GMMCO POWER

Engine Model :- 1006 TG 2A

BUILD LIST No :- YB 35013
GMMCO
22/01/2011

Contents
1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 176

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Long Engine
ACEY8113

11

Crankshaft, Pistons & Connecting Rods

ACHY0022

43

Short Engine
ACEY8113

13

Cylinder Head
ACHY0022

45

Long Engine
ACEY3748

15

Cylinder Head
ACHY0022

47

Engine Overhaul Kit

ACKY2007

17

Rocker Shaft
ACHY0022

49

Thrust Washer Kit

ACKY2007

21

Timing Gear & Camshaft

ACHY0022

51

Valve Train Kit

ACKY2007

23

Lubricating Oil Pump & Delivery

Housing
ACHY0022

55

Valve Train Kit

ACKY2007

25
Fuel Injection Equipment (Diesel)
AFH02630

57

Cylinder Block
ACHY0022

27
Flywheel Housing
CDH00705

61

Cylinder Block
ACHY0022

31
Flywheel & Starter Ring
DDH00889

63

Crankshaft, Pistons & Connecting Rods

ACHY0022

33
Starter Motor
EDH00936

65

Crankshaft, Pistons & Connecting Rods

ACHY0022

37
Fan Drive
FBH00423

67

Crankshaft, Pistons & Connecting Rods

ACHY0022

39
Lubricating Oil Sump
GBH01780

69

Crankshaft, Pistons & Connecting Rods

ACHY0022

41

Page 5

Engine Breakdown

Section

Page

Section

Page

Lubricating Oil Sump

GBH01780

71

Alternator & Generator

NDH01961

97

Lubricating Oil Filler & Breather

HBH01342

73

Alternator
NDHY2916

99

Lubricating Oil Filler & Breather

HBH01342

75

Alternator Bracket & Fixings

NDHY2916

101

Lubricating Oil Filter & Integral Oil

Cooler
JBH01331

77

Alternator Bracket & Fixings

NDHY2916

103

Alternator Bracket & Fixings

NDHY2916

105

Pulleys
NDHY2916

107

Blanking Plates
QDHY0729

109

Blanking Plugs
QDHY0729

111

Miscellaneous
QDHY0729

113

Turbocharger, Manifolds & Air Charge

Cooler
SBH00688

115

Turbocharger, Manifolds & Air Charge

Cooler
SBH00688

117

Turbocharger, Manifolds & Air Charge

Cooler
SBH00688

119

Lubricating Oil Filter & Integral Oil

Cooler
JBH01331

79

Front End Drive Input

KBH00517

83

Water Pump, Thermostat & Heat

Exchanger
LBH01967

85

Water Pump, Thermostat & Heat

Exchanger
LBH01967

87

Water Outlet & Inlet

LDH00519

89

Fan & Extension

MDH00957

91

Fan & Extension

MDH01094

93

Alternator & Generator

NDH01961

95

Page 6

Engine Breakdown

Section

Page

Section

Page

Turbocharger, Manifolds & Air Charge

Cooler
SBH00688

121

Engine Mounts
ZCHY1236

145

123

Heater/Starter Switch
ZEH01293

147

Turbocharger, Manifolds & Air Charge

Cooler
SBH00688

Lub. Oil Pressure Switch & Gauge

ZJH00479

149

Remote Air Charge Cooler

SDH00161

125
Temperature Gauge & Sender
ZLH00008

151

Air Filters
SDH00426

127
Temperature Gauge & Sender
ZLH00276

153

Air Filters
SDH00426

129
Radiator & Cowling
ZMH00006

155

Pipework
SDH00426

131
Radiator & Cowling
ZMH00534

157

Low Pressure Fuel System

VBH01600

133
Radiator Bracket & Fixings
ZMH00534

159

Low Pressure Fuel System

VBH01600

135

Low Pressure Fuel System

VBH01600

137

Low Pressure Fuel System

VBH01600

139

Cold Start System

WDH00013

141

Engine Lifting
XBH00393

143

Page 7

Engine Breakdown

Section

Page

Radiator & Hoses

ZMH00534

161

Guards
ZMH00534

163

Radiator Bracket & Fixings

ZMH00534

165

Fuel Pre-Lift Pump

ZVH00405

167

Fuel Pre-Lift Pump

ZVH00405

169

Application Miscellaneous & Auxiliaries

ZZH00338

171

Joints & Gaskets - Top Service Kit

SACY0309

173

Joints & Gaskets - Bottom Service Kit

SGBY0318

175

Page 8

Symbols and Notes

Symbol

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 9

Long Engine

Plate A

ACEY8113

Long Engine
Kit Moteur Long
Satz - Langer Motor
Kit Mot Completo
Equipo De Motor Largo

Page 10

Long Engine

Plate A

ACEY8113

Item

Part No.

U5MK8113

2
YD39860
3
3774A004
4
5
7
6
8
U5ME0025
9
10
11
12
13
ZZ80228
14
U5MK0385
15
U5LT1179
16
3311A042
17
U5LB1168
18
3688C003
19
3681M005
20
3681P029
21
2418F436
22
U5MK0633
Service Options
1
2
2
13

U5MK8113P
YD39860R
YD39860P
ZZ80228P

References
B U786029J
G
G
A 01/08/2001

F ZZ90230

F 4181A026
F 4181A026
F 4181A026
G

Qty.

Description

Notes

LONG ENGINE - KIT

1
6
1
1
1
1
1
12
1
1
1
1
1
1
6
1
1
1
1
1
1

SHORT ENGINE
(A)
PLUG
LEAFLET
LEAFLET
CRANKSHAFT
CRANKSHAFT
BIG END BEARING KIT
BEARING
PISTON RING
PISTON RING
PISTON RING
CYLINDER HEAD KIT
BOLT KIT
GASKET KIT - TOP
SEAL
GASKET KIT - BOTTOM
GASKET - IND MANIFOLD
GASKET - SUMP
GASKET - TIMING CASE COVER
SEAL - FRONT END OIL
OIL COOLER KIT

1
1
1
1

LONG ENGINE - KIT

SHORT ENGINE - EXCHANGE
SHORT ENGINE - EXCHANGE
CYLINDER HEAD KIT - EXCH

(A)
(A)

Footnotes
(A)

ORDER PARTS BOOK YD39860PB FOR COMPLETE BREAKDOWN

Page 11

Short Engine

Plate A

ACEY8113

Short Engine
Moteur Court
Kurzer Motor
Motore Corto
Motor Corto

Short Engine
Moteur Court
Kurzer Motor
Motore Corto
Motor Corto

Page 12

Short Engine

Plate A

ACEY8113

Item

Part No.

YD39860

2
ZZ50295
3
ZZ90230
4
U5LL0016
5
4181A026
6
4115C321
7
2418F703
8 YD39864
9
ZZ50310
10
ZZ90230
11
U5LL0016
12
4181A026
13
4115C321
14
2418F703
Service Options
1
1
2

YD39860R
YD39860P
ZZ50295R

References
B U786029J
G
G

Qty.

Description

Notes

SHORT ENGINE

(A)

A U786030J

1
1
6
6
6
1
1
1
1
6
6
6
1

CYLINDER BLOCK KIT

CRANKSHAFT ASSEMBLY
PISTON KIT
PISTON RING KIT
CON ROD ASSEMBLY
SEAL - REOS HOUSING
SHORT ENGINE
CYLINDER BLOCK ASSEMBLY
CRANKSHAFT ASSEMBLY
PISTON KIT
PISTON RING KIT
CON ROD ASSEMBLY
SEAL - REOS HOUSING

(B)

1
1
1

SHORT ENGINE - EXCHANGE

SHORT ENGINE - EXCHANGE
CYLINDER BLOCK ASSEMBLY

(A)
(A)

Footnotes
(A)

ORDER PARTS BOOK YD39860PB FOR COMPLETE BREAKDOWN

(B)

ORDER PARTS BOOK YD39864PB FOR COMPLETE BREAKDOWN

Page 13

Long Engine

Plate A

ACEY3748

Parts kit instruction

218

Power Exchange Long Engines

This power exchange long engine is shipped with a sump, timing case and cover, cylinder hea
valve train with a protective cover and oil pump. The long engine is shipped with the number o
cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applic
the fuel pump drive gear will need to be transferred to the new long engine.
In some applications the original engine will have a different sump and oil pickup tube. These
be transferred to the new long engine and the components supplied shall be returned on the c
engine. A complete upper and lower gasket kit are supplied with each long engine to ease ass
A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long
Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.01
undersize, B = 0.020 undersize, C = 0.030 undersize.
The assembled long engine is built to the latest specification and may have improved internal
features when compared to the original engine. To identify components, the long engine numb
stamped on the engine serial number plate and must be used when the long engine compone
ordered.
To ensure that components moved from the original engine to the new long engine continue to
correctly identified, it is important that the original engine serial number and TPL number are
stamped onto the long engine serial number plate when the engine is fully assembled.
For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps.
0.8mm joint must only be used with cast sumps.
For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used w
aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with
top covers.
Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley h
groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use s
sleeve part number 21820104, refer to the workshop manual.
End
Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of
Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press.
This Intruction is for technical information only and cannot be used as a basis for a warranty claim.

Page 14

Long Engine

Plate A

ACEY3748

Item
1
2
3
4
5
6
7
8
9

Part No.
YDL3748R
YD39860R
ZZ80228R
ZZ90057
3716C522
4142A171
4142X026
4145H079
31416307

References

Qty.
1
1
1
1
1
1
1
1
1

Description
ENGINE - EXCHANGE
SHORT ENGINE - EXCHANGE
CYLINDER HEAD KIT - EXCH
ROCKER SHAFT ASSEMBLY
TIMING CASE
TIMING COVER
CYLINDER HEAD COVER
SUMP
CAMSHAFT

Notes

(A)

Footnotes
(A)

ORDER PARTS BOOK YD39860PB FOR COMPLETE BREAKDOWN

Page 15

Engine Overhaul Kit

Plate A

ACKY2007

Engine Overhaul Kit

Kit de Revision Moteur
Uberholungssatz
Kit Revisione Motore
Juego de Reparacion de Motor

17

Engine Overhaul Kit

Kit de Revision Moteur
Uberholungssatz
Kit Revisione Motore
Juego de Reparacion de Motor

Page 16

Engine Overhaul Kit

Plate A

ACKY2007

Item

Part No.

