (3). When the arcing contacts open, a gas flow through the auxiliary (6) and the insulating nozzle (8) is generated. This gas flow cools the arc by intensive radial blowing and leads to its extinction in the natural current zero (Figure 4.2-2).
9 5 4 8 7 6 5 4 3 2 1
1 Operating rod 2 Blast piston 3 Heat-up chamber
4 Main contacts 5 Arcing contacts 6 Auxiliary nozzle
7 Chamber insulator 8 Insulating nozzle 9 Fixed contact
Figure 4.2-2: Interrupting Chamber (in OFF Position)
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Table 4.2-1: Circuit Breaker Rated Values Lightning impulse withstand voltage to earth Power frequency withstand voltage to earth Frequency Current Peak current (at 31.5 kA / 40 kA) Short-time withstand current Short circuit duration Opening time (tOPEN) Breaking time (tOPEN + tARC max. ) Closing time (tCLOSE) Operating sequence Short time power frequency withstand voltage auxiliary circuits Min. functional pressure SF6 / filling pressure (at 20C) Weight of SF6 filling Weight complete with operating mechanism (without integrated current transformer and SF6) kV kV kV Hz A kA kA s ms ms ms kV 60/72.5 325 140 110/126 550 230 50 1250 / 1600 / 2000 / 2500 80 / 100 31.5 / 40 3 22 38 43 59 43 65 O 0.3 sec CO 3 min CO 2 132/145 650 275
kPa kg kg
600 / 700 37 886
Table 4.2-2: Guaranteed Values in accordance with IEC 62271-100 at rated voltage Un = 145 kV and IK = 40 kA Test I kA Terminal fault, test duty: T 10 T 30 T 60 T 100s T 100a Out of phase condition (OoP) Short-line fault L75 / 50 Hz (Zw=450W) source side line side Short-line fault L90 / 50 Hz (Zw=450W) source side line side Capacitive currents overhead line cable 4 12 24 40 40 10 30 RRRV KV/ms 6.0 5.0 3.0 2.0 2.0 1.67 2.0 6.0 2.0 7.2 Uc kV 272 266 266 249 249 370 166 t2 / (t3) ms 45 225 88 267 267 534 177
36
166
177
50 A 160 A
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4.2-3
4.2.4 Operating Diagrams

The given tolerances for the switching times are valid for all operating conditions as far as supply voltages and spring charging status of the operating mechanism are concerned (Figure 4.2-3). The maximum permissible operating time difference between the three poles is tCLOSE and tOPEN v 3 ms. Note For CO-operation with a continuously active OPEN command a minimum stroke of the chamber of 105 mm is permissible.
OPEN
CLOSE
Pulse on CLOSE solenoid
Pulse on OPEN solenoid
Contact separation (arcing contact)
Chamber stroke (mm) OPEN Timing of auxiliary switch contacts Operating angle 105 CLOSE
105 955
Contacts 01 182 Contacts 83 184 Contacts 05 06
205
Contacts 10 19
205
205
Main contact
* The contact making of the contacts 01 182 is adjusted to 105 for circuit breaker end position CLOSE Figure 4.2-3: Operating Diagram Circuit Breaker (schematic drawing)
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t1019
tOPEN 4.2-4
tCLOSE
Contact making (arcing contact)
4.3 Circuit Breaker Operating Mechanism Type HMB

4.3.1 Modules of Operating Mechanism Components
The modular design and the main components of the operating mechanism type HMB: The modules are: S S S S S Charging module Storage module Working module Control module Monitoring module
The technical concept of the circuit breaker operating mechanism achieves a compact design by combining the mechanical energy storage in disc springs and the hydraulic operating and control principles. The force of the disc spring assembly acts on a storage piston. On the storage piston, the mechanical energy values spring force and spring travel are converted to the hydraulic energy values pressure and volume. The hydraulic power transmission (oil column) between the high-pressure store and the operating cylinders serves as a quickly switching changeover variator for the CLOSE- and OPEN-operation and besides it enables a simple setting of the switching speeds by means of the throttle screws. The operating mechanism control and the energy transmission are based on the field-proven structural elements of the hydraulic operating technology such as the high-pressure hydraulic pump, storage piston, changeover valves as well as an operating piston with an integrated hydraulic end position damping. For the HMB circuit-breaker operating mechanism, an easy-to-install and servicefriendly, modular design has been chosen, integrating the hydraulic control and operating functions in aluminium modules. The circuit breaker operating mechanism do not have any hydraulic pipework. All modules are interconnected by means of flanges in a modular design.
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4.3-1
4.3.2 Commissioning
The commissioning protocols of the circuit-breaker concerning the operating mechanism shall be observed. Prior to the commissioning, visual checks according to the commissioning protocols shall be performed.
4.3.2.1 Slow Switching Operations

Slow switching operations do not represent any in-service operations. If nevertheless slow switching operations must be performed, they shall only be performed by personnel authorized for this.
4.3.2.2 Storage Module

The pump motor of the operating mechanism has been designed for a short-time operation and is not suitable for continuous operation. In order to prevent overheating, the motor may only be charged with 20 CO-operations per hour. The collector and the carbon brushes shall be checked after approx. 8 years. The carbon brushes are wear parts to replace when their length has diminished below 11 mm (Figure 4.3-1).
1 1
1 Carbon brushes 2 Pump motor
Figure 4.3-1: Pump motor
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4.3-2
4.3.3 Optional Adjusting Procedures

4.3.3.1 Adjusting the Operating Speeds
The operating speeds of the operating mechanism are preset already in the factory. A resetting or readjustment is only necessary in exceptional cases. The operating speeds for the CLOSE- and OPEN-operation can be adjusted independently of each other with the throttle screws available on the operating mechanism. The operating speeds may only be adjusted when the disc spring assembly is untensioned. For this release the pressure release screw and untension the disc spring assembly slowly by lowering the system pressure. Loosen the locknut (2) of the throttle screw (1) and adjust the operating speed by turning the throttle screw (Figure 4.3-2). The operating speed diminishes when the throttle screw (1) is turned right and increases when it is turned left. After the adjustment retighten the locknut (2).
2
1 1 Throttle screw 2 Locknut Figure 4.3-2: Throttle scews
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4.3.4 Instructions for the Operation

The Chapter below contains instructions for the triggering and the operation of the circuit breaker operating mechanism.
4.3.4.1 Pump Starts and Checks for Internal Tightness

The gaskets and valves used in the hydraulic system provide maximum technical tightness. Minimum leakages on metallic sealing seats may cause minimum losses of spring tension, which are compensated by automatic pump starts. Different operating mechanism also from one delivery may show statistically caused different amounts of pump starts per day. This affects in no way the life cycle of the operating mechanism and represents no defect. Up to 10 pump starts per day are permissible, even when the breaker is not operated. With more than 10 pump starts per day the operating mechanism shall be monitored. Note Upon more than 20 pump starts per day the manufacturer shall be contacted. Please find our contact address in the product manual in section Operation Instruction in chapter Gas Insulated Switchgear in document 1HDG 518 007 Contact. When determining the pump start numbers the pump starts caused by switching operations (CLOSE or OPEN) shall be deducted from the total number of the pump starts. All specifications refer to the monthly avarage. The leak test shall be done during a period of at least eight hours in the operating positions CLOSE and OPEN. The test procedure is to bring the breaker into the corresponding position and to tension the disc spring assembly; to prevent an automatic pump start by disconnecting the motor supply conductor or by switching off the miniature circuit-breaker in the motor circuit. The following data shall be recorded in the test protocol: Time Difference of the spring travel (Measure changes as per Figure 4.3-3)
The spring tension may diminish by 30 mm per 24 hours (with switched-off pump motor).
HMB-1 and HMB-2 HMB-1S
Figure 4.3-3: Measuring the Internal Tightness 1HDG 518 425 D en 19.04.2005 EXTMEWE 26.04.2005 CHSVOTH 4.3-4
4.3.4.2 Oil Level

The circuit breaker operating mechanism are filled in the factory with a hydraulic oil quantity comprising an oil reserve, too. If the hydraulic oil is visible in the oil gauge glass with a fully tensioned disc spring assembly there is enough hydraulic oil available to perform the switching operations (Figure 4.3-4). Used Oil brand See 4.3.8 Utilities. A too low oil level can be corrected by refilling via the low-pressure connector. Note Only use filtered oil (purity level ISO 4406-13/10) for filling.
max. = middle min. = visible
Figure 4.3-4: Oil Level in the Oil Gauge Glass in Mounting Position, Operating Mechanism Tensioned
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4.3.5 Checks
The operating mechanism operates to a large extent maintenance-free. Occasional checks are however recommended and serve to maintain its dependability. Table 4.3-1 gives an overview of all necessary maintenance actions.
Table 4.3-1: Servicing and Maintenance Checks Check Before commissioning, after Function to check maintenance work Oil level Carbon brushes *) Collector Wiring Terminals Auxiliary switch Auxiliary switch kinematic system Charging time Tightness check check check check Maintenance During contact inspections on the circuitbreaker check check check check check check lubricate **) check check
Ocassionally
Every 8 years
check check
check check check check check check check check check
*) Prior to commissioning, check the carbon brushes for seat. Replace the carbon brushes if their length v 11 mm. **) Relubricate the openings in the auxiliary switch straps after 5000 operating cycles with special grease NBT 400 107 P1.
WARNING!
The disk spring column is mechanically precharged with high tension forces. Disassembly of disk spring is only permitted by authorized personnel according to ABB procedure and safety regulation.
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4.3.6 Spare Parts, General

The circuit breaker operating mechanism are to a large extent wear-free. The manufacturer does not recommend any stocking of spare parts. Upon an express request of the user spare parts kits S S S seals electrical spare parts hydraulic spare parts
can be supplied; the spare parts should be replaced only by specialists of the supplier. When ordering spare parts, read the serial and ident. nos. of the operating mechanism off the nameplate and communicate them.
4.3.7 Tightening Torques for Screws

As far as no other values have been indicated in the present Instructions, the tightening torques given in the below table shall apply. Prior to the mounting, slightly lubricate-grease the screws ( 0,14).
Thread ( mm)
Steel screw galvanized 8.8 Thread in steel Nm
Steel screw stainless A2-70 or A4-70 Thread in steel Nm 8 20 38 67 148
Thread or Thread insert in aluminium Nm 6 14 26 45 100
M6 M8 M10 M12 M16
10 25 49 86 210
4.3.8 Utilities
The utilities necessary for maintenance have been listed and approved below. Hydraulic oil Esso Univis HVI 13 (Manufacturer: Esso AG) ABB Designation: Hydraulic oil bundle 1 Ltr. Hydraulic oil bundle 5 Ltr. Lubricating grease 1HDH 114 000 R0001 1HDH 114 000 R0005
Lubricating grease NBT 400 107 P1
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4.3-7
4.3.9 Cleaning agents

Material Aluminium, steel (varnished, anodised, untreated) sealings, o-rings Housing (connecting housing, cover half (GFK), bottom plate) Cleaning agent Rivolta MTX Forte (preferably), Alcohol 99, Isopropanol (degree of purity min. 99%)
Water or soap sud (0,5%)
If using other than the mentioned above cleaning agents is to make sure that the structure of the surface is not affected or damaged.
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4.3-8
4.4 Circuit Breaker Operating Mechanism HMB-1

6 5
10 2
11 1 15
12
14
X
View X Throttle screw OPEN
13 Throttle screw CLOSE
1 2 3 4 5 6 7 8 9
Operating piston (working module) Pump motor Storage unit (storage module) Disk spring assembly Low pressure connector Spring tension indicator Pressure release screw Pump unit (charging module) High pressure connector
(pressure gauge conn.) Oil drain valve Low pressure tank Oil gauge glass Change over valve (control module) Spring travel switch (monitoring module) 15 Close position interlock (optional) 10 11 12 13 14
Figure 4.4-1: Modular design and main components 1HDG 918 753 D en 26.07.2007 EXTMEHA 26.07.2007 CHSFRVW 4.4-1
4.4.1 Commissioning
The commissioning protocols of the circuit-breaker concerning the operating mechanism shall be observed. Prior to the commissioning, visual checks according to the commissioning protocols shall be performed. All adjustments are already factory-made and -fixed. Readjustments can be therefore left out during the commissioning. At the commissioning, the disc spring assembly of the operating mechanism shall be tensioned and the operating mechanism coupled with the circuit-breaker shall be manually switched on and off several times. The monitoring functions of the spring travel switch and the auxiliary switch shall be checked. Prior to switching on the pump motor, the changeover valve shall be switched to the OPEN position. For this press the rubber cap of the OPEN-solenoid with your thumb. Thereby it is prevented that the changeover valve stands in an intermediate position while the operating mechanism is unpressurized and the disc spring assembly cannot be tensioned (pressure cannot be built up). Functional tests shall be performed after the completion of the commissioning work and immediately before the start of the regular operation and after maintenance work as well. Functional tests may only be performed when the circuit-breaker is disconnected from the high voltage system, there is at least blocking pressure of the SF6 gas and the disc springs are tensioned.
4.4.1.1 Manually Operating the Operating Mechanism

It is possible to trigger the circuit-breaker by hand via the hand plungers of the changeover valve (Figure 4.4-2). A manual triggering serves only to check the reliability performance in case of servicing or maintenance work and does not represent any normal operational case. WARNING! In this case the electrical interlocks are cancelled. The warning and danger instructions given in the product manual in section Operation Instruction in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions shall be imperatively observed. According to IEC 62271-100 manual triggering shall be used only for maintenance and emergency operation on a dead circuit.
1 CLOSE-solenoid 2 OPEN-solenoid
Figure 4.4-2: Changeover Valve
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4.4.1.2 Putting Out of Service

When doing maintenance work on the operating mechanism, the circuit-breaker shall be put out of service. WARNING! An automatic start of the pump motor shall be prevented by disconnecting the electrical motor connectors or switching off the miniature circuit-breaker. After the locknut has been loosened, turn the pressure release screw slowly clockwise in order to untension the disc spring assembly. CAUTION With opened housing in the area of the disk spring assembly and movable parts the risk of squashing is given.
1 Pressure release screw 2 Disc spring assembly Figure 4.4-3: Releasing the Disk Spring Assembly
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4.4-3
4.4.2 Technical Data Circuit Breaker Operating Mechanism

Table 4.4-1: VAC Universal Motor Motor ratings Tolerance Motor power Motor start-up current Continuous current Operating mode V % W A A 40 9 110 125 220 250
+ 10 / 15 600 25 4.5
short-time operation ED = 10%
Table 4.4-2: VDC Compound Motor Motor ratings Tolerance Motor power Motor start-up current Continuous current Operating mode V % W A A 30 6 110 125 220 250
+ 10 / 15 600 20 3
short-time operation ED = 10%
Table 4.4-3: Charging Times Rated Values Operating sequence Charging times, tolerance Closing Opening CLOSE- / OPEN-operation OPEN- / CLOSE- / OPEN-operation The whole store V % s s s s s 110 125 220 250
O-CO 15 5 6 11 17 30
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Table 4.4-4: Opening and Closing Coils Coil ratings Tolerance ON-solenoid Tolerance OFF-solenoid Solenoid power Number of ON-solenoids Number of OFF-solenoids V % % W 110 125 220 250
+ 10 / 15 + 10 / 30 300 1 2
Note
If the operating mechanism is equipped with an anti-condensation heater, it is vented. The technical data of the heater are listed in chapter Equipment and Functional Descriptions in document 1HDG 518 450 Anti-condensation Heater.
Table 4.4-5: Auxiliary Switch Auxiliary Switch ratings Insulation voltage Thermal current Short circuit withstand capability Switching capacity 110 ... 125 VDC Switching capacity 220 ... 250 VDC Connection Contacting principle Contacts Number of contacts (24 poles) Normally closed Normally open Wipers Leading normally open V A A A A 11 (6) 11 (7) 1 1 AC 380 / DC 450 25 1000 (0,3 s) 6 (L/R = 20 ms) 4 (L/R = 20 ms) Plug connection 4.8 x 0.8 wiping contacts silver plated, self cleaning
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4.5 Disconnector / Earthing Switch

