Method Statement For Plumbing Piping Works Rev.01

SUNRISE CITY - PLOT V PROJECT
METHOD STATEMENT
for
Plumbing and Drainage Piping Installation Works Rev. 01
Prepared by:
Gilbert A. Neptuno
Senior Site Manager Thang Long Fire Co.
THANH LONG FIRE CO. LTD.
METHOD STATEMENT for Plumbing and Drainage Piping Installation Works
SUNRISE CITY PLOT V PROJECT
TABLE OF CONTENTS
page no.
1.0 Purpose...........................................................................................2 2.0 Definitions.......................................................................................3 2.1 Party..............................................................................................3 ..............................................................................................3 3.0 Specific Standards...........................................................................3 3.1 References and Standard............................................................3 4.0 Materials.........................................................................................3 4.1 uPVC Pipes De Nhat..................................................................3 4.2 PPR Pipes Aquatherm...............................................................4 Machinery and Tools........................................................................5 4.3 Machinery and tools for construction...........................................5 4.4 Machinery and tools for testing...................................................5 6.0 Preparation Works / Procedure..........................................................7 7.0 Work Flow Chart........................................................................8 8.0 Construction Method........................................................................8 8.1 PPR Pipes and Fittings Installation..............................................8 8.2 uPVC Pipes and Fittings Installation Works................................24 8.3 Cast Iron Pipes and Fittings Installation.....................................33 9.0 Quality Control...............................................................................39 Test Method and Test Plan, Test Record Forms, Inspection Forms.........42 1. Test Method........................................................................42 2. Inspection and Test Plan.........................................................44 10.0 Safety Plan..................................................................................45 11.0 Appendix.....................................................................................45
1.0 Purpose The objective is to describe the installation of Plumbing & Drainage System associated with installation of internal pipes to ensure compliance with contract requirements,
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approved shop drawing, combine and coordinated all services and structural penetration shop drawings, material, specification and quality control. 2.0 Definitions This Method Statement describes the work execution on the installation of pipes for plumbing system and piping works. 2.1 Party All M & E works (Plumbing & Drainage System) for Basement 01 & 02, Master Ground Floor, Podium and V2 & V3 Tower will be carried out by Thang Long Fire Co. Ltd. 2.2 Scope of Works This procedure establishes the instructions for the preparation and control of Inspection and Test Plan (ITP) for field construction activities and notification to Owners project management for their selected inspection point in a timely manner. The method statement is applied to the installation of water supply pipe and sanitation equipment for Sunrise City Project Plot V. 3.0 Specific Standards 3.1 References and Standard Materials uPVC pipe for Soil, Waste, Vent and Drain System PPR pipe for Cold and Hot Water Pipe System Cast Iron Pipe for Soil, Waste & Drain at Basement high level and transfer floor 4.0 Materials 4.1 uPVC Pipes De Nhat These uPVC pipes and HDPE pipes has registered and tested product quality at Directorate for Standards and Quality Assurance and Testing center 3 on use purpose : Pipe for Industries Pipes for Water Supply Pipe for Water Drainage Pipe for Electrical Conduit In addition, all materials have been tested and delivered with good quality and assurance of Top Quality in the Market policy. The first uPVC and HDPE pipes systems could have good performance in the field of application as: Standard SS 213 & SS 272 DIN 8077/8078 ASTM A74
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Drinking water, industrial process water, domestic / industrial waste water treatment, drain water / waste water discharge, well drilling, agriculture irrigation, aquaculture, electrical and telecom. The first uPVC & HDPE pipes are manufactured in compliance: +uPVC pipe: ASTM 2241, TCVN 6151, ISO 2531, AS 1477, CNS 1299, SS 213 equivalent to BS 3505, ISO 4422, BS4514, BS 5255, AS 1415. +HDPE pipe The uPVC and HDPE pipes system have been widely known by professional and proven for their characteristics: a. b. c. d. e. f. g. h. Light weight, easy in handling and save operating costs. Smooth surface and greater hydraulic capacity. Strong mechanical strength, good resistance to impact and pressure. Corrosion resistance from electrolyte erosion, bacterial attack and chemical erosion. Non-toxic, no influence on water quality. Good insulation and fire retardation. Provide excellent protection for electrical wiring system. Simple and readily joined, easy installation work. Small friction factor.
4.2
PPR Pipes Aquatherm