U5MK0712

2
U5LL0016
3
4181A026
4
5
6
7
3135X042
8
U5LT1179
9
3311A042
10
U5LB1167
11
2418F436
12
2418F475
13
3681C003
14
3681M007
15
U5MK0633
16
33221328
17 U5MK0712K
18
U5LL0016
19
4181A026
20
21
22
23
3135X041
24
U5LT1179
25
3311A042
26
U5LB1167
27
2418F436
28
2418F475
29
3681C003
30
3681M007
31
U5MK0633
32
33221328
Service Options
23
23
23

3135X042
3135X045
3135X046

References
B U764751H
R a.
R
F
F
F

a.
4181A026
4181A026
4181A026

B U764751H
R
F
F
F
P

b.
4181A026
4181A026
4181A026

J (+) 0.010"
J (+)0.020"

Qty.

Description

Notes

ENGINE OVERHAUL KIT

(A,B,C,D)

6
6
1
1
1
6
1
6
1
1
1
1
1
1
12
1
6
6
1
1
1
6
1
6
1
1
1
1
1
1
12

PISTON KIT
PISTON RING KIT
PISTON RING
PISTON RING
PISTON RING
LINER - SLIP FIT
GASKET KIT - TOP
SEAL
GASKET KIT - BOTTOM
SEAL - FRONT END OIL
SEAL - REAR END OIL
GASKET - CYL. HEAD COVER
GASKET - SUMP
OIL COOLER KIT
CON ROD NUT
ENGINE OVERHAUL KIT
PISTON KIT
PISTON RING KIT
PISTON RING
PISTON RING
PISTON RING
LINER - PRESS FIT
GASKET KIT - TOP
SEAL
GASKET KIT - BOTTOM
SEAL - FRONT END OIL
SEAL - REAR END OIL
GASKET - CYL. HEAD COVER
GASKET - SUMP
OIL COOLER KIT
CON ROD NUT

(F,B,C,D)

6
6
6

LINER - SLIP FIT

LINER - OVERSIZE
LINER - OVERSIZE

(E)
(E)
(G,H)

1
6

ENGINE OVERHAUL KIT

PISTON RING KIT

(A,B,C,D)

PISTON RING KIT

(E)

(G)

History
a.
1
3

U5MK0712
4181A021

b. General History Section

19
4181A021

B U764751H

Footnotes
(A)

IN FRAME OVERHAUL KIT

Page 17

Engine Overhaul Kit

Plate A

ACKY2007

Engine Overhaul Kit

Kit de Revision Moteur
Uberholungssatz
Kit Revisione Motore
Juego de Reparacion de Motor

17

Engine Overhaul Kit

Kit de Revision Moteur
Uberholungssatz
Kit Revisione Motore
Juego de Reparacion de Motor

Page 18

Engine Overhaul Kit

Plate A

ACKY2007

Footnotes
(B)

SERVICE OPTIONS ARE AVAILABLE AND MAY BE REQUIRED FOR YOUR SPECIFICATION, BUT ARE NOT CONTAINED WITHIN THIS OVERHAUL KIT

(C)

FOR ENGINES POST U764752H CHANGE REOS BY REMOVING 2418F475 AND REPLACING WITH 2418F701

(D)

FOR ENGINES POST U786029J CHANGE THE OIL COOLER KIT U5MK0633 TO U5MK0642

(E)

SLIP FIT

(F)

OUT OF FRAME OVERHAUL KIT

(G)

PRESS FIT

(H)

UNFINISHED

Page 19

Thrust Washer Kit

Plate A

ACKY2007

Thrust Washer Kit

Jeu de Rondelles de Poussee
Anlaufschwibensatz
Kit Rasamenti
Juego de Arandela de Empuje
4

Oversize Thrust Washer Kit

Jeu de Rondelles de Poussee
Anlaufschwibensatz
Kit Rasamenti
Juego de Arandela de Empuje
9

Oversize Thrust Washer Kit

Jeu de Rondelles de Poussee
Anlaufschwibensatz
Kit Rasamenti
Juego de Arandela de Empuje

Page 20

Thrust Washer Kit

Plate A

ACKY2007

Item

Part No.

1 U5TW0002
2
31137551
3
31137561
4 U5TW0002A
5
31137551
6
31137561
7
31137312
8
31137322
9 U5TW0002B
10
31137312
11
31137322
Service Options
2
3
5
6

31137312
31137322
31137312
31137322

References

Qty.

Description

J (+)0.007"
J (+)0.007"

1
2
2
1
1
1
1
1
1
2
2

THRUST WASHER KIT

THRUST WASHER
THRUST WASHER
THRUST WASHER KIT - O/S
THRUST WASHER
THRUST WASHER
THRUST WASHER
THRUST WASHER
THRUST WASHER KIT - O/S
THRUST WASHER
THRUST WASHER

(+)0.007"
(+)0.007"
(+)0.007"
(+)0.007"

2
2
1
1

THRUST WASHER
THRUST WASHER
THRUST WASHER
THRUST WASHER

P
P
P
P
J (+)0.007"
J (+)0.007"

J
J
J
J

Notes
(A)

(B)

(C)

Footnotes
(A)

STANDARD

(B)

STANDARD / OVERSIZE

(C)

OVERSIZE

Page 21

Valve Train Kit

Plate A

ACKY2007

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

11

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

Page 22

Valve Train Kit

Plate A

ACKY2007

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Part No.
U5VK0180
3142L071
3343F041
3142A051
3343J021
31745122
31744133
33424107
33173108
33415118
U5VK0182
3142L071
3343F041
3142A051
3343J021
31745122
31744133
33424107
33173108
33415118

References
B U557976X

B U557976X

Qty.
1
1
1
1
1
2
2
2
4
2
1
6
6
6
6
12
12
12
24
12

Description
VALVETRAIN KIT
INTAKE VALVE
VALVE GUIDE
EXHAUST VALVE
VALVE GUIDE
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
VALVE SPRING WASHER
VALVETRAIN KIT
INTAKE VALVE
VALVE GUIDE
EXHAUST VALVE
VALVE GUIDE
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
VALVE SPRING WASHER

Notes
(A)

(B)

(B)

Footnotes
(A)

SINGLE CYLINDER ONLY

(B)

SERVICED IN PAIRS

Page 23

Valve Train Kit

Plate B

ACKY2007

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

11

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

Page 24

Valve Train Kit

Plate B

ACKY2007

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Part No.
U5VK0190
3142L072
3343F041
3142A051
3343J021
31745122
31744133
33424107
33173108
33415118
U5VK0192
3142L072
3343F041
3142A051
3343J021
31745122
31744133
33424107
33173108
33415118

References
A U557977X

A U557977X

Qty.
1
1
1
1
1
2
2
2
4
2
1
6
6
6
6
12
12
12
24
12

Description
VALVETRAIN KIT
INTAKE VALVE
VALVE GUIDE
EXHAUST VALVE
VALVE GUIDE
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
VALVE SPRING WASHER
VALVETRAIN KIT
INTAKE VALVE
VALVE GUIDE
EXHAUST VALVE
VALVE GUIDE
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
VALVE SPRING WASHER

Notes
(A)

(B)

(B)

Footnotes
(A)

SINGLE CYLINDER ONLY

(B)

SERVICED IN PAIRS

Page 25

Cylinder Block

Plate B

ACHY0022

12

16

14
15

17

11
13

10

27

2
4
19

26
5

18

20
22

6
30
29

Page 26

23
24
25

21

28

Cylinder Block

Plate B

ACHY0022

Item
1

Part No.
ZZ50295

2
3
3135X041
4
5
33142111
6
32166329
7
31134165
8
32418122
9
32416119
10
32417134
11
2485A204
12
32418122
13
32418122
14
0650710
15
3774A004
16
32168212
17
2415D108
18
3271H004
19
2116087
20
3861A027
21
4138A017
22
23
24
25
26
3211A005
27
3627P043
28
2311D039
29
2182110
30
0920469
Service Options
1
3
3
3
18

ZZ50295R
3135X042
3135X045
3135X046
3271H005

References
G
R a.
F ZZ50295
P

A 01/08/2001

F
F
F
F

4138A017
4138A017
4138A017
4138A017

J (+) 0.010"
J (+)0.020"
J (+) 1.33MM

Qty.

Description

CYLINDER BLOCK ASSEMBLY

1
6
1
14
14
1
5
1
1
1
3
1
3
6
1
1
1
1
6
6
1
1
1
1
2
1
2
6
6

CYLINDER BLOCK
LINER - PRESS FIT
BEARING CAP
THIMBLE
SCREW
CAMSHAFT BUSH
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
WASHER
SHAFT
PIN
PISTON COOLING JET
RELIEF VALVE
VALVE BODY
BALL
SPRING
RETAINER
PLUG
BRIDGE PIECE
SCREW
SCREW
SPACER

1
6
6
6
1

CYLINDER BLOCK ASSEMBLY

LINER - SLIP FIT
LINER - OVERSIZE
LINER - OVERSIZE
SHAFT

1
1

CYLINDER BLOCK ASSEMBLY

BRIDGE PIECE

Notes

(A)

(B)
(B)
(A,C)
(D,E)

History
a.
1

ZZ50295
3627P023

Footnotes
(A)

PRESS FIT

(B)

SLIP FIT

(C)

UNFINISHED

Page 27

Cylinder Block

Plate B

ACHY0022

12

16

14
15

17

11
13

10

27

2
4
19

26
5

18

20
22

6
30
29

Page 28

23
24
25

21

28

Cylinder Block

Plate B

ACHY0022

Footnotes
(D)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(E)

REFER TO SERVICE BULLETIN NO.163

Page 29

Cylinder Block

Plate A

ACHY0022

1
2

Page 30

Cylinder Block

Plate A

ACHY0022

Item

Part No.

2418F701

2
3

3211C002

References
A
R
F
R
A
R

U764752H
a.
2418F701
a.
U764752H
a.

Qty.

Description

SEAL - REOS HOUSING

REAR OIL SEAL

10

METRIC BOLT

1
1
12
1

SEAL - REOS HOUSING

SEAL - REAR END OIL
SCREW
GASKET - OIL SEAL HOUSING

2
2

DOWEL
SCREW

Notes

History
a.
1
2
3

B U764751H
4142V066
2418F475
2314H003
3681T018

0350009
3212V002

C 36817181
C 3681T013
C 36817157
A U573634Y

b.
ZZ50270

C ZZ50239
C ZZ50237
C ZZ50229

CYLINDER BLOCK ASSEMBLY

(A)

ZZ50270

C
C
C
C

ZZ50239
ZZ50237
ZZ50229
0920130

CYLINDER BLOCK ASSEMBLY

(A)

WASHER

(B)

c.