View x
x Figure 4.5-1: Combined Disconnector / Earthing Switch with Operating Mechanism
4.5.1 Design and Operating Principle of the Device

The disconnector and the earthing switch are combined in one switching device (Figure 4.5-1). The moving contacts (4), Figure 4.5-2 can be moved into the three following positions for the disconnector respectively the earthing switch: Disconnector closed Disconnector open / Earthing switch open (neutral position, Figure 4.5-2) Earthing switch closed
1 2 3 4 5
1 Barrier Insulator 2 Conductor 3 Counter Contact for Earthing Switch
4 Moving Contact 5 Counter Contact for Disconnector
Figure 4.5-2: Disconnector / Earthing Switch integrated in the Busbar module (neutral position)
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The conductors (2) are fixed at the barrier insulator (1) (alternatively at a support insulator) in such a way that the operating rod for the moving contacts (4) is aligned. The fixed contacts for the earthing switch (3) respectively the disconnector (5) are located opposite to the corresponding position of the moving contact (Figure 4.5-2). The operating mechanism (Figure 4.5-5) is mounted outside the gas compartment and operates the moving contacts ((4), Figure 4.5-2) via the insulating rods, see Figure 4.5-3.
Insulating rod
Figure 4.5-3: Insulating Rod
In combination with the various available conductor and enclosure arrangements this layout can be used to realize the following function modules: Busbar with integrated disconnector / earthing switch, as shown in Figure 4.5-2 Cable termination with integrated disconnector / earthing switch, Figure 4.5-4 Connection piece with integrated disconnector / earthing switch
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4.5-2
Cable Termination with integrated Disconnector / Earthing Switch The cable termination with integrated disconnector / earthing switch allows contacting of the voltage transformer on either side of the disconnector. Figure 4.5-4 shows the situation that the voltage transformer is connected to the circuit breaker side. The HV test set can be connected to the same contacts, as well.
voltage transformer side 1 2
3 4 5 circuit breaker side
1 Voltage Transformer Contact (circuit breaker side) 2 Counter Contact for Earthing Switch 3 Moving Contact
4 Conductor 5 Counter Contact for Disconnector 6 Barrier Insulator
Figure 4.5-4: Cable Termination with integrated Disconnector/Earthing Switch
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4.5.2 Operating Mechanism
9 4
Earthing switch
Disconnector
1 Interlocking Switch 2 Rod for Emergency Manual Operation 3 Position Indicator
4 5 6 7
Auxiliary Contacts Cam Disk Plug Connections Threaded Spindle
8 Drive Rod 9 Carrier 10 Operating Mechanism Motor
Figure 4.5-5: Operating Mechanism of the combined Disconnector / Earthing Switch
The operating mechanism is normally motor-operated. Manual operation is possible in emergencies. The rotating movement of the operating mechanism is transmitted through a threaded spindle (7) and a cam disk (5) via the drive rod (8) onto the moving contacts (Figure 4.5-5). The combined disconnector / earthing switch has two drive motors (10), one for the disconnector and one for the earthing switch. For manual emergency operation a handcrank can be attached to the rod (2) that operates the threaded spindle (7). The cam disk (5) is located between the threaded spindle (7) and the drive rod (8) of the contact blades and is actuated by a carrier (9). The cam disk (5) locks the device in the following end positions:
1HDG 918 747 E en
Disconnector closed Disconnector open / Earthing switch open (neutral position) Earthing switch closed
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The cam disk (5) has the following functions (Figure 4.5-5): Torque-free start-up of the operating mechanism End position locking End positioning
The motor current is interrupted by a limit switch. When the device is manually operated, the interlocking switch (1) automatically disconnects the motor circuit. The auxiliary contacts (4) and the position indicator (3) are linked to the operating rod (8). All electrical connections are separated for the disconnector and the earthing switch and are connected with coded plug connections (6).
4.5.2.1 Manual Operation (Control Voltage Present)

WARNING! With present control voltage the system is supervised. Without control voltage the interlocking conditions are not controlled. Therefore, a secure operation isnt anymore made sure. Because this case of operation can be dangerous to life or physical condition (i.E. switching short-circuit), is the operation without control voltage allowed only for specially trained personal and can be carried out only with special tools. For manual operation all interlocking conditions (4.5.2.2 Locking) have to be fulfilled. The device has to be unlocked. In emergencies the disconnector and the earthing switch can be operated locally directly on the device by means of a handcrank. As soon as the handcrank is inserted, the motor circuit is automatically interrupted. For manual operation of the disconnector / earthing switch the front cover has to be removed from the operating mechanism (Figure 4.5-7). The front cover is secured with 4 screws M6 (4 Nm).
1 2
Note
1 Position indicator disconnector 2 Position indicator earthing switch Figure 4.5-6: Operating Mechanism with Cover, Switching Contact in neutral Position
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1 Position indicator disconnector 2 Position indicator earthing switch Figure 4.5-7: Operating Mechanism after removal of its Cover, Switching Contact in neutral Position
Switching Positions of Handle

3 2 1 1 2 3
1 Local manual control (hand crank): Local control with hand crank possible 2 Interlock (electrically switchable) = Default setting: Local and remote control possible, control with hand crank not possible 3 Mechanically and electrically blocked Figure 4.5-8: Switching Positions of Handle
Possible Combinations of Positions

Disconnector ON Earthing switch ON
Disconnector OFF
Earthing switch OFF
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Manual Operation of the Disconnector (Figure 4.5-9)
4,5 4 Cover 5 Blocking solenoid (not shown, behind 4)
1 Locking bolt 2 Handle of interlocking slider 3 Opening
Figure 4.5-9: Operating Elements Disconnector (front view)
Precondition: Neutral Position 1. 2. 3. 4. The earthing switch must be open Optional: Remove padlock (if fitted), locking bolt retracts handle of interlocking slider is in middle position Move handle (2) in direction switching position local manual control until mechanical resistance In case of existing control voltage: As soon as mechanical resistance is reached, wait for releasing by the operating personal for remote control operation for the further moving of the handle
WARNING!
In case of breakdown of control voltage the operation is allowed only for specially trained personal and can be carried out only with special tools: As soon as resistance is reached: a) Remove cover (4) with tool b) Unlock blocking solenoid (5) by pressing and hold c) Move handle (2) on position local manual control 5. 6. 7. 8. 9. After release for the further moving move handle (2) until mechanical end stop for releasing the hand crank opening (3) completely Insert hand crank in opening (3) Switch disconnector with hand crank ON or OFF Turn hand crank until free-wheel Remove hand crank
10. Tighten handle (2) and bring into neutral position 11. Pull locking bolt (1) and optional: Fit padlock 12. In case of breakdown of control voltage: Screw the cover (4) back again 13. Put the front cover back in place again and tighten the 4 screws with 4 Nm
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Operation Earthing Switch (Figure 4.5-10)
4,5
6 1 Locking bolt 2 Handle of interlocking slider 3 Opening
6 4 Locking screw 5 Blocking solenoid (not shown, behind 4) 6 Lock
Figure 4.5-10: Operating Elements Earthing Switch (front view)
Precondition: Neutral Position 1. 2. 3. 4. The disconnector must be open (otherwise bring the disconnector into the OFF position first) Optional: Remove padlock (if fitted), locking bolt retracts Move handle (2) in direction switching position local manual control until mechanical resistance In case of existing control voltage: As soon as mechanical resistance is reached, wait for releasing by the operating personal for remote control operation for the further moving of the handle
WARNING!
In case of breakdown of control voltage the operation is allowed only for specially trained personal and can be carried out only with special tools: As soon as resistance is reached: a) Remove cover (4) with tool b) Unlock blocking solenoid (5) by pressing and hold c) Move handle (2) on position local manual control 5. 6. 7. 8. After release for the further moving move handle (2) until mechanical end stop for releasing the hand crank opening (3) completely Insert hand crank in opening (3) Switch earthing switch with hand crank ON or OFF Turn hand crank until free-wheel
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9.
Remove hand crank
10. Tighten handle (2) and bring into neutral position 11. Pull locking bolt (1) and optional: Fit padlock 12. In case of breakdown of control voltage: Screw the cover (4) back again 13. Put the front cover back in place again and tighten the 4 screws with 4 Nm
4.5.2.2 Locking
It is possible to lock the disconnector/earthing switch electrically and mechanically both, in the open and in the closed position. In order to lock the disconnector/earthing switch, the cover must be removed from the operating mechanism (Figure 4.5-7). Note After locking the device it can no longer be operated manually with the handcrank.
Disconnector Earthing switch
1 1 Locking bolt 2 Handle of interlocking slider
Figure 4.5-11: Operating Elements Disconnector and Earthing Switch (front view)
Precondition: Neutral Position 1. 2. 3. Optional: Remove padlock (if fitted) locking bolt retracts Move handle (2) by pushing in position locked Pull locking bolt (1) and fit padlock
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4.5.3.1 Device
Table 4.5-1: Disconnector / Earthing Switch Rated Values Lightning impulse withstand voltage to earth Lightningimpulse withstand voltage across isolating distance Short-time power frequency withstand voltage to earth Short-time power frequency withstand voltage across isolating distance Frequency Rated current Peak current (at 31.5 kA / 40 kA) Short-time withstand current Duration of short time current 1 min. power frequency withstand voltage for auxiliary circuits SF6 minimum functional pressure / filling pressure (at 20 C) Weight without SF6 (without transversal insertion module) 3-flange 4-flange Weight without SF6 (with transversal insertion module) 3-flange 4-flange Weight of SF6-filling (without transversal insertion module) 3-flange 4-flange Weight of SF6-filling (with transversal insertion module) 3-flange 4-flange kV kV kV kV kV Hz A kA kA s kV kPa 60/72.5 325 375 140 160 110/126 550 630 230 265 50 / 60 1250 / 1600 / 2000 / 2500 80 / 100 31.5 / 40 3 2 520 / 600 132/145 650 750 275 315
kg
200 210 250 260
kg
4 5 6 7
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4.5.3.2 Operating Mechanism

Table 4.5-2: Motor with Permanent Magnet Excitation Ratings DC/AC Tolerance range Standard* Power Start-up current Continuous current Operating mode V % W A A 15 3 12 3 60 15/+10 IEC 110 15/+10 IEC 125 28/+12 ANSI 200 12 3 6 1.5 6 1.5 220 15/+10 IEC 250 28/+12 ANSI
Short-time operation S2 = 10 sec
* IEC 60694, ANSI C37.06-1987 & ANSI C37.33-1987 Table 4.5-3: Operating Times for Disconnector / Earthing Switch Voltage DC (IEC) Voltage DC (ANSI) Closing time (contact making) Opening time (contact separation) Table 4.5-4: Motor Runtime Ratings DC Disconnector Earthing switch Table 4.5-5: Contact Stroke Device Disconnector Earthing switch mm mm Stroke 89 - 98 89 - 98 V ms ms 60 110 125 p 3000 p 3000 220 250 V V ms ms 0,85 Un 1,1 Un 0,72 Un 1,15 Un p 2000 p 1500
Note
If the operating mechanism is equipped with an anti-condensation heater, it is vented. The technical data of the heater are listed in chapter Equipment and Functional Descriptions in document Anti-condensation Heater.
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4.5.3.3 Interlocking Switch

Table 4.5-6: Interlocking Switch Insulation Ratings Thermal current DC-Operating current Connection Contacting principle Contacts V A A AC 380, DC 220 10 2 (L/R = 20 ms) plug connection 4.8 x 0.8 snap mechanics, spring loaded silver-plated, self-cleaning
4.5.3.4 Auxiliary Switches

Table 4.5-7: Auxiliary Switches Insulation Ratings Thermal current Short-circuit capability Switching capacity DC 60 V Switching capacity DC 110...125 V Switching capacity DC 220...250 V Connection Contacting principle Contacts Number of contacts disconnector (34 poles for conventional switchgear optional) normally closed normally open trailing normally closed leading normally open Number of contacts disconnector (22 poles for conventional switchgear) normally closed normally open trailing normally closed leading normally open Number of contact earthing switch (22 poles for conventional switchgear) normally closed normally open trailing normally closed leading normally open V A A A A A 17 13 2 2 12 8 1 1 12 8 1 1 AC 380, DC 450 25 1000 (0.3 s) 9 (L/R = 20 ms) 3.5 (L/R = 20 ms) 2.5 (L/R = 20 ms) plug connection 4.8 x 0.8 wiping contacts silver-plated, self-cleaning
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4.5.4 Operating Diagram

Insulating distance reached Full current carrying capacity reached Contact travel Main contact
Auxiliary contact, NC Auxiliary contact, NO
Figure 4.5-12: Operating Diagram Disconnector- / Earthing Switch
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4.6 Earthing Switch with Short Circuit Making Capacity

1 2
3 4 5
14
15 16 17 13 18 21 12 7 8 9 7 10
20
19
11
1 Plug device 9 Drive spindle 16 Earthing bracket (insulation) 2 Linkage (auxiliary switch) 10 Interlocking switch 17 Contact segments 3 Driving rod 11 Manual operator for emergencies 18 Contact tube 4 Switching lever 12 Drive lever 19 Short circuit conductor (earthing 5 Cog wheel 13 Closing spring bracket) 14 Fixed contact 20 Position indicator 6 Motor pinion 15 Contact pin 21 Auxiliary switch 7 Limit switch 8 Operating mechanism motor Figure 4.6-1: Operating Mechanism and Main Contacts of the Earthing Switch with short circuit making capacity
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4.6.1 Design and Operating Principle of the Device

The earthing switch consists of the switching device itself and the fixed contacts attached to the device to be earthed. For setting and testing of protection relays and for measuring the voltage drop over the main conductor path, the earthing switch with short circuit making capacity can be isolated from the GIS earthing. For this reason, the contact tubes (18) are fixed to the centered drive system by means of an isolating connection (Figure 4.6-1). For normal operation, however, the conductors (19) must be properly installed in such a way to ensure that the contact tubes (18) are connected to earth through the contact segments (17). The earthing switch has also the capability to interrupt induced currents during unearthing an overhead line with a parallel line energized.
4.6.2 Design and Operation Principle of the Drive

The earthing switch with short circuit making capacity is equipped with a motor-operated snap spring operating mechanism. In emergencies, the switch can be operated manually from the rod end of the drive spindle (9) (Figure 4.6-1). During an opening operation, the drive motor (8) operates the drive lever (12) through the drive spindle (9). By this, the drive rod turns and moves the earthing bracket (16) with the contact pins into the OFF position. At the same time, the closing spring (13) is being charged for the next closing operation. During a closing operation, the closing spring (13) passes its dead centre position. This generates a torque on the switching lever (4) that automatically closes the device. The slot in the drive lever (12) allows for independent movement of the contact system and the charging mechanism once the dead centre position has been passed. The end positions are determined by inner limit stops. The indicator switch and the position indicator are driven by a mechanical connection. The power supply of the motor is deactivated by the limit switch (7). In case the device is operated manually for emergency use, the interlocking switch (10) opens the motor circuit. All electrical connections are made by means of a coded plug device (1). WARNING! The operation of the module without short circuit conductors (19, Figure 4.6-1) is forbidden, because there is no protection against electrical shock at the bushings and high voltage may be conducted outside the enclosure. The manual operation for emergencies has a mechanical limit stop. Do not use force to pass this limit stop, otherwise the operating mechanism might be mechanically damaged!
CAUTION
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4.6.2.1 Manual Operation