Aquatherm is a pipe system with many applications due to its special characteristics and versatility. Potable water pipe networks: for cold and hot water installations for residential buildings, hospitals, hotels, office and school buildings etc. house connections, boiler connections, water distribution, riser and water point connection. Heating pipes for residential houses: heat generator connections, heating manifolds, risers, high rise, manifold connections and radiator connections. This pipe system is applied in all fields of new installation, repair and renovation. According to DIN 1988 T2 all installation parts coming directly in contact with potable water are commodity goods according to the Law of Food and Commodity Goods. All piping system and fittings system have UV stabilizer to bridge transport and installation times. Maximum storage time in the open air is 6 months. For the application in open air Aquatherm offers composite pipes with UV-protective layer made from polyethylene, which excludes damages caused by sunlight.
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The sound insulation qualities of the PPR Pipe system, related to water flow and hydraulic shock within a building, provide a sound proofing effect on noise transmission. Therefore the sound transmission is much lower compared to metallic pipes. This pipe system complies with the requirements of the fire classification B2 DIN 4102 (normal inflammable). Compared to natural products like wood, cork or wool. Aquatherm dont produce any gas toxicity. To avoid fire and smoke transmission aquatherm advises the use of fire retardant seals and the fire resistance period is the minimum period in minutes. PP-R pipe is connected with the welding method used in welding and electricity to heat with. This material is applicable to both cold & hot water supply piping, fitting for down feed line and distribution line system. Machinery and Tools 4.3 Machinery and tools for construction 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.8 4.3.9 4.3.10 4.3.11 4.3.12 4.3.13 4.3.14 4.4 Power drill Hand hacksaw Square end sawing vice Sizing tool Reamer & sand paper Screw gauge Drill Press Machine Fire Extinguisher Hand tools Scaffolds Clean rug and cloth Vinyl Sheet Vinyl Tape Brush (Enamel and Wire)
Machinery and tools for testing 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 Portable Motorized Test Pump Manual Hand Pump Water Pressure Gauges Air Bleeding Valve Test Plugs
5.0 Materials Handling, Storage and Delivery 5.1 PURPOSE
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This purpose is to provide instruction for the control and receipt of material, equipment and supplies purchased, furnished or controlled by Thang Long for Sunrise City Plot V Project. 5.2 SCOPE This procedure is applicable to receiving, handling, storage, maintenance and inspection of items received by Thang Long for the construction of Sunrise City Plot V Project. 5.3 RESPONSIBILITY a) Thang Long engineer shall be responsible for the implementation of receiving inspection and notifying Owners Project Engineer (1 day in advance) of the arrival of material using the material delivery IDP forms for the materials w/c Thang Long purchased in the local market; and for overseas, the arrival of material shall be advised to Client/Project Engineer on the shipment date and ETA in HCM. Thang Long Engineer shall notify the Client/Project Engineer upon arrival in HCM one day in advance for receiving inspection to site. The Client/Project Engineer shall designate the lay down areas for the bulk materials. b) The Subcontractor shall place items in the storage areas to which they are assigned. c) The Subcontractor shall record each item on the material stock inventory report and shall be submitted to KEC for monitoring. 5.4 GENERAL a) Material Control & Receiving shall consist primarily of commercial receipt including count, condition and identification. b) Receiving shall be performed in conjunction with inspection by KEC Engineer. c) Receiving inspection shall be performed based on the requirement of the latest approved materials and procurement documents. 5.6 RECEIVING Receiving inspection shall be performed by the KEC engineer and Client/Project Engineer for material and equipment received STORAGE a) Storage Area 1. Access to storage areas shall be controlled and limited only to authorized personnel.
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2. Cleanliness and good housekeeping practices shall be enforced at all times in the storage areas 3. KEC engineer shall perform the periodic inspection for storage area every week. 5.7 MARKING The subcontractor shall ensure that material delivered to site are neatly arranged, packed and labeled as per item against the packing list or receipt from the manufacturer. 5.8 METHODS a) All items shall be stored in such a manner as to permit ready access for inspection and maintenance without excessive handling in order to minimize risk or damage. b) Items stacked for storage shall be arranged so that the racks, cribbing or crates are bearing the full weight without distortion of the item. 6.0 Preparation Works / Procedure 1. For site inspection, Thang Long Engineer shall prepare the Request for Inspection and notify to the Engineer not less than one working day in advance for required hold and witness point. 2. ITP shall be prepared by responsible Thang Long Engineer according to construction detail schedule on the basis of the applicable shop drawings, method statement and/or specification. 3. Thang Long Engineer shall follow up the inspection activities in accordance with the ITP. 4. Upon completion of the work operation, the responsible Thang Long Engineer shall review item covered by the applicable ITP to assure that the work has been completed satisfactorily and that the ITP and all supplementary documentation is attached and submitted to the Engineer. 5. Thang Long shall request the Engineer for visual check on site, to witness how the PPR, uPVC and C.I. pipe are cut, heated and cooled, joined together.
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7.0 Work Flow Chart
1. Materials 2. Shop Drawing 3. Method Statement

Rejected
Engineer's/Consultants Comments
Approved
Materials procurement & delivery to site.