3311R003
Footnotes
(A)

REFER TO PLATE "B"

(B)

LUBRICATING OIL PRESSURE RAIL,REAR END

Page 31

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

19

12
11

14
10

17

13

15

18
16

2
4

5
7

20
3

Page 32

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

Item
1

Part No.
ZZ90229

2
3
4

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

U5MB0007
U5ME0025

31137551
31137561
0500012
ZZ90013

31134131
32762145
33221328
2135A001
U5LL0039

2721A029
4181A026

References
A
R
R
R
R
F
P
R
R
R
P
P
B
B
F
F

U847730M
a.
b.
c.
d.
ZZ90229

CRANKSHAFT KIT

1
1
1

CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT

2
2
1
6

THRUST WASHER
THRUST WASHER
WOODRUFF KEY
CON ROD ASSEMBLY

1
1
1
2
2
2
6

CON ROD
BEARING CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
THIMBLE
PISTON KIT

1
1
1
6

PISTON
PIN
CIRCLIP
PISTON RING KIT

CRANKSHAFT GEAR

(-)0.010"
(-)0.020"
(-)0.030"
(+)0.007"
(+)0.007"

1
1
1
2
2

MAIN BEARING KIT - U/S

MAIN BEARING KIT - U/S
MAIN BEARING KIT - U/S
THRUST WASHER
THRUST WASHER

CRANKSHAFT KIT

BIG END BEARING KIT

a.
b.
c.

U801517J
14/08/2002
ZZ90013
ZZ90013

U557977X
e.
U5LL0039
U5LL0039
e.
U557977X
e.

20 3117C061
Service Options
3
3
3
5
6

U5MB0007A
U5MB0007B
U5MB0007C
31137312
31137322

J
J
J
J
J

Description

C 32762144

A
R
F
F
R
A
R

Qty.

Notes

(A)

(A)
(A)
(A)

History
a.
1

B U847729M
ZZ90218

U5ME0003

A U801519J
G
P

1
4

B U801518J
ZZ90229
U5ME0014

A U801518J
P

1
1

CRANKSHAFT ASSEMBLY
BIG END BEARING KIT

1
4

B U801517J
ZZ90218
U5ME0003

G
P

1
1

CRANKSHAFT KIT
BIG END BEARING KIT

C U5BG0033
G

CRANKSHAFT KIT

b.

c.

PRE-FINISHED

PRE-FINISHED

d.
1

ZZ90085

Page 33

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

19

12
11

14
10

17

13

15

18
16

2
4

5
7

20
3

Page 34

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

Item

Part No.

e. General History Section

15 U5LL0013

18
19

2721A029
4181A021

References

B U557976X
C U5LL0012
C U5LL0009
C 4181A016
B U557976X

Qty.

Description

PISTON KIT

2
6

CIRCLIP
PISTON RING KIT

Notes

Footnotes
(A)

PRE-FINISHED

Page 35

Crankshaft, Pistons & Connecting Rods

Plate B

A U801518J B U801518J

ACHY0022

Page 36

Crankshaft, Pistons & Connecting Rods

Plate B

A U801518J B U801518J

Item

Part No.

1
2
3
4

4115C321

ACHY0022

References

F 4115C321
3112A006
3212V003

Qty.
6
1
1
2

Description

Notes

CON ROD ASSEMBLY

CON ROD
SMALL END BUSH
CON ROD BOLT

Page 37

Crankshaft, Pistons & Connecting Rods

Plate C

A U801519J B U847729M

ACHY0022

4
2

Page 38

Crankshaft, Pistons & Connecting Rods

Plate C

A U801519J B U847729M

Item
1
2
3
4
5
6
7

Part No.

ACHY0022

References

ZZ90013
F ZZ90013
F ZZ90013
31134131
32762145
33221328
2135A001

Qty.
6
1
1
1
2
2
2

Description

Notes

CON ROD ASSEMBLY

CON ROD
BEARING CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
THIMBLE

Page 39

Crankshaft, Pistons & Connecting Rods

Plate D

A U847730M

ACHY0022

Page 40

Crankshaft, Pistons & Connecting Rods

Plate D

A U847730M

Item

Part No.

1
2
3
4

4115C321

ACHY0022

References

F 4115C321
3112A006
3212V003

Qty.
6
1
1
2

Description

Notes

CON ROD ASSEMBLY

CON ROD
SMALL END BUSH
CON ROD BOLT

Page 41

Crankshaft, Pistons & Connecting Rods

Plate B

ACHY0022

Page 42

Crankshaft, Pistons & Connecting Rods

Plate B

ACHY0022

Item

Part No.

U5MK0245

References

Qty.
X

Description
LINER KIT

Notes
(A)

Footnotes
(A)

SLIP FIT

Page 43

Cylinder Head

Plate A

ACHY0022

30
19
31

18
11
10
9

32

23
17
29

22

16

15
14

7
6
24

13

28
26
25
20

21

Page 44

12

27

Cylinder Head

Plate A

ACHY0022

Item
1

Part No.
ZZ80228

2
3324E002
3
3314A121
4
3142L072
5
3343F041
6
33415118
7
33817117
8
31745122
9
31744133
10
33424107
11
33173108
12
3142A051
13
3343J021
14
33415118
15
33817117
16
31745122
17
31744133
18
33424107
19
33173108
20
0650710
21
32417156
22
3212P002
23
2431A054
24
0650540
25
29990001
26 3681H208
27
28
29
30 32166222
31 32166219
32 32166221
Service Options
1

ZZ80228P

References
A U557977X
C ZZ80188
C ZZ80171

D LBH
D LBH

Qty.

Description

CYLINDER HEAD KIT

6
6
6
6
6
6
6
6
6
12
6
6
6
6
6
6
6
12
3
6
1
6
1
2
1
1
1
6
2
12
18

INSERT
INSERT
INTAKE VALVE
VALVE GUIDE
VALVE SPRING WASHER
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
EXHAUST VALVE
VALVE GUIDE
VALVE SPRING WASHER
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
GASKET - CYLINDER HEAD
COVER
JOINT
SCREW
SCREW
SCREW
SCREW

CYLINDER HEAD KIT - EXCH

Notes

(A)

(A)

(B)

(C)

Footnotes
(A)

SERVICED IN PAIRS

(B)

LOCATING DOWELS

(C)

ASSEMBLY COMPONENT PARTS MAY NOT APPLY TO YOUR APPLICATION-REFER TO RELEVANT OPTION/ACCESSORY PACKS.

Page 45

Cylinder Head

Plate B

ACHY0022

11
16

10

14

6
5

13

2
15
7

8
3

4
9
1

Page 46

12

Cylinder Head

Plate B

ACHY0022

Item
1

Part No.
ZZ80227

2
3
4
5
6
7
8
9
10
11
15
12
13
14

References
B
C
C
F

U557976X
ZZ80185
ZZ80111
REF.1

3314A011
3314A004
3343F002
3343J002
0650710
32417156
2431154
2487A510
2431A054
29990001
D LBH
D LBH

Qty.

Description

CYLINDER HEAD KIT

1
6
6
6
6
3
6
1
1
6
2
1
1
6

HEAD
INSERT
INSERT
VALVE GUIDE
VALVE GUIDE
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
COVER
JOINT
SCREW

Notes
(A,B)

(C)

(D)

Footnotes
(A)

MINOR ASSEMBLY - FOR MAJOR SEE PLATE A

(B)

CYLINDER HEADS FITTED AFTER ENGINE SERIAL NUMBER U647452C MUST BE USED WITH LOCATING DOWELS

(C)

LOCATING DOWELS

(D)

ASSEMBLY COMPONENT PARTS MAY NOT APPLY TO YOUR APPLICATION-REFER TO RELEVANT OPTION/ACCESSORY PACKS.

Page 47

Rocker Shaft

Plate A

ACHY0022

2
4 3
18

21
10
5 6

11

10

22

8 17

12 17
11

10

20

9
11

10 9

16

9
19
11

11

15

10

Page 48

10

23
65

11
9

14

24

Rocker Shaft

Plate A

ACHY0022

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Part No.
ZZ90057
U7LR0003

References
C ZZ90040
F U7LR0003

0650507
0170151
33117434
31744123
31743108
3818X901
4115R305
4115R306
3775E012
2233022
33811113
32114145
0576052
3311K015
2233022
2313H331
2318A605
2314J607
3311K009
31434307
3142U031

C 2313H305
C 2318A210
C 2314J608

C 31434163

Qty.
1
1
1
2
2
2
4
2
6
6
6
1
1
1
12
12
2
1
4
4
2
2
12
12

Description

Notes

ROCKER SHAFT ASSEMBLY

ROCKER SHAFT ASSY - MINOR
SHAFT
PLUG
CIRCLIP
WASHER
ROCKER SHAFT SPRING
ROCKER SHAFT SPRING
BRACKET
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
CONNECTION
SCREW
OLIVE
SCREW
NUT
SHIM
SCREW
STUD
NUT
SCREW
WASHER
PUSHROD
TAPPET

Page 49

Timing Gear & Camshaft

Plate A

ACHY0022

15

17

29

13

16
19

18

21

20

30 10
9

11 12
4

5
14

25

26
27

28
34
33
32

Page 50

24 23
22

31

Timing Gear & Camshaft

Plate A

ACHY0022

Item

Part No.

1
2
3
4
5
6
7

3716C522
3681P002
4111A013
0050345
33426161
2314J011
3272A033

8
9
10

4111A008
2511437
3271H004

11
12
13
14
15
16
17
18
19
20
21
22

2722A206
33123125
2314H003
2314H004
31416307
2116053
33153121
0500012
3117L023
2314J606
3321A003
4142A171

Description

Notes

TIMING CASE
GASKET - TIMING CASE
IDLER GEAR
IDLER GEAR BUSH
HUB
SCREW
PLATE

1
1
1

IDLER GEAR
BUSH
SHAFT

1
1
8
4
1
1
1
1
1
1
1
1

CIRCLIP
WASHER
SCREW
SCREW
CAMSHAFT
DOWEL
THRUST PLATE
WOODRUFF KEY
CAMSHAFT GEAR
SCREW
WASHER
TIMING COVER

1
1
1
7
6
4
1
1
2
1
1
1

TIMINGGEAR COVER
SEAL - FRONT END OIL
GASKET - TIMING COVER
SCREW
SCREW
SCREW
PLUG
PIN
SCREW
INSPECTION COVER
VALVE COVER
SEAL - O RING

SHAFT

(C,D)

3241A025

PLATE

(E)

B U891998S
3781N042
3781N043
2314F003

1
1
2

DAMPER
SHIELD
SCREW

3271H005

R e.

