EL

- -L
£.
SQIc(,

I
(

I
I't.<Ir>CIooI

SHOE__SPlfCI

/I'I_.I~

rwetIIll ....

b~1 ::-120 _

--+-_"_-7QO!

-----

DETAIL AT

-(<;"

[
TATA STEEL
The Tata
Tel 2881526 Iron and ~teel Company

Closed Structurals
DESIGNERS MANUAL

Limited

43 Jawaharlill

Nehru Road KolJeata 700 071

2248040 2248204 2248041 Fax 288 8259

Introduction
Closed strucrurols(RHS/SHS) already established world over as comparatively are more efficient steel sections, These are now rapidly gaining popularity among innovative engineers and orcnnects in our country, owing to Inherent qualities like exCellent strength to weight ratio, costeffectlveness, simplified fabrication, lesser maintenance due to ~lgher resistance to corrosion. beMer fire resistance and lrnproved aesthetics. Users have .expressed a pressing need for a Re,ference Manual containing related dote and information. TATASTEEL Tubes Dlvision. being the pioneer and the largest producer of RHS(SHS the in country, is pleased to toke the initlatlve to publish this Manudl to the advantage of deSigners and In the Interests'of further popularising the use of these elegant structur-al element. ThisManual provioes o range of "Ready-to-Use" designs for pitched Roof Trusses ranging from 5.SSm to 40.0m spans and Lean-to }russes ranging from 1.5 m to Q.4m spans each in two different slopes. This also provides designs for Purlins,Side Grits etc. covering various industrial requirements. keeping in mind prevailing practice. For comparison and ready reference, recommended material requirement for roof truss of spans 9m, 12m. 24m, and 30m desfg,netl with conventional sections have been drown from BIS Handbook, SP38-1987 and placed alongwlth RHS /SHS requirement and possible savin-gs_, of single RHS/SHS struts, ti.e members, beams and as

Other load capacities

torsional members alongwith properties of compound sections of doubleRHS(

SHS have also been included for designers' reference, It has been our sincere
endeavour to make this Manual on outnentlc. reliable and useful one. in keeping with the reputation of Toto Steel. User's suggestions on corrections or inclusions on the contents are welcome to make this publication accept richer and we hope that practising engineers will
0

this Handbook as

practical

reference manual.

contents
1.
cr) Pitched Roof Trusses ;-

Page
4-5
6-7 ~

General Notes
Roof Trusses.Purllns. Side girts etc. for Industrial Sheds are designed with cold finished. RHS/SHS,manufactured by TATA STEELTubes Division. Pitched roof trusses for rectangular clad buildings of 13 different spans and lean-to trusses of 7 different spans for six wind zones, as mapped by Bureau of Indian standards, and each span having 2 different slopes Le. 1 In 3 and 1 in 4, have been considered to cover various practical combinations of roof truss system and existing manufacturing practice in the country, Trussconfigurations for different spans have been arrived at after several trial and error. considering overall economy In terms of savings In,weight and ease of manufacturing. however other configurations may also be tried. Trusses hav.? been analysed assuming rigid member to member connections except at ridge and hanger Joints. Design has been prepared for simply supported condition and reaction values tabutated accordingly. Trusseshave been analysed for Dead Load, Superimposed Load, Wind load and combinations thereof according to IS : 875-87. Only nodal loads have been considered for the purl ins to be located .strtctlv at node points, based on the maximum allowable span of AC. sheeting. For other roofinq material allowing longer span, sultoble change In truss configuration should be tried. For Wind Load combihation allowable stresses have been increased by 33.33% as per provisions of IS : 80.6. Effedve length of each member has been assumed to be 0.9 t.lmes the node to node dIstance, In case of compression loading, member has been designed against .buckling in and out of plane of truss. Maximum Slenderness Ratio for compression member has bE:}enrestricted to 180 and that for tension member has en kep ess an '. aXlmum Deflection of mJd span node of truss has been restricted to "Span/325". )For calculation of total weight of trusses; allowance of additional 10% in case of RHSisHS and 25% In case of conventional section (Ref. BIS : SP-38, 1987). of actual member weights of Purlln-prOP and other conneotlng cleats and plates on truss for Purlins.TIe-runners and Bracing are to be added to assess the total weight of Roof Truss system. Though the comparative weights have been drawn from BIS:SP-38for ready reference. the WInd Load considered therein as per old version of IS : 875 is found to be much on the lower side. RHS/SHS stili being considered as non-conventional section, fypical fabrication detailing for different spans have been incorporated giving importance to the fact rhot practiSing Structural Engineers may find he!pful as ready reference.
Plope. co, .. has bean lake " 10en..,re .hol all dolo and lnfor'T'Olion he.ein is faclua1 and hdl numerical values ore ccccrcta. 10 the be.1 01 oUt i(nowlooge. 011lnlormctlon conlo!ned In the Manuof .. occurote 01 the time of pvblicolfon However. TATASTEeldca. not ossume any r"sponSil;)lIIlv 101efro" In or mi.lnletprefotlon or informotion In this Monual or In Its use.

Design Dato
Design Code :- IS : 806, Use of Hollow steel Sections for General Construction fn Steel materlal:- IS: 4923. Grade - YST240 Design loading :J) Dead locdir) A. C. Sheeting & Fasteners If) Purlins ill) Truss.TIe member etc. 0.16KN/m2 As per Purlln Table

5.55m span; Roof slope 1 in 3/1 in 4 8.2m span; 9.0m

b)
·c)

Hoof

slope 1 ill 3/ J in 4

span; Roof slope 1 in 3/1 in 4

8-9 1Q-l1 12-13 14-15 ill-17 J8-]@ 20.. 1 2 22-28 24-25 2S~27 28~29

d)
e) f)

IO.Om span; Hoof slepe I in 3/1 in 4 12.0m span; Roof slope 1 in 3/1 in 4 IS.Om spon, Roof slope 1 in 3/1 in 4 18.O'm span; Roof slope 1in 3/1 in 20.0m
It

gl hl
i)

Actual RHS/SHS wt, + 10% ofTruss

spQ:n; Ro<:>fslope 1 in a/I in 4

weight due to GusSet plate etc.

21.Bm S}J@i Hoef slope 1 in 3/1 in -4 24.0m span; R00f slope 1,in 3/1 m 4 3Q.Om span; Reof slope I in 3/1 in 4 3S.Qm span; Roof slope lin 3/1 in. 4

2)

Imposed Load per m2 plan area (For Trussdesign) :ReUS.: 875:87, Port 2. CL4.5.1 & Tobie 2 Roof slope 1 In 3 0.667 x (0.75 - 8.435 x 0.02) '" 0.3875 KN/m2

j)

k)
1)

L
f

Hence 0.4 KN/m2 Roof Slope 1 in 4 = 0.667 x (0.75 - 4.006 x 0.02) = 0.446 KN/m2 • 3) Wind Load :Refer IS: 875-1987, Port 3"

m) 40.Qm span; R00f slope 1 in. 3/1 in 4

2.
Lean-to Trusses :a)

en
(u)

1.5rnspatJ. ;Boef slope 1 in 3/1 in 4

3.0m span ; Eoo£ slope 1 in 3/1 lB. 4

30
31 32 83 34-36, 36-37 38-39 40 41 42

WInd ZoI:Ma
WIlJd Speed Desi@nWlnd

lOneJ
33m/s

ZOneD

Zone III Zone 1'1 Zonev

44m/s
1161.6

ZoneVi

39m/s 912.6

47r:nls 5Om/s §5m/s 132$.4 1500,0 1815.0

(ill) -l2tn spem i Roof slope 1 in 3/1 In 4

Pressure N/rrf In

653.4

(iv) 5.6m span ; RQ0f slope 1 in 3/1 in 4

b)
'c)

7.0m span ; R00f

slope lin

3/1 in. 4

Pressure CoeffIcients: Roof slope 1 In 3 (Roof Angle

= 18.435~
1),8

8.2m span ; Roof slope 1 in 3/1 in 4

d)

9.4m span ;Hm! slope lIn 3/1 in -4

3. 'PurIm, Side

Girl,

Eaves Beam. 'Iie.Runner

.s-:«:
CPWind
:1:0.2 0.939 0.56

0.763

0.516

0.8
:1:0.2

1.0

1.0

~
9O'Wind
Design Case

4. 1YPic:p1 Detdil1? :aJ b) Truss Ridge

Roof slope 1 In 4 (Roor Angle

0.8

= 14.036~
0.8 (l) 1.139 (fI) 1.0
(i) 0.76 (II) 1.0

'Iruss Shoe

c)
d) e)
f}

Leon- to Truss
N:erth Ligl1t Truss Purlin, Prop, Tie Runner & Hanger Shop and Field Splices Shed

43 44

Design Cose

45
46
48-58

Roof slope 1 In 3 (Roof Angle = 18.435~

5. Desi@.l Exomple - An Industrial

'6. Corrosion Resistant Properties

7. 8. 9.
Safe Loads in Single

59
6 G;:S 1 62 63 64

RHS Struts
of Single RHS/SHS Secii<!lns-2RHSI2SHS

0.2 awtrrd

±0.2 9boWInd

Design CGlSe (1fi'Wfxf)

s>:
\,7.