Rejected
8.0 Construction Method

8.1
Inspection
Approved
Installation of pipe opening through / on PPR Pipes and Fittings Installation slab & walls
a) Adhesive Bonding Joint for PPR Pipes and Fittings

Inspection
Rejected Rejected
1) Cutting of the pipe - Mark

Rejected
Approved
1. Hangers / Supports Installation Pipe pipe2. shop installationthe necessary length. according to based on approved drawings
- Cut the pipe following the marking. Cut the pipe at right angles to the pipe Inspection axis.
Approved
- For bigger1. Hydraulic Test Coldmachine as shown below pipes use cutting & Hot Water Piping, fittings,etc.
Rejected
2. Water Leak Test Soil, Waste, Vent & Drainage pipe Inspection
Approved
Rejected
1. 2. 3. 4.
Pipe insulation (where applicable) Pipe penetration seals Fire stopping FS One (Hiltii Brand) Pipe system cleaning & flushing Inspection
Approved
1. Installation of equipment 2. Final connection to equipment, valves and accessories
2) Heating of pipe and fitting - Push the end of the pipe up to the welding depth into the welding tool. - After the stipulated heating times, quickly remove pipe and fitting from the welding tool (See table 1)
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- Join them immediately until the marked welding depth is covered by the PPR bead from the fitting. - Before starting the fusion, check if the aluminum-PP- composite layer has been completely remove. - All used devices and tools must have reached the necessary operating temperature of 260 deg. C. - Suitable measuring instrument have to measure a temperature up to 350 deg C.
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2) Weld in saddles - Weld in saddles are available for pipe outer diameter of 40, 50, 63, 75, 90, 110, 125, 160, 200 and 250 mm. The maximum sensor well diameter is specified in the following Table. 2 - Weld in saddles are used for: i. ii. iii. Branch connections in existing installations. The substitution of a tee. Branch connections in risers. Sensor wells, etc.
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- Drill through the pipe wall at the intended outlet point by using the drill. - Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe. - Fusing the weld-in saddle with the pipe the outer surface and the pipe inner wall connection reaches highest stability. - The welding device/saddle welding tool must have reached the required operating temperature of 260 deg. C - The Welding surfaces have to be clean and dry. - Insert the heating tool on the concave side of the weld-in saddle tool into the hole drilled in the pipe wall until the tool is completely in contact with the outer wall of the pipe. Next the weld-in saddle tool is inserted in to the heating sleeve until the saddle surface is up against the convex side of the welding tool. The heating time of the elements is generally 30 sec. - Insert the weld-in saddle in to the heated drilled hole. Pressed and wait for 15 sec. Wait for 10 mins. to cool before exposed to full loading.
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3) Butt Welding Pipes and fittings are fused, as explained below by butt welding (pipe dimension 160, 200, and 250 mm) - Cut pipe into required length. - Plastic pipes are aligned and fixed by means of the clamping elements. - Push the pipes onto the heating place with a defined adjusting pressure. - When heating time has expired, divide the machine slide, remove heating element quickly and joint the pipes (by putting both parts of the slide together). - Welded connection can be unclamped and welding process is finished.
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4) Repair - Damaged pipes may be repaired by means of fusion. - In addition to this the offers the possibility of the pipe repair stick. - The installation: same step for weld-in saddle.
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a) Exposed pipes
Pipe Hanger shall have neoprene pad.
PPR Pipe / uPVCSupport Details and Schedule
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2 . T Y P IC A L D E T A IL O F H A N G E R F O R P P -R & u P V C
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b) Concealed PP-R pipes - Mark location of pipes and outlet on walls according to approved shop drawings. - After layout has been established, mark the pipe route on the brick wall with two marked lines according to installed pipe size (follow Table 3).
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Table 3: Wall Opening Size for PPR Pipes Item 1 2 3 4 5 6 Pipe Size (d) mm 20 25 32 40 50 60 Opening (b) mm 60 60 100 100 150 150 Depth (t) mm 35 35 45 50 65 80 Sleeve Size DN 40 DN 40 DN 50 DN 65 DN 80 DN 100
Note: See shop drawing details for various pipe outlet heights as per san. fixtures supplier recommendation.
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THANH LONG FIRE CO. LTD. Preparation works