Qty.
1
1
1
2
1
3
1

23
24
2418F437
25
26 2314H004
27 2314H013
28 2314F036
29 2487Y005
30 2116087
31 2314H034
32 4152A002
33
34
2415A093
Service Options
10

References

R
R
R
R

f.
a.
c.
f.

C 3271H002
C 32716117
P

C 31416305

C 3117L021

C
R
F
R
C

4142A143
d.
4142A171
d.
3681P003

C 3753R111
F 4152A002

J (+) 1.33MM

(A)

(B)

History
a.
7
b.

C 2314E003

Page 51

Timing Gear & Camshaft

Plate A

ACHY0022

15

17

29

13

16
19

18

21

20

30 10
9

11 12
4

5
14

25

26
27

28
34
33
32

Page 52

24 23
22

31

Timing Gear & Camshaft

Plate A

ACHY0022

Item

Part No.

References

Qty.

Description

Notes

c.
7
d.
22
24

3241A021

PLATE

4142A171
2418F436

C 4142A143

1
1

TIMING COVER
SEAL - FRONT END OIL

3716C242

C 3716C032
C 3716C033

TIMING CASE

6
7

2314J010
3241H009

C 0941082

3
1

SCREW
PLATE

C 3781N006

1
1

DAMPER
SHIELD

e.

f.

g.
3781N005
3781N013
Footnotes
(A)

USED ONLY WITH 3117N061

(B)

BOTTOM TWO HOLES

(C)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(D)

REFER TO SERVICE BULLETIN NO.163

(E)

USED ONLY WITH 4111A034

Page 53

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0022

16

14

13
11

12
15

26

2
3

7
6

27

10
1

4
30

29 28
23
22

25

18
19
20
21

Page 54

17

24

32
31

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0022

Item

Part No.

References

4132F057

C 4132F044
C 4132F029
C 4132F023

2
3
4
5
6
7
8
9
10

2314H004
2314H002
4138A033

11
12
14
14
16
17
18
19
20
21
22
23
26
27

32712726
31744151
32712111
2721130
2314K161
36831122
3571C045
2314H008
2314H004
2314H004

2313H231
2318A603

C 4138A023
F REF.4

C 0170024
C 2314H011
C 2314H010
C 3572V012

C 2314H002

C 2313H213

Qty.

Description

OIL PUMP

2
1
1
1
1
1
1
1
2

SCREW
SCREW
RELIEF VALVE
BODY
PLUNGER
SPRING
SEAT
CIRCLIP
SCREW

1
1
2
2
2
6
1
1
1
1
6
6
1
1

GASKET
PIPE - OIL
SCREW
SCREW
SCREW
VALVE
BODY
BALL
SPRING
RETAINER
JET
DOWEL
STUD
NUT

Notes

(A,B)
(C)
(D,E)
(F)
(F)
(F)
(F)
(F)
(F)
(F)

Footnotes
(A)

WAS 3572A009 USE 3572V012 WITH 2314H004 (2)

(B)

WAS 3572V012 USE 3571C045 WITH 2314H004 (2)

(C)

USED ONLY WITH 3572A009

(D)

USED ONLY WITH 3572V012

(E)

USED ONLY WITH 3572V012/3571C045

(F)

SEE CYLINDER BLOCK SECTION

Page 55

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

2 3
21
20

20

12
11

25

23
25

13

24

22
26

10
27

28

29

34
15

32

16
17
18
19
5

Page 56

31
33

14

36
35

30

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

2643U609
3281M002
31718104
31718143
3117L052
2313M059
2318A603
3522N014
3522N015
3522N016
3522N017
3522N018
3522N019
2645L017
2645L304
2645L615
0921173
33813129
33813131
2314H006
3558X021
3218R039

23

2411D007

24

3355E005

25

2411D007

26 2646E072
27 2646E152
28 2646E073
29 2646E152
30 2646E075
31 2646E152
32 2646E076
33 2646E152
34 3662K002
35 2318A108
36 K134AF01
Service Options
1
14

2643U609R
2645L017R

References
G

R c.
Q
Q
Q
Q
Q
Q
G

1
2
3
4
5
6

A
R
A
R
R
A
R
A
R
R

01/06/2003
b.
01/06/2003
b.
d.
01/06/2003
b.
01/06/2003
b.
d.

Qty.

Description

1
1
1
1
1
3
3
1
1
1
1
1
1
6
1
1
6
6
6
12
1
5

FUEL INJECTION PUMP

SLEEVE
SEAL
WIRE
FUEL INJECTION PUMP GEAR
STUD
NUT
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
FUEL INJECTION PIPE
INJECTOR
HOLDER
INJECTOR NOZZLE
INJECTOR WASHER
SPACER
SEAL
SCREW
PIPE - LEAK OFF
BANJO BOLT

10

WASHER

CONNECTION

WASHER

1
1
1
1
1
1
1
1
6
1
1

CLIP
SCREW
CLIP
SCREW
CLIP
SCREW
CLIP
SCREW
CLAMP
NUT
WASHER

1
6

FUEL INJ PUMP - EXCH

INJECTOR - EXCHANGE

PLUG

Notes
(A)

History
a.

B U886679P
2431131

(B)

Page 57

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

2 3
21
20

20

12
11

25

23
25

13

24

22
26

10
27

28

29

34
15

32

16
17
18
19
5

Page 58

31
33

14

36
35

30

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

Item

Part No.

References

b. B 31/05/2003
22 0095315
23 2415D052
24 0201526
25 2415D052

Qty.

Description

5
10
1
2

BANJO BOLT
WASHER
UNION
WASHER

STUD

10
2

WASHER
WASHER

Notes

c.
6

3211P004

d.
23
25

0921176
0921176

C 2313M059

Footnotes
(A)

PLEASE ALSO REFER TO CFL FOR FUEL INJECTION PUMP IDLER SPEED SETTING.

(B)

LOCATES IN INDUCTION MANIFOLD

Page 59

Flywheel Housing

Plate B

CDH00705

2
10

Page 60

Flywheel Housing

Plate B

CDH00705

Item

Part No.

1
2
3
4
5
6
7
8
9
10

3713M049
36212132
2314H102
36843154
2487A452
2487204
0350025
2314J204
2314J603
2487Y005

References
R a.
C 2314H101

C 2314J004

Qty.

Description

Notes

1
1
2
1
1
3
2
6
2
1

FLYWHEEL HOUSING
PLATE
SCREW
SEAL
PLUG
PLUG
DOWEL
SCREW
SCREW
PLUG

(A)

FLYWHEEL HOUSING

(A)

(A)

History
a.
1

3713M042

Footnotes
(A)

REFER TO SERVICE BULLETIN NO.52

Page 61

Flywheel & Starter Ring

Plate B

DDH00889

2
1

Page 62

Flywheel & Starter Ring

Plate B

DDH00889

Item

Part No.

1
2
3
4
5

4111D128

References

F 4111D128
31162121
0096803
33117127

R a.
R a.

Qty.

Description

1
1
1
10
10

FLYWHEEL ASSEMBLY
FLYWHEEL
STARTER RING GEAR
SCREW
WASHER

12
12

SCREW
WASHER

Notes

History
a.
4
5

0096803
33117127

Page 63

Starter Motor

Plate A

C EDH00527

EDH00936

Page 64

Starter Motor

Plate A

C EDH00527

Item

Part No.

1
2
3

2873K621
2313C078
2318A604

EDH00936

References

Qty.
1
3
3

Description

Notes

STARTER MOTOR
STUD
NUT

Page 65

Fan Drive

Plate C

FBH00423

2
3

6
10
9
11

8
14
12

13

16

17

18

19
15
21
20

Page 66

Fan Drive

Plate C

FBH00423

Item

Part No.

15
16
17
18
19
20

3115C113
4113H074

References

F REF 16
F REF 16
F REF 16
2314J015

Qty.
1
1
1
1
1
4

Description

Notes

FAN DRIVE PULLEY

FAN DRIVE HOUSING
HOUSING
BEARING
HUB
SCREW

Page 67

Lubricating Oil Sump

Plate L

GBH01780

23

21

22

20

19
3
13

14
27

28

24

18

8
7

10
9

12
11

26

16
25
17

Page 68

15

Lubricating Oil Sump

Plate L

GBH01780

Item

Part No.

1
2
3

3787H403
3681M005
3627P043

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

2311D039
2314H034
33134113
2314H020
33134113
2314H020
33134113
2314H004
33134113
32186405
0920156
3577A125

References

A U764752H
R c.

F 3577A125
33812116
3178C074
3575K015
3683H005
2314H004
2314H002
2318A603
2487A018
2487096
2415715
33534131
0920156

R b.

R e.
R a.

Qty.

Description

1
1
1

SUMP
GASKET - SUMP
BRIDGE PIECE

2
2
2
4
4
2
2
20
20
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1

SCREW
SCREW
WASHER
SCREW
WASHER
SCREW
WASHER
SCREW
WASHER
PLUG
WASHER
TUBE ASSEMBLY
TUBE
OLIVE
DIPSTICK
PIPE - OIL SUCTION
GASKET
SCREW
SCREW
NUT
PLUG
PLUG
SEAL - O RING
ADAPTOR
WASHER

Notes

History
a.
24

2431A016

PLUG

b.
19

3575K006

OIL PIPE

B U764751H
3627P023

BRIDGE PIECE

3645A004
2314H002

1
1

CLIP
SCREW

SCREW

c.
3
d.

e. General History Section

22 2314H002

Page 69

Lubricating Oil Sump

Plate Z

GBH01780

Page 70

Lubricating Oil Sump

Plate Z

GBH01780

Item

Part No.

