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(Manufacturing Process) 3 . B.Eng (Industrial Engineering) SWU. M.Eng (Metal Forming Technology) KMUTT.
(Manufacturing Process)
3
.
B.Eng (Industrial Engineering) SWU.
M.Eng (Metal Forming Technology) KMUTT.
What do you do? Research Manufacture Products Design Products Manage Departments and Companies
What do you do?
Research
Manufacture Products
Design Products
Manage Departments
and Companies
(Manufacturing Process) What is Manufacturing? How do we make these?
(Manufacturing Process)
What is
Manufacturing?
How do we make these?
Definition of "Manufacturing" • "Manufacturing" is a process for converting ideas and market or
Definition of "Manufacturing"
• "Manufacturing" is a process for
converting ideas and market or customer
needs into artifacts; Includes design,
procurement, test, finance, human
resources, marketing, etc.
• manufacturing is the conversion of
raw materials into useful products
– Main Focus of This Course
B. M. Amestead, P. F. Ostwald and M. L. Begeman.
Manufacturing Economic ,Societal pressures, Government regulations, company plans and policies, etc Customer needs
Manufacturing
Economic ,Societal pressures, Government
regulations, company plans and policies, etc
Customer
needs
manufacturing
Products
Raw
material
People, money, machines and automation
Manufacturing In manufacturing there are usually many ways to make a part, some ways are
Manufacturing
In manufacturing there are usually many
ways to make a part, some ways are
better than others.
Factors that must be considered.
Cost
Quality
Safety
Equipment
Quantity
available
ProductionProduction ManufacturingManufacturing ProductionProduction ManufacturingManufacturing 1.1.
ProductionProduction ManufacturingManufacturing
ProductionProduction
ManufacturingManufacturing
1.1. ((ConsumerConsumer goods)goods)
2.2. ((ProducerProducer goods)goods)
,
3 1. 2. 3.
3
1.
2.
3.
• – – – – (Mass Production) Moderate Production) (Job Lot Production) – – –
(Mass
Production)
Moderate Production)
(Job Lot Production)
1. 2. 3.
1.
2.
3.
1. (Mass production) 100,000 2. Moderate production 2500 100000 3.Job lot production 10 500
1. (Mass production)
100,000
2. Moderate production
2500 100000
3.Job lot production
10 500
3 1. (Natural Resources) 2. (Human Resources) 3. (Capital Resources)
3
1. (Natural Resources)
2. (Human Resources)
3. (Capital Resources)
1) (Research and development) 2) (Production tooling) 3) (Production control) 4) (Quality control) 5) (Personal
1) (Research and development)
2) (Production tooling)
3) (Production control)
4) (Quality control)
5) (Personal management)
6) (Manufacturing)
7) (Marketing)
1. 2. 3. 4. 5.
1.
2.
3.
4.
5.
3 1. 2. 3. A physical product always has a shape – Function – Aesthetics
3
1.
2.
3.
A physical product always has a shape
– Function
– Aesthetics
‘Design the Highest Quality Products for
Lowest Cost Manufacture’
7 (7 Wastes) 1. (Over Production) 2. ( Unnecessary Stock ) 3. ( Transportation )
7 (7 Wastes)
1.
(Over Production)
2.
( Unnecessary Stock )
3. ( Transportation )
4. ( Delay/Idle time )
5. / (Defects / Rework) 6. (Non-effective Process) 7. ( Motion )
5. /
(Defects / Rework)
6.
(Non-effective Process)
7. ( Motion )
Example How can you sharpen a wooden pencil?
Example
How can you
sharpen a
wooden
pencil?
Example HowHow cancan youyou sharpensharpen aa woodenwooden pencil?pencil? Knife or other sharp object Sand or
Example
HowHow cancan youyou sharpensharpen aa
woodenwooden pencil?pencil?
Knife or other sharp object
Sand or abrasion
Toy pencil sharpener
Hand pencil sharpener
Electric pencil sharpener
Automated pencil sharpener
Example Situation You are taking a timed test You are in your dorm room You
Example
Situation
You are taking a timed test
You are in your dorm room
You are designing a department office
You have 500,000 pencils that are to be
packaged with a crossword puzzle