Sme "Loads in Single SHS Struts Safe Load Capacities

Roof slope 1 In 4 (Roof AngJe

= 14.036,»
01 ~

l'O. Properttes sf Compound

:t"O.2

...-

OlWind

QOOWind

:1:-0.2

Design Case (45'~

/ ./
,/

.:

,/

II
o c -.,
"0
CO

:::0

15

en

...

..
•

CJ1
CJl

.E
LO LO io

..

Q)

Q..

rJ')

0::

/
/

-:

c. .2

Cl)

en
~

0:::

o o

D
J

Il

[
•• •

cc o
o

....

:z

d2

UJ

o o

io o.

8 <>

'"

Q)

Q..

o
(J)

o o a::

,/
;' /'

.:

I .1
'i
--1'------"1&---'--

e' .~.
~;

..,

,....: t&
N "N

..1:10

"

2~'~§,~1

..ri-.

t.::II

11".)'

-u:::II

o
~

o
••

E
Q)

Q.

en
"t-

o o o

Sf

C!

,II]

,,- /
/

:::0

2000

'0
CD

U'J - •• o

o -+I

~
~
~ ~

E
"!
IiO

~ II ~ ci ~

" 11----+-+-+-+-1-+-+-+-+-1-+-+-------1
~
>

~I I I I I ~! S ~ ~ ...
~ 0

..,

"!

(0

.,

-;;:;

§~---r------~-r~

o
C\I
~

E
••

c:
en

a. o
(/')

Q)

a.

ctS ._

o o a::

/
,/

75

2500

..
~

CJ1

o 3

Q)

'" 81 "
b

CO l+c, c o CJ) a:::

c. c
CJ'J

SLBl

/
/

./ /

;0

75

lOOO

'"0

o
(J)
('l)

o -+t

[
•• ~ (X)

c.i 0 c.i N

w z

<r-t-t-t-t-i-1-~-r-r~~~------------~

~r--t--t--t--l--1--'_--~-r--+--+--+-~------------------~
~ ~ E

o
Q)

CL

o
~

(j')

o o a:

,.

/
/'

,.
/

:;:0

o -.,
C/J
(t)

'lJ

- .. o

Q,)

CfJ ~

c. o
o o

a::

/
/

" '. •

OJ

o 3'

[ [

~~1~----~----~--------~~~~--_j~~
:1i ~. ~ r!; ;". ;;; .", .q,;
~
<:'

-_I

o
ton

Q.)

.' .' Q. o

en

>z';;;!It:t·

+----:-:\0;:-::_-=-

s ---1;

.0::

o o

t~S

o
~
"C
(t)

:0

o
(J)

=r
§
'"

o o
~
t7!1'

E
c. .. o
Q)

c
CO

e t:

II

.!

en

c.

.... o
UJ

0::

~~~'~~~~~

CI

:z: is
Q

00

co)"'!"

.~

-c

d
<J

~,-+--I--_~--------.JI--+---+---------I "'...-

~s
w

!..
z

a
~~a"J~~~~'f":!

d·
'a

~c?r)oj~~

"": ~
-0

....:1 ~

2! ~
~

~
~

~
~

~
~

"'"To

l!!'

~f.___+_I--_I--------.JI--+---+---------I ~
~
00

C?

N~

f:: ~ ry oN

~ ~

;:~rq~'~~~~
.0 -6
-N

0:

N~

.".

12:

~~~~--_4--------i--+--~-------~
~.g~·wg;~N~ -?O_ ~

~,

'":iN~

~ .~. ~. ~ ~ g ~ ~ ci N .('r.i aj ~ ~
('l~

~ ~ ~ 3!'.~ ~~~ ~
00''7

'"7

""";"

~
.0

iq, ~,- '~ .

_: -:-

ll' ~1~,--+-~~----~------------------~--~----4-------------------~
~ ~g~~.~.~q'~
oc;)o7d

E
ll)

•
,!!II

Q)

'~.'. ~ I··~·
b N N

'jil~'

'iil

en
c en
CD
:CC

III

Q.,

c.. o o

E ul I adOISIII n NVdS 01' NV31

;u

o o ~
sooo
4788 JIl4

CI

o
~

= .~ ~ ~r-_'---r-----+----------------~~-+----~----------------~
wg ..
<I.

m u

(JJ

"'C

o
(1)

. ..
•

s:
:z "" o
N

N~

op ._ ~

!;;.

cO "":-

~€ !~ ~
"l

~ i:

'"
'I:t

~ 3tr--t--i------t----------------~~-+-----4----------------~
~~
~. >

'"
~,

~ ~

r--r--r-r-~r-----------+-+--~--------~
N

'"
z a

'" "

~
N

r-

C\,I

m N

il1

fD u'J

.....
U')

.A

O'! ~

"¢"

ui

r-

r:

~~~~~~~~
~ .li ~'~

.....

~~~~~~~~
..; ~ 'Q"

uj

lD

c;;-~~~.s:::~~ N
cr) -.¢

...

.,;

" 1D

:z

~ .... SI -g 1lr--i---r-----t----------------~~-+-----4------------------j !!i l!1

a
~

.. ... '"
~

f:::

,'_

~'M

~u-ir-:ui"""

~
w

~
uJ

f"'o~

N ~
I.t"..I

N <0 ci

u'! "!

'C."')

co

-cD

r"i

to
N
"Q'"