Note For manual operation all the interlocking conditions have to be fulfilled. The device has to be unlocked. In emergencies the earthing switch with short circuit making capacity can be operated manually directly on the device by means of a handcrank. As soon as the handcrank is inserted into the operating mechanism the motor circuit is automatically interrupted. In order to manually operate the earthing switch with short circuit making capacity the cover has to be removed from the operating mechanism (Figure 4.6-2). CAUTION When manually operating the device, make sure not to surpass the end position of the operating mechanism in order to prevent mechanical damage! Manual operation of the earthing switch with short circuit making capacity (Figure 4.6-2) Precondition: Neutral Position of Bolt (6) 1. 2. 3. Eventually, remove existing padlock and locking bolt (1) Tighten handle (2) ans move bolt (6) in direction switching position local manual control until a mechanical resistance is perceptible In case of existing control voltage: As soon as a mechanical resistance is reached and a signal for release of the respective control cubicle is given move handle (2) until mechanical end stop for releasing the hand crank opening (3) completely In case of breakdown of control voltage: As soon as a mechanical resistance is perceptible: a) b) c) 4. 5. 6. 7. 8. 9. Remove locking screw (4) with tool Unlock blocking solenoid (5) by pressing and hold Tighten handle (2) and move bolt (6) on position local manual control
... or ...
Insert hand crank in opening (3) Switch earthing switch with short circuit making capacity with hand crank ON or OFF according to the direction of rotation printed on the switching device Turn hand crank until mechanical end stop Remove hand crank Tighten handle (2) and bring bolt (6) into neutral position Insert locking bolt (1) and, eventually, fit padlock
10. In case of breakdown of control voltage: Screw the locking screw (4) back again
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1 Locking bolt 2 Handle 3 Opening Figure 4.6-2: Manual Operation with Handcrank
4 Locking screw 5 Blocking solenoid 6 Bolt
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4.6.2.2 Locking
It is possible to lock the earthing switch with short circuit making capacity electrically and mechanically both, in the open or in the closed position. In order to lock the earthing switch with short circuit making capacity, the cover must be removed from the operating mechanism (Figure 4.6-3). Note After locking the device it can no longer be operated neither with the motor drive nor manually with the handcrank.
a b c
1HDG 911 923 P2 1HDG 911 923 P12
a b c
Position Locked Position 0 Far (Neutral) Position local manual control
Figure 4.6-3: Padlocking
Padlocking (Figure 4.6-2) Precondition: Neutral Position of Bolt (6) 1. 2. 3. Remove padlock and locking bolt (1) Tighten handle (2) and move bolt (6) by tightening in position locked Insert locking bolt (1) and fit padlock
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4.6.3 Warning signs

Two warning signs according to ISO 3864-2 and ANSI Z535.4-2007 warn of possible danger. Note The durability of the warning signs is several years. In case the warning signs are not sufficiently legible anymore, replace the warning signs. The warning signs can be ordered as spare parts from the switchgear manufacturer. Attach the warning signs at the same position (Figure 4.6-4).
1HDG 911 923 P2
1HDG 911 923 P12
1 1
1 Warning signs 1HDG171428 Figure 4.6-4: Position of warning signs
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4.6.4.1 Switching Device
Table 4.6-1: Earthing Switch with short circuit making capacity Rated Values Lightning impulse withstand voltage to earth Power frequency withstand voltage to earth Frequency Peak current / short circuit making current (at 31.5 kA / 40 kA) Short-time withstand current Short circuit duration Short-time power frequency withstand voltage (auxiliary circuits) Power frequency withstand voltage between contact pin and enclosure with disconnected earthing brackets Min. SF6 operating pressure / filling pressure (at 20 C) Weight without SF6 (incl. operating mechanism) Weight of SF6 filling kV kV kV Hz kA kA s kV 60/72.5 325 140 110/126 550 230 50 / 60 80 / 100 31.5 / 40 3 2 132/145 650 275
kV
10
kPa kg kg
520 / 600 50 1
4.6.4.2 Operating Mechanism

Table 4.6-2: Motor with Permanent Magnet Excitation Rated Values DC Tolerance Power Start-up current Continuous current Operating mode Table 4.6-3: Operating Times DC Voltage Closing time until contact making Opening time until contact separation Contact speed 5 ms before making V ms ms m/s Un 0.85 Un p 3000 p 1500 3.6 ... 4.5 1.1 Un V % W A A 15 3 60 110 125 +10 / 15 150 12 3 6 1.5 220 250
short-time operation S2 = 10 sec
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Table 4.6-4: Motor Runtime Rated Values DC Earthing switch ON Earthing switch OFF Table 4.6-5: Contact Pin Stroke Switching device Earthing switch with short circuit making capacity mm Stroke 63.5 * 1.8
) 2.8
V ms ms
60
110 125 < 2800 < 2800
220 250
Note
If the operating mechanism is equipped with an anti-condensation heater, it is vented. The technical data of the heater are listed in chapter Equipment and Functional Descriptions in document Anti-condensation Heater.
4.6.4.3 Limit Switch

Table 4.6-6: Limit Switch Rated Values Insulation Thermal current Operating current Connection Contacting principle Contacts V A A AC 380, DC 220 10 2 (L/R = 20 ms) Plug connection 4.8 x 0.8 Snap mechanics with wash-out magnets silver plated, self cleaning
4.6.4.4 Auxiliary Switch

Table 4.6-7: Auxiliary Switch Rated Values Thermal current Short circuit withstand capability Switching capacity DC 60 V Switching capacity DC 110...125 V Switching capacity DC 220...250 V Connection Contacting principle Contacts Number of contacts (16 poles with conventional GIS) Normally closed Normally open V A A A A A AC 380, DC 450 25 1000 (0,3 s) 9 (L/R = 20 ms) 3.5 (L/R = 20 ms) 2.5 (L/R = 20 ms) Plug connection 4.8 x 0.8 Wiping contacts silver plated, self cleaning
10 6
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4.6.5 Operating Diagram

Insulating distance > 80% Full current carrying capacity reached Contact travel Main contact
Auxiliary contact, NC Auxiliary contact, NO
Figure 4.6-5: Operating Diagram Earthing Switch with Short Circuit Making Capacity
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4.7 Separate Current Transformer

Design and Operating Principle Figure 4.7-1 represents a plan view of the separate current transformer. It is a low voltage instrument transformer. The cores (4) are integrated in the gas compartment of the enclosure (5). In the normal case the current transformer is mounted at a flange of the circuit breaker. The secondary terminal leads of the cores (4) are brought out of the SF6-gas compartment through a cast-resin insulating plate (3) and are connected to the terminals (1) in the terminal box (2). The insulating plate (3) accommodates up to 45 outgoing current leads.
4 3 2 1
5 1 Terminals 2 Terminal box 3 Insulating plate Figure 4.7-1: Separate Current Transformer 4 Cores 5 Enclosure
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4.7-1
4.8 Integrated Current Transformer

Design and Operating Principle Figure 4.8-1 shows the current transformer integrated in the circuit breaker from the top. The current transformer cores (1) are integrated in the circuit breaker enclosure (6) and can be installed in either one of the available flanges. The integrated current transformer is delivered in the layout with or without terminals. In both layouts the bushing plate (3) allows for connection of up to 45 leads. Layout with Terminals The secondary terminals (2) of the current transfomer cores (1) are lead out of the SF6-gas compartment through a bushing plate (3) with cast-resin insulation. From there, they are connected to the terminals (4) in the terminal box (5). Layout without Terminals The secondary terminals (2) are connected to the control cubicle directly from the bushing plate (3). The terminals (4) and the terminal box (5) are not required. CAUTION All terminals are short circuited and earthed for the transport to site. For the voltage test of the main circuits and the measurement of the voltage drop of the main conductor path, all terminals must be either short circuited and earthed or completely connected. After the tests the earthing connection shall be removed.
Layout with terminals Layout without terminals
1 1 2 3 4
Current transformer cores Secondary terminals Bushing plate Terminals
5 Terminal box 6 Circuit breaker enclosure 7 Earthing plate
Figure 4.8-1: Current Transformer
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4.8-1
4.9 Inductive Voltage Transformer VT1

Inductive voltage transformers are low power transformers in which the secondary voltage is proportional to and in phase with the primary voltage for all practical purposes. The voltage transformer of the GIS transforms the network voltage to be measured into a secondary voltage that can be fed to measuring and protective devices. At the same time, the primary and the secondary windings are galvanically separated from each other. The inductive voltage transformer VT1 complies with the relevant IEC-, ANSI- and IEEE-standards (Figure 4.9-1). Usually it has two secondary windings and one auxiliary winding for earth fault detection. The ratings are project-specific. The inductive voltage transformer is sectionalized from the adjacent GIS compartment by means of a barrier insulator (2). It is equipped with two gas fittings (3) and (5), a SF6-gas moisture filter and a bursting disk (6). CAUTION The inductive voltage transformer is delivered filled with SF6 at a pressure of 150 kPa. Do not evacuate!
8 6
4 3
2 1 1 2 3 4 Connection flange 520 Barrier insulator 520 Connection flange 735 Barrier insulator 735 5 6 7 8 Gas fitting valve Terminal box Gas fitting Malmkvist type Bursting disk
Figure 4.9-1: Inductive Voltage Transformer VT1 1HDG 518 424 A en 03.06.2009 EXTNIHA 03.06.2009 CHSVOTH 4.9-1

Table 4.9-1: Inductive Voltage Transformer VT1 Highest voltage for equipment Um Lightning impulse withstand voltage to earth Power frequency withstand voltage to earth Frequency Min. SF6 operating pressure / filling pressure (at 20C) Total weight without SF6 Weight of SF6 filling kV kV kV Hz kPa kg kg 72,5 325 140 123 550 230 50 / 60 600 / 700 ca. 600 10,2 145 650 275
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4.9-2
4.10 Surge Arrester Type AZ0

Surge arresters of type AZ0 (Figure 4.10-1) are used in SF6-gas-insulated switchgear to protect against atmospheric overvoltages and switching surges. These arresters can be connected at any unused flange (if necessary by using an adapter) of the switchgear. These surge arresters are of three-phase encapsulated design with an internal gas compartment sealed by the barrier insulator (5). The active components of the surge arrester are metal-oxide (MO) resistor disks arranged in a stack. The flats of the individual disks have conductive metal coatings. The height of the stack depends on the system voltage. Specially designed tie-rods and springs maintain the correct contact pressure in the stack irrespective of temperature fluctuations. Shielding electrodes at the HV-side of the resistor stacks control the electrical field of the active components and the earthed metal enclosure. The metal enclosure (1) and the base plate (3) of the surge arrester are made of aluminum. The bursting disc (4) and the two gas connections (2) are mounted at the base plate. One of the gas connections accommodates the density monitor. On the base plate optional bushings (7) are provided for mounting surge counters or currentmetering devices. In Figure 4.10-2 and Figure 4.10-3 the mounting position of the surge counters (8, 9) is shown. The base plate also has four M16 tap holes which are provided to connect the earthing conductors. The bushings conducting the surge current have to be connected directly to the base plate. In case optional surge current monitors are applied they are connected between bushings and base plate.
View A
5 1 Metal enclosure 2 Gas connection 3 Base plate 4 Bursting disc 5 Barrier insulator
7 6 Earthing connection M16 7 Bushing
Figure 4.10-1: Surge Arrester Type AZ 041B/C
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4.10-1
Figure 4.10-2 shows the mounting of the surge counter type Bowthorpe SC13 on the base plate of horizontal mounted surge arrester.
8 Surge counter Type Bowthorpe SC13 Figure 4.10-2: Mounting the surge counter type Bowthorpe SC13
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4.10-2
Figure 4.10-3 shows the mounting of the surge counter type SAM 2 on the flange side (barrier insulator) on vertical mounted surge arrester.
A
9 9
3 Base plate 5 Barrier insulator 9 Surge counter Figure 4.10-3: Mounting the surge counter type SAM 2 on the flange side (barrier insulator)
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4.10-3

Table 4.10-1: Ratings of Surge Arrester Type AZ041B/C Rated Values Voltage Ueff Frequency Limit discharge current max. (peak value) Discharge current (peak value) Energy absorption capacity per kV Uc Line discharge class acc. to IEC 60 099-4 Permissible ambient temperature (without heating) Minimum functional pressure / filling pressure (at 20 C) Maximum continuous load voltage Uc Max. length L Weight without SF6 SF6 weight appr. SF6 volume appr. kV Hz kA kA kJ C kPa kVeff mm kg kg ltr AZ041B Up to 25 % over Uc (depends on model) 50 / 60 100 10 9,6 3 30 to +45 520 / 600 48 100 1670 350 13 340 101 150 2280 400 19 480 AZ041C Up to 25 % over Uc (depends on model) 50 / 60 100 20 13,5 4 30 to +45 520 / 600 58 116 1780 (1720)* 370 14 360 117 174 2440 (2380)* 440 20 520
* Reduced length L because of lateral mounted bursting disc.
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4.11 Anti-Condensation Heater

The rated values of the anti-condensation heater are listed in Table 4.11-1.
Silicon connection leads (lead ends: tinned) Figure 4.11-1: Silicon Heating Plate
Table 4.11-1: Anti-condensation heater Rated Values Tolerance range Heater power for integrated local control cabinet Heater power for terminal box Voltage transformer Integrated current transformer (circuit breaker compartment) Separate current transformer (barrel-type) Heater power for operating mechanisms Circuit breaker Indoor Circuit breaker Outdoor Disconnector / earthing switch Earthing switch with short circuit making capacity Disconnector V % W 60 15 / +10 45 15 15 15 110 125 220 250 18 / +27
70 70 + 15 15 15 15
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4.12 Integrated Control Cubicle

Cubicle Housing steel plate, Dimension approx. (H, W, D) 875 mm x 995 mm x 700 mm, glass door printed and convex, unscrewable supporting lugs.
Figure 4.12-1: Integrated control cubicle
Front Shield (optional) Below of the control cubicle, removable Dimension approx. (H, W) 1425 mm x 795 mm
Figure 4.12-2: Front Shield below Control Cubicle
Cubicle Attachment Via terminal points on back-side U- or L-straps Door Glass door printed and convex, radius 2500 mm, door aperture angle 170 Swing Frame Door aperture angle 170, lockable at 170, 18 HE, varnished, locking with swivel lever handle, cutout for socket below swivel lever handle.
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Completion Standard is door fitting edge left, selective right side. The swing frame is unchangeable on right side. Each two holders left and right side for vertical mounting of terminal rows. On the left side cable clampbar and also PE-bar stacked above, completion with wiring frame. SCADA Systems (SCADA = Supervisory Control And Data Acquisition) Plug cutout large. SMART-GIS Plug cutout small, plug base mounted and varnished in cubicle colour. Floor Plate External cabling usually passes the floor plate through an opening with canted edges, from top front view on the left side, lockable via slidable canted plate. Sliding area 5 cm, tightness on the part of the builder with mounting foam. Cutouts for plug- and cable glands on the back side of the cubicle Selective also solid floor plate with cable glands Height of socle of lower shield: Stroke 20 mm acc. to DIN 18202 Heat Exchange S S S Mounting in bay partition dimension 1000 mm (that means way of erection middle housing exposed) Room temperature max. 40C / 104F Inner cubicle temperature max. 55C / 131F
Based on this data an interchangeable power loss for the surface of 260 W is given, for normal operation the value is limited to 200 W.
Table 4.12-1: Power Losses Conventional Control MCBs AC Sum AC Permanent Load 1W 1W SCADA Systems 1W 1W 1W 1W
Alarm annunciator Position indicators Aux. relays Bay control unit REC6xx Bay control unit REF54x MCBs DC Sum DC Permanent Load
10 W 8W 15 W 2W 35 W
60 W 2W 62 W
60 W 2W 62 W
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Climatic Measures The normal heat emission via the surface is sufficient for a built-in set of bay controller and a single protection relay. With a possible inner air circulation also a constant temperature in the housing and an improved heat emission via the surface is obtained. If the mounting of further components in the same cubicle is intended, a forced cooling is required as additional step. Therefore an air supplying insert on the bottom of the control cubicle is combined with an exhaust air insert. The dimensioning is adjusted to the conditions and is performed specific to the project.
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4.13 Control Cubicle (Indoor)