The construction drawings have been approved and allowed work at the Sunrise City. The PP-R pipes and accessories have been reviewed and authorized for construction at the Sunrise City Project site. Location, the installation area has been checked and permitted by the responsible authority. The worker use heat welding machine has been training, inspected and certified for welding pipe PP-R. Welders will be tested and trained in the site. Welders through the test will be given certificates for welding pipe PP-R at the site. The necessary tool and equipments for connection, installations have been prepared and checked (pipe cutter, the head, the welding machines, drilling machines, hand tools ...). Appliances this device must be checked and sealed test period 3 months / time). Sanitary tools for cleaning surface connection such as (wiper, sandpaper ...). When performing on the finishing floor to improve plastic covering and plywood 10mm. Based on the construction drawings approved mark position installed on a wall, floor or ceiling depending on the position pipe fitting. The positioning device such as ridge, water-level machine, water ruler and angle ruler. The wall conceal tube must mark the location and request to the responsible authority for inspection before cutting. Installing the rack position was marked. The racks must be zinc galvanized after processing and testing. Connecting pipe and piping installations according to drawings. Inspection works.
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SUPPORT INSTALLATION (BAR HANGERS, RACK)
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A kind of bar hanger, rack must have approved, the location, size according to the construction drawings approved specification, the blow bolt must be fitted and drilling accuracy and make sure. The bar hanger, rack distance is not higher more than the distance specified in the drawing specification. The bar hanger, rack must be straight, bolt must be screwed and correct position. Rack should be cut drilling, and improved before being zinc galvanized. The hole shot stopper must be round, deep and clean. When drilling or working on a high level scaffolding must be used. A) Application of Anchor Bolts and Fixing: 1. According to the strength of concrete or solid masonry, diameter of the embedment of anchor bolt and depth embedment, the pull out load will be modified. 2. Drill- The holding power of any anchor is directly related to the diameter of the embedment hole. So its important to use the right size of embedment hole. Inappropriate size may cause unexpected results. The drill carbide bits must be of the correct diameter for the respective anchor hole diameter. In general, carbide bits conforming to the following will produce acceptable hole diameters. Metric System: ISO 5468 and DIN 8035 Nominal Dia. 6mm 8 10 12 14 16 18 20 24 26 Min. Dia. 6.12 mm 8.15 10.15 12.18 14.18 16.30 18.30 20.30 24.30 26.30 Max. Dia. 6.30 mm 8.36 10.36 12.43 14.43 16.61 18.61 20.61 24.61 26.61
3. The general rule of space and edge distance requirement for mechanically expanded anchors as followings: -Ten (10) anchor diameter between edge. - Two (2) times anchor embedment between spacing. If vibration or impact is applied, spacing should be increased 4. Working loads of anchor bolt The maximum pull out load (slated values) is measured under the condition of the anchor bolt is broken and pulled out from concrete or solid masonry. B) Threaded Rod Model Length T0063000 300 cm T0083000 300 cm T0103000 300 cm Screw Thread Spec. Cross-sectional Allowable Load / KN M6 0.190cm2 1.11 M8 0.347cm2 2.04 M10 0.551cm2 3.24
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THANH LONG FIRE CO. LTD. T0123000 T0163000 T0203000 300 cm 300 cm 300 cm
SUNRISE CITY PLOT V PROJECT 4.71 8.83 13.8
M12 M16 M20
0.802cm2 1.503cm2 2.349cm2
C) Across Type Pipe Clamp Model SRP 04 SRP 06 SRP 10 SRP 12 SRP 14 SRP 20 SRP 24 SRP 30 SRP 40 SRP 50 SRP 60 SRP 80 SRP 100 SRP 19 SRP 25 SRP 42 SRP 62 U BOLT Measurement DN / Inch 15A 20A 3/4 25A 1 32A 1-1/4 40A 1- 50A 2 65A 2 80A 3 100A 4 125A 5 150A 6 200A 8 250A 10 1/4 5/8 100A 150A Outer Dia. 21.7 27.2 34.0 42.7 48.6 60.5 76.3 89.1 114.3 139.8 165.2 216.3 267.4 19.1 25 110 159 Allowable Load Screw Thread (KN) Specification 1.22 M10 1.22 M10 1.22 M10 1.22 M10 1.22 M10 1.22 M10 1.52 M10 1.52 M10 1.52 M10 2.12 M12 2.12 M12 2.50 M16 38 3.25 M16 1.22 M10 1.22 M10 1.52 M10 2.12 M12 W 25 25 25 25 25 25 25 25 25 32 32 38 25 25 25 32
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THANH LONG FIRE CO. LTD. Hangers & Supports
Specifications /Standards:
P rt N . a o T G4 0 2 A 142 T G4 0 8 A 142 T G4 0 5 A 143 T G4 0 2 A 144 T G4 0 8 A 144 T G4 0 0 A 146 T G4 0 5 A 147 T G4 0 0 A 149 T G4 1 5 A 141 T G4 1 0 A 144 T G4 1 0 A 146 T G4 2 9 A 141 T G4 2 3 A 147 T G4 3 4 A 142 T G4 3 6 A 145 T G4 4 6 A 140 T G4 4 7 A 145 T G4 5 8 A 140 T G4 6 0 A 141 Se iz 1 " /2 3 " /4 1 " 11 " /4 11 " /2 2 " 21 " /2 3 " 4 " 5 " 6 " 8 " 1" 0 1" 2 1" 4 1" 6 1" 8 2" 0 2" 4 A M0 1 M0 1 M0 1 M0 1 M0 1 M0 1 M2 1 M2 1 M2 1 M2 1 M2 1 M6 1 M0 2 M0 2 M0 2 M0 2 M4 2 M4 2 M4 2 D e s n (m ) im n io s m W L 2 1 6 5 2 7 7 7 3 4 8 5 4 3 9 3 4 8 10 0 6 0 10 1 7 6 17 2 8 9 10 4 15 1 15 6 10 4 10 9 18 6 20 2 29 1 25 9 23 7 30 7 34 2 40 2 36 5 45 5 46 0 55 0 47 5 55 5 58 0 65 0 60 1 70 1 T 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 7 5 10 0 10 0 10 0 10 0 10 0 10 0 10 0
8.2
uPVC Pipes and Fittings Installation Works a) Cutting of pipe