1
2
3

3641A005
2314H003
0920433

References

Qty.
1
1
1

Description

Notes

BRACKET
SCREW
WASHER

Page 71

Lubricating Oil Filler & Breather

Plate B

HBH01342

5
6

3
15

17

13

4
14
8

11
10

9
12

16

Page 72

19

18

20

Lubricating Oil Filler & Breather

Plate B

HBH01342

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Part No.
4142X026
3681C003
3274A003
33817135
4142X099
2415A131
3687A508
3681C003
33872519
31754119
21825195
36241123
3571C014
36833152
2314H003

References
C 3718X715

C 33817132
C 3781A011

C 2481863

C 3317M001
0920009
3617A001
3683H006
2314H002

B U741030G
B U741030G
C 2314H003

Qty.

Description

1
1
4
4
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
2

CYLINDER HEAD COVER

GASKET - CYL. HEAD COVER
NUT
SEAL
OIL FILLER CAP
SEAL - O RING
GASKET - IND MANIFOLD
GASKET - CYL. HEAD COVER
PIPE - BREATHER
SPRING
CLIP
SUPPORT BRACKET
OIL PIPE
GASKET
SCREW
STRAINER
WASHER
PLATE
GASKET
SCREW

PLUG

Notes

History
a.

B 31/07/2001
32416118

C 32418122
C 0650577

Page 73

Lubricating Oil Filler & Breather

A U741031G

Plate X

HBH01342

1
2
4

Page 74

Lubricating Oil Filler & Breather

Plate X

A U741031G

Item

Part No.

1
2
3
4

4148K002

HBH01342

References

F 4148K002
2415B121
2314H003

Qty.
1
1
1
2

Description

Notes

BLANKING PLATE
BLANKING PLATE
SEAL - O RING
SCREW

Page 75

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH01331

35 34
6

10
9

16

17

20
22
19
23

48

14

18
15

47

49

21
11
46
13
50 51

27
25

24

45

26

28
60

12
52

37
36

31
40

43

38

41
30

29
4

42
59

44

57

39
53
54

33
32

58

55

56

Page 76

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH01331

Item

Part No.

1
2
2
3
4
5
6
7
8
9

4134E031
33554128
33286139
2654403
3687W006
2314J003
2486A971
2415H031
2415B402
3771X141

10
11
12
14
15
16
17
19
20
21
22
23
25
26

3684R011
2314H003
2314K159
2313M058
2318A603
2313M058
2318A603
4138A035
3218V005
3212V001
31744151
3342A303
2411A024
2483A007

27
28
29
31
38
39
41
42
45
60

3686A511
2314J010
3686A511
2314H004
3766P092
3686T006
2314J007
2314J003
2483A006
1861135

References
C 3773P172

B
B
B
B
C
C
B
B
B
B
B
B

B
C
B
B

U647520C
U647520C
U647520C
U647520C
3771X103
3684R006
U647520C
U647520C
U647520C
U647520C
U647520C
U647520C

U647520C
2483A005
U647520C
U647520C

B U647520C

Qty.

Description

1
2
2
2
1
5
1
2
4
1

OIL FILTER HEAD

CONNECTION
CONNECTION
OIL FILTER
GASKET - OIL FILTER HEAD
SCREW
OIL COOLER
SEAL - O RING
SEAL - O RING
HOUSING

1
9
1
1
1
1
1
1
1
1
1
1
1
1

GASKET - OIL COOLER

SCREW
SCREW
STUD
NUT
STUD
NUT
RELIEF VALVE
CAP
SCREW
SPRING
PLUNGER
WASHER
OIL PIPE

1
3
1
3
1
1
1
3
1
1

GASKET
SCREW
GASKET
SCREW
ADAPTOR
GASKET - OIL FILTER HEAD
SCREW
SCREW
OIL PIPE
LOCTITE

Notes

(A)
(B)

(C)

(C)

Footnotes
(A)

USED ONLY WITH 4134E031

(B)

USED ONLY WITH 3773P172

(C)

USED ONLY WITH 3771X103

Page 77

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

14

13

11
4

3
10
2

9
1

Page 78

12

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

Item

Part No.

2483A032

2483A033

3
4
5

3751K121
2418F603
2486A989

6
7
8
9
10

2486A993
2486A992
3688X008
2318A603
2314H002

11
12

2415D002
2314H002

13
14

2415D002
3684N028

References
R
R
R
R
A
R
A
R
R
R
R
A
A
A
R
R

e.
g.
e.
g.
U647521C
e.
U786029J
c.
d.
a.
b.
U647521C
U647521C
U786029J
d.
f.

A
R
R
R
R

U786029J
d.
f.
f.
f.

A U786029J
R h.

Qty.

Description

FLEXIBLE PIPE

FLEXIBLE PIPE

4
2
1

FLANGE
SEAL - O RING
HOUSING

1
1
2
4
11

OIL COOLER
OIL COOLER
SEAL - O RING
NUT
SCREW

13
3

WASHER
SCREW

3
1

WASHER
GASKET - OIL COOLER

Notes

History
a.
6

2486A980

A U714389E

OIL COOLER

2486A981

A U647521C
C 2486A977

OIL COOLER

2486A984

A U786029J

HOUSING

A U647521C

1
13
3

HOUSING
SCREW
SCREW

1
1
2

FLEXIBLE PIPE
FLEXIBLE PIPE
SEAL

13
3
3
3

SCREW
STUD
NUT
SPACER

1
1

OIL PIPE
OIL PIPE

b.

c.
d.

B U786028J
5 2486A976
10 2314H032
12 2314H032

e.
1
2
4

2483A115
2483A116
2418F602

A U647521C

10
12
12
12

2314H002
2313M058
2318A603
33134418

A
A
A
A

2483A015
2483A016

A U647521C
A U647521C

f.
U647521C
U647521C
U647521C
U647521C

g.
1
2

Page 79

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

14

13

11
4

3
10
2

9
1

Page 80

12

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

Item

Part No.

h. General History Section

14 3684R012

References

A U647521C
B 21826038

Qty.

Description

Notes

GASKET - OIL COOLER

Page 81

Front End Drive Input

Plate A

KBH00517

10

12
9
8
5
6

13
15

11

3
4
7

17
16

14

Page 82

Front End Drive Input

Plate A

KBH00517

Item

Part No.

1
3
4
5
6
7
10

3115T043
3311X002
2417711
32418313
2415638
32186137
0500005

References

Qty.
1
1
1
1
1
3
1

Description

Notes

CRANKSHAFT PULLEY
SPACER
RING
THRUST PLATE
SEAL - O RING
BOLT
WOODRUFF KEY

Page 83

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

15
16

3
1

4
11
8
10
5

6
14
13
12

14

Page 84

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

Item

Part No.

1
2
3
4
5
6
7
8

3771K121
3685F005
2431154
2314H015
2314H008
2314J013
2485613
4133L012

9
10
11
12
13
14
15
16

2415A076
4148K011
2314H004
U5MH0050

References

Qty.

Description

1
1
2
1
2
2
2
1

THERMOSTAT HOUSING
GASKET - THERMOSTAT HSG
PLUG
SCREW
SCREW
SCREW
THERMOSTAT
CONNECTION

1
1
2
1
1
1
1
1

SEAL - O RING
PLUG
SCREW
HOSE KIT
HOSE
CLIP
PLATE
GASKET

4133L012
3781A504

1
2

CONNECTION
BLANKING PLUG

4133L012
2415A050

1
1

CONNECTION
SEAL - O RING

0180067
3623K007
3687M018

R
R
R
R

a.
b.
b.
a.

Notes

History
a.
8
10
b.
8
9

Page 85

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

11

13

12

3
5
6
7

14

Page 86

10

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

Item

Part No.

1 U5MW0160
2
3
4
2415B155
5
6
7
8
9
2415B152
9
2415H494
10 2314H006
11 2314N043
12 2314H006
13 2314H015
14 U7LW0151
Service Options
1

References

F REF.1
F REF.14
F REF.14
F REF.14
F REF.1

U5MW0160R

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
3
1
1
X

WATER PUMP
BODY
SHAFT
SEAL - O RING
SEAL
IMPELLER
COVER
WATER PUMP GEAR
O RING
SEAL - O RING
SCREW
SCREW
SCREW
SCREW
REPAIR KIT - WATER PUMP

WATER PUMP - EXCHANGE

Notes

(A)

(A)
(A)

Footnotes
(A)

ALSO INCLUDED IN REPAIR KIT

Page 87

Water Outlet & Inlet

Plate A

LDH00519

20

19

12
10
11

21

5
7

3
1
2
14
15

24
26

13

32
30

22
23
29
31

27
17
18

Page 88

16

28

25

Water Outlet & Inlet

Plate A

LDH00519

Item

Part No.

9
11
12
13
14
15

3684A004
2314H008
2314H010
4133L011
3687W017

References

C 3771K044
F REF.13
C 3684A004

Qty.
1
1
3
1
1
1

Description
GASKET - THERMOSTAT HSG
SCREW
SCREW
CONNECTION
CONNECTION
SEAL - WATER OUTLET

Notes
(A)

(B)
(C)

Footnotes
(A)

USED ONLY WITH 3771K044

(B)

WAS 3771K044.USE 4133L011,3687W017

(C)

USED ONLY WITH 4133L011

Page 89

Fan & Extension

Plate B

MDH00957

3
4

5
1

Page 90

Fan & Extension

Plate B

MDH00957

Item

Part No.

2485C520

References

Qty.
1

Description

Notes

FAN

Page 91

Fan & Extension

Plate C

MDH01094

8
3

7
5
2

Page 92

Fan & Extension

Plate C

MDH01094

Item

Part No.