r>

"d">

u;>

~~~~~~~~ N d r-: ~ ~ oi-

~ r--t--t--t----_,----------------~--+-----+---------------~ .2 ~

~ ~ ::g ~ N N II'i ~

ui

~~ N u:i

E
-.:::t
••

,....
(I.)

. ,....
Q.

en
c
CO
(J)

0- o o

a:

I: ul ~ adOIS w

n NVdS01

• N'<f31

~ Ul I adolS w

n N\!dS 01-

~v::n

/ /

LEAN - TO SPAN :>-0 m Slope 1 Supporl Aeac"o~'tKN)

al

in

LEAN·

TO SPAN 3.0 m Slope 1 In 3 (KN)

SlIpjlOl1 Reactions

o o "'C

Wind load

Wind Load al EI
3: m 3:
!II

---::t>
o
N

- :s
Q)

JJ

Uy

::a

'" ....
o :z:

m n

L~_~_~
\

~!~_~

~-~I. __ co~~

...

3
i':'i

N~
~

No

0; ~

g: ~ ~

r--------------+-----~-i----------------+------+--~~:.
"'j..
N
..1:10

.1...

::: A

'" ~ ~

c.J
~

t..>
~

w
~

ro.;J ~

~ (J)

~ ~

N ~ ~

" t:

~. ~

S :z:
m

r----------------+------+--~---------------~----~--~~ ~ j !~
~~g
rn
A .c~

"i:

~~+-4-~~-+-f~--~+-+-,_--+-----------~

.A..

=~~
o[AJ ~

1~

...

CJ

~,. E
:E
II

.... E

~~

....

g~~m~ ~ ~ ~
0

in

Ni

.it.

r-------------~----4__i--------------~--~--+-~~ :::
.._

~ ~~~ ...,

r--------------+----+-~--------------+---~--+--b~~ -: o '"
N

s
Z rT1

'"' «~ "

se r---------------~----4_~~--------------+-----+-~~ .. ...
<
Z

Sd :z ~ .rn
:;
<L

p
c:

'"
o

C :z:

::a

'" "

E o •
r-...

o '" z
m

r-----~-------+----4-~--------------+----4--~~~ 1
~

:E

~
CI.

r:::: en m_ O.O
(/)~

.. o
G)

Q.

~g~C»-~~~~

U)

,D

!=O

c:D

-..i

" '" '"

z LEAN - TO SPAN 5.S m Slope 1 In 4 SUJlPQrl Readions LEAN - TO SPAN 5,6 m SIOlpe I in 3 S~PPOII Reactions

'"
<:> F z

(KN)

IKNJ

Wind Load at 8
3: m

Wind load at Ii

o o
JJ

~ w ~ o
uJ

...
<>:
0
<;.>

:z: 0

~ .... '"

en

0 U~ .;_ :;:
0

Q. Vl

.., " ..
.,

....

on

co ~ ''d .., '" >< <cl co

N M

<'!

<">

.., '" s '" '" .,., .., '" '"

ce
<0

<">

'" Q

<n

><

><

'" '" Q .<;:::

<0

'" <j ..... <j '" ..... ...,.

on ee

'" ...: '"

..... '"

ci .;;

'" ...: '"

.0.

(0

(Q

<'oJ

a> ...;

.... '" ....

(0 'N

c:>

<=>

'?

"l co '" ... ...; ~ -r

co

'"

..

IU
N

}:l
::u en
m
-f

;;:

.....

s
Z

3
~.

:::i

z
:::>
CI..

VI

"

...
0
Z

Ir

'" :; ..,
g

..
..
.,
II
0.

..;

.,; <;:j '" .,; '" .,; .... '" '" O! x ": ~ .., ~ >< .., ~ '" '" >< '" ~ >< E <;::: .'ri ::; .., .,. ~ '"
CD (0 M

...

-e-

-e-

"!

<0

." <0 (0 ..... C> """" "! .,; ...; .,; .,; ...; ...: ci ...; ..... "l' "l' <D

...

<0

<?

.., "" "" "" .., '" .., -~ ,.."

.,.; '"
<'>

><

<D

,.._ ;:§ '" ": ...; ""' .... '" '" ..., <;t >< ~ .'ri .., " '" '" ., .., "" "" <XI
M

'" .,.,

'.. "

<;t

"!

..; ..> .,.;

<?

..

r-

<:>
..".

<"">

ci

C> D>

..... '" '" - q "" '? ... ~ '" ~ -: - '" '" ...: - a> N N M

0. ,.._;

<",!

ci en

~ ~ :g ~ ~

(1\

Co)

1.

A.

g: ~ ~

IU

(Q

::""'"

....
~~ ffi
A

~ -' :~ .. 0
N

r-----------------~t---~~~*-~~~~~~~--~+-~~-+-_~~-i'1[

""

III

.,.;

C>

.,.; x E <j II>

N

,e ~
~

..!.J~aaUlcmml'>.2~

g ~ !';i. ~

g~~ ~ m
A

,. ;;;: ... • ... ....

::l z

~~ r---------~----~--t_----_r--*_------------------+_----_+--4___4~~ g .~ ~ a.. ~

'.
o
Gl
0:>

'" ..., '" n '" :!i '" :::I

;-

;;:

<:>

.,.; '" ..., >< E '" '" :':. co '" 'J Q .., ~ >< '" ~ ~ '" "" .... '" ci ~~ ,_ "! "" "" -e- '" 7 '" ::J .... ..; ~ >< '" >< lS '" i ~~..,. ee >< - '" d ~ ..., ...., '" ..., '" :::> 0 '"
C)! Z <'> ~.

<>: a..

"z VI U

"
"';

'" ti .... '" '3 ...i '" n

,_

E.

..

,,; '" ti >< "l '" ..., .... '" '" >< "! -e" '" >< '" l!J """ '" ~ >< <;t '" ~ .>< "" ...; .., ..., ce '" "" '"' ""
N

<?

'"

;;J "! 0 <?

..,

<;!

Q U)

'"

<:>

<XI

~ ~ '"
-e..".

'" .- ~ - - ..., -'oi 7

<D U)

"';

N ,_ ..... 0 ry N "l'

1: .,

<"l

"" '" Q ~ '" >< '" .., '" .., '" '" '"
"! "! .,.; co >< >< >< ee C?
ON

«>
M

"'-

>< .., ~ 5 ~ .... .,; ci >< ~ "" .~ ..., '" '"

<:>
N

.,.;

"!

<:>

...

,., "" .:

"!

-ry
to
N

..., "" '" ..., ~ ry

r-

,.._

'" '"
'"

.,;

co

'"
'?
C>

~
Z

"I "!
N

<">

I/) N

CD

Ir

Q.

~~t rg : ~
Co.l Q 1:0

6 r:!" §
."._ 1::,0.) ~ CD

...

.,

::Ii1 ><
:::E

...:

"" • m

r-------------------t------t--~------------------4_----_+--~--+_~~
~~

"c..; .,; "" .;; .... E >< .., ~ "" <;i >< "! ..... <:> '" ... ...i "" ..~ <;t >< '" '" .... '" .... ... '" co >< '" "" ...; "" '" "" >< >< ..., '" ~ '" " ,., '" ., !
N

..

'"

00
";"

;;;

ci <:'

<">

...

co

<'!

<">

<0
r)

<XI

co <0 on""! ,.__

0 on

OJ

N o ..,

r-------------------+------r--#-------------------+------+--~~

...
A

.... .. ..
'" '"
ID

U> g

:e
"'-

>-

VI

.....

....

~ ... Q

VI

Co.

'" '"
N
CD

<:>

~~

'"
><

.., .. '" -~
"!
<:> <:>

":'

N ..... .,; "l'

..

..

" : 3 ~

...
III C C)
N

III Z

~ ..., ~ '" ~ "" '" ... ..; '" '" .., '" ~~'" ..., '" _. .., :!l .,., ""
N

'" '" cj
In

..; ..;
><
CD

'" ><
><

. eX

'"

><

C>

><

><

-... ~ ~ '"'

ci

<'>

O?

'"

N V

"!

..... ..,.

... '" ~ .,; '" ,.: ~ '4 '" - a>

M C> II> <0

";"

..:. ~

to
~

01

W ~ (;.)
~ to ~ ~

,r----------------r----,_~----------------+_----~~__i~~ :: :::.:
!:;

.. .. ...
....
CD

..
on

"-

!!!
Z

.. .. ..
.,,<
..
..; E
• V

'" ~
'I

... ... "" ...i

E

~~ .... 0
z p

a..

ILl

;:;: U

<;.>

... = ..
0

;:::

'" ~

..

c...

.., '"' '"

~
."

'" ~ cj ~, ~ ""'
"i
<XI

<;:::
<;>

II>

'J
on

<'! .,.;
CQ

'" '" '" cj .,.; .... >< .., >< .,., ~ '" '" '" -.i ..... >< '" '" ...; <'"' '"
cO
X ."

on N

0 ..q-

'" ~ .... ...:

<">

,... .., ~ '" m c;:

IJ")

u">

<>

"<IC

..;
7

<:> en

-q '" '" -~
",

III Z N

...
E ...;

E "'!

<'! .,.; N .,; ..;

II>
)(

'" -' «
::::E

....
III l-

a:

E .., _','

N_ 0,

'~ g ~

~<Oomm-..w
0 ~

8! ~ ~ .~

~~
-<

.....

!il r-------------------+------r--#-------------------+------+--~~1I ~ ~

...

-~

z «>

E
C\I

.. '" '" ., '" "<i> en ::r ~ ...

::r
a:_ ILl :Z

... ...
E

..

'" >< '" <j .,.; <"? >< .,., "" >< ... t;: "" '" '" .., ,"" " .., '" '"' '" '" <> " " '" '" '" '" '"
>< >< ..,
<"> ex>
." N CO

....

-N

'"'

.0

..,.

ON

<;>

'''t

...,

'"

'" ..; '" ~

....

_
<;>

"! r-.
00

'"

'" ~ N ,.: ~ '" .... ....

0

<:>

-;

T--

.,.; '" '" '" .., .., ~ ..., ti ''"' <j .,; >< >< ~~ " >< ~ .n ci .... ...: .... '" ~ "" CO! OJ ':l '" ,.., <> ~ .., .., '" ""
N N M or)

."

'"
K

.. ..
on CO
>(

a;j

or)

."

Ie

."

'"

."

N ,.: ..; to ...; 7

~ '" '"

<"l

<'>
CO

CO
o z
m
N

.
CIJ CO

..; 'J '"

'" '" '" '" '" .., "" <;l ,., >< ..; ~ \::! .., ,.., .~ ~ '" .., ~ "" <> >< >< >< ,.., ~ '"
.,; .,.; .; .,.;
><
0N

'"

...

C\I

':;;: ,,; ci '" ...i '" .,.;

... .., .,. ... ,..., '" N

aj

<?

'"

'" 0. "!. '" '" ci .... ~ .,; 0>

0

...
C>

z
<;.>

••

<:!I 0
Z

ctS_
(J)~

I::u;
0

c..

w en
<;.>

<3

iL:

.«
VI
(I)

...

N Z

.....

:i w

'"
:::>
I-

...
<;.>

E ~ E c. c.
C!)

'"

m ::::E

0; W

- ""
ILl W

..,
::;;
III

CC

::E ::;;

~ '"

a: CC w III m a>
lIJ

'" ~
:is

~ '"
::lE
W

Ir UJ

'"

:::>

:::>

::;;

W lD

uJ ct:

;:, (!i

"" "" ~
~.

~
;:
co '0;

.;;;
<=

."

:2

:;: "§,Q ';;;

DC

'" .3 -g '" 3: - .. ~ "

;;;
-0 0

....

ti
« ::r:
0

"J: :>

... :5
co

;;;

::i

~.

...J

"D

:;:
en

~ e.
IJodlln~

g; 3: -.; .,

.~ ~ '" .5:

::r:

'" ""

3 ~~ " I-

B Ie PBOl PU!M

(N)I)

SUOn08<l~

/ /

/
/

':0

o o o

en

"'C CD

..
......

..... o
g~~
..:..,caJ.-...J~mW

j~--------g-l~--l-------! =
,,-

,
l

- - - - ----------

- --

- ---::_-=..::-

-=--..-;--0-,-,

mg~~~

. ..z:,..NO

... u.
3

" ...
~~
S!.
..

If .. .c.", n

c.., '" :I
.....

:I

e:

~
U'1

~' .....,

~~~~~
N (.) t\:) f'o.) (.JI

rn ~ ~ ~ o W t.J ..,

N N j...,)

~~ c,.) ~
i-..>
N

~ (..)

r------------+---+~~+_+_~_+_4--~+_~~~~

E
N CO

,...
OJ C.

c.. o o en a:
/

.. o cen ctS

Support Reacllons IKN) Wjnd load alB

:0

o o
"'0
(1)

en
o

..
CD •
~

~'@~ ~ .......'" ",

'" '" ~~

tJ;I

1"-1------------------ -_--_-_-_3_2O_8_-_-_-_- -_- -_-_-_-_-_-_-_t

,
----1- -)

en
(J)

c ca a.