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- All cutting must be done in warehouse or in designated areas at each floor. All cutting must not be done at work area. - Cutting angle must be right angle. - Inside edges must be reamed smooth by reamer or sand paper. b) Adhesive Bonding Work (for uPVC Pipe)
Zero point Stopper Marking Swell layer Adhesive (0.1-0.2mm) by Marking
PVC socket Boundary of Joint
PVC Pipe
PVC socket
PVC Pipe
Actual PVC Socket Length
Deformations Fluidity region Region Boundary of Joint
Figure 1: Details of Adhesive Bonding Joint - Ensure pipes are in correct diameter, approval material prior to start works. Plain ends shall be inspected with special attention, as these ends are the most susceptible to damage.
- Pipes shall not be rolled or skidded against other pipe materials. Make sure that the pipes are free from debris and other foreign materials. - Mark the measured length on the pipe by permanent marker pen. Cut the pipe using a power saw or a PVC cutter. Be sure to cut the pipe squarely.
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- Chamfer the corners and remove all burrs by reamer, file or sand paper, clean away dust, dirt and oils with a clean rug before applying adhesive.
- Before jointing, insert the pipe into the joint socket and confirm that the length from zero point to the end of pipe is 1/3 to 2/3 of actual socket length.
- Attach marking on the pipe surface by permanent marker pen. Marking position shall be actual socket length from the end of pipe. Instructions on installation of uPVC Pipe with glue paste: The tube must be checked, as hygiene, dry cleaning connection, if performed on the finishing floor must have plastic cover, plywood to avoid dust. a) Polished top, tube edge, cleaning the surface of contact between the tube and accessories with sandpaper smooth.
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b) pencil, paper tape.
Marked depth connection, check the length of pipe with
c) Using a palm-tree has quick glue paste on the tube top marked and inside face of accessory.
d) Accelerate quick, strongly linked-tipped to the position marked, straight push, do not rotate.
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e) Use clout to clean the excess glue on connection
f) After completed installation, the connection must be dry, do not move waiting glue dry for about 1 minute for tube 50mm back, 2 minutes for the larger 50mm tube and 3 minutes from tube to tube 100 - 150 (using tools support to connect pipes from 150 onwards)
c) Pipe installation 1) Exposed pipe
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2) Concealed pipes
Note: See shop drawing details for various pipe outlet heights as per san. fixtures supplier recommendation.
Table 3: Wall Opening Size for uPVC Pipes Pipe Size Opening Item (d) mm (b) mm 1 DN32 100 2 3 4 5 DN40 DN50 DN80 DN100 100 150 200 200
Depth (t) mm 45 50 65 100 120
Sleeve Size DN50 DN65 DN80 DN125 DN150
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30~20 mm thk
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Note: 1. KH to get approval for fire stopping materials prior to installation. 2. Typical installation details for both fire rated and common walls.
30~20 mm thk.