Material, Protection to Corrosion S S S S S S Housing frame of free standing cubicles: Sendzimir tinned, thickness 2 mm Cover: Varnished, thickness 2 mm Inner separation plates of free standing cubicles: Sendzimir tinned or zinc-aluminium alloy, thickness 2 mm Inner assembly plates, floor base plates, etc.: Sendzimir tinned or zinc-aluminium alloy, steel plate, thickness 2 mm Swing frame: Sendzimir tinned or zinc-aluminium alloy, steel plate Hinges, locks, screws, etc.: Protected from corrosion
Galvanization S Galvanization: Thickness of coat outside: Thickness of coat inside: Min. 12 m, Min. 8 m.
Sendzimir tinning or zinc-aluminium alloy: Thickness of coat bothsides: Min. 12 m.
Cold galvanization is restricted to treating of edges and refinish treatment. Varnish The control cubicles are dependant from supplier varnished wet or coated with powder. If they are coated with powder, the desired colour can be applied with another wet varnishing. To every wet varnish a fungicide is added. Integrated control cubicles are galvanized on the inside. S S S S S S Thickness of dry film 80 m Adhesive strength acc. to DIN EN ISO 2409 <= Gt 1 Degree of hardness acc. to ISO 2815 Temperature resistance 150 C permanent load Degree of brilliance satin-frosted <60 15-30% Standard colours: NCS 0530-R80B light blue NCS 1704-Y15R light beige RAL 7032 pebble grey
Protection acc. to IEC 60529 S IP41, this is extentable up to IP54
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Dimensional Stability S Stability S Complete cubicle: After mounting on site, alignment and fixing of the cubicles the saw-tooth curve of the top edge of the door exceeds not more than 3 mm. Doors: Designed for an additional load of 100 kg in the center of gravity of the door Swing frame: Designed for an additional load of 200 kg Acc. to DIN ISO 2768 P1, P2 medium
S S
Seismic withstand capability acc. to IEC 60068-3-3 This standard includes strength specifications acc. to class AG5 mit 5 m/s2 resp. in the application class III with 15 m/s2 for the acceleration of decks.
4.13.1 Earthing of Protective Conductors

Cubicle Parts All parts of the control cubicle are connected in a conductive way with each other. Varnished parts are earthed on the screwing with a minimum of two diametral placed contact washers. The doors are connected to the cubicle with two flexible CU-strips top and bottom with a minimum of 4 mm2. The swing frame ist connected to the cubicle with two flexible CU-strips top and bottom with a minimum of 16 mm2. Cubicle Earthing From the earthing bar to the earthing of the building.
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4.14 Wiring System of the Control Cubicle

General For having enough mounting space with integrated control cubicles for all required devices a special mounting and wiring system is used. Mounting The wiring system consists of prefabricated parts which are mounted to a wiring frame. The frame mainly is made of vertical bearing rail on the sides, horizontal mounting bars, mounting straps and wiring profiles. This frame replaces the back-side mounting plate. The mounting bars on the front side are elaborated according to the DIN mounting plates. Here are the single devices snapped on. Single vertical positioned mounting bars on the side of the cubicle are provided for mounting of terminal bars. In the wiring frame distributed on the height some single horizontal covers intentionally are carried out a bit larger for being able to grip behind the frame. Wiring For this wiring system the wiring is established in the back area. The wiring is totally accessible from the front. Advantages S Because of the establishment of wiring in the back area, cable channels are not required. With this technic its possible to reduce the volume of the control cubicle compared to a free standing type about approx. 45 %. The wiring is done with automatically produced single wires. Because of the loose distribution of the wiring over the complete back side of the control cubicle and division of wiring and device area the air ciculation is improved, a good heat emission is given. Special hot spots as it happens in filled-up cable channels are avoided. A fast and uncomplicated accessibility is given for refinished wiring or changes. There is always enough space in the wiring area for additional wiring. In case of a faulty device the device may be changed immediately and service-friendly because the single wirings for the device connections are passed from behind to front via special supporting cams. The connecting wires stay because of the cams in position and make any confusion impossible.
S S
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4.15 Heat Balance of the Control Cubicle

Installed Power Losses The total power consumption of a local control cubicle includes supplying different cubicle-external components, which are not to be considered for a rating. Furthermore single consumers dont have any influence to the heat emission during permanent operation. Therefore the following positions of electrical power may be excluded for the calculation of the installed heating power in the control cubicle: AC: S S S S DC: S S Relays circuit breaker supervision: External load All short-time and peak loads: External load Light: Only at open door Anti-condensation heaters of the local control cabinet: Controlled by thermostat and hygrostat Anti-condensation heaters of the operating mechanisms: External load Socket: External load
With this the maximum heating efficiency in worst case is calculated (under the assumption electric power equals heating efficiency) from the components micro circuit breaker and computing assembly (Table 4.15-1). With this a sum of 68 W as installed power loss results for a control cubicle with one computing assembly of the type REC6xx, 68 W with a combined control and protection unit type REF54x. For further computing assemblies corresponding power losses have to be added, a fan is not needed. The internal consumption of eventually build-in protection relays is dependant of the type of relay used and may differ extremely. For this reason this is not mentioned in the typical overview.
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Table 4.15-1: Power Losses Conventional Control MCBs AC Sum AC Permanent Load 1W 1W SCADA Systems 1W 1W 1W 1W
Alarm annunciator Position indicators Aux. relays Bay control unit REC6xx Bay control unit REF54x MCBs DC Sum DC Permanent Load
10 W 8W 15 W --2W 35 W
---60 W -2W 62 W
----60 W 2W 62 W
Radiating Power Loss For a local control cubicle in steel plate design the power loss via the radiation on the surface is determined in dependance of different agreements. Determining factors are the ambient temperature and the maximum permissible inner temperature for the cubicle.
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4.16 Power Demand Local Control Cubicle

The power demand per bay is subject to the type of control technology and switchgear. The consumption values to be considered for a typical bay (double busbar with circuit breaker, earthing switch and three disconnector / earthing switches) are displayed in the table on page 2 hereunder. It has to be distinguished between the following types of consumers respectively loads: Permanent Loads AC S S S S DC S S S S S S Alarm annunciators (max. at lamp test) Position indicators Auxiliary relays Contactors CB control Bay control unit REF54x / REC6xx MCBs for DC-circuits Cubicle lighting (with open cubicle door) Heater for control cubicle Heater for operating mechanisms (depends on the control voltage: from 60 VAC to 125 VAC / up to 250 VAC optional) MCBs for AC-circuits
Short Time Load, 1 sec. - 30 sec. DC S S S Hydraulic pump CB, 24 sec. Motors for disconnector / earthing switch, 1 sec. Interlocking solenoid disconnector / earthing switch, 1 sec. (only ELK-04)
For the max. power demand sum only one drive and interlocking solenoid together with the hydraulic pump function is relevant at the same time.
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Dyn. Peak Load, < 1 sec. DC S Switch-on peak Trip / Close coils CB, 20 ms
Starting Current S S Hydraulic pump CB 50 ms Operating mechanism motors for disconnector / earthing switch, 50 ms
For the max. power demand sum only the hydraulic pump and one operating mechanism motor is relevant at the same time. Temporarely Load AC S Panel socket outlet
Simultaneity For the calculation of simultaneity-factors it has to be considered, that S S a busbar protection can trip all circuit breakers simultaneously. the hydraulic pump of circuit breaker will start to run only after an ON-command or subject to the position of the spring travel monitoring level to avoid simultaneous start of all CB pumps and hereby high loads. under normal conditions only one operating mechanism motor will run at a certain time in one bay (Double Command Blocking)
Protection Relays The power demand of possibly built in protection relays strongly depends on the type and make of the relay and may vary considerably. Due to this reason the table below does not show typical Watt figures for such relays. Therefore this demand is not taken under consideration in the table for the typical power demand below.
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Table 4.16-1: Typical Power Demand for Local Control Panels ELK-04 Conventional Control Panel lighting Panel heating Heater operating mechanisms MCBs AC Sum AC Permanent Load Alarm annunciator Position indicators Auxiliary relays Contactors CB control Bay control unit REC6xx Bay control unit REF54x MCBs DC Sum DC Permanent Load Hydraulic pump Operating mechanism motor Interlocking solenoid Sum DC Short time Load Trip coil I CB, L/R = 40 ms Trip coil II CB, L/R = 40 ms Hydraulic pump, IA / IN = 4 Operating mechanism motor, IA / IN = 7 Sum DC Starting Load Panel socket outlet Sum AC Time to time load 40 W 75 W Computerised Control (SCS). hybrid 40 W 75 W 40 W 75 W Conventional Control 40 W 45 W EXK-0 Computerised Control (SCS). hybrid 40 W 45 W 40 W 45 W
170 W / 190 W 170 W / 190 W 170 W / 190 W 170 W / 190 W 170 W / 190 W 170 W / 190 W 1W 1W 1W 1W 1W 1W
286 W / 306 W 286 W / 306 W 286 W / 306 W 256 W / 276 W 256 W / 276 W 256 W / 276 W 10 W 8W 15 W 21 W --2W 56 W 660 W 300 W 30 W 990 W 300 W 300 W 660 W ---21 W -60 W 2W 83 W 660 W 300 W 30 W 990 W 300 W 300 W 660 W ---21 W 60 W -2W 83 W 660 W 300 W 30 W 990 W 300 W 300 W 660 W 10 W 8W 15 W 21 W --2W 56 W 660 W 150 W -810 W 300 W 300 W 660 W ---21 W -60 W 2W 83 W 660 W 150 W -810 W 300 W 300 W 660 W ---21 W 60 W -2W 83 W 660 W 150 W -810 W 300 W 300 W 660 W
300 W
300 W
300 W
150 W
150 W
150 W
1560 W 2300 W 2300 W
1560 W 2300 W 2300 W
1560 W 2300 W 2300 W
1410 W 2300 W 2300 W
1410 W 2300 W 2300 W
1410 W 2300 W 2300 W
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4.17 Functional Description

Control, indication, signals for SCADA systems (SCADA = Supervisory Control And Data Acquisition)
4.17.1 Circuit Breaker Control ON

REMOTE SIGNAL
ON
Remote signal Local operation Interlocking Operation counter
Bay Control Unit
ANTI-PUMPING
ON BLOCKING
Figure 4.17-1: Schematics of Circuit Breaker Control ON
Activation The closing coil Y1 can be activated by either of the following (Figure 4.17-1): S S S Locally on the bay control unit Remote signal Protection ON signal (e. g. after autoreclosure)
Deactivation The closing coil Y1 is deactivated by an auxiliary contact SO in the circuit breaker. Interlocking The circuit breaker can only be operated if the disconnectors are in a defined ON or OFF position (intermediate position interlocking). Anti-Pumping Anti-pumping keeps the circuit breaker from uncontrolled switching (pumping) in case a continuous ON signal and an OFF pulse are simultaneously active . A single switch1HDG 918 764 B en 11.03.2009 EXTMEHA 20.07.2009 CHSVOTH 4.17-1
ing ON / OFF is permitted. Manually switching ON is possible when an OFF pulse is active. ON Blocking ON blocking is initiated if the energy stored in the drive mechanism and/or the SF6 pressure in the circuit breaker is too low. Operation Counter All closing operations of the circuit breaker are accumulated by an operation counter incorporated in the bay control unit.
4.17.2 Circuit Breaker Control OFF:

REMOTE SIGNAL
PROTECTION I
PROTECTION II
OFF
Remote signal Local operation Interlocking
Bay control unit
OFF BLOCKING
OFF BLOCKING
Figure 4.17-2: Schematics Circuit Breaker Control OFF
Activation The first breaking coil Y2 is activated by either of the following (Figure 4.17-2): S S S Locally on the bay control unit Remote signal Protection TRIP signal
The second breaking coil Y3 is terminated potential-free and can be activated independently by a second protection TRIP signal. Deactivation Both breaking coils Y2 and Y3 are deactivated by an auxiliary switch SO in the circuit breaker.
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OFF Blocking OFF blocking is initiated if the energy stored in the drive mechanism and/or the SF6 pressure are too low.
4.17.3 Circuit Breaker Supervision
DENSITY MONITOR
SPRING TRAVEL SWITCH STORED ENERGY
DENSITY MONITOR
GAS SUPERVISION
GAS SUPERVISION
OFF BLOCKING I
ONBLOCK.
AR BLOCK.
OFF BLOCKING II
Figure 4.17-3: Schematics of Circuit Breaker Supervision
Blocking The operation of the circuit breaker is blocked if (Figure 4.17-3): S S The SF6 pressure is too low The energy stored in the drive mechanism is too low
The SF6 pressure is supervised by the gas density relay of the circuit breaker compartment, the energy stored in the drive mechanism by a spring travel switch.
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4.17.4 Hydraulic Pump Control

S0 K208
MOTOR ON SPRING TRAVEL SWITCH
CO BLOCK
+ K210 K208 K210
Operation counter K208 Bay control unit
K208
Figure 4.17-4: Schematics Hydraulic Pump Control
Control The hydraulic pump is started (ON signal) if either one of the two following conditions prevails: (Figure 4.17-4): S or S the circuit breaker is open (OFF position) and The contact of the spring travel switch for CO blocking is closed The circuit breaker is closed (ON position) and the contact of the spring travel switch for motor ON is closed
As a result, the hydraulic pump motors start sequentially. The timing relay K210 limits the runtime of the motors. The hydraulic pump delivers the hydraulic oil into the storage cylinder. The storage cylinders piston then charges the set of disk springs via a tie rod. The pump is deactivated by the spring travel switch once the disk springs are sufficiently recharged. Failure of the Pump Limit Switch In case of failure of the pump limit switch a mechanically operated safety valve prevents: S S Overcharging of the disk springs Build-up of an unpermissibly high system pressure
Hydraulic Pump Start Counter The number of all starts of the circuit breakers hydraulic pump is registered by a counter incorporated in the bay control unit.
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4.17.5 Disconnector/Earthing Switch Control

REMOTE SIGNAL ON OFF
ON
OFF Remote signal Local operation Interlocking
Bay control unit
DEACTIVATION LIMIT SWITCH
ON
OFF
Figure 4.17-5: Schematics Disconnector/Earthing Switch (control circuits)
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DISCONNECTOR
EARTHING SWITCH
DISCONNECTOR OFF
DISCONNECTOR ON
EARTHING SWITCH OFF
EARTHING SWITCH ON
MOTORBRAKE
MOTORBRAKE
DISCONNECTOR ON
DISCONNECTOR OFF
EARTHING SWITCH ON
EARTHING SWITCH OFF
Figure 4.17-6: Schematics Disconnector/Earthing Switch (motor circuits)
Description Switching the disconnector and the earthing switch ON or OFF is initiated either from the integrated display of the bay control unit or from a remote signal (Figure 4.17-6). After checking the interlocking logic, the ON or OFF micro circuit breaker closes, latches and activates the respective drive motor. The disconnector and the associated earthing switch are mechanically interlocked. Once the end position of the switch has been reached, the drive motor is stopped by short-circuiting the respective motor winding. Activation The control of the ON and the OFF operation of the disconnector and the earthing switch is seperated into two independent control circuits. Deactivation The drive motors are electrically deactivated by means of limit switches.
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4.17.6 Fast Acting Earthing Switch Control