.. c. o
(1)

a:

o o

-aa A"~w sse» ""Ise 5iY.>JoJ "91"'1 01 enp UO!$S1>~dUJO~JCJ>P"<P OJBIQ'I;/"p" 6

'WIlDS

5/ I!/IIIS 's/ueW&l!I>I>9J UOIS"P ""110 ~'/IBS III<1BN10[(e "WXl1W.{Q

~1"'8IJa6 SUOiI'>tJSa.wqV

tz
"" B/ON

saAl'3 10J OS;: pm! SJBIlUII/J ell 101 OSC {O OIlelssawepuilIs

p"U!!lJJlllep Bro ".oqe IJB,,/6:;l! <artS (I

IUI6>r OES@
c;'CXZLXlL SHS w;6)! lfl:H @ S'!>XZ6XW SHtI

Wj!!>1 OL'9 @ l'cxlLXZL SHS w;6)! Z6'51 @ nxZSxgl>1 SHI::l WS'L

w/fi)! to'V~' 6'Z):S'61>~5"61>" SHS w/5)!L9'S 9'l;XI9X221

@

llI/6)1 6irC @ tcxSCxSC ims

w/6>1.BS'@ Z'CX5V:~G SHS w/6)! lO"v @ 6-ZX8CX99 SH1:I WO'C

JBUunlj

Of'!

SHI::l

,::,exBI>X95

W/6)!

on @
SH1:l

weB8 sBlle:l DNI:l\foS ssnai

wO'S

w 0'9

wS'P

SNOI.1~3S Cl3NNnl:::j 31.1 ON'V' V11V38S3J\V3 SHSISHI:::I a3aN3l1'JVIIO~31:::1

IJJ,lfi)llL'lll @ -B"IrX~6XGH SH't!
w{5>1l6"S t @ nX?BX5jrl SHt;! w{5}j 1313-11 @ n:Q9xlZl sHl:l w{fi)! 22'S @ 0'vXSJrX96 SH!:I wftj>l vL'H ~ ''''5;XZB~Sjrt SHI:I W/f)!1:6'SIO S'VX£81'5l>1 SHI:! UI/fiM L9'S @ 9'C)(19X~1 SHI:! w]fiWGG:8@ o"vXa~Xge SHH WI5)f£6'-Ir@ 9'&XCCX99 SH!:l (sJW III' w{5>1 l5'SI @ l!'vXlBXSi>1 SHl:I wjll>l to' fIL @ v'SX\SXG21 SHI:! w/5>1LS'6@ 9'CXI9Xlll SHiJ 1ll{5}1lS'S I @ Irrx~lIx.9I>t SHl:I wJ~>ll!nl @ .,·pXI9XZ61 SHI:! w,IB>I L9'S@ 9"CX(9)(lU SMt;!

w/6}1I!S'Ol @ ~-<;XG61W SHl:I ill/5)! 'IL LI @ \iSXlSXSl>t SHl:I

wi5>1 IL'IH@ !I'VXG6~1:,lISl-fti W{5)!lBI @, nXZSXSIrISH__1::l w,IB'>I e'lrt l @" nX(9XlZl SHb' w{5)! L9'6 @ 9'CXI9X'GZI SHI:! W~'>IOllg irs-xErX96
@

WO'ij
Q:
CI>

W S'l WO'S wn WO°, DNI~VdS

rs

~~6}j IO'H@ 19X221 SH!:I

wj6_)1 [9'6@ g"V 19XZZ I SHH

w!5)!O{9 @ in;x9vx9S SHl::I

wj5)!

~HB

nX££X9SSHl:J
(SIW Lf'.: paads'MJ AI -3NOZ ONIM

W/S)! 56'5

on @

.,.g!
Q.t'D

.g'~

~o

c)' _, c:)

"',..
......

Z'CXSlrX96 SH!:l LO"v e S'lll€CX99 'SHl:J

wj'fi)! 01:9 @ ~cx9I>:X96,SH!:l

w{fi)! LO'I- @ 6'ox-eSX99 SHl:J (sfW cc : pa_ads'lr')J I • 3.NOZ ONIM

.... -Ii:
00-:::1

wfo)!

3"" 3

(~fW 99 : paads'MJ
IA • 3NOZ ONfM

(sfW os·: pajds'M)

A'3NOZONIM

»; paal:Js'MJ
3NOZ ONIM

(SfW 61: : paadS'MJ

11 • 3N.OZ ONIM

ssnai

lS~l&:SI '~aJql1.u~.I:I

l\lIl!BM Jl!n!0V '" $19 ap!s )0 14618M nas (II ~W/N}I 9 I' 0= SJau 91se::l 'Il BUll aa~S 'D' O'V II

.-

: peOl pella (I!

NEliSaO

(C 19a1{S JelaJ 9JnssaJd PU!M u6!sap 10::1 ; peol PUIM (0 )

(908 : 51 JO S.u9!SJlloJd 1ad se peu(J!S8Q)

; 50':101

SNOI.1~3S .1t;;IJ~30lS SHSISHI:::I a30N3V11V110~3C1

W~)j BI!OZ @ !>iSXZ6XZH SH!:I wt5>1 I>!' l L @ V5xlllxSv I SH'd wtll>t g\J:'U @ n~19XG:U'SHl::I

wiD)! t['iH @ S'tX(!.6XZH SH!:l wt6">!26-S I @ Irt>XZ-tixSI>I SH'd wt6>l L9"S @' 9-I0J8Xlll SH'd

lJ.itlis! ~L'B~~
w}6kzs'sl wt!i)!.LS'&

~'~Xi!6~(!~ ISH,I:I SHI:! L S~I:!

wj5)l l6'S I

e 8'\>XC::8X.SI>SH!:I I
SH'd SH'd SHI::I SHI:j Sl-lt! SHY

u.t 0'6
w)'L

'V

@ nX(!8xgl>i

W{5>110'VL @ \>-sxI9xlZl SH't! wj5'>I'L9'6 @ 9'exl9XZlL w{5)! OL'9 @ l-fixgvX96 Wf6)1

@9'EXI9xa;

wO'9

1~~ :;...~
"ill'" .,
.... ::>

U>Ui_

~f

uJj6)! ll-g

0'!>xQpx96 SHI::l

wfo>! Ol'9 @ Z'CX81>X96 SH'd w/tlHO'\'@ Ult5>1 L[SL w{6)! 26'S 6'~CC:>-;99 SH'd
@ B'vXG6XZll
l@

w{5)l OL"9 @ Z'CX9\>x96 SH8 '_w/5>1 LO'v@ 6'1:XI:CX99 ~Hl:IJ,

ulS"l'
WO'I: UlO'6

=!:=
3
c
'V

will>! fiS-"
wj6)1ll'SI

@ g'cxScxgg-SH'd

Ln @

S'cxttx99

If..:.. ....

@ !i'l>l166XZHSHI:! @ !f~X1:8xSI>I SH'd

SHI:j

tufti)t ZtrSI@S"vXZllXSN
wfIl}l (!6'St @,9'tXGgji"1r-1 wi6l1l9'6

SHI:!

wlfi)! lB'!;1 @ Ifj>X(!!lxgv! wtD}I WI'I wf!l>ll9'6

@

w/fl~

ZErSl

'9"Vx1:9xSv,1 SHI:!

SHI'I

i'"SXI9)(Gll

WS'L
WO'9
wg'lr

w;6>1 8S' II @ g'vqgxaGl

SJ1t;!

WfIl>l

L!l'6

@ 9'CX 19XOZ\ SH'd

@ 9'CX ~9xiiISH 1:1.,

@9'SX~9X221

uJj5)f lZ'9 @ 0·tXsvX96 SHl::I ,w{fi)f 1:6:1>@

WJD)! 0L'9

e l'CXBVXS6

SHl:I

Ulj6)j OCS @ (!'CXS1>X96SH'd Wj6)! l[),1' @ 6'_?Xocx99 S~I:!

wi5}1 OL'9 @ Z'CXSt>~96 SH'd WID)! LO'!,@ S-i:nSxS9 SH8

~a men" 3"=~ ! ... ..,~;g

III "1;1

9-txecx99cSI:/!:l

(sjW 9S : poods

purw

w,5~ i,O'v @ S'lXOCX.99 SHl::I

WO'£ !)NI:>VdS

... .3'-'" 3
.:;11

,.