4
6
7

3748W251
2313H242
2318D208

References

Qty.
1
4
4

Description

Notes

EXTENSION
STUD
NUT

Page 93

Alternator & Generator

Plate A

B U856358N

NDH01961

19

15
20

11
17

12

16

27

13

18

14

26

9
24
25

10

6
21
4
22

Page 94

23

Alternator & Generator

Plate A

B U856358N

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
20
21
22
24
25
26
27

3115A041
3827H021
2314J003
3822A021
2314H013
2314H003
2314H006
2318D208
2314H008
2318D208
3861A013
2314H008
2314H017
2314H004
0920497
2314J004
2318D240
0920497
2314H005
2314J004
2614B658
2131A008
2131A008
2131A010

NDH01961

References

C
C
C
C

2314H005
2318A663
2314H007
2318A663

C 2314J003
C 2318A664

Qty.
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1

Description
ALTERNATOR PULLEY
BRACKET
SCREW
BRACKET
SCREW
SCREW
SCREW
NUT
SCREW
NUT
BRACKET
SCREW
SCREW
SCREW
WASHER
SCREW
NUT
WASHER
SCREW
SCREW
BELT
WASHER
WASHER
WASHER

Notes

(A)
(B)
(C)
(D)

(E)
(F)

(G)

Footnotes
(A)

WAS 2314H005.USE 2314H006,2318D208,2131A008

(B)

WAS 2318A663.USE 2314H006,2318D208,2131A008

(C)

WAS 2314H007.USE 2314H008,2318D208,2131A008

(D)

WAS 2318A663 USE 2314H008 , 2318D208 , 2131A008

(E)

WAS 2314J003 - USE 2314J004/2318D240/2131A010

(F)

WAS 2318A664 - USE 2314J004/2318D240/2131A010

(G)

SERVICED IN PAIRS

Page 95

Alternator & Generator

Plate C

B U856358N

NDH01961

3
7

11
6

2
15

14

9
13

8
12
5

10

Page 96

Alternator & Generator

Plate C

B U856358N

Item

Part No.

1 2871A141
2
28710252
3
28710355
4
28710254
5
28710255
6
7
8
28710258
8
28710353
9
28710259
10
28710260
14
15
11
28710261
12
28710364
13
Service Options
1

NDH01961

References
G
C 28710253

F REF.5
F REF.1

F REF.10
F REF.10

2871A141R

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

ALTERNATOR
REGULATOR
RECTIFIER
BRACKET
ROTOR - ELECTRIC REPAIR
BEARING
COVER
STATOR
STATOR
BOLT KIT
SUNDRY KIT
NUT
WASHER
TERMINAL KIT
FAN
PULLEY

ALTERNATOR

Notes

(A)
(B)

(C)

Footnotes
(A)

USED ONLY WITH 2871A141/2871A154

(B)

USED ONLY WITH 2871A163

(C)

NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER

Page 97

Alternator

A U856359N

Plate A

NDHY2916

Page 98

Alternator

Plate A

A U856359N

Item

Part No.

2871A306

NDHY2916

References
R a.

Qty.

Description

Notes

ALTERNATOR

(A)

ALTERNATOR

(A)

History
a.
1

2871A301

Footnotes
(A)

BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 99

Alternator Bracket & Fixings

Plate A

A U856359N

NDHY2916

5
4
8

6
9

7
14

13

12
10
11

Page 100

Alternator Bracket & Fixings

Plate A

A U856359N

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

3828D019
2314H007
2314H008
2131A008
2318D208
3641V014
2314H013
2314H002
2314J003
3615A015
2314J603
3312K305
2314H004
2131A008

NDHY2916

References

Qty.
1
1
1
2
2
1
2
3
1
1
1
1
1
1

Description

Notes

ALTERNATOR BRACKET
SCREW
SCREW
WASHER
NUT
ALTERNATOR BRACKET
SCREW
SCREW
SCREW
LEVER
SCREW
SPACER
SCREW
WASHER

Page 101

Alternator Bracket & Fixings

Plate B

A U856359N

NDHY2916

Page 102

Alternator Bracket & Fixings

Plate B

A U856359N

Item

Part No.

1
2

2314H005
2314H013

NDHY2916

References

Qty.
2
1

Description

Notes

SCREW
SCREW

Page 103

Alternator Bracket & Fixings

Plate C

A U856359N

NDHY2916

Page 104

Alternator Bracket & Fixings

Plate C

A U856359N

Item

Part No.

2314J004

NDHY2916

References

Qty.
2

Description

Notes

SCREW

Page 105

Pulleys

Plate A

A U856359N

NDHY2916

Page 106

Pulleys

Plate A

A U856359N

Item

Part No.

1
2

3115A049
2614B660

NDHY2916

References

R a.

Qty.

Description

Notes

1
1

2 GROOVE ALTERNATOR PULBELT

(A)

BELT

(A)

History
a.
2

2614B658

Footnotes
(A)

SERVICED IN PAIRS

Page 107

Blanking Plates

Plate A

QDHY0729

2
5

Page 108

Blanking Plates

Plate A

QDHY0729

Item

Part No.

1
2
3
4
5

4148K016
2415H549
2314H032
2314J002

References
R a.
F 4148K016

Qty.

Description

1
1
1
5
1

PLATE
BLANKING PLATE
SEAL - O RING
SCREW
SCREW

1
1

BLANKING PLATE
SEAL - O RING

Notes

History
a.
1

4148K006
2415H503

Page 109

Blanking Plugs

Plate A

QDHY0729

2
1

Page 110

Blanking Plugs

Plate A

QDHY0729

Item

Part No.

1
2
3

2314C049
2415D053
0650586

References

Qty.
1
1
1

Description
SCREW
WASHER
PLUG

Notes
(A)

Footnotes
(A)

LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE

Page 111

Miscellaneous

Plate A

QDHY0729

Page 112

Miscellaneous

Plate A

QDHY0729

Item

Part No.

2314J004

References

Qty.
1

Description

Notes

SCREW

Page 113

Turbocharger, Manifolds & Air Charge Cooler

Plate B

SBH00688

3
2
20
4
19

15

11

18

13
9
14

17
16

10
12

Page 114

Turbocharger, Manifolds & Air Charge Cooler

Plate B

SBH00688

Item

Part No.

3777U038

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

37467104
37467104
37467105
37467105
2314J039
2314J049
3778P051
3688C017
36862191
36862191
2313M387
2318A634
2313M380
2318A634
2313M378
2318A634
2313M387
2318A634
2431131

References
R a.
R b.

C 3778P031

C 2313M287
C 2313M280
C 2313M278
C 2313M287

Qty.

Description

INTAKE MANIFOLD

1
1
1
1
6
2
1
1
1
1
2
2
2
2
2
2
2
2
1

GASKET - IND MANIFOLD

GASKET - IND MANIFOLD
GASKET - IND MANIFOLD
GASKET - IND MANIFOLD
SCREW
SCREW
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
STUD
NUT
STUD
NUT
STUD
NUT
STUD
NUT
PLUG

Notes

History
a.
1

3777U036

INTAKE MANIFOLD

3777U031

INTAKE MANIFOLD

b.

Page 115

Turbocharger, Manifolds & Air Charge Cooler

Plate F

SBH00688

30
6

16

28
17
28
27

8
7 9
10

23

31

11
22
29

Page 116

18

32

12 13

19
20

24
25

21

15
14
5

26

27
28

33

Turbocharger, Manifolds & Air Charge Cooler

Plate F

SBH00688

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
29
30
31

2674A121
26741029
26741038
26741030
26741164
26741038
26741023
26741152
26741123

References

F REF.1
F REF.1
F REF.1
F
F
F
F

REF.1
REF.1
REF.1
REF.1

F REF.11
F REF.11
26741042
26741026
26741008

26741011
26741012
26741087

3688A006
26741060

F
F
F
F
F
F
F
F
F
F
F
C
F
F
C

REF.10
REF.10
REF.10
REF.10
REF.18
REF.18
REF.10
REF.10
REF.10
REF.10
REF.10
26741013
REF.10
REF.10
2674922

Qty.
1
1
3
6
3
1
3
6
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
X

Description
TURBOCHARGER
HOUSING
CLAMP
BOLT
PLATE
HOUSING
CLAMP
BOLT
PLATE
HOUSING
HOUSING
HOUSING
PIN
IMPELLER
NUT
WHEEL
RING
PLATE
PLATE
WASHER
BOLT
O RING
RING
COLLAR
THRUST BEARING
TURBOCHARGER - BUSH
RING
SHROUD
GASKET - TURBOCHARGER
REPAIR KIT - TURBOCHARGER

Notes
(A)
(B)
(B)
(B)
(B)
(B)
(B)

(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)

Footnotes
(A)

NO LONGER AVAILABLE USE 2674A080 SEE PLATE X

(B)

ALSO INCLUDED IN REPAIR KIT

Page 117

Turbocharger, Manifolds & Air Charge Cooler

Plate N

SBH00688

4
7

12
5

13

10

11

16
15

17
18
19
20

21

Page 118

Turbocharger, Manifolds & Air Charge Cooler

Plate N

SBH00688

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

3767H071
3688C011
2313F059
2318A633
2313F068
2318A633
3651H003
2314J002
0920497
36136122
3218H006
2318A633
3218H006
2318A633
3651K017
2314H001
3661A067

18

2131508

19

2131508

20
21

2314H002
2313C063

References

A
R
R
A
R
A
R

U608264A
a.
b.
U608264A
b.
U608264A
b.

A U608264A

Qty.

Description

1
1
4
4
2
2
1
2
2
1
1
1
1
1
1
2
1

ELBOW
GASKET - TURBOCHARGER
STUD
NUT
STUD
NUT
BRACKET
SCREW
WASHER
CONNECTION
SCREW
NUT
SCREW
NUT
BRACKET
SCREW
HEATSHIELD

SPACER

SPACER

2
3

SCREW
STUD

1
2

HEATSHIELD
SPACER

1
1
1
1
1
1
2

HEATSHIELD
SPACER
SPACER
SCREW
SCREW
HEATSHIELD
SCREW

SPACER

Notes

History
a.
17

3813P001
33246117

b. B U608263A
17 3753H011
18 33247125
19 33247125
2314J008
2314K159
38116132
2314H008

A U608264A

c.
2131508

Page 119

Turbocharger, Manifolds & Air Charge Cooler

Plate P

SBH00688

5
17

4
6
19
3

18
1

11
21
22

10
12
23

20

16
23
14
13
15

Page 120

Turbocharger, Manifolds & Air Charge Cooler

Plate P

SBH00688

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

3766P122
3684N008
2314J014
3383E005
21825199
21825199

18
19
20
21
22
23

References

C 3383E003

D SBHY-F
2313M277
2318A634
3571F016
3683D006
2314H003
3383A024
21825195
21825195
4126X106
36832138
2314H003
0206008
0576116
0566007
2313M280

R b.

D HBH
C 4126X077
C 4126X062
R a.

Qty.

Description

1
1
4
1
1
1
1
2
4
1
1
2
1
1
1
1
1

ELBOW
GASKET
SCREW
HOSE
CLIP
CLIP
JOINT
STUD
NUT
OIL PIPE
GASKET
SCREW
HOSE
CLIP
CLIP
PIPE
OIL PIPE

1
2
1
1
1
2

GASKET
SCREW
UNION
NUT
OLIVE
STUD

Notes

History
a.
19

2314H004

SCREW

b.
13

3385N001

HOSE

Page 121

Turbocharger, Manifolds & Air Charge Cooler

Plate X

SBH00688

3
5

10

15

5
13

16

12
11

Page 122

14

17

Turbocharger, Manifolds & Air Charge Cooler

Plate X

SBH00688

Item

Part No.