3. Testing General requirements Notify to the consultants, drawings management and measures to the message tube are trying to monitor the test. The pipe tested after each phase or part of the pipeline and before the pipeline are be hidden backing up. Hydrostatic drainage system test for each section by dividing the system horizontally (estimated per 3 floors) Fitting the test plug on the mounting block top of a pipe tested. Testing is done by filling of clean water into the pipes up to the highest level. Mark and check the water level after the period stipulated within 24 hours. Check and record the water level after 24 hours, inform to the consultants, client will check and sign on the inspection report if no detected leakage.
SUPPORT INSTALLATION (BAR HANGERS, RACK)
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THANH LONG FIRE CO. LTD. A) P-TYPE CLAMP Model P004 P006 P010 P012 P014 P020 P024 P030 P040 P050 P060 P080 P004G P006G P010G P012G P014G P020G P024G P030G P040G P005G P060G P080G P004E P061E P010E P012E P014E P020E
Outer Dia.(mm) 21.7 mm 27.2 34 42.7 48.6 60.5 76.3 89.1 114.3 139.8 165.2 216.3 20 25 32 40 50 63 75 90 110 125 160 200 19.1 25.4 31.8 38.1 50.8 63.5
Allowable Load(KN) Remarks 1.76 1.76 2.65 2.65 2.65 3.53 3.53 These series used for 3.53 galvanized pipe. 4.12 4.12 4.41 4.41 1.76 1.76 2.65 2.65 2.65 3.53 These series used for 3.53 seamless pipe. 3.53 4.12 4.12 4.41 4.41 1.76 1.76 2.65 These series used 1.76 for fulgurite 1.76 3.53
B) UR-TYPE PIPE CLAMP Model UR04 UR06 UR10 UR12 UR14 UR20 UR24 UR30 UR40 Measurement DN INCH 15 20 25 1 32 1-1/4 40 1- 50 2 65 2-1/2 80 3 100 4 Allowable Load / KN 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4
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M 10 10 10 10 10 10 10 10 10
W 25 25 25 25 25 25 25 25 25
C 38 38 38 38 38 38 38 38 38
THANH LONG FIRE CO. LTD. UR50 UR60 UR80 UR100 UR120 125 150 200 250 300 5 6 8 10 12
SUNRISE CITY PLOT V PROJECT 12 12 12 12 16 32 32 32 50 50 48 48 48 48 75
10 10 10 10 16.1
C) UR Type Pipe Clamp Model SR004 SR006 SR010 SR012 SR014 SR020 SR024 SR030 SR040 SR050 SR060 Measurement DN / Inch 15A 20A 3/4 25A 1 32A 1-1/4 40A 1-1/2 50A 2 65A 2- 80A 3 100A 4 125A 5 150A 6 Outer Dia. mm 21.7 27.2 34 42.7 48.6 60.5 76.3 89.1 114.3 139.8 165.2 A B C 20 20 20 20 D 40 40 40 40 G 2.6*25 3*25 4*32 4*38 Allowable Load (KN) 2.40 2.70 4.20 5.10 7.20 7.20
3/8 80 3/8 80 3/8 80 1/2 80
8.3 Cast Iron Pipes and Fittings Installation a) Cutting of Pipe - All cutting must be done in warehouse or in designated areas of each floor. All cutting must not be done at work area. - Cutting angle must be right angle. - Pipe shall be cut by power hacksaw, circular cutting machine with abrasive wheel, hand hacksaw or square end sawing vice only. - Inside edges shall be reamed smoothen by reamer or sand paper.
b) Coupling Joint
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THANH LONG FIRE CO. LTD. 1) Pipe with pipe
- Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal.
- Turn over the open half of the sealing collar.
- Install the next pipe or formed part flush with the spacing ring and fold back the turned over half of the collar.
- Place the clamping sleeve around the collar.
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- Alternatively tighten the two clamping screw uniformly and hard tight. The guiding and threaded plates of the clamp must come together parallel to avoid any deformations.
2) Pipe with fitting - Push the supplied complete connector on to the pipe end right up to the middle spacing ring of the seal.
- Push the pipe end from the other end into the connector.
- Firmly tighten the hexagon socket screw with a socket spanner, hard ratchet or impact screwdriver, if possible to the point where the two clamping jaws come together.
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Hanger & Supports
Specification & Technical Standard:

Part No. Pipe Size Inches TAG122022 TAG122028 TAG122035 TAG122040 TAG122048 TAG122060 TAG122075 TAG122090 TAG122105 TAG122115 TAG122140 TAG122168 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" Kgs 3x25 3x25 3x25 3x25 3x25 3x25 4x25 4x25 4x25 6x32 6x32 6x32 Lower Steel 3x25 3x25 3x25 3x25 3x25 3x25 4x25 4x25 4x25 6x32 6x32 6x32 Dimensions (mm) Rod Hole Size 10 10 10 10 10 10 10 10 10 10 12 12 Bolt Size M8x60 M8x68 M8x78 M8x82 M8x88 M10x110 M10x125 M10X140 M10x155 M10X170 M12X195 M12x225 H 70 76 82 92 100 117 146 155 173 198 232 266 D 22 28 35 42 48 60 73 89 105 115 140 168
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TAG122219 TAG122273 TAG122323 TAG122355 TAG122406 TAG122457 TAG122508 TAG122610 TAG122755 8" 10" 12" 14" 16" 18" 20" 24" 30"

M12x275 M16x360 M20x420 M20x455 M24X510 M24x555 M24X610 M24X710 M24x890 338 419 490 556 610 675 715 850 995 219 273 323 355 406 457 508 610 755
6x40 6x40 9x50 9x50 12x65 12x65 12x75 16x75 19x75
5x40 6x40 6x50 6x50 6x65 6x65 9x75 9x75 9x75
12 16 20 20 24 24 30 30 30
Expansion Bolt and Schedule
Machine Screw DIN 965 Countersunk (Flat) Head DIN 966 Raised Countersunk Head DIN 7985 Raised Cheese Head
Standard Diameter M3 ~ M8 M3 ~ M8 M3 ~ M8
Length 6mm ~ 70mm 6mm ~ 70mm 6mm ~ 70mm
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Hexagon Nuts Standard DIN 934 ISO 4032 UNI 5587 AS/NZS 1112
Diameter M6 ~ M24 M6 ~ M24 M6 ~ M24 M6 ~ M24 Grade
Length 6 or 8 6 or 8 6 or 8 6 or 8
ANSI B18.2.2 BS 916 UNC (Coarse Thread) UNF (Fine Thread) AS/NZA 2451
~ 1 ~ 1 ~ 1 ~ 1 ~ 1
2 or 5 2 or 5 2 or 5 2 or 5 2 or 5
TC Bolt
Shear Stud
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Treaded Bar Standard Metric Size Inches Size
Diameter M6 ~ M27 ~ 1
Length 1 meter 2 meters 3 feet 6 feet
9.0 Quality Control 9.1 Mock Up
GUIDELINES FOR MOCK-UP INSTALLATION

1. PREPARATION WORKS: 1.1 Hand-over from civil section. Thang Long subcontractor will receive all working areas completed by construction group and as well as check all areas before receiving:
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- All areas must be cleaned and free from debris. - All markings and nearest reference groove / line must be marked by civil contractor. 1.2 Preparation of work. a) Tools and equipments. - Line marking tool - Ruling pen - Spring wind tape - Cutting machine (cut brick wall) - Hammer - Chipping gun - Ladder b) Material. - uPVC & PPR Pipes - Latch - Soft material for opening. c) Line marking - Use ruling pen marking 2 points for center line of cutting line: 1 point at higher level and 1 point at lower level. - Use line marking tool in making center line for pipes. - Offset from center to right and left of center line 30mm. - Mark 2 lines for trench of pipe (Lines No.2, No.3) - Base on reference level, mark high level and low level of trench.
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d) Cutting wall. - Check cutting machine and other equipments. - Cut brick wall follow to line mark No.2, 3, 4, 5. - Chip brick wall inside marking area. - Clean area before continuing the works.
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2. INSTALLATION: - Cut the pipe as per approved dimension and with shop drawing. - Install the pipe inside the wall. - Use spring wind tape to check and adjust dimension as per shop drawing dimension. - Use latchs to fix the pipe to the wall. (refer to below figure) - Install soft blocks at the end of pipe to make opening after civil contractor render the wall. (refer to below figure) 3. INSPECTION: a. Dimensions: - Distance from existing wall (or reference groove) to center of pipe: at high level and low level point. - Check level of soft block for above opening. - Check level of soft block for below opening. b. Visual check: - Solidify of pipe fixing. - Seal pipes to ensure that binder cant filled inside the pipe when plastering. c. Other requirements: - Inside the pipe must be cleaned before installation. - To ensure dont have crippling strain of G.I pipe after fixing. 4. Hand-over to after installation finished. Working area must be cleaned after finish installation. To ensure that dont to damage other installations of system when processing installation. Hand-over for other section. 9.2 List of Testing and Commissioning Tasks Test Method and Test Plan, Test Record Forms, Inspection Forms 1. Test Method Scope of Testing
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Scope of testing shall be shown following Table 1.