REMOTE SIGNAL ON OFF
ON
OFF Remote signal Local operation Interlocking EARTHING SWITCH OFF EARTHING SWITCH ON
Bay control unit
DEACTIVATION LIMIT SWITCH
MOTORBRAKE
EARTHING SWITCH ON ON OFF
EARTHING SWITCH OFF
Figure 4.17-7: Schematics Fast Acting Earthing Switch (control circuit)
Activation Switching the fast acting earthing switch ON or OFF is initiated either from the integrated display of the bay control unit or from a remote signal (Figure 4.17-7). After checking the interlocking logic, the ON or OFF micro circuit breaker closes and activates the drive motor. During the OFF operation the drive motor charges a snap spring. During the ON operation the drive motor activates and releases the charged and locked snap spring. The fast acting earthing switch then closes. Deactivation The drive motor is electrically deactivated by means of limit switches.
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4.17.7 Functions on the Bay Level

Electrical Handcrank Interlocking The opening for the handcrank to manually operate the disconnector/earthing switch is covered by an interlocking plate. In order to insert the handcrank into the opening, this metal plate has to be moved to the side. A limit switch signals the opening of the plate to the control circuits of the respective switching device. A motor operation of this device is prohibited. End Position Locking Both, the disconnector and the earthing switch, can be locked in either one of the end positions. The interlocking plate for the handcrank is locked in the end position and prohibits manual operation. A limit switch signals the locking of this plate to the control circuits of the respective switching device. A motor operation of the device is blocked. Circuit Protection In order to be able to selectively disconnect and connect the various consumers in the GIS bay (e. g. the drive mechanisms, the fans, anti-condensation heaters, bay control unit etc.), micro circuit breakers are used to distribute them onto several independent circuits: S AC: S DC: Circuit breaker control Disconnector/earthing switch control Dissconnector/earthing switch motors Hydraulic pump motor Bay control unit signals Bay control unit supply Protection TRIP II Anti-condensation heaters and lighting in the local control cubicles Fans Anti-condensation heaters in the GIS bay
In case the supply of the disconnector/earthing switch motors is interrupted, the supply of the respective switching device is interrupted as well.
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4.17-8
4.17.8 Position Indication
AUXILIARY SWITCH CONTACTS
Bay control unit
Figure 4.17-8: Schematics of Position Indication
The positions of the individual high voltage devices of the GIS bay are indicated in the integrated display nof the bay control unit (Figure 4.17-8). The positions are signalled to the bay control unit by the respective auxiliary switches of the high voltage device. Position Indicators The switchgear symbols have three different statuses on the display of the bay control unit (Figure 4.17-9):
flashing
ON
OFF
FAULT (INTERMEDIATE POSITION)
Figure 4.17-9: Position Indicators
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4.17.9 Alarm Signalling

ALARM SIGNAL I ALARM SIGNAL II
Bay control unit
Figure 4.17-10: Schematics Alarm Signalling
Activation The input voltages of the alarm signals are connected to the binary inputs of the bay control unit (Figure 4.17-10). LED-annunciators Freshly acquired alarm signals are signalled either: S or S By the red ALARM LED only (e. g. if all available LEDs are allocated to other signals or if further alarm messages are required) By a steady red LED on the bay control unit (in additon a red LED ALARM will light up)
Once an alarm is no longer active, the associated LED on the bay control unit extinguishes (regardless, whether the alarm had already been acknowledged or not). Acknowledgment of alarms is possible either: S or S From the MicroSCADA only Remotely from the MicroSCADA and locally on the bay control unit
In the latter case all alarms are automatically reset locally, as well. If an alarm is acknowledged, but still active, the associated LED and/or the ALARM LED remain red lit.
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4.18 Control System: Conventional Substation Automation

The bay control of a high voltage switch-bay contains all those functions necessary for the safe operation of such a bay in an switchgear. The devices required are located in the local control cubicle and in the connection boxes of the high-voltage devices. The contactors for the motors and the auxiliary contactors and -relays are directly located in the operating mechanism housings.
4.18.1 Function List

4.18.1.1 Basic Functions
User interface for local control system S S HV-apparatus control from the single line diagram HV-apparatus position indication
Alarm system S S S Process alarms Logical alarms System alarms
CB operation counter Measured Values S S Electrical current, three-phase Voltage, three-phase
Interlocking S S S S S S S S S S Bay interlocking Apparatus interlocking Protection of disconnector and earthing switches against switching under load Intermediate position interlocking of the circuit breaker Electric hand-crank interlocking Hand-crank hole interlocking (only ELK-04) End-position interlocking Station wide interlocking Interlocking against coupling, sectionalizer and busbar earthing switch Interlock override with key switch possible
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S S S S
Time synchronisation HMI (human machine-interface) Selfsupervisor Conventional functions S S S S S S S S Antipumping control of circuit breaker (CB) Blocking or autotrip of the circuit breaker at too low gas density level in the CB gas compartment Blocking or autotrip of the circuit breaker at too low drive force level Control and supervision of the hydraulic pump Protection of the different control voltage circuits Cubicle lighting Socket MCBs for protection of the low voltage circuits of voltage transformer
4.18.1.2 Options
The following optional functions can be added on request: Measurements S Power S Active power Reactive power Apparent power
cos phi
Indications S S Indications from a protection system Indications from a transformer
Interface stations system (e.g. MicroSCADA) / remote control system Optional Equipment S S S S S S S S S S Cubicle anti-condensation heating Operating mechanism anti-condensation heating Transducers Coupling relays Auxiliary switch contact reproduction Busbar replication Protection system Trip circuit supervision Synchrocheck Arc detection
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Optional Applications S S S S Additional spare terminals (10% are included as standard) Customer-specific terminal types Ferrules Special wirings / cablings (coloured, halogen-free, heat-resistant)
4.18.2 Functional Description
6 7
8 5 6 7 8 9
9 ON button Menu button Enter button Button to scroll up Button to scroll down
1 Sensor for electronic key switch 2 Emergency of circuit breaker (has to be pressed together with button 3 to trip the circuit breaker) 3 OFF button 4 Select button Figure 4.18-1: REF542plus
The following list describes all the functions which are available and conventional wiring between control cubical and GIS.
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4.18.2.1 Basic Functions

User interface for local control The local control is possible via a display which is connected to the control unit of the REF542plus via a serial interface. The display offers the following functions: S S S S S S Single line diagram in accordance with project-specific arrangement with display of the current positions of the switchgear Control switchgear devices Alarm acknowledgement OFF / LOCAL / REMOTE / LOCAL&REMOTE switchover (via electronic key switch) 3 displays for measurements values Individual alarms on LED with full text description in accordance with project-specific alarm configuration (max. 32)
HV apparatus control The devices can be controlled locally at the display or via the station bus. Control is possible after checking the various interlocking conditions and the switching authority, with one switch impulse via binary output (BO). The circuit breaker will trip immediately when a protection device gives the command to trip. HV apparatus position indication Double point indications are picked up by binary inputs (BI) from the auxiliary switch of the high-voltage devices and are displayed on the REF542plus display, and can also be transmitted via the station bus. In the case of intermediate position of the switching devices, an alarm is created and transmitted via the station bus. Alarm system indication Alarms are visible on the REF542plus display and transmission via the station bus is possible. The alarms can be acknowledged either manually in the REF542plus menu or automatically. S Process alarms (e.g. CB alarms, MCB trip, SF6 gas density from the GIS bay and messages from the protection system via BI) Logical alarms (e.g. intermediate position) System alarms (e.g. computer malfunction)
S S
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Selection of the switching authority With the REF542plus it is possible to realise four operating statuses, corresponding to the position of the OFF / LOCAL / REMOTE / LOCAL&REMOTE switch: S S OFF No switching actions are possible LOCAL Switching actions are only possible from the local control system (REF542plus display) REMOTE Switching actions are only possible from a superordinate device (e.g. Station control system). LOCAL&REMOTE Switching actions possible from local and from a superordinate device.
This selection switch position can be transmitted via the station bus, including a time stamp. Switching cycle count CB All switch-off procedures of the circuit breaker are registered via BI, shown on the display as a numerical value in the range 0 to 32767, and transmitted via the station bus. Operation Measurement Standard input sizes are 0 1 A and 0 100 V S Electrical current: The appropriate values (three-phase measurement) are shown on the display and can be transmitted via the station bus Voltage The appropriate values (three-phase measurement) are shown on the display and can be transmitted via the station bus
Interlocking All interlockings in the REF542plus are realised by function blocks in the application software. Interlock bypass The complete interlocking with the exception of the end position and hand crank interlock can be bypassed using a key switch. S Interlock override with key switch The complete interlocking with the exception of the handcrank and the end position interlock is by-passed at this position. The mode can also be transmitted via the station bus, including a time stamp.
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Bay interlocking S S Device interlocking Standard interlocking , low voltage side is included in the interlock. Interlocking against switching of the disconnector and earthing switches under load The interlock prevents switching of the disconnector and earthing switches, as long as the appropriate circuit breaker is closed. Intermediate position interlock of the circuit breaker The circuit breaker can only be switched on at a defined ON or OFF position of the disconnector Hand crank interlock When the hand crank is inserted in, the corresponding switching device, all control is blocked. This message is transmitted via the station bus, including time stamp. End position interlocking When a switching device is locked, the corresponding switching device control is blocked.
Station wide locking S Interlock against coupler, sectionalizer and bus bar earthing switch via transmission of the corresponding signals via the station bus.
Time synchronisation All connected REF542plus can be synchronised via the station bus. Self supervision The REF542PLUS checks its hardware components and program execution automatically. The bus connections (if available) are also checked continuously. Fuse protection for the electrical circuits For reasons of selectivity, there are several electrical circuits in the bay cubicle: AC: S DC: S S S S S S S S S Circuit breaker control and protection trip circuit #1 Protection trip circuit #2 REF542plus Disconnector and earthing switch control Disconnector and earthing switch motors Motor-hydraulic pump Interlocking Position indications Indications / Alarms Cubicle heating and lighting
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Cubicle lighting A bulb is switched on via a door contact switch. Since integrated cubicles are used a shock-proof design is selected because of the switch impact of the circuit breaker. Cubicle heating (option) The cubicle heating is switched on automatically by a regulator depending on humidity and temperature. Antipumping control of circuit breaker Pump prevention stops the uncontrolled switching (pumping) of the circuit breaker when there is a continuous ON impulse and a simultaneously applied OFF impulse. A single switching operation (ON / OFF) is permitted. With an applied OFF impulse, it is possible to switch on manually. OFF blocking of the circuit breaker The OFF blocking occurs if the drive energy for a trip,or if the SF6 gas density in the C.B. housing is too low. ON blocking of the circuit breaker The ON blocking occurs if the drive energy for a Close/Trip sequence or the SF6 gas density in the C.B. gas compartment is too low. Control and supervision of the hydraulic pump S Control: The hydraulic pump is activated under the following conditions: When the circuit breaker is switched on: S S Spring travel switch contact Motor ON closed
When the circuit breaker is switched off: Spring travel switch contact CO blocking closed
In this way, varying energy reserves are stored in the operating mechanism depending on the switch status. A circuit breaker OCO cycle is therefore always possible in the ON status, while in OFF status the energy reserve ranges from OCO (newly recharged) to CO cycles. This ensures that the hydraulic pump does not start up as soon as the circuit breaker is switched off, which is particularly important for the battery layout of an installation, especially when the bus bar protection causes several C.B. trips. The control starts up the hydraulic pump after switching on the circuit breaker. Within approx. 10 seconds, the energy required for an OCO cycle is available again. This results in staggered start-up times for the hydraulic pump motors. A time relay limits the pump running time in the case of an error.
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4.18.2.2 Options
The following optional functions can be added on request: Measured Values S Power Active power The respective values are calculated from the electrical current and voltage in the REF542plus, shown on the display and can be transmitted via the station bus. Reactive power The respective values are calculated from the electrical current and voltage in the REF542plus, shown on the display and can be transmitted via the station bus. Apparent power The respective values are calculated from the electrical current and voltage in the REF542plus and can be transmitted via the station bus. S cos phi The appropriate values are measured and can be transmitted via the station bus. Indications S Indications from protection system External protection system: When using the REF542plus together with a protection system from an external supplier, signals can be integrated via BI and transmitted to the station control system via the station bus. Protection system with station bus connection: The messages are transmitted from the protection device to the superordinate control system via the station bus. In this case, the disturbance recordings can be transmitted via the stations bus as well. S Indications from transformer The appropriate signals can be connected to the REF542plus using BI and transmitted via the station bus. Station control interface (e.g. for MicroSCADA) / remote control system By using a plug-in board, the REF542plus can be connected to a bus system (e.g. ABB LON Bus). It is possible to use this to connect a station control system (e.g. ABB MicroSCADA) or a remote control system. This bus can be used in the monitoring direction to transmit the position indications of the switchgear and the measured values. In control direction, commands for the remote control of the bay can be received by REF542plus.
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4.18.3 Completion of SCADA-System Cubicles

Mounting The control cubicle contains all devices which are required for controlling and supervising a switch bay. The control and display unit of the REF542plus is positioned at the front or at the swivel frame. With opened door of the control cubicle an access to the devices and terminal strips mounted on the rear or lateral sides of the cubicle is granted. All devices are contact safe, this means finger safe in the operating area and in the inner cubicle at least safe for back of the hand contact. Completion of cubicles Beneath cubicle lightning and eventually cubicle heating also the M.C.B.s for the different voltage circuits as well as terminal strips are installed in the inner cubicle. The terminal strips are grouped functionally. The circuit breaker supervision as well as the operating mechanism contactors of the high voltage devices are not mounted in the control cubicle but directly in the operating mechanism boxes. Wiring The wiring of the single devices one with another is performed with black switching wire, preferably with 1.0 mm2 cross section. Wire designation If wire designations are applied they are made of label strips which are shoved in transparent tubes mounted onto the switching wires. The designation plates allows a labeling with approximately 12 characters per plate. The plates are labeled by the thermotransfere method. Cabling The connection between the operating mechanisms and the control cubicle is performed with 50 or 60core system cables. Gas density monitor, current and if necessary voltage transformer as well as heating cables are inserted into the cubicle by cable glands. The cabling of the station side is performed through the cubicle floor. In the cubicle floor a movable folded floor plate is located hence follows a variable gap for the inserted cables. Remaining gaps are filled with assembly foam on site.
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Service Content
5.1 5.2 Maintenance of the GIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF6 Gas Moisture Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1 Replacing the Bursting Disk . . . . . . . . . . . . . . . . . . . . . . . 5.2.2 Replacing the SF6 Gas Moisture Filter . . . . . . . . . . . . . . 5.2.3 Mounting the Bursting Disk . . . . . . . . . . . . . . . . . . . . . . . . Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Inspection of the Circuit Breaker Operating Mechanism 5.4.2 Exchange of the Interrupting Chamber (3-pole and 1-pole Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3 Commissioning after Overhaul . . . . . . . . . . . . . . . . . . . . . Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.1 Inspection of the Operating Mechanism . . . . . . . . . . . . . 5.5.2 Maintenance of the Current Path . . . . . . . . . . . . . . . . . . . 5.5.2.1 Dismounting the Operating Mechanism . . . . . . . . . . . . . 5.5.2.2 Opening of the Transversal Erection Module . . . . . . . . . 5.5.2.3 Dismounting the Busbar from the GIS Bay . . . . . . . . . . . 5.5.3 Replacement of the Moving and the Fixed Contacts . . 5.5.4 Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.5 Removing the Outgoing Disconnector . . . . . . . . . . . . . . . 5.5.6 Reinstallation of the Outgoing Disconnector . . . . . . . . . Earthing Switch with Short Circuit Making Capacity . . . . . . . . . 5.6.1 Inspection of the Operating Mechanism Motor . . . . . . . 5.6.2 Maintenance of the Current Path . . . . . . . . . . . . . . . . . . . 5.6.3 Using the Earthing Switch with Short Circuit Making Capacity for Measurements . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7.1 Hydraulic Operating Mechanism of Circuit Breaker . . . 5.7.2 Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7.3 Disconnector / Earthing Switch . . . . . . . . . . . . . . . . . . . . . 5.7.4 Earthing Switch with Short Circuit Making Capacity . . . 5.7.5 Voltage Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7.6 Other Switchgear Modules . . . . . . . . . . . . . . . . . . . . . . . . 5.1-1 5.2-1 5.2-2 5.2-2 5.2-2 5.3-1 5.3-1 5.3-1 5.4-1 5.4-2 5.4-3 5.4-6 5.5-1 5.5-2 5.5-3 5.5-3 5.5-4 5.5-5 5.5-6 5.5-8 5.5-9 5.5-11 5.6-1 5.6-3 5.6-3 5.6-4 5.7-1 5.7-1 5.7-2 5.7-2 5.7-2 5.7-3 5.7-3
5.3
5.4
5.5
5.6
5.7
5-1
5.8
Disposal of Equipment Component Parts . . . . . . . . . . . . . . . . . . . 5.8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8.2 Information on Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8.3 GIS Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8.4 Material of the GIS-Components . . . . . . . . . . . . . . . . . . . 5.8.5 Environmental persistence of the GIS-Components . . .
5.8-1 5.8-1 5.8-1 5.8-2 5.8-4 5.8-6
5-2
Product Manual GIS Service
5.1 Maintenance of the GIS