1 2674A080
2
26741300
3
26741265
6
26741168
7
8
26741301
9
26741164
10
26741038
15
26741167
16 3688A006
17 26741166
Service Options
1

2674A080P

References
G

F REF 17

Qty.

Description

1
1
1
2
1
1
3
6
6
1
1

TURBOCHARGER
TURBINE HOUSING
HOUSING
CLAMP
O RING
HOUSING
CLAMP
BOLT
BOLT
GASKET - TURBOCHARGER
REPAIR KIT - TURBOCHARGER

TURBOCHARGER - EXCHANGE

Notes

Page 123

Remote Air Charge Cooler

Plate A

SDH00161

2
3

5
7
8

9
1011

Page 124

Remote Air Charge Cooler

Plate A

SDH00161

Item

Part No.

1
2
3
4
5

3743C001
33427431
33415356
2313F079
2318A634

References

Qty.
1
1
1
3
3

Description

Notes

FLANGE
ADAPTOR
RING
STUD
NUT

Page 125

Air Filters

Plate A

C SDH00320

SDH00426

1
4

Page 126

Air Filters

Plate A

C SDH00320

Item

Part No.

1
2
3
4
5
6
7
8

2652C149

SDH00426

References

F 2652C149
26510353
26510355
26510350
2652C814
2652C810
26510354

Qty.
1
1
1
1
1
1
1
1

Description
AIR FILTER ASSEMBLY
BODY
MAIN AIR FILTER
COVER
VALVE
INDICATOR
CAP
SAFETY AIR FILTER

Notes

(A)

Footnotes
(A)

SERVICE PART ONLY

Page 127

Air Filters

Plate B

C SDH00320

SDH00426

1
5

Page 128

Air Filters

Plate B

C SDH00320

Item

Part No.

1
2
3
4
5

3621A005
2314J002
2314J009
33246117
2314H010

SDH00426

References

Qty.
1
4
2
5
3

Description

Notes

BRACKET
SCREW
SCREW
SPACER
SCREW

Page 129

Pipework

Plate A

C SDH00320

SDH00426

Page 130

Pipework

Plate A

C SDH00320

Item

Part No.

1
2
3

3783R034
2481873
2481D076

SDH00426

References

Qty.
1
1
1

Description

Notes

HOSE - AIR
HOSE CLIP
HOSE CLIP

Page 131

Low Pressure Fuel System

Plate A

VBH01600

1
2
4

3
5
6
7

Page 132

Low Pressure Fuel System

Plate A

VBH01600

Item

Part No.

1
2
3
4
5
6
7

ULPK0002

References
C
F
F
F

2641A070
ULPK0002
ULPK0002
ULPK0002

3685R007
2314H005
36241316

Qty.

Description

1
1
1
1
1
4
2

LIFT PUMP KIT

BODY
BODY
SPRING
GASKET - LIFT PUMP
SCREW
PLATE

X
X

REPAIR KIT - LIFT PUMP

REPAIR KIT - LIFT PUMP

Notes

History
a. General History Section
ULPR0002
ULPR0013

C 26412505
C 26410149

Page 133

Low Pressure Fuel System

Plate B

VBH01600

8
26
17

28
6
4
5
23

24
25
2

3
7

16

18 19
1

15
10

27
22

21

13
12

11

20

Page 134

14

Low Pressure Fuel System

Plate B

VBH01600

Item

Part No.

9
20
21
21
28

2314J002
2656F808
2314J004
2314J003
3818D018

References

Qty.
3
1
2
2
1

Description
SCREW
FUEL FILTER KIT
SCREW
SCREW
BRACKET

Notes

(A)
(B)
(C)

Footnotes
(A)

USED ONLY WITH 3818J002

(B)

USED ONLY WITH 3818D018

(C)

WAS 3818J002 USE 3818D018, 2314J003 (4)

Page 135

Low Pressure Fuel System

Plate J

VBH01600

9
8

7
6
28
26
25

4
5

27
29
19
17

18
10

31

12
11

31

33 34

30

32

13
14
15
16
24

20
21
23

Page 136

22

Low Pressure Fuel System

Plate J

VBH01600

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

4125V012
33532129
33811114
33532129
33811114
3656P003
3656P002
33135413
2314H005
4122C033
33532129
33811114
33225414
33811114
0201502
2411154
4122C034
33532129
33811114
33225414
33811114
0201502
2411154
2481D302
3435H012
33225412
33225412
33811112
33811112
3218R037

31

2411D010

32
33
34

31726241
0576112
0566003

References

C 2136A001

A
R
A
R

01/06/03
a.
01/06/03
a.

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

PIPE - LIFT PUMP TO FILTER

NUT
OLIVE
NUT
OLIVE
CLIP
CLIP
SPACER
SCREW
FUEL PIPE
NUT
OLIVE
NUT
OLIVE
UNION
WASHER
FUEL PIPE
NUT
OLIVE
NUT
OLIVE
UNION
WASHER
CLIP
FUEL PIPE
UNION NUT
UNION NUT
OLIVE
OLIVE
BANJO BOLT

WASHER

1
1
1

CONNECTION
NUT
OLIVE

1
2

BANJO BOLT
WASHER

Notes

History
a. B 31/05/03
30 3218R013
31 2415928

Page 137

Low Pressure Fuel System

Plate L

VBH01600

3
4
5

6
1

8
12
11
10

Page 138

Low Pressure Fuel System

Plate L

VBH01600

Item

Part No.

References

1
2
3
4
5
6
7
8
9
10
11
12

2656F815

C 2656F808
F REF.1

26560904
26560906
26560905
26560907
26560903
26560143
26560912
26560911
26560902

C 26560919
F REF.8

Qty.
1
1
1
1
1
1
1
1
1
1
1
1

Description
FUEL FILTER ASSEMBLY
FILTER HEAD
NUT
CAP
SEAL - O RING
PLUG
SEAL - O RING
FUEL FILTER
FILTER
DRAIN PLUG
WASHER
RING

Notes
(A)

Footnotes
(A)

REFS 2-8,10-12 APPLY ONLY TO 2656F808.COMPONENT BREAKDOWN OF 2486F815 HAS YET TO BE ADVISED

Page 139

Cold Start System

Plate A

WDH00013

1
3
4

5
6

Page 140

Cold Start System

Plate A

WDH00013

Item
1

Part No.
2666108

References

Qty.
1

Description

Notes

INTAKE HEATER

Page 141

Engine Lifting

Plate A

XBH00393

9
16

10

8
6

19
3
20

18

17

1
23

7
2

13

14

24
11

15
12

21
22

24
25

Page 142

Engine Lifting

Plate A

XBH00393

Item

Part No.

5
6
8
9

3621X007
2314J003
3654W003
2314J003

References

Qty.
1
2
1
2

Description

Notes

PLATE
SCREW
PLATE
SCREW

Page 143

Engine Mounts

Plate A

ZCHY1236

Page 144

Engine Mounts

Plate A

ZCHY1236

Item
1

Part No.
2487207

References

Qty.
10

Description

Notes

PLUG

Page 145

Heater/Starter Switch

Plate C

ZEH01293

18
19
9

10

3
2
4
1

5
6
7

12
16
14
11

17

13
15

Page 146

Heater/Starter Switch

Plate C

ZEH01293

Item
1
2
3
4
5
6
7
8
9
10

Part No.
4124E085
3656M001
3656M001
3656M002
3656M002
33532148
3381A002
33225412
33811112
2314H002

References

Qty.
1
1
1
1
1
1
1
1
1
1

Description

Notes

FUEL PIPE
CLIP
CLIP
CLIP
CLIP
NUT
OLIVE
UNION NUT
OLIVE
SCREW

Page 147

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

14

15

4
10

7
8

13
9
11

Page 148

12

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

Item

Part No.

4
6

0650594
2848A013

References

Qty.
1
1

Description

Notes

PLUG
OIL PRESSURE SWITCH

Page 149

Temperature Gauge & Sender

Plate A

ZLH00008

1
2

Page 150

Temperature Gauge & Sender

Plate A

ZLH00008

Item

Part No.

1
2

0650203
2411D016

References

A 01/06/2003
R a.

Qty.

Description

1
1

PLUG
WASHER

WASHER

Notes

History
a.
2

B 31/05/2003
2411157

Page 151

Temperature Gauge & Sender

Plate A

ZLH00276

11
8
12

4
2
10
1
3
6

Page 152

Temperature Gauge & Sender

Plate A

ZLH00276

Item

Part No.

2848A102

References

Qty.
1

Description

Notes

SENDER

Page 153

Radiator & Cowling

Plate A

ZMH00006

1
4

6
7

Page 154

Radiator & Cowling

Plate A

ZMH00006

Item

Part No.

1
2

32161114
32161114

References

Qty.
1
1

Description

Notes

PLUG
PLUG

Page 155

Radiator & Cowling

Plate A

ZMH00534

5
4

Page 156

Radiator & Cowling

Plate A

ZMH00534

Item

Part No.

2485B283

References

Description

RADIATOR

24864003
24864005
24864006

1
1
1
1

RADIATOR
RADIATOR CAP
PLUG
WASHER

B U847978M
2485B266

RADIATOR

2
3
4
5

A U847979M
R a.
F 2485B283

Qty.

Notes

History
a.
1

Page 157

Radiator Bracket & Fixings

Plate A

ZMH00534

8
4

10

7
6

Page 158

3
2

Radiator Bracket & Fixings

Plate A

ZMH00534

Item

Part No.

1
2
3
4
5
6
7
8
9
10

3828H006
2314C369
0920009
33546
2314J008
0920471
33115117
33124118
2311F055
2318A603

References

Qty.
1
8
8
2
2
2
2
2
4
4

Description

Notes

BRACKET
SCREW
WASHER
RUBBER
SCREW
WASHER
SPACER
WASHER
SCREW
NUT

Page 159

Radiator & Hoses

Plate A

ZMH00534

6
3

Page 160

Radiator & Hoses

Plate A

ZMH00534

Item

Part No.