_ II 0

(s;w 05: pili1dS prJ1M)

A " 3NOZ aNIM
~UI

fA - 3NOZ ONIM Ull ados

LB".LB 'S

(S/UI Lt : 'paads pUIMl AI· 3NOZJ:JNIM

(s;W />~E:r: poodS pUjMJ lU 0) I - 3NOZ ONIM

ssmu

19dolS ,W/N>ll9'O '" ~ UJ 1 adolS JOd (!! ~UJ/N)l S""O = S U! ~ adolS JOol (! 146j8M lenPII = SU!pnd Jr> 1~§!aM jles ~! lW/N>l9rO '" ~la DlI!la84S "0'0'\1 ~. " peol PEaa (e : SO'rf01 NOIS3Q (90B : SilO suo/s!lloJd Jad se peu(J!S90)

5 &J(]ellal:l
9tO=Z-OfSS'O, 6f:! I=GOfOCS'O 0' ~=rO+8'O (l"L=Z'O+Il'O

(C laa\js

lala! a.Jnssrud PUlM umsep )0::1) ; peol DUIM (~

- peOl pssoduq (q

SNOI.1:J3S NI1C1nd SHS/SHl:I 030N3WINO:J3l::1

~ I·

II

II

~o:
x

o9

o
(j)

&:
.l.>
II
(.>

r g:
~
0 II II II II II 11 II II

U'l

~ >< Ic.>OO

~.9

~Z

o~
11)_

fa
0
II

gS:
bb""
II

1\

en

J:I
1:1-

333 It
Po)

zz~

g
Q

(J1

00

(.,

15

"t

Wind load

(Wl) 90"WInd Both Slope

on Wind
leewQJd WIndward

",

~ ~~ ~~
.,.

CI'-

N-

II~

~2
00

~J

==

<oJ

=-

=
q q ~

~$~~~~~~~~mffi~~~ffl~~~~~

~~~~~~~~~~~ ~~v ~~

OODC!C?qq

~ ~ ~::J
~f'-~o.

::J :g ::J

f
~

~~;t.qQ

m~~:I-i:I-i~~~~~~18~~t'ii

~~~v ~~v ~~~~

:Hf8f8~~~

!(f~~<t:r~'Q

gj ~

l3 S l!lf::; ;i ;g ~ ;g ~ :2 :2 ~

eo

-:1 "'.- ::B~~~..,

I,l}

Co 0

'Q

L'.

0-

-'" 0"":

::::.'"

II

t:;-

o ~
i o
E E

e.

a (§
--'

."

ci
II

..J ..J +

-o o

ci

'"

0-'

0'" ~u

... ""

=
<0
N

=
o

V>

;,;
Q)

9 1----+---+--1
U
iii

« «

oj

&
'Q)
,Q

'-

..,

C}

o o

§d gg

0'

q
C}

""

o ..,.

E Q)

ur

..,_ o o Q:.

3 ~

< u

0006

o
II

d iii
10

zzzz ..... N .n-<!r-.:-q-0.

(") lI) I/)--C\I -II)~r-,

,_

zwE :;:z
0:><: ::i~

..... I/)
I

it)

.;r

Iff

~ '" $
~ -+ Q"

11)""-0r--....---_t:()

.....
"':
N

""'
""'

II
N

II II

~
x

"

§. x

0(..>

1>
@

..,
o
.:= r-

.;.,

5~ '" ......
II
N

E o

Q.lw ,_
x

I_
V>

~2

oc~

<')

0-

...;

I/)

<'J

A 10

x
b N

3
x

o Q a.
, COl 0 c<') -.'"
"

Qz co co -"' <I):.,,:: ,.., z- .0 ...: I!:!.

r-;

x
-0
.._ (..>

o
(..> (..> (..>A

II

01-

""'N8;:3
.._

.....
......
?'
0-

aba

ZZZ
..._ <,

0-

z
3

333

......
II

8 "z
~3
r;

;;:

0-

','

'"

'"

!!1

b 0> Vl

33

2Z

......

:....

o
~

111

c:
:l

.Q

<>-1 x
lI)

2 c
~

"0 U

.....
0-

co

a
~ r-, co
I

§ o o

en

wz Of:..::
CI)_

tJ)

N N

Il.._

Z
N .

8
·Ch w 0z

:;:

..Q

... ...
w

0:

...

"6

Ii

"3

"2
~ o

c o

x 0-1 ..., II N

~o
~~ ' z

!2 _:.
en w
0

:::l 0 .... 0

z :::E ::.

:a
CI)

333

zzz

II)

Q: a o

5'&

°d
II

d~o
II II

di'8' a
Q_

0:11)

II

°0
II II

."! N

:;J

°6

3a a.

:;-ro0

=I' ,-0

g_ S o
o
Ii
'0(Xl

o3
::J

°d

"!", ,._

+1

....,0 61
II II

"!", Dei
I
lOll)

(")

<")

llcici

..

o Q.
E

.....

00

"!N

60

2" ~
Q.

"is Q:
0

II 0 ci

ul:l.===:,,=
"t'

3c ~m

-o m oo el.

0o

r5"
0

fr =I'
5"
:J

o
cc (.n o b

0- ..... 0
(3
Q.
II
00\ 0 000. 0-

11)0: ci°
II II

0:10

°d °d

Q.

II II "!N

1/)0: ci°
11

1+ ,.._ .....
+

ci°

NN

":...,
°d
II II "!N Dei

N"!

JI 0 d

..........

ci° 1+ ..... .......

,

'x

b
x
-0

""
x
x
-.J

Hcici

U~=2

-0"""

x
0-

0.

llcid

+I 1010

u~=~

cia

x
0-

&
~
II

u"=~

(Xl

o-eo
"'(/I

II
(..>
~

II

II

-o
II

II II

co ....., AA

:....''" "
~ (..>

o
(»

......

o~

~~

00

8 0
(»

0'> (X)

J::.. ee
""'

g;8€5

0-

000

ZZ

bb

zz

zz z

zzz

::<; -o to .~

~o. (Xl"" ..... 0. x

...,

=-

,/

"D

0II

e
CD

3
E
"i5

3" c
3
Q.

ar o
:l
Q

w co x ..... !'l ;j
:x.

6-

::i"
.1 •

.0

o
<0

'"

Ii)

9
x
to>

..-._"

'-

'" iii J) E ill E

o v;
c
c:::

<0 ()

s ci
II

.'.

II

cO
co

c o

.:
o
Ii)

E
II

8:

C'oi

B <0
<')

'i :0 :z.....,00
~

;,.,;,
'.

II

2
m

~
x

II

()

Ii)

!=»r..

:8
<J)

":

(ll

£.
V5

iii

«r:
[)

E o
0N

:::.

..

B c

'0

C'oi

....

'~

t-.;J-,

a:

E ><
.2

.:

....

o 3

co

u:::
'~

0,

o c .

.Q
~a) >-0

:§

E:g
m

Q)

co

I!:
o

::!

u[) c£

Q. o

eII N

.t]j
£0 _0.
--10 III

0 O+-

3
J

i:.> $:
Q A

.....,N i>,:
0> II

0>

.g

0'0 Q) ,f

6i.

"
'Ig
(tlX

<11;:;:'<11

0-5
cc

oQ)

=':-'
0(.0>
(tl0>

J)J)

'0'5 Q'§
m
(l)

'9

9~ ;>:::-

'. ,

~£

/
o

~~]"~OIJ fj ~
o
0 Z "

eg'
900

3l

$
5'
m

Q:
0"

5
()

~ o
x

o 3 u o
:::J
C

a.
V>

r--,

E -.. Ol ~
<"J -.;j

:~
','
o o
::> ()

o -., pf;"
II

:::J

n cr
flI

8z 03" z ~ c::l '<:>u.8

{_,., (J1

II

E "~

@
-0

lo<::

Cl

c...,
b
x -0 II

)(

o
r-,

:r:

ill

gg
N
It

ill

~ ~N
t>.

x
.:::::

o e-,

><

-0

... +
:.0

:0

b.

II

c Ii
,S;

Ol

e
3
II
00 II II

[.!:3~
o><~
II b. 01 0-

'f1 ~

)(

IJl

~
-.J

3 3

;". 3
II

"(I)

3
II

r 8x 88
II
to<)

o .0
£:
Q)

'u

c:

""
c
OJ)

"

o .~
>-

"0
b.

Co

§
3 3

o 3

Ol ~

;:::b 0, b

'" ~

(}l

.c "6l
c

E
::J

C!> -'

.§ ~

zzzz

~
a.
::l

c8

5' Q.
<0

:if ::"
1\

",'

a
(l)

o
(I)

-;=:

(I)

d ......
II

'" o

OJ
!.t: r-,

OJ ,',

co

0:
"

E
N~
II

I'"l N 0-

.Q

"~
M
)<

"

0: ~.
or)

><

co

II

o ::J

o
o
3i

Q g.
0' 0

d
II

-e
)(

..

o N r-,
-0

o
.X

""'

gN
~

""' M

o
+

II

II

~
II

iir

s; ~
II

Q.