The operational safety of gas insulated switchgear is not affected by any external impacts such as dirt, humidity etc. For this reason our SF6-gas insulated switchgear requires virtually no maintenance. Inspection: Functional and visual inspections are carried out at 8-year intervals. The gas compartments are not opened for such inspections. Maintenance: The individual switchgears have to be controlled after a certian number of operations, and their contacts are to be overhauled depending on the current loads imposed. Such an overhaul requires opening the respective gas compartment. For the duration of the maintenance the installation has to be partly taken out of service. We recommend calling in our service for all work involving the interior parts of the switchgear. Note Please find our contact address in the product manual in section Operation Instruction in chapter Gas Insulated Switchgear in document 1HDG 518 007 Contact.
Maintenance Schedule: Table 5.1-1 summarizes all relevant inspection and maintenance intervals.
Table 5.1-1: Maintenance Schedule Inspection after 2 000 operating cycles Maintenance after 5 000 operating cycles 20 fault clearings or 5 000 operating cycles 2 closing operations onto short circuit F 5.1-1
Device 8 years Overall Installation Circuit Breaker Disconnector/Earthing Switch Earthing Switch with short circuit making capacity F F F F
F F F
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Regulations for Overhaul and Maintenance O-rings Note All O-rings which have been removed during maintenance work should be replaced by new ones when remounting parts. SF6 gas moisture filter Note All SF6 gas moisture filters which have been removed during maintenance work should be replaced by new ones when remounting parts. Tightening torques for screws Note The tightening torques for non-greased bolts in threads and holes are listed in chapter Installation in document 1HDG 518 200 Installation of the GIS in table Tightening Torques for non-greased Bolts. Tightening torques for gas valves Note The tightening torque for the coupling nut at the gas valve 1HDG 111 031 (Mounting a gas density monitor, a tightening nut or an adapter) are 50 Nm. The coupling nuts (M30x2) get not greased.
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5.1-2
5.2 SF6 Gas Moisture Filter

The SF6 gas moisture filter (3) is located underneath the bursting disk (Figure 5.2-1). To replace the filter the gas compartment has to be isolated and earthed on both sides. Once the SF6 has been evacuated from the gas compartment, it can be opened and the bursting disk can be removed. Afterwards the gas moisture filter can be replaced and the bursting disk be put in place again. After refilling the gas compartment with SF6, the GIS can be reenergized. WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! The tightening torques for non-greased bolts in threads and holes are listed in chapter Installation in document 1HDG 518 200 Installation of the GIS in table Tightening Torques for non-greased Bolts. Before installing the new filter, make sure that the filter material is dry (check the moisture indicator supplied with the filter material). Bursting Disk S S S S S CAUTION Filter S S S S Before installing a new filter, make sure that the filter material is dry Check the moisture indicator supplied with the filter material Make sure that the gas compartment is not exposed to air for more than 10 hours before refilling it with N2 or SF6 At heavy fog or rain conditions special provisions may be necessary to keep the filter and the gas compartment dry Handle with care The curved surface must not be damaged The sealing surface must not be scratched Do not reuse damaged bursting disks Replace damaged bursting disks with new ones of the same type
WARNING!
Note
Note
CAUTION
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5.2-1
5.2.1 Replacing the Bursting Disk

1. 2. 3. 4. 5. 6. 7. Isolate the GIS feeder and earth all active parts on both sides Carry out necessary gas handling Establish pressure equalisation with atmosphere Loosen the screws (8), (Figure 5.2-1) Remove the cover plate (1) Loosen the screws (8) and remove the ring (2) Remove the bursting disk (6)
5.2.2 Replacing the SF6 Gas Moisture Filter

1. 2. 3.
8 7 6 3
Remove the filter (4) Replace used filter material (5) by a new one Replace used O-ring gasket (3) by a new one
1 2
5 4 1 2 3 4 Cover plate Screws O-ring gasket SF6 gas moisture filter 5 6 7 8 Filter material Bursting disk Ring Screws
Figure 5.2-1: Bursting Disk with SF6 Gas Moisture Filter
5.2.3 Mounting the Bursting Disk

1. 2. 3. 4. 5. 6. Insert the bursting disk (6) and the ring (7) Tighten the screws (2); make sure not to exceed the prescribed torque Mount the cover plate (1) Tighten the screws (8); make sure not to exceed the prescribed torque Fill gas compartments with SF6 Check the flange of the bursting disk for gas tightness
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5.2-2
5.3 Control Devices

SCADA systems (SCADA = Supervisory Control And Data Acquisition) and SMART-GIS design
5.3.1 Maintenance
All control devices of the GIS are maintenance-free.
5.3.2 Inspection
During inspection the devices and their proper function are being checked. Circuit Breaker Operation Counter The number of operations of the circuit breaker are indicated by the bay control unit. Check the reading of the operation counter once a year. Note After 5 000 operations: Overhaul the circuit breaker. The procedures associated with overhauling the circuit breaker are described in chapter Service in document Circuit Breaker. Pump Start Counter The number of starts of the hydraulic pump are counted. Check the reading of the pump start counter once a year. Note All works associated with the handling of the operating mechanism of the circuit breaker are described in detail in chapter Equipment and Functions Descriptions for ELK-04 in document Circuit Breaker Operating Mechanism 1HDG 118 576 for HMB-1 (1HDG 118 577 for HMB-2 and 1HDG 118 578 for HMB-1S) and for EXK-0 in document 1HDG 918 753 (1HDG 118 576 for HMB-1). Micro Circuit Breakers Micro circuit breakers shall be operated at least once a year. Filter Elements for Louvers Control cubicles equipped with filter elements for louvers have to be checked once a year. In case of pollution the filter elements must be changed. Maintenance Maintenance of the secondary devices of the GIS can not be recommended. Exchange defective devices against original spares of the same type (refer to the parts lists in the secondary drawings included in the project specific part of the documentation).
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5.3-1
5.4 Circuit Breaker

WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! SF6 gas insulated switchgear requires only a minimum of maintenance as indicated in Table 5.4-1.
Table 5.4-1: Maintenance Schedule Service work to be performed after Component 8 years Interrupting Chamber Circuit Breaker Operating Mechanism SF6 Gas Moisture Filter Inspection 5 000 CO Replace Inspection Replace 20 short circuit breakings under operating conditions at rated breaking current Replace Replace
WARNING!
O-Rings Note Replace all O-rings that have been removed during maintenance by new ones prior to reassembly. SF6 Gas Moisture Filter Note The replacement of the SF6 gas moisture filters is described in chapter Service in document SF6 gas moisture filter 1HDG 918 781. Tightening Torques for Screws Note The tightening torques for non-greased bolts in threads and holes are listed in chapter Installation in document 1HDG 518 200 Installation of the GIS in table Tightening Torques for non-greased Bolts. Circuit Breaker Operating Mechanism Note All works associated with the handling of the operating mechanism of the circuit breaker are described in detail in chapter Equipment and Functions Descriptions in document Circuit Breaker Operating Mechanism 1HDG 918 753 (3pole operation) and document 1HDG 118 578 (single pole operation).
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5.4-1
5.4.1 Inspection of the Circuit Breaker Operating Mechanism

Note All maintenance work involves the operation of the circuit breaker. For this reason, the system has to be set up to allow for operation of the isolated circuit breaker. The circuit breaker shall only be operated when filled with SF6 at least to the minimum functional pressure! Inspection For a routine inspection after 8 years of operation the following steps a) through e) have to be carried out. After overhauling the conducting path the additional steps f) through i) have to be performed. a) b) c) d) e) f) g) h) i) Note Check the number of operations Check the number of pump starts Inspection of the carbon brushes (min. height: 11 mm) Inspection of the drive elements: drive shaft bushings Inspection of the drive elements: auxiliary switch position indicator Functional test OPEN coil 1: (Time measurement: pulse output OPEN coil 1 to contact separation) Functional test OPEN coil 2: (Time measurement: pulse output OPEN coil 2 to contact separation) Functional test CLOSE coil: (Time measurement: pulse output CLOSE coil to contact touching) Measurement of charging time after one CO operation
CAUTION
The operating diagrams and the technical data are listed in detail in chapter Equipment and Functional Descriptions in document Circuit Breaker 1HDG 918 750.
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5.4.2 Exchange of the Interrupting Chamber (3-pole and 1-pole Drive)

Once the specified maximum numbers of current interruptions respectively operations has been reached, the interrupting chamber path needs to be changed (see Table 5.4-1). The exchange of the interrupting chamber requires accessing the circuit breaker gas compartment. WARNING! The circuit breaker must be isolated and earthed on both sides during overhaul. Dismounting of the Interrupting Chamber (Figure 5.4-1) The following sequence refers to the flange connections of a double busbar feeder and might be transferred to other flange arrangements. Take the following steps when dismounting the interrupting chamber: 1. 2. 3. 4. 5. 6. 7. 8. Evacuate the SF6 from the circuit breaker compartment and ventilate circuit breaker with air Pull off the plug connection from the secondary terminals (6) Disconnect the feed lines of the anti-condensation heater and the gas density relay Dismount the top of the drive enclosure (7) after releasing the fasteners Release the rod between outer lever and auxiliary switch (13) Dismount the fixing of the auxiliary switch and the auxiliary switch Remove the coupling bolt between the joint rod and the outer lever (12) (1pole: carry out 3 times, 3pole: carry out 1 time) Dismount the drive (14) and the drive enclosure (7) by loosening the screws; eventually, release the screwed connections of supply current asseccories to dismount the operating mechanism housing (7) Dismount the cover (9) from the housing for the bell crank (5) (carry out 3 times)
9.
10. Dismount the coupling bolt (8) between the inner lever and the operating rod (carry out 3 times) 11. Remove the circuit breaker cover (4) with the bursting disk assembly 12. Connect the interrupting chamber to a crane hook at the fitting bolt of the operating rod 13. Pull the interrupting chamber (1) carefully in position OFF to the limit stop 14. Release the bolted connections (16) 15. Lift off the interrupting chamber (1) inclusive the bolted connections (2) 16. Dismount bolted connections (2) and clean them
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5.4-3
14
13 12 11 10
7 6 5
15 3
2 1
16
16
2 2 18 17 16
1 2 3 4 5 6 7 8 9 10
Interrupting Chamber Bolted Connection Coupling Bolt (Operating Rod) Circuit Breaker Cover Housing for Bell Crank Secondary Terminals Operating Mechanism Housing Coupling Bolt (inner) Cover Housing for Bell Crank Coupling Bolt (outer), not shown
11 12 13 14 15
Screws Coupling area to operating mechanism Connecting lever auxiliary switch Operating Mechanism Drive rod (incl. Adapter and fitting screw) 16 Bolted Connection 17 Clamping Connection, not shown 18 Screws, not shown
Figure 5.4-1: Circuit Breaker with Operating Mechanism (3pole)
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5.4-4
Assembly of the Interrupting Chamber (Figure 5.4-1) 1. 2. 3. 4. 5. 6.

4
Mount connecting conductors (2) onto interrupting chamber (tightening torque 75 Nm) Pull drive rod (15) of the interrupting chamber (1) in direction OFF carefully to the limit stop Fix the interrupting chamber (1) to a crane hook at the fitting bolt of the operating rod Insert the interrupting chamber (1) into the circuit breaker gas compartment Mount the bolted connections (16) onto horizontal conductors in flange (tightening torque 75 Nm) Put the drive rod (15) in position ON (for doing so, use adjusting gauge or adjust dimension A (Figure 5.4-2))
Dimension A: 265 mm + 1 mm moving direction to be checked
1 1 Drive rod 2 Nut 3 Fitting bolt
4 Thread for current connections (conductor connections)
Figure 5.4-2: Interrupting chamber in position ON (CLOSED)
7.
During all further mounting steps check that the moving direction of the drive rod (1) is aligned with the direction of the threads for the current connections (conductor connections) (4) (Figure 5.4-2) if not, bring drive rod (1) with lightly secured fitting bolt (3) with the movable part of the interrupting chamber in the respective direction! Adjust length of fitting bolt to the upper edge of the circuit breaker gas compartment to dimension B (Figure 5.4-3) or use mounting fixture, put Loctite No. 241 onto the screwed connection and screw with tightening torque 100 Nm+10% Pull the drive rod (15) with the adjusted fitting bolt carefully in direction OFF
8.
9.
10. Mount the circuit breaker cover (4) with bursting disc assembly, operating mechanism housing (7) and operating mechanism (14) 11. Couple the fitting bolt with inner coupling bolt (8) 12. Place the interrupting chambers in CLOSE position (Figure 5.4-3): Dimension C (Distance between upper edge of the housing for the bell crank to the upper edge of the fitting bolt)
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5.4-5
Dimension C: 151 mm Tolerance: +0,5 mm 1.5 mm Dim B: 70,5 mm 0.5 mm 5 1 2 3 4 Upper edge fitting bolt Upper edge housing for bell crank Middle of coupling bolt Upper edge circuit breaker gas com3 partment 5 Inner lever 6 Outer lever 7 Lock nut 4
Figure 5.4-3: Coupling of Circuit Breaker Operating Mechanism (3-pole Operating Mechanism, pos. ON=CLOSE)
Coupling with Operating Mechanism (Figure 5.4-3) In order to couple the operating mechanism it has to be in the ON (CLOSE) position. The interrupting chambers have to be in the ON (CLOSE) position, as well (distance 151 mm). Adjust the lock nut (7) so that the eyebolt can be coupled with coupling bolts to the outer lever (6). During the coupling the blow cylinder and the operating mechanism must not be moved out of their ON (CLOSE) positions. The position of the inner lever (5) with coupled operating rod shall not be moved. Couple one time the 3-pole operating mechanism and three times the 1-pole operating mechanism.
Checking of Interrupting Chamber Stroke (Figure 5.4-3) After carried out mounting of interrupting chamber and coupling check the chamber stroke: For this purpose put the coupled interrupting chamber by moving manually the operating mechanism skid in position OFF (OPEN). The dimension of the upper edge of the housing for the bell crank (2) to the upper edge of the eye bolt (1) has to be 41 mm (tolerance: +0.5 mm 1.5 mm) instead of 151 mm. The outcome of this is an interrupting chamber stroke of 110 mm (tolerance: 2 mm).
5.4.3 Commissioning after Overhaul

Fill gas compartments with SF6. After conclusion of all works associated with the overhaul a shortened commissioning test has to be performed. See chapter 5.4.1 Inspection od the circuit breaker operating mechanism, steps f) to i).
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5.4-6
5.5 Disconnector / Earthing Switch

WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! SF6-gas insulated switchgear is virtually maintenance-free. Only the works listed in the following Table 5.5-1 need to be performed.
Table 5.5-1: Maintenance Schedule Works to be performed after Component 8 years Motor Gear Box Auxiliary Switches Main Contacts SF6-Gas Moisture Filter Inspection Inspection Inspection 5 000 CO operations Inspection Inspection Inspection Replacement Replacement
WARNING!
Note
All instructions given in chapter Installation in document 1HDG 518 200 Installation of the GIS need to be observed. The tightening torques for non-greased bolts in threads and holes are listed in chapter Installation in document 1HDG 518 200 Installation of the GIS in table Tightening Torques for non-greased Bolts.
Note
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5.5-1
5.5.1 Inspection of the Operating Mechanism

We recommend to protocol the inspection of the operating mechanism according to the maintenance protocol. Note Maintenance involves the operation of the disconnector / earthing switch. The installation has to be brought into a configuration that allows switching without load. The following checks shall be performed during inspection: S S S S S S S S S Mechanical function test of the operating mechanism with handcrank (OPENCLOSE) Inspection of the motor limit switches, the handcrank interlocking and of the position indicators Test of the neutral and the end positions Test of the handcrank and the end position locking Visual inspection of the electrical connections Electrical function test of the operating mechanism (OPEN-CLOSE) Measurement of the motor current at rated supply voltage Check of the carbon brushes Function test of the anti-condensation heaters (if applicable)
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20.07.2009 CHSVOTH
5.5-2
5.5.2 Maintenance of the Current Path

WARNING! Prior to opening the disconnector / earthing switch make sure that it is deenergized and earthed on both sides.
5.5.2.1 Dismounting the Operating Mechanism

Dismounting the Disconnector / Earthing Switch Operating Mechanism Note Pay attention to the potential spring mounted in the insulating rod when pulling out the rotary bushing (Figure 5.5-1). This potential spring needs to be put back in place when reinstalling the operating mechanism.
8 7 6
5 4
1 1 2 3 4 5
3 6 Plug connection 7 Transmission shaft 8 Disconnector / earthing switch operating mechanism
Securing screws Screws for rotary bushing Rotary bushing Potential spring Insulating rod
Figure 5.5-1: Dismounting of the Disconnector / Earthing Switch Operating Mechanism
Dismounting of the Operating Mechanism (Figure 5.5-1) 1. 2. 3. 4. 5. 6. 7. Switch the operating mechanism into neutral position (OPEN) Disconnect the heater leads Remove the connectors from the plug connections (6) on the back of the operating mechanism (8) (Figure 5.5-1) Remove the four securing screws (1) from the operating mechanism Lift the complete operating mechanism (8) off the enclosure Remove the 6 screws (2) of the rotary bushing (3) and pull out the bushing; pay attention to the potential spring (4) Remove the insulating rod (5) to the first phase
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5.5-3
5.5.2.2 Opening of the Transversal Erection Module

The transversal erection module (Figure 5.5-2) allows transversal connections and expansion-compensated coupling of GIS enclosures, e.g. of busbars. In order to replace the current path, the busbar module needs to be dismounted from the GIS bay. For this, the transversal erection module of the busbar module to be dismounted and the one of the adjacent GIS bay need to be opened. Thus, the adjacent GIS bay needs to be deenergized, as well.
10 9 8 7 6 5 4 3 2 1
11 1 2 3 4 5 6 Screw Transversal erection ring Spring washer fitting Locking sleeve Loose washer Nut
12 7 8 9 10 11 12 Screw Threaded sleeve Distance sleeve Insulating bolt Washers Transversal erection module enclosure
Figure 5.5-2: Transversal Erection Module
1. 2. 3. 4. 5. 6. 7.
Tie the loose washer (5) with the nut (6) to the spring washer fitting (3) until the locking sleeve touches the washers (11) (Figure 5.5-2) Lock the spring washer on the adjacent transversal erection module in the same way Carry out necessary gas handling Loosen the threaded sleeve (8) and remove the screw (1) Remove the spring washer fitting (3) Remove the other screws and nuts of the flange connection Insert the transversal erection module in direction of the arrow (make sure that the sealing surface of the transversal erection module enclosure is not damaged)
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5.5-4
5.5.2.3 Dismounting the Busbar from the GIS Bay

The dismounting of the busbar from the GIS bay is shown in Figure 5.5-3:
10 9 8 7 6 5
11
1 1 2 3 4 5 6
3 7 8 9 10 11
Conductors Screws Busbar enclosure Busbar insulator Contact support Earthing contact
Splined shaft Flange connection Opposite flange Insulator Screws
Figure 5.5-3: Busbar with Transversal Erection Module opened on both sides
1. 2. 3. 4. 5.
Loosen the screws (2) and remove the conductors (1) (Figure 5.5-3) Loosen the nuts of the flange connection (8) on the busbar side (the insulator (10) remains bolted to the opposite flange (9)) Slide the busbar enclosure (3) with the busbar insulator (4) out of the bolts of the insulator (8) Move the busbar enclosure (3) appr. 50 mm in direction of the open transversal erection module of the adjacent GIS bay Remove the busbar enclosure (3) with the busbar insulator (4) from the GIS bay in direction of the arrow (make sure that the busbar enclosure is moved appr. 50 mm out of the center position in direction of the arrow to prevent damages between the earthing contact (6) and the contact support (5)) Loosen the screws (11) and remove the contact support (5) with the insulating rod and the splined shaft (7)
6.
1HDG 918 783 I en
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5.5-5
5.5.3 Replacement of the Moving and the Fixed Contacts

CAUTION Potential springs are placed between all insulating rods and splined shafts; they need to be put back into place prior to reinstallation!
11 1 10 2 4
3 4 8 7 5 4 6
9 12 9 13 16 2 15 3 7 14
1 2 3 4 5 6
Busbar enclosure Gear plate Cog rod Spring contact Fixed contact Contact support
7 8 9 10 11
Guide band Contact pin Cog wheel Earthing contact Insulator
12 13 14 15 16
Splined shaft Insulating rod Guide ring Potential spring Screw
Figure 5.5-4: Replacement of Moving and Fixed Contacts
1.
Loosen the screw (16) and remove the gear plate (2), the guide ring (14), the cog wheel (9) and the contact pin (8) from the contact support (6) (Figure 5.5-4) Remove the fixed contact (4) and the guide band (7) from the contact support (6) and replace them Remove the spring contacts (4) from the fixed contact (5) and the earthing contact and replace them Install new cog rods (3) in the new contact pins (8) Insert the new contact pins (8) into the contact support (6) and bring it into the neutral position
2. 3. 4. 5.
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5.5-6
6.
Install the cog wheel (9) and the new guide ring with the gear plate (2) in the contact support (6); make sure that the mark on the cog wheel (9) is pointing at the center of the cog rod of the contact pin when positioned in the neutral position. (Figure 5.5-4) The details of cog wheel installation are shown in Figure 5.5-5.
2 1
1 Cog rod 2 Mark 3 Cog wheel Figure 5.5-5: Installation of Cog Wheel
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5.5-7
5.5.4 Reinstallation
Note For reinstalling the contact supports a slide gauge is required. Reinstallation of the Contact Supports and the Busbar Enclosure 1. Install the contact supports (8) with the splined shafts (12), the insulating rods (13) and the potential springs (15) on the insulator (11); the contact supports (6) need to be aligned to the insulator (11) by means of a slide gauge (Figure 5.5-4) Install the busbar enclosure (3) with the busbar insulator (4) on the GIS bay (Figure 5.5-3) Install the conductors (1) (Figure 5.5-3) Install the insulating rods (5) to the first phase with the potential springs (4) and the rotary bushing (3); pay attention to the position of the slit in the insulating rods (5) (Figure 5.5-1) After installing the rotary bushing (3, Figure 5.5-1) appr. 10 switching cycles (without operating mechanism) must be executed with the lever (Tool-No. 60 20 46 70); after this, the torque of the transmission shaft (7, Figure 5.5-1) has to be p 40 Nm Make sure that the operating mechanisms are in the neutral position Install the operating mechanisms; make sure that the operating mechanisms and the contact pins do not move out of the neutral position during coupling Switch the disconnector / earthing switch with the operating mechanism into positions Disconnector CLOSE and Earthing Switch CLOSE; check via the open transversal erection module the neutral position of the moving contacts (the moving contacts may look max. 1.5 mm out of the contact support) Close both transversal erection modules (12) and install the spring washer fitting (3); make sure that the threaded sleeves (8) cover at least 6 mm of the insulator bolts (Figure 5.5-2)
2. 3. 4.
5.
6. 7. 8.
9.
10. Mount the remaining screws and nuts and the conductors of the flange connection 11. Carry out necessary gas handling 12. Loosen the locked spring washers with the screw (1) (Figure 5.5-2) 13. Secure the loose washers (5) against vibrating (Figure 5.5-2) Note After conclusion of the maintenance, carry out an inspection of the disconnector / earthing switch operating mechanism.
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5.5-8
5.5.5 Removing the Outgoing Disconnector

Removing the outgoing disconnector from the switchgear bay The outgoing disconnector enclosure has to be removed in order to dismount the conducting path. Further, the cable sealing ends enclosure from the flange 1, and its insulator, are moved down about 80 mm in the direction of arrow B (Figure 5.5-6). 1. The combined disconnector / earthing switch is to be connected without voltage, and both sides are to be grounded (to make sure that the cable is grounded over the counterstation) Carry out necessary gas handling Dismount the adjacent module on flange 3 (Figure 5.5-6) Lower the cable sealing end enclosure (2) with the cable sealing end (1) appr. 80 mm in the direction of arrow B, until the contact (3) is positioned below flange 1 Dismount the disconnector / earthing switch operating mechanism (5.5.2.1 Dismounting the Disconnector / Earthing Switch Operating Mechanism) Loosen the nuts of the flange 2 on the outgoing side (the insulator remains bolted to the flange 2) Slide the enclosure (5) with the support insulator (8) out of the bolts of the insulator on flange 2 Move the enclosure (5) appr. 50 mm in direction of the detached cable sealing end (1) Remove the enclosure (5) with the support insulator (8) from the GIS bay in direction of the arrow A (make sure that the enclosure (5) is moved appr. 50 mm out of the center position in direction of the arrow to prevent damages between the earthing contact and the contact support (7))
2. 3. 4.
5. 6. 7. 8. 9.
10. Loosen the screws (6) and remove the contact support (7) with the insulating rod and the splined shaft 11. Replace the moving and the fixed contacts (5.5.3 Replacement of the Moving and the Fixed Contacts)
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5.5-9
Voltage transformer side Flange 3
8 7
A Flange 1 4 B 3 2 1
1 2 3 4
Cable sealing end Cabel sealing end enclosure Contact Adjacent flange cable sealing end enclosure
5 6 7 8
Enclosure Screws Contact support Support insulator
Figure 5.5-6: Cable Sealing End with combined Disconnector / Earthing Switch
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Circuit breaker side 5.5-10
Flange 4
Flange 2
5.5.6 Reinstallation of the Outgoing Disconnector

Note An slide gauge is required for the reinstallation of the contact support. Reinstallation of the contact support and the outgoing enclosure 1. Attach the contact support (8) together with the splined shafts (12), the insulating rods (13) and the potential springs (15) on the insulator (11); the contact supports (6) need to be aligned to the insulator (11) by means of a slide gauge (Figure 5.5-4) Install the enclosure (5) with the busbar insulator (7) on the GIS bay (Figure 5.5-6) Install the dismounted cable sealing end enclosure (2) with the cable sealing end (1) on flange 1 (Figure 5.5-6) Install the insulating rods (5) to the first phase with the potential springs (4) and the rotary bushing (3); pay attention to the position of the slit in the insulating rods (5) (Figure 5.5-1) After installing the rotary bushing (3, Figure 5.5-1) appr. 10 switching cycles (without operating mechanism) must be executed with the lever (Tool-No. 60 20 46 70); after this, the torque of the transmission shaft (7, Figure 5.5-1) has to be p 40 Nm Make sure that the operating mechanism is in the neutral position Install the operating mechanism; make sure that the operating mechanism and the contact pins do not move out of the neutral position during coupling Switch the disconnector / earthing switch with the operating mechanism into positions Disconnector CLOSE and Earthing Switch CLOSE; check via the open transversal erection module the neutral position of the moving contacts (the moving contacts may look max. 1.5 mm out of the contact support (Figure 5.5-6)) Finish the installation of the adjacent module on flange 3 (Figure 5.5-6)
2. 3. 4.
5.
6. 7. 8.
9.
10. Mount the remaining screws and nuts and the conductors of the flange connection 11. Carry out necessary gas handling Note After conclusion of the maintenance, carry out an inspection of the disconnector / earthing switch operating mechanism.
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5.5-11
5.6 Earthing Switch with Short Circuit Making Capacity

WARNING! All actions described in this chapter may only be executed if all notes, cautions and warnings of the product documentation, especially the safety instructions in chapter Operating Instructions in document 1HDG 518 020 Safety Instructions have been read and were understood and that all given conditions are fulfilled. Otherwise, the manufacturer will not take any responsibility due to damages caused by improperly handling. All works related to SF6 are described in chapter Gas insulated Switchgear in document 1HDG 518 005 Gas-Handling and have to be followed strictly! SF6-gas insulated switchgear is virtually maintenance-free. Only the works listed in Table 5.6-1 below need to be performed.
Table 5.6-1: Maintenance Schedule Works to be performed after Component 8 Years Motor Drive mechanics Auxiliary Switches Main Contacts SF6-Gas Moisture Filter Inspection Inspection Inspection 2 000 CO Inspection Inspection Inspection Replacement Replacement 2 Short Circuit Makings Replacement Replacement
WARNING!
Note
All instructions given in chapter Installation in document 1HDG 518 200 Installation of the GIS need to be observed. The tightening torques for non-greased bolts in threads and holes are listed in chapter Installation in document 1HDG 518 200 Installation of the GIS in table Tightening Torques for non-greased Bolts.
Note
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5.6-1
1 2 3
10 11
12 13 14 15 22 21 17 20 6 8 16 6 7 9
19
18
1 2 3 4 5 6 7 8
Plug device Rods (auxiliary switch) Contactors Cog wheel Motor pinion Limit switch (motor) Operating mechanism motor Limit switch (interlocking)
9 10 11 12 13 14 15
Snap spring O-ring Fixed contact Contact pin Earthing frame (insulation) O-ring Contact segments
16 17 18 19 20 21 22
Contact tube Contact support O-ring Connector (earthing bridge) Damping rubber Auxiliary switch Cover
Figure 5.6-1: Operating Mechanism and Main Contacts of the Earthing Switch with Short Circuit Making Capacity
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5.6-2
5.6.1 Inspection of the Operating Mechanism Motor

Note Maintenance involves the operation of the earthing switch with short circuit making capacity. The installation has to be brought into a configuration that allows switching without load. Works to be performed during Inspection: S S S S S S S Mechanical function test with the handcrank (OPEN-CLOSE) Inspection of the limit switches, the handcrank interlocking and of the position indicator Test of the handcrank and the end position locking Visual inspection of the electrical connections Electrical function test of the operating mechanism (OPEN-CLOSE) Measurement of motor current at rated supply voltage Function test of the anti-condensation heater (if applicable)
5.6.2 Maintenance of the Current Path