Table 1. Scope of Testing System Method Judgment Standard
Cold and Hot water pipe
Soil, Waste, Vent and Drainage pipe
Pipe leakage test ( by water,100 psi 2 hours) Not less than 12.5 bar or one and a half times the maximum pressure whichever is greater. (See specs. Section 13.3) Water filling test ( by water ) (Fill with water to top of highest part of install area, 24 hours )
The pressure drop shall not drop more than 5% (See specs. Section 13.3) Water level will not change.
Hydraulic test (by water) - Two (2) types of water pumps shall be used for testing, - Portable motorized pump and manual hand pump. - Two (2) water pressure gauges shall be installed at the test point of the pipe for monitoring the test pressure in the pipe. Range of pressure gauge shall be follow as, a) 0 bar ~ 25 bar: Water Supply System
b) 0 bar ~ 15 bar: Hot Water Supply system, Plumbing and Sanitary Fixtures, Water Supply system. Air-bleeding valve shall be provided to release the remaining air inside the pipe. To start up the testing, first fill up the pipe with water: Step 1 - Use the Portable motorized pump to increase the pressure inside the pipe almost to the pressure required. Step 2 - Use the Manual hand pump to increase the pressure to the final test pressure required by checking on the pressure gauges. After 15 minutes later from finishing increasing to the final test pressure required, release the remaining air inside the pipe. Then increase the pressure to the final test pressure required by the Manual hand pump again. The test duration is at least (24) hours, the pressure drop shall not drop more than 5% (See specs. Section 13.3)
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After approval of the leakage test, release the test pipe pressure to 0 bar and drain out the water in the pipe. Water Filling Test -Water filling test shall be applied to Soil, Waste, Vent and drainage pipe. -Water filling test shall be done for floor by floor after pipe installation is finish. - Before water filling test, all bends, changes in direction, ends of runs and all other openings should be plugged or capped with test plugs or tests caps. - Install test tee 1000 mm from finished floor level - Isolate each floor or section being tested by inserting tests plugs through test tees installed in the stacks. - Once the stack is filled with water to 2000 mm, an inspector makes a visual inspection of the section being tested to check for leaks. - Record the interval between pipe edge and water surface and water level shall be marked on pipe surface. 24 hours or longer later, check interval change by visual check. The change water level shall not be approved. - Once the system has been successfully tested, it should be drained and the next section should be prepared for test. - Testing of drainage system shall be carried out in sections by dividing the system horizontally. Each section shall comprise pipe works and fittings for three (3) floors required for testing. 2.Inspection and Test Plan Test reports shall be prepared and filed. Copies of test reports shall be submitted as required. See Appendix for ITP Form Cold and Hot Water Pipe Hydraulic Leak Test and Soil/Waste/Vent/Drainage Pipe Leakage Test (Water filling).
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THANH LONG FIRE CO. LTD. 10.0 Safety Plan
Thang Long shall carry out its works in the safest manner possible. Job hazard analyses shall be prepared and approved prior to setting out with specific tasks to perform. The health of the workers shall be a paramount concern of the Company. Safety Measures General Safety shall be in first priority during construction, safety staff shall be present on site at all times to supervise and to remind workers to observe safety requirements. Stop work order shall enforce once it does not meet the safety requirement. The labor force doing the installation work shall have undergone safety orientation and shall have been familiarized with the procedures related to their work Safety shall be strictly observed. All safety equipment such as clothes, shoes, helmet, gloves, safety belt will be provided and regularly check during construction. Kumho Engineer shall inspect all Sub-contractors tools prior to be use on site. Kumho Engineer shall be present for all the safety site inspection. Equipment intended for use shall have been inspected and tagged Safe for Use.
Safety on Installation of Pipe on High Elevation Installed hangers and supports should be inspected first and be approved before installation of pipe. Prior to installation of pipe on high elevation, an appropriate lifting gear should be use for lifting pipe. A competent examiner should determine the appropriate lifting gear for such weight of pipe before lifting of pipe should proceed.
11.0
Appendix
1. ITP form no. ITP-M-2:03- Hydraulic Test 2. ITP form no. ITP-M-2:02- Leakage Test
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Method Statement For Plumbing Piping Works Rev.01

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SUNRISE CITY - PLOT V PROJECT

Plumbing and Drainage Piping Installation Works Rev. 01

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

PPR Pipes Aquatherm

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

5.0 Materials Handling, Storage and Delivery 5.1 PURPOSE

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

7.0 Work Flow Chart

1. Materials 2. Shop Drawing 3. Method Statement

Materials procurement & delivery to site.

8.0 Construction Method

a) Adhesive Bonding Joint for PPR Pipes and Fittings

1) Cutting of the pipe - Mark

1. Installation of equipment 2. Final connection to equipment, valves and accessories

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

Pipe Hanger shall have neoprene pad.

PPR Pipe / uPVCSupport Details and Schedule

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works

SUNRISE CITY PLOT V PROJECT

THANH LONG FIRE CO. LTD.

METHOD STATEMENT for Plumbing and Drainage Piping Installation Works