""'

....
)(

><

_("'),

'" ()
o
::J

:J

3
::J II

II
o o
3
:J
II

3
II
"

e: '" 0'"
II

u
OJ -'

.. o
OJ

co

o N
r-,

xc co

-o

o
£:
c

"

b ><:
b

s
IT
(l)

.... .._
........

~
('oj

II

)<

o
.9
Q)

;p

.....,
)(

o o
=l
C

'ea.
x 0-

coo 2
c

~
(I) Q)

0U

0:
!1J

en
0

::J

0"

o o

~u
mc
OJ ~ II
I'o.l
b

.E
:0
0 (!)

m u
u;..

~
(..;> ~

'-..J o
II

.s .2 E
::>
Q)

c.
0 Q) U

o
~

IJl

b
:;<;

i:n

I'o.l

-<C

~~0

'U C

0 '"'-

:>:: (() co

'"' (Q

~:i!
Q ()

SAVING IN MATERIALCONSIDERING COMPLETE STRUCTURALFRAME OF A COVERED INDUSTRIALSHED OF SIZE: 12.0m (Span) X 42.0m [Long) X 9.0m (High)
[COMPARATIVE STUDY WITH RHS/SHS VIS-AVIS CONVENTIONAL DESIGNED CONVENTIONAL ANGLE/CHANNEllBEAM SECTION UNIT SECTION 8 STEEL SECnONSj DESIGNED TATA CLOSED STRUCTURAL (RJ-ISIS HS) UNIT SECTION

CD

1Oc: ~J OQ ~Q o_

3'

0'
J

mo'

Q.

3'
III

SL NO.

MEMBER DESCRIPTION

QTY.

SAVING IN

wr.

TOTAL

wr.

wr.

TOTAl.

wr.

WEIGHT
(Kg"

(Kg.)

(Kg.)

IKg,1 SHS 49.5x49.5x4 ,5 RHS 96x48x3.2 RHS 66x33xil ,5/ SHS 38x38x3.2 281.0

[Kg,)

()

c
3 J

l.
0-

...

i..J
II"

"'" 0

0>

t5
x
0-

ROOF TRUSS oj Rafter b) Tie c) ~

llncl. wI. of connecting plales)

is

2·lso,5Ox5(1(6 2·1&\6Ox60x6 2-ISA 40:<40x6/ 1SA40x40x6 ISMC 125@ 12.7KgJm wilhone 120 Sag rod al mid pbii1t at each span ISMC 12S@ 12.7Kglr:n wilh .one 120 Sag rod Ell midpoinlof each span ISMB550 @103JKg/m

423.3
connectIng pla1es @2.5%ol memo,
wI)
-

3386.4

(Wt 01

2248.0

1138,4

connect-

1M. 01

memb.
wI)

10% or

pble~

@
0-

PURUNS 12

is

6650.8

"
~

flHS 122x61 x3.6 @9.b7KQlm

4873.7

1777.1

3 n

.....

II

..... 0-

....

3.

SIDE GIRTS
(Include. Gable End girts)

8088.8

:.0
'. ,

RHSI 22x61x3,6 @9.67 Kg/In

5987.6

2101.2

4.

MAIN COLUMNS

i6

933.3

14932.8

Bulll·upwifh 4· SHS91.5x91.5x 4.5. overall dimn, 600x 350 with

Iocfngll;XJtl :

593.5

9496.0

5436.8

SHS 49.5Ji; 49.5x 2.9/72'1.7'2:1.3.2 5.

COWMN

GABLE END WIND

ISMB450 @72.4K9Im

651.6

2¢Q6.. 4

Sulll wilh.4-SHS

aJI dimn. 450x 240 with Single lacing: RHS 96x46x3.2 6.

},

72x7'lx3.2. OYer-

326.0

1304.0

1302..4

TIE LWEt BRACING TIE RUNNERS GIEND TIE WI. wn CROSS BRACING TIE LEV. GJEND SIDE BRACING RAFTER BRACING EAVfSBEAM MID SPAN COLUMN BRACING GABLEENDCOWMN BRACING ADDL GUSSH PtArfS ETCIf xcep/ Root Truss}

1SA65x65X6

808.5 686.6
'Nt]

RHS66x3:ix2.9 SHS 49.Sx49.Sx2. 9 SHS38x38x3.2 RHS 66x33x2.9 RHS 66x33x2.9 SHS91 .f»91.5x3.6

567.4 341.9 170;0 353,0 280.0

241.1 346.9 129.7 193.3 222.0 232J.2 134.0 151.0

~9Ox9OX6
1SA65xb5x6 1SA7Dx70x6 ISA8QX80x6 ISMB250 @3nKgfm, ISII.70x 7Ox6 1SA55x55x6 20% of Broclng$ (#6.8-10.12 & 13) +5% of fest item :: 2437.2 x 0.2 + 36647.1xO.d5 =2319":8 ~

8.
','

406.0

9. 1(1

2
-

546.3 002.0 3133,2 378,0 449.0 2319.8

"
II

11. 12
II II II

o o
N N W N

1566.6

'812.0
244.0 297.0 1854.5

RHS 66x33"x2.9 RHS 5Ox2~3.2

7.5% of Toiol W9Qlt ;24726.6xO.075 =1854,5

"#.

13. 14.

465.3-

II

§
OJ

'"
n
~

~§
~

""

!l!

!J!
~

10lAL

Mm.S

281m.l

15961.4

Hence, Saving in Materiol using TATACIosed Strucll..rals(RHf¥SHS] = 115961.4144790.5] x 100

= 35.64%

CORROSION

RESISTANT

PPOPERTIES

1. Internal corrosion cannot occur in sealed closed structurals as water is excluded and oxygen unrsplenished. Only external surface needs protection. 2. RHS/SHS have a smooth continuous profile with non re-entrant comers which do nol trap dirt and water. RHS/SHS do not require stripe coating as they have no edg-es and sharp comers.
INTERNAL CORROSION - a case study.

Sample 1

Two of the onginal 'T ubewrighls' erected in 1954 at Stamtord Bridge, Chelsea, were replaced in 1975. taken down and the used sections were cut and despatched to the Corby Works of British Steel for examination. Sample NO.1 of the 139.7 mrn o.d. CHS was cut lengthwise to expose the internal surtaces lor examination. Little evidence 01 internal corrosion was found other than a discolouration of the surtace caused by theC!.xygenand moisture in the entrapped air: much of the original mill scale was still visible. A light rust in the centre of the sample developed after the tube was cui open for examination. Sample No.2 of the 139.7 mm o.d. CHS incorporating an intermediate flanged joint was examined and the condition' of the internal flange face, which had been enclosed and thus hermetically sealed by welding to the CHS, was still comparatively bright. with the original marking-off lines clearly Visible.

Sample 2

The above report for SJ:RUCrURAL

is

from British Steel Publication HOLLOW SECTIONS.

No. TO 347/10El91

Iil/ed"

CORROSION

THE CASE

The following historical examples demonstrate that corrosion will not occur on the internal surface of sealed hollow sections. Certain of the exarnlnatlon referred to have also indicated that, even when weld seams are not perfectly sealed or small holes have been made in the section, traces of superficial rust only can be detected in the immediate neighbournood of the appropriate welds or holes. Application Location Comment Period of Service of sample (years) 40-50 Examination

Trolley bus poles

Pittsburg. USA

At least 22,000 such poles Were installed. Some 18,000 still in servlcetoday No corrosion damage visible on any column in the .series Application swbjectto aggresive manneenvironment. Two davits donated tor research when ship scrapped

Thicknesses of sscfion walls still within orginal manufacturing tolerances Internal surfaces still bore biriginal mill scale. No pitting of steel No internal corrosion

Lighting columns

Dayton, Ohio. USA

59

Davits of ocean liner SS Aquitania

37

Roof trusses at pickling plant

Hlltrup, Westphalia

Extremely aggresive industrial

environment

No internal corrosion. Original mill scale Visible

Italy

Tubular lattices available

25-30

No. internal corrosion detected

The above table is reprinted from CIDECT non-occursnce of Internal Corrosion.

publication

T/79 Hollow

Section'

NO_6,1982.

and refers /0 case siudtes

that demonstrate

/he

Conclusion:

Hollow Sections that are sealed by the combination of end details arid structural quality welding del not corrode internaHy.

0'> 0'>

>< W

W
>C-

to_

r-l'

~M
U'>

E o ci

UI

<D

.r

'2.

en
U")

...... ...., c-,I

in 3

E cO E o cO E
U")

z o m
3
co
ttl

,..:.

<:.

r-l'

,..:.

!'i' 3

Co (.)

o
3
o rn o
w

c:."

(f)

l>

"T1

in 3

o0
Z
VI

(")rl> 0

rn

.... o
3

.n
E
C>

It'>

.... in
3

~z

~ en ::c

.,.;

o
3
o

UJ

"T1

:0

en Z
r m

....
C>

G)

r0>

(., 0>
0'>

aj IN

en en
~

:0 :J:

E
C>

M
co
a)

in 3

0>

c -i en
E
CI

..,.;
<n
0> ~;. Q)

ci

IN

<5 z

-,I

in

0>

"" b

01

<:.
3
00

in

.....
ci

0>

IN

ci ,._

to

o
3

.... ><
C>

~ .,.;
>< .... to

~ ><
<0

'" ~

<n
to 0> CI

~ ....