For maintenance of the main contacts the earthing switch with short circuit making capacity is dismounted from the GIS. WARNING! Prior to dismounting the earthing switch with short circuit making capacity deenergize and earth the active parts on the opposite flange. Replacement of the Current Path (Figure 5.6-1) 1. 2. 3. 4. 5. 6. 7. 8. 9. Deenergize and earth the active parts on the opposite flange Close the earthing switch Carry out necessary gas handling Remove the plug from the plug device (1) Disconnect the heater leads Remove the earthing switch from the GIS Unbolt the connectors (19) from the contact support (17) Unbolt the contact support (17) from the enclosure of the earthing switch Remove the guide with the damping rubber (20) from the enclosure
10. Pull out the earthing frame (13) with the contact tubes (16) and the contact pins (12) 11. Replace the damping rubber (20) 12. Remove the contact segments (15) from the contact support (17) and replace with new ones 13. Replace the contact tubes (16) and the contact pins (12) with new ones 14. Mount the contact support (17) with a new O-ring (14) 15. Bolt the connectors (19) back on the contact support (17) 16. Replace the fixed contacts (11) with new ones 17. Bolt the earthing switch with a new O-ring (10) back on the GIS flange
1HDG 918 784 D en 23.05.2006 EXTMEHA 01.06.2006 CHSVOTH 5.6-3
18. Carry out necessary gas handling Note After conclusion of the maintenance, carry out an inspection of the operating mechanism of the earthing switch with short circuit making capacity.
5.6.3 Using the Earthing Switch with Short Circuit Making Capacity for Measurements
Follow the instructions below for measuring the voltage drop or the switching times of the circuit breaker: Dismounting 1. 2. 3. 4. 5. 6. Remove the cover (22) (Figure 5.6-1) Close the earthing switch with short circuit making capacity either manually or electrically Lock in the end position (6) or (8) Remove the connectors (19) The individual main current paths are accessible through the three connection points (3) Carry out the measurement
Mounting 1. 2. 3. Install the connectors (19) (Figure 5.6-1) Remove the end position locking (8) Put the cover (22) back in place
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5.6-4
5.7 Troubleshooting
Practical experience has shown that strict adherence to the recommendation of this instructions will ensure the best proceed to restore the function of the switchgear. These instructions are based on the present technical design. ABB reserves the right to make any technical changes.
5.7.1 Hydraulic Operating Mechanism of Circuit Breaker

Table 5.7-1: Troubleshooting operating mechanism of circuit breaker Trouble Operating mechanism is not charged automatically Reasons MCB* tripped Supply voltage lacking Motor defective Coal brushes worn out Pressure release screw in the position open Changeover valve in intermediate position (only HMB-1 and HMB-1S) Pump defective Oil level too low Filter clogged Tripping voltage lacking Coil defective Auxiliary switch does not transmit the command Auxiliary switch defective Heating MCB* tripped Heating voltage lacking Heating plate defective Mechanism housing not tight Remedical Measures Switch the MCB* on Secure the supply voltage Replace the motor Replace the coal brushes Close the pressure release screw Press the rubber cap of the OPENsolenoid Replace the pump Refill the oil Exchange the filter Secure the tripping voltage Replace the coil Adjust the auxiliary switch Replace the auxiliary switch Switch the MCB* on Secure the heating voltage Replace the heating plate Check the seals of the operating mechanism housing and if necessary replace them Close the pressure release screw Operate the operating mechanism several times If the trouble continues: Perform the leak test and if necessary inform ABB. *) MCB = mini circuit breaker
Motor is running but the disc spring assembly is not tensioned
Operating mechanism does not trigger
Corrosion in the operating mechanism housing
Operating mechanism too often repumps (On an average more than 20 times per day / 600 times per month)
Pressure release screw not in the position closed Internal leak
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5.7-1
5.7.2 Circuit Breaker

Table 5.7-2: Troubleshooting circuit breaker Fault Lower SF6-pressure Cause Alarm of pilot relay Low SF6-pressure Remedy Check leakage rate: <1% / year is normal S filling up gas. >1% / year: S Check flange seals and change the faulty seal S When sealing system is ok, check electric circuit Check SF6-pressure Check charging condition of operating mechanism Check electric circuit
Circuit breaker is locked
Alarm of pilot relay Circuit breaker locked
5.7.3 Disconnector / Earthing Switch

Table 5.7-3: Troubleshooting disconnector / earthing switch Fault Low SF6-pressure Cause Alarm of pilot relay Low SF6-pressure Remedy Check leakage rate: <1% / year is normal S filling up gas. >1% / year: S Check flange seals and change the faulty seal S When sealing system is ok, check electric circuit Switch on MCB* Secure supply voltage Change motor, check limit switch Change conductor Switch the MCB* on Secure the control voltage
Operating mechanism not running
MCB* tripped Supply voltage locking Motor defect Conductor defect MCB* tripped Control voltage lacking
No ON-/OFF-Signal
5.7.4 Earthing Switch with Short Circuit Making Capacity

Table 5.7-4: Troubleshooting earthing switch with short circuit making capacity Fault Operating mechanism not running Cause MCB* tripped Supply voltage locking Motor defect Conductor defect MCB* tripped Control voltage lacking Remedy Switch on MCB* Secure supply voltage Change motor, check limit switch Change conductor Switch the MCB* on Secure the control voltage
No ON-/OFF-Signal
*) MCB = mini circuit breaker
1HDG 518 510 en
01.07.2002 ACEMEWE
25.09.2002 ACEVOTH
5.7-2
5.7.5 Voltage Transformer

Table 5.7-5: Troubleshooting voltage transformer Fault Low SF6-pressure Cause Alarm of pilot relay Low SF6-pressure Remedy Check leakage rate: <1% / year is normal S filling up gas. >1% / year: S Check flange seals and change the faulty seal S When sealing system is ok, check electric circuit
5.7.6 Other Switchgear Modules

Table 5.7-6: Troubleshooting other switchgear modules Fault Low SF6-pressure Cause Alarm of pilot relay Low SF6-pressure Remedy Check leakage rate: <1% / year is normal S filling up gas. >1% / year: S Check flange seals and change the faulty seal S When sealing system is ok, check electric circuit
*) MCB = mini circuit breaker
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01.07.2002 ACEMEWE
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5.7-3
5.8 Disposal of Equipment Component Parts

5.8.1 General
GIS is environmental-friendly. After end of life of a GIS (estimated to 30 50 years) the GIS-components shall be disposed. Several working groups are currently elaborating guide-lines for disposal (e.g. CIGRE). Therefore this manual only can give brief recommendations for disposal. For details please refer to the actual CIGRE-publication or contact your local ABB-service department.
5.8.2 Information on Disposal

All GIS components can be disposed of in accordance with the applicable laws and regulations and in an environmentally friendly way. The disposed component parts can be utilized as mixed or pure scrap. The scrap contains the following material, which can all be considered as non-hazardous: S S S S S S S S Metals (aluminium, ferrous and non-ferrous metals) Porcelain and ceramics Plastics (PA / PTFE / silicon) Cast resin Filter material (AL2O3) Electronic components Oil and grease Acrylic varnish
The SF6 gas has to be removed with the appropriate equipment (e .g. DILO) and can be recycled after filtering and drying. Open gas compartments might contain solid SF6 decomposition products generated during switching operations. All gaseous decomposition products are bound in the filtering material. WARNING! SF6 decomposition products might cause irritation to the skin, the eyes and the mucous membranes. For the disposal of switchgear using SF6 as insulating or arc quenching medium all relevant safety measures have to be taken. Make sure to comply with all respective national and local regulations. The return of SF6 gas is contractually regulated with the SF6 suppliers. ABB will guarantee the return of SF6 gas in accordance with the applicable regulations. Prior to disposal of the components, the hydraulic oil contained in the operating mechanism of the circuit breaker has to be removed and disposed of separately. WARNING! The disk spring column is mechanically precharged with high tension forces. Disassembly of disk spring should be handled by authorized personnel only according to ABB procedure and safety regulation. For disposal, the local regulations and laws should be followed. The different materials and utilities used in HMB drives are listed in this document. The local ABB representatives will be happy to help you with any questions relating to disposal of equipment components.
Note
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5.8-1
5.8.3 GIS Components

Please refer to Figure 5.8-1 to Figure 5.8-6 for the single GIS-components. Table 5.8-1 will give more details about the material.
15 14 13
12
11
2 3
7 10 9 8
4 1 Local control cabinet 2 Operating mechanism disconnector/ earthing switch 3 Disconnector/earthing switch 4 Circuit breaker 5 Support structure with base frame 6 Barrier insulator 7 Disconnector/earthing switch Figure 5.8-1: GIS with Cable Termination
5 8 9 10 11 12 13 14 15 Cable plug Cable plug and socket Cable termination Fast acting earthing switch Support insulator Voltage transformer Current transformer Operating mechanism circuit breaker
Figure 5.8-2: Circuit Breaker Operating Mechanism HMB-1
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5.8-2
1 SF6-air bushing 2 SF6-air termination
3 Busduct 4 90-angle piece
Figure 5.8-3: GIS with angle piece, busduct and SF6-air termination
Figure 5.8-4: Separate Current Transformer
Figure 5.8-5: Inductive Voltage Transformer
Figure 5.8-6: 30-Angle Piece
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5.8-3
5.8.4 Material of the GIS-Components

Table 5.8-1: Material of the GIS-Components GIS-Component Weight Non-ferr. Metals * Ferrous Metals Material Porcalin/Ceramics Electronic Comp. F
Filter Material
Total Weight
Index-No. and Name
Figure No.
All GIS-components incl. conductor, without insulators
kg
Portion of total component weight in %: kg F > 1 , f < 1 , + = depending on the type F F 3 F 4 F 28 F F 4 F 5 F F F f f f f F f f f f F F F F F f f f f F F f f F F F f f f f f f f
Figure 5.8-1 1 Figure 5.8-1 2 Figure 5.8-1 Figure 5.8-1 3 Figure 5.8-1 4 Figure 5.8-1 5 Figure 5.8-1 6 Figure 5.8-1 7 Figure 5.8-1 Figure 5.8-1 8 Figure 5.8-1 9
Local control cabinet Operating mechanism disconnector/earthing switch Disconnector/earthing switch, 3-flange without transversal erection module Disconnector/earthing switch, 3-flange with transversal erection module Circuit breaker without operating mechanism and without integrated current transformers Support with base frame Barrier insulator Disconnector/earthing switch, 4-flange without transversal erection module Disconnector/earthing switch, 4-flange with transversal erection module Cable sealing ends for plug-and-socket type Cable termination with plug and socket, type C Cable termination with insulators acc. to IEC
200 25 200 250 795 90 26 210 260
85 210 40 50 13 18 90 120 100 135 130 165 45
2 F 4 F F 1 F F F F F 1.5 F 1.5 F 1.5 F 1.5 F 6 F f F F F f F F F F F F f f f f f f F F f F F + f
Figure 5.8-1 10 Cable termination Figure 5.8-1 11 Fast acting earthing switch incl. operating mechanism Figure 5.8-1 12 Support insulator wthout ring Support insulator with ring Figure 5.8-1 14 Integrated current transformer Figure 5.8-2 Figure 5.8-3 1 Figure 5.8-3 1 Figure 5.8-3 1 Figure 5.8-3 1 Figure 5.8-3 1 CB Operating mechanism (HMB-1) SF6-air bushing, porcelain, 1600 A, 72.5 kV SF6-air bushing, porcelain, 1600 A, 123 kV SF6-air bushing, porcelain, 2500 A, 72.5 kV SF6-air bushing, porcelain, 2500 A, 123 kV SF6-air bushing, silicon, 2500 A, 123 kV
* Al-Metals = Aluminium, Non-ferr. Metals = Non-ferrous Metals 1HDG 918 785 C en 22.05.2006 EXTMEHA 24.05.2006 CHSVOTH 5.8-4
Oil, Grease
Cast Resin
Al-Metals *
Plastics
SF6
GIS-Component
Weight Non-ferr. Metals * Ferrous Metals
Material Porcalin/Ceramics Electronic Comp.
Filter Material
Total Weight
Index-No. and Name
Figure No.
All GIS-components incl. conductor, without insulators
kg
Portion of total component weight in %: kg F > 1 , f < 1 , + = depending on the type 2 F 4 F + + + F F F F F f f + F
Figure 5.8-3 2 Figure 5.8-3 3 Figure 5.8-3 4 Figure 5.8-4 Figure 5.8-5 Figure 5.8-6
Trificator for SF6-air bushings Busduct 250 mm length (without insulators) Busducts over 250 mm: additional weight per m Angle piece 90 Separate barrel-type current transformer Inductive voltage transformer Angle piece 30 O-rings for enclosure flanges
55 40 36 60 350 425 60 0.3
4 F 7 F 9 F 4 F
* Al-Metals = Aluminium, Non-ferr. Metals = Non-ferrous Metals
Amount of acrylic varnish per GIS bay Indoors appr. 3 kg Outdoors appr. 6 kg
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5.8-5
Oil, Grease
Cast Resin
Al-Metals *
Plastics
SF6
5.8.5 Environmental persistence of the GIS-Components

Table 5.8-2: Environmental persistence of the GIS-Components Harmful Substances Porcalin/Ceramics Non-ferr. Metals * Ferrous Metals Material Electronic Comp. f f F f F f f
Filter Material
Harmful substances in the air
Chem. formula SO2 NOx CO C6 H6 HCHO C2 H4 CLx COx O3 SO4 NO3 Pb
Designation Sulfur dioxide Nitrous oxide Carbon monoxide Hydro carbons Benzene (Phenyl hydride) Formaldehyde Ethylene Perchlorethylen Ozone Dust Sulfate Nitrate Lead Heavy metals (i.E. cadmium)
F = non-critical f = non-critical, as long as international limit values are not exceeded F F F F F F f f F F F F f f F f f f f f f F f f
* Al-Metals = Aluminium, Non-ferr. Metals = Non-ferrous Metals
1HDG 918 785 C en
22.05.2006 EXTMEHA
24.05.2006 CHSVOTH
5.8-6
Oil, Grease
Cast Resin
Al-Metals *
Plastics

132kv GIS

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OMAN INDUSTRIAL COMPLEX PROJECT P0220

A - PRELIMINARY B - FOR PROPOSAL

C - FOR INFORMATION D - FOR QUOTATION

E - FOR CONSTRUCTION F - AS PURCHASED

Description First issue

Based on Prep. Appr. Doc. kind Equipment

Date 04.11.09 Approved

Manual 132 kV GIS Erection & Maintenance

Rev. ind. Page

ABB Switzerland Ltd

Operation Manual Erection and Maintenance

SF6 Gas Insulated Switchgear Type EXK-0

ABB AG - High Voltage Products

Product Manual GIS Overview

Main List of Documents Erection and Maintenance

Product Manual GIS Overview

5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8

Product Manual GIS Content

Erection and Maintenance Content

Product Manual GIS Content

Product Manual GIS Content

Product Manual GIS Content

Product Manual GIS Content

4.7 4.8 4.9

4.11 4.12 4.13 4.14 4.15 4.16 4.17

Product Manual GIS Content

4.18-1 4.18-1 4.18-1 4.18-2 4.18-3 4.18-4 4.18-8 4.18-9

Product Manual GIS Content

Product Manual GIS Content

Product Manual GIS Delivery

1.1.1.2 Types of packaging

Container For shipment by truck, rail or ship Suitable for storage

Requirements for container Container must have nailable wooden floors

1HDG 918 706 A en

Product Manual GIS Delivery

1.1.1.3 Container data

1.1.1.4 Environmental factors

1.1.1.6 Sealing of equipment

1HDG 918 706 A en

Product Manual GIS Delivery

1.1.1.7 Packing and unpacking of equipment

1.1.1.8 Securing of equipment

1.1.1.9 Shipping marks

1HDG 918 706 A en

Product Manual GIS Delivery

1.1.2.2 Means of transportation

1.1.2.3 Forces and stresses during transportation

During loading and lifting operations higher values may occur.

1HDG 918 706 A en

Product Manual GIS Delivery

1HDG 918 706 A en

Product Manual GIS Delivery

1.1.5 Standards and regulations

1HDG 918 706 A en

Product Manual GIS Delivery

1.2 Receiving Inspection

Remarks, Measures, Checks

1HDG 518 100 en

Product Manual GIS Delivery

1.3.2 Storage Requirements

Airconditioned storage building Storage building Shelter roof

Tarpaulin Unprotected outdoor storage Container

Figure 1.3-1: Storage Classification