'

.m

b.

SAFE LOAD CAPACITIES OF "TATA" SINGLE RHSISHS

[ MATERIAL:

IS: 4923, GRADE: Ys(·240 J

Weight per unit Length w (Kglm) Allow, Tension

Tension Allow. Length Allow. Length

Bending Momenl Allow. abt. X·XAxis Mrr (KNm) Allliw.abt. 'Y-Y Axis Myy (KNITi)

I)frect Shear AlloY/, 'along X-X Axis Ft (KN) Allow. along Y-Y-Axls Fy (KN)

Torsional Moment Toslnnal Modulus Allow. Torsion T (KNm)

Sectiofl
p
U1

(KN)

Fl

Lx
(m)

Ly
(m) 3,01 4.90

K
(em)'

--.j

U1

<:>

SHS25 x 25 x 3.2 . SHS 38 x 3~ x 3.2 SHS 38 x 38 X4.0 SHS 49.5 x 49.S ~ 2,9

1.98 329
3.95

36.4J, 60.34 72.43 74.73 90.43 10"9.\5 122·.97 150.76 \77.26

3.01 .90 4,.76 6.58 t).47 6.30 9.76 '9.62 9.48 12.46 12.32 12~18
15,40

024 0.68

024
O.SS 0.77

12.14 20.10 24.14 24.90 30.14 36.38 40.98 5024 59.08 59..12 72.66 85.68 97.34 108.46 114.38 127.62 13.21 16.60 20.09 24.25 27.32 33.5t) 39.39
39.42

12.14 20.10 24.14 24.99 30,14

36.38

2.21
8.55

0.24
0.71 0.8j

....
U1

4:76 6.58 6.47

6.30

o.n
1.17 1.36 1.57 2.91 3.46 3.96 5.40 6.47 7.44 10.94 HW4 15.18 16.76 0.73 1.31 1.52 1.75 3.24 3.87 4.42 6.02 7.22 8.31 12.09 13.31 16.85 18.60

7.50 1'.22 13.15 15.25 27.76 33.17 37.94

51.50

4.07 4.93 5.95 6.70 822

1-17
1.36 1.57 2.91 3.46 '3.96

121
1.42 1.642.99 3.5~ !4.09 556 6.68 7.70 '11.27 12041 15.61

Co
N

co

SHS 49.5 X49,5 x 3.6 SHS 49.5 x 49.5 x 4.5 SHS 72 x 72 x 3.2 SHS 7.2 J 72 x 4.0 SHS 72 x 72 x 4.,8 SHS 91.5 x 91.-5X3.6

sa !EO

o
3
N

,9]6 9.62 9.48 1,2.46 12.32 12.1e 15:40 15.33 1M!> 17.95
3,36

40.98 5024 59.08 59.12 72.'66 85.68 9-84 108.48 114.58 127.62 26.42 33.20 ... 40.17 '48.50

u..
3

ass
9.67

mAO
'21S.C.O 257.00 292.00 325.44 3~13.15 '382.89 59.47 74.73 '91),43 109.5
122,97

5.(0 6.47 7.44 10.94 12.0:4 15.18 16.76 0.48 0.87 ft<JQ 1.14 2.49 2.58 2..93 4.08
4.85.

... u..

SHS 91.5 'X 91.5 x 4.5 SHS 91.5 X91.5 X 5.4 SHS113.5xH 3.5 x 4.8 SHS113.5xl 13.5x 5.4 SHS '.32.x 132 x 4.8 SHS 132 x 132ex 5.4. RHS 50 l 25 )( 3.2

11.aa
14.01 15:92 17.74 18.71 20.88
324

61.85 71.35 104.41 114.92 144.61 159.74

5.42

15.33 18.06 17.95

5.BB

1125
OE8
1.05 122

..... o
3
U'1

RHS 66 x 33 x 2.9 RHS 66 x 33 x 3.6 RHS66 x 33 x 4,5 RHS 96x 48.x.3.2 RHS 9.6x 48 x 4.0. RHS 96 x 48 x 4.8 RHS 122 x,6' x 3.6 RHS 122 x 61 x 4.5

4.07
4.,~3

8.01
7.87 7.70 11.90 11.72 11.55 15.19 15.01 14.84 18,30 182{1 21.70 21.59

4.65 4.51 4.37

9.70 lL27 12.93

24.13

u..
3 en

5.S5 6.10 8.22 9.66 9:67 11.88 14.01 15.92 17.74 18.71 20.88

1.39
2.Q6 3.09 3.53 4~84 5.79 5.64 10t6 11.91 t3.~1

5.ar
5.79 6.65 8.85 8.71 8.57 lL7S' 11.65 13.37 1326

54.64
67.00 78.n 78.84 98.8.8 114,24 124:35 138.52 148.98 165.26

15Q.76

28.66 . 32.70 44.86 53.65

61.55

.,.
u..
3
--.j

In.26
177.4:0
2.18.00

41l.54 57.12 70.32 7842 79.76 88.9B

o
3

RHS 122.x 6~ X5.4 I'lHS 145 x &2X4.8 RHS 145 x 82 x 5.4.

257.00 292,00 32~A4

5:54 iI.80 9.65 11.91 13.11

95.01 110.30
129AQ

00

3
I\,)

o
00

RHS 17.2 x 92 x 4:8' RHS 172 x 92 x.S.4 Note:'

34~l.15
382:89

142.69

15.41

eo <:>

:l>-

u..
3

1) Sale loiid capacity values ale calculated as per provisions in IS: 805. 2' Maximum pellTiissibls erfeciive length of TIe members are flased on maximum { II ( ) rallo == 350. 3) FuU allO\va~/e bending stress has been considered as 1M reduclion due 10 laltHa! buckling wi" nol occur lor Rh'SlSHS
their normallJsqble spans. 4} Shear Force tr..paCity values are based Oil allowable average shear stress amI propolionale 'effee:/we area. 5} Above values are indicative and /orgeneral guidance only. In case of combIned loading section 10 tie designed

In

as per

Code

u..
3

<D

PROPERTIES OF COMPOUND SECTIONS

(~ NOS. SHS WELDED TOGETHER TO BE USED AS BEAM I COLUMNI ~Wid Sec'Jon
D

PROPERTIES Of CLOSED qTHUGTIJRAI.S (RHSISHS)

1'hi~ SeiZ.AfeO Weigb! Mom&nl~llrierlln Rnilius'ci GY=JIDtI Elastic M<>dultm TdTSiotlo~
C<mSlqol

'B
(mml

DEPTH SECTiON 2·SHS 25 x'25 x 3..2 2· SHS 38 x-38 x 3.2 '·.SHS S8x 38 x 4.0 2-SHS 49.S xA9.S x 2.9 2-SHS 49.5 x.49.S x 3.6 2·SHS 49.5 x 49..5 x 4.5 2·SHS12 X 72 x 3,2 2·SHS7202x, •. 0

WIDTH B (mm) 25.00 38.00 38;00 49.56 49.50 49£0 ,]2,00 72.00

SEC.AREA A {sq. em) 5.06 8.38 10.06 '0"38 lZ.56 15.16 17,08
20.94

WEIGHT

MOMENT OF INERTIA

R'AOlUS OF GYRATION

ElASTIC MODULUS
Zu (em)' 4.67 1226
(~.42 2026

Imm)

T tmml 2.D 3.2 2.6

A
(SH·am)

w
1kgfin) 1.69 1.98' .2.73 327

!xi:
(ern)'

Iyy (qn)'

(em)

rxx

rY'l
(gn)

Zxx
(cm)~

Zyy
(em)' Ill!

I
(cm~

0
[mm) SO.OO 76.00 76.00 99.00 99.00 99.00 144,00 144.00 144.00 3.6 183.00 183.00 16;1.00 227.00 .227.00' 264:00 264.00

w
(kglm)
3:96
6.58

In
(em)' 11.68 46.61
54.B3 100.32

Iyy

r~,
fem) 1.51 2.35 2.33 3.10 3.08 3.06 4.55
4.52

f'f'j

(em)'
3;]8 16.36' 18.52 36,74 42.BiI 4Q,28 132.:6,4 1.58.06 lell.62 312.ge ;375.14, 431.36

(em) 0.86 1.40

136

Zyy (em)' 3.02 8.61 9,14 14.84 17.30 19.91 3S.8ll 43.90 50

~x"..5

'l5,0 25.0

as.Q25.0

2.16
2 53
3.49

l.n

In
U~9 7.1-4 S.IS

489

Il86
1.43

o.s9
1.40 1.36 LeB I.SS

0.89 O.SS 1.43 1:36

1.3:8 1.51
3:76

1..,1 3.76

'7_7~ 3.t4 11.5<1 iJ82 16.20

38.0 38xJ8

san
4.9.5
49.5

38.0

38-1) 38.0 38.0 49.!. 491> 49.5 72.0 71.<0

12.0

"3.2
4.0

15 !i.03 5.19 6.281.58

ass
4.01
4_93

8;18
9.26 lS.37 2HZ 2'1.6,4 66.132 79.03 90.3l 156-.49 ~S7.57 215.68 (J(U30 432:58 634.39 100.11 11116

7.14

9.26
LS.37 21,42

L1D

d7
1,42 8.6!\ 9.9£1 18A2 21,95 25,~ 34.21 41.1)0 -'17.11 89.~O

~:JO

4.30
4,87

7.90 8.14 9.86 11.90 13.40 16.44 ~9.32 19.34

2.9
KS

1.88
L8S 1.80
2.79

1.88 1.85
1.80.

4SiSx49:5

7.42 8.65

3$.62.
42.49

:m.OS

119.77 142.14 353.99 429.44 4~9.69 828.71 lQOa.91 1178.58 2092.86 23.20.85
'3J44.B4

24.19 28,.71 49.16 59.64 69.40 90.56 110.26 128.S0

184.39

49:5

-4.5
8.2'1.0 ~.8 3.6 4.S ~4

S.95
6.70 B.22

-2.4.54 56.®
19.-D:) 90.31
156049

I.BO
2.79

'9.
Ill. 2. 2L95

nxn
91J)i915

2.79 2.75 2.71 3.56 3.52 3.48 4AO 4.39 5.16 5.13

12.0 7UI '19_0 (11.3 9t.5 OL5 113.5 113,5 l32,O 132.0 SQ:O
50.0

!l.S'!

10.47

1.2.31 l2.32

9.66
9.67

2.75 1.71

2.75 2.71

25.09

106048 1?.9.22lW.OO· 24!l.S9 304.12 1!>5.67 SSl.l4

9111
91,5

2-SHS 72 x 12..x 4.8 2'5HS91.5¥ 91.5

l(

n;op
91.SO 91.150 91.50 1~3.50
~ U3.50

2<1.62 24.64 30,26 35.70 40.56 45.20 47.66 53.18

4.50 5.60

1'7

t::d4
i7.S!J

qL!:>
JI3:-:i

lL88 14.01 jS .. 2 9 L7.14.

&7.':J7 215.68
3;S3.30

3.56
3.52.
3.48

ass
3.52
9-.48

3.4.21

"1.00 47.l~
6!l.:l~

68.41 821JO 9428 138.60 15'2.45

19223

2·SHS 91.5 'i 91.S x 4.5 2.SH~ 91.~ ~ 91.5

23:76
2S.02 31.84 35.48 37.42 41.76

5:77
5.74
7.l8

IliHlxHS.5

113.5 132.cll 132.0 2Ii.Q ZS.Cl

4.8 5A 4.8
'SA

m.w
22.60

,L40

vrn
4.39

431~8 4.38
634.39 700.11 3.36 3.fJQ. 933
9.1Z

76.23
96.12 108.08 4.08

76.%1
!i16.l2

101M9
lIJ08.5J1 1121.S:>
8,49 9.95

x 5,4

13?", 132

23.23
2.6.59
3.49

,20.88
2.73

18.7J

5.16 5.13

5.15' $Jj 0.99

IOS.OS-

2-SHS:113.5 xU3;5 xU 2,SHS 113.5

786.60 8&5.16
12.6a79

x1T3.5 x 5.4

7.16
8.37

204.48 253.39

50<25 6!h4Q

::i2 2.0

,u6

S.Z1
2..93 4.'07

H.63
18Al ~7.33 31.87 36.64 9!!,6(
117.55 1~,2)J

1.71 1.68
2.22 2.29 2.2;;i

o.9~
J.62

'4.U
6.)4

:>.04
-t.92
!i.5J 5.37 7.23 13.87 15,38

2.69

2:SHS 132x 132)( 4,8 2·SHSl32.xt32x5.4

1-32.00 i~2.00

aQ.B

40.0 38.0 33.0

33.0
48.0

3.74 !U9

20.22 22.98 '2!l.J7

3715.74

14.90.22:

8.36

281.51

212.15

66:11 SS",13
66.0
66.0 96.0 96xi1B

2.9
31&

1.33
1.?;1 1,25

s.m

6.28
7.SS

4.99
5\95 6.7Q 8.22·

10.52

9.60

4.S S.2
4.0

JI.93.l:l.2lI

2.20

ILIO

31.84

PROPERTIES OF COMPOUND SECTIONS

(2 NOS. AHS WaDED TOGETHER TO BE USED AS BEAM I COLUMN)

'8.M
LO.4-7 f2.31 12.32
[:).l-!l

96.0 96.0 1220 I22J;J 122.0

1\8.0

48.0 6LQ 61,0

4.a
3.6'1,5

9.-66 11.6:7
11.88 L4.01 15.92 17.7<l

39.32" 44.fIS
78.83

MO
3.35 3.30

1m .lM
1.90

20.54.

~A9
Z7.99 38.13 -45.13 52.,00 76.S7

iass
2S.BJ 30.75

82..15 99.tl4 1 r~ 37

IZ2>r61 DEPTH SECTION 2.RHS 50 x 25.x 3.2 2· RHS6Sx 33-.2.9 2· RHS 66 x 33 'X 3.6 2· RHS 66 D WIDTH B (m,m) .5'0.00 66,;00 66:'0.0 66.00 96:00 96.'00 96_00 122.00 1?,2.0_0· 122.00 SEC.AREA A (SQ.. em) ~.26 10,~a j2.56 15.16 WEIGHT'
W

au
82.0

~32:61 278.9-4

4.34
4,29

'l.S"3
249

i9;l.12233.99

5..4

)7,85 20,28

:no.53
f»S.IS

~7B I07.~ 2ZB.fill

U.4 5.23 5.20 6:20

IU7

2.45

.3S.09
55.73 &1. I? 75.41 112,99

271.03'
529.60

MOMENT OF INERnA

RADiUS OF GYRATION fn ryy

ELASTIC MODULUS

lmm)
50.00 66.00 66.00 66.'00 96.00 96.00 96.00 i22.00 122.00 122,00 145.'0'0 145.00 172.00 172.'00

Id
(em)'
23.26

(kg 1111)
6,48 8.14 9:86 11.9'0.

Ill' (em)'
20.M 4SA,!t 5523 65.13 164,94 199.25.

(em)

(em)
1,57

Z.. (em}'
9.30 16.56 19.32 2220 ~t08 45.9S

(eml~
8.20
171l'>,92

Zw

I~SxB2

usn

L45.0

4.~
504 ~.8
;'.4-

82.0
92.0 92.0

22.00
22.83

SIO.8li
siz.is IOI:L47

250.59
346.9'1

a36
3,36
.3.82

S4.2Ii
r06,S4 117.73

586.$
'818.BT 9D8.9'l.

,.6$
2.29 2.25 2.2'0 3.4'0 3.35 3.30 4.34 4.29 4.24 523 520 62'0 6.17

172.0 112.0

~.59;

ze.sa

18.71

381.74

a79

54.86 63.74 73.28 197.22 235.10

268.70

2.11
~2.09 2.'07 3.1'0 3.06 3.'06 3.96 3.93 3.91 5.29 528
5,9'7 5,96

14.08
lIi.73
19.13 34.36

x ~~ x ,ts x 48 x 4.0 x 48 x 4.8 x 61 x 3:6 x 61 x-5,~

ox1]~J~ rX iftl
a

r+-l
v

.f-!-l
y

2· RHS 9B'x 48 x 3.~ 2- RHS96 2· RHS 96 2· RHS 122

17.'08
20.94 24.52 24.64 3029 35.7'0 40.56

tlAo
16.44 1~.32

'I'

41.51 48.10 63-42 76:92

230.91 38;6.8c1
~69_2.3· 5~6:15' 1138:81 1260.99 1702:30 1888.16

55.9a
76.26 91.46 10.5.2'0 153.14 168.52 2la.2S 235,46

1~34
23.16 28.02 31.84 35.48 37,42 4176

465 ..22 557.88 641.66 1110.32, 122.1.70 183426 2024.94.

For further delailsplease .

contact:

Marketing Manager, S:1l'l:.1cl.ural Engineeril'lg & Projects HEADQUARTERS

2· RHS 122 x 61 x.4.5 2' RHS 122

MARKETING

B9.59
138.87

The Tata lron and Steel eompany Limited Tubes Di~ision

Tala Centre 43 Jawaharlal Nehru Road Kolkata 700 071 2889251 28830612881951 Tel 2881526 2248204 2248040 22480412887051"

2· Rita 145 x 82 x 4.8 2· RH~14S

164.00'
164.00 184-.00 184.00

x 8H 5.4
5.4

"
v

45.20 47.66 53.18

is:tn
f85.03 205.30

2· RHS 17Zx 92 x4.8 2·RHS 172 X 92x

faJt28882S9"

E-mail: ]pat@tatas)eel.aem