3482E045

2
3
4

0180070
0180070
3482E046

5
6

0180070
0180070

References
A U847979M
R a.

A U847979M
R a.

Qty.

Description

HOSE

1
1
1

CLIP
CLIP
HOSE

1
1

CLIP
CLIP

1
1

HOSE
HOSE

Notes

History
a.
1
4

B U847978M
3482E018
3482E017

Page 161

Guards

Plate A

ZMH00534

Page 162

Guards

Plate A

ZMH00534

Item

Part No.

1
2
3

3756V051
3756V046
2314F003

References

R a.

Qty.

Description

1
1
10

GUARD
GUARD
SCREW

10

SCREW

Notes

History
a.
3

2314F002

Page 163

Radiator Bracket & Fixings

Plate B

ZMH00534

3
10

11

Page 164

12
13

Radiator Bracket & Fixings

Plate B

ZMH00534

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

3621X011
2314K161
33135115
2314H004
2318A603
3651A004
3612T006
2314H003
2131A008
2634A115
2318A209
2131A010
2134A010

References

Qty.
1
2
1
2
2
1
2
2
2
2
4
4
4

Description

Notes

BRACKET
SCREW
SPACER
SCREW
NUT
STAY
STAY
SCREW
WASHER
MOUNTING
NUT
WASHER
WASHER

Page 165

Fuel Pre-Lift Pump

Plate A

ZVH00405

24
22

23
22
25
26

33
31

34
28
27

30
29

Page 166

Fuel Pre-Lift Pump

Plate A

ZVH00405

Item

Part No.

References

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

2656F810

C 2656F807
F 2656F810

4122X004
33532129
33811114
33532129
33811114
0650204
2411D013

29
30

0650204
2411D013

31
32
33
34

2314J004
2314J003
2136A001
2481D302

26560904
26560906
26560905
26560907
26560909
26560923
26560903
F 26560145
F 26560145
F 26560145
26560924
F
F
F
F
F
F
F

26560924
26560924
26560924
26560924
26560924
26560924
26560924

C 0571346

A 01/06/2003
R a.
A 01/06/2003
R a.

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

PRE-FUEL FILTER ASSY

FILTER HEAD
NUT
CAP
SEAL - O RING
PLUG
PLUG
SEAL - O RING
SEAL - O RING
ELEMENT
VALVE
WASHER
KIT
RING
SEAL
RING
SEAL
BOWL
SEAL
BOLT
FUEL PIPE
NUT
OLIVE
NUT
OLIVE
PLUG
WASHER

1
1

PLUG
WASHER

2
2
1
1

SCREW
SCREW
CLIP
CLIP

1
1

WASHER
WASHER

Notes

(A)
(A)

History
a. B 31/05/2003
28 0920154
30 0920154
Footnotes
(A)

REMOVE FROM ELEMENT WHEN BOWL IS FITTED

Page 167

Fuel Pre-Lift Pump

Plate F

ZVH00405

3
4
5
6

2
8
7
1

11
14
15
16
10

17
18
20
19

Page 168

13
12

Fuel Pre-Lift Pump

Plate F

ZVH00405

Item

Part No.

References

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

2656F810

C 2656F807
F REF.1

26560904
26560906
26560905
26560907
26560909
26560923
26560903
26560145
26560912
26560911
26560902
26560918
26560914
26560917
26560913
26560915
26560916

C 26560920
F REF.10

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description
PRE-FUEL FILTER ASSY
FILTER HEAD
NUT
CAP
SEAL - O RING
PLUG
PLUG
SEAL - O RING
SEAL - O RING
PRE-FUEL FILTER KIT
FILTER
DRAIN PLUG
WASHER
RING
SEAL - O RING
FUEL FILTER HEAD
SEAL - O RING
BOWL
BOLT
SEAL

Notes
(A)

Footnotes
(A)

REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED

Page 169

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

36

29
1

24

27
28
46

33

13

34

30
35

31
3

32

44

37

5
12
11
41

45

48
42

43

4
10

20

38

21

17

22

26

16
15
14

39
40

7
8
9

23

19

25
18

Page 170

47

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

Item

Part No.

2431A054

References

Qty.
1

Description

Notes

PLUG

Page 171

Joints & Gaskets - Top Service Kit

Plate A

SACY0309

Top Service Kit

Kit d'Entretien Haut du Moteur
Wartungssatz fr Motoroberteil
Kit per la manutenzione della parte superiore del motore
Juego de Servicio Superior

Page 172

Joints & Gaskets - Top Service Kit

Plate A

SACY0309

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part No.
U5LT1309
3681H208
3681C003
3688C028
36862191
3688C017
3687M018
3685F005
3684A004
3687W017
3684N008
3685M002
3683N004
36832138
3683D006
3688A006
33817117
33813129
3311A042
0921173
2415D051
33811113
33811112
33811114
0566003
0920146

References
R a.

R a.

Qty.

Description

1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
12
6
6
6
12
1
2
6
1
2

GASKET KIT - TOP

GASKET - CYLINDER HEAD
GASKET - CYL. HEAD COVER
GASKET - IND MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET
GASKET - THERMOSTAT HSG
GASKET - THERMOSTAT HSG
SEAL - WATER OUTLET
GASKET
GASKET - TURBOCHARGER
GASKET
GASKET
GASKET
GASKET - TURBOCHARGER
SEAL - VALVE STEM
SPACER
SEAL
INJECTOR WASHER
WASHER
OLIVE
OLIVE
OLIVE
OLIVE
WASHER

1
6

GASKET KIT - TOP

SEAL

Notes

History
a.
1
19

U5LT1309
33813131

Page 173

Joints & Gaskets - Bottom Service Kit

Plate A

SGBY0318

2
4

8
7
9
21
20
24

22

17
10
23

16
25

11

Page 174

12

19

18

13 14 15

Joints & Gaskets - Bottom Service Kit

Plate A

SGBY0318

Item

Part No.

1 U5LB0318
2
3681M005
3
21826394
4
3681P009
5
6
3681T018
7
3687W006
8
3687W003
9
3682H003
10
3685R007
11
3683H002
12
3683H006
13
2415715
14
2415B436
15
2415B402
16
2415633
17
3686T004
18
2415H031
19
2415B152
20
3686A511
21
2418F602
22
3688X008
23
3683H005
24
26435712
25
2415A093
Service Options
4

21826405

References
R a.

R a.

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
2
1
1
2
2
1
1
1

JOINTS AND GASKET KIT

GASKET - SUMP
GASKET - OIL COOLER
GASKET - TIMING CASE
GASKET - TIMING COVER
GASKET - OIL SEAL HOUSING
GASKET - OIL FILTER HEAD
GASKET - OIL FILTER HEAD
GASKET
GASKET - LIFT PUMP
GASKET
GASKET
SEAL - O RING
SEAL - O RING
SEAL - O RING
SEALING RING
GASKET - OIL FILTER HEAD
SEAL - O RING
O RING
GASKET
SEAL
SEAL - O RING
GASKET
SEAL - O RING
SEAL - O RING

GASKET - TIMING CASE

1
1

JOINTS AND GASKET KIT

GASKET - LIFT PUMP

Notes

(A)

History
a.
1
10

U5LB0318
36856104

Footnotes
(A)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

Page 175

Parts Index

Page 176

Parts Index

Description

Part No.

Page

Description

Part No.

Page

2 GROOVE
ALTERNATOR
PULLEY

3115A049

107

BOLT

26560915

169

26741038

117, 117,
123

ADAPTOR

33427431

125

26741167

123

33534131

69

32186137

83

3766P092

77

28710259

97

AIR FILTER
ASSEMBLY

2652C149

127

U5MK0385

11

ALTERNATOR

2871A141

97

BOWL

26560913

169

2871A141R

97

BRACKET

28710254

97

2871A301

99

3621A005

129

2871A306

99

3621X011

165

3641V014

101

3641A005

71

3651H003

119

3651K017

119

3818D018

135

3818X901

49

3822A021

95

3827H021

95

3828H006

159

3861A013

95

3627P023

27, 69

3627P043

27, 69

BUSH

2511437

51

ALTERNATOR
BRACKET

3828D019

101

ALTERNATOR
PULLEY

3115A041

95

BANJO BOLT

0095315

59

3218R013

137

3218R037

137

3218R039

57

2614B658

95, 107

2614B660

107

U5ME0003

33, 33

BELT

BIG END BEARING

KIT

BLANKING PLATE

BLANKING PLUG

BOLT KIT

BRIDGE PIECE

U5ME0014

33

CAMSHAFT

31416307

15, 51

U5ME0025

11, 33

CAMSHAFT BUSH

31134165

27

4148K002

75

CAMSHAFT GEAR

3117L023

51

4148K006

109

CAP

2652C810

127

3781A504

85

Page 177

Parts Index

Description

CIRCLIP

CLAMP

CLIP

Page 178

Part No.

Page

26560906

139, 167,
169

3218V005

77

33424107

23, 23,
25, 25,
45, 45

Description

Part No.

Page

3656P003

137

COLLAR

26741011

117

CON ROD
ASSEMBLY

4115C321

13, 13,
37, 41

ZZ90013

33, 39

3212V003

37, 41

32762145

33, 39

CON ROD NUT

33221328

17, 17,
33, 39

CONNECTION

31726241

137

33286139

77

33554128

77

3355E005

57

36136122

119

3775E012

49

CON ROD BOLT

0170151

49

2721130

55

2721A029

33, 35

2722A206

51

26741029

117

26741164

117, 123

26741168

123

3662K002

57

0180067

85

0180070

161, 161,
161, 161

4133L011

89

2136A001

167

4133L012

85, 85, 85

21825195

73, 121,
121

COVER

26510355

127

CRANKSHAFT
ASSEMBLY

ZZ90229

33

ZZ90230

13, 13

CRANKSHAFT
GEAR

3117C061

33

CRANKSHAFT KIT

ZZ90085

33

ZZ90218

33, 33

CRANKSHAFT
PULLEY

3115T043

83

CYLINDER BLOCK
ASSEMBLY

ZZ50270

31, 31

ZZ50295

27, 27

21825199

121, 121

2481D302

137, 167

2646E072

57

2646E073

57

2646E075

57

2646E076

57

3645A004

69

3656M001

147, 147

3656M002

147, 147

3656P002

137

Parts Index

Description

Part No.

Page

Description

Part No.

Page

ZZ50295R

13, 27

FAN

2485C520

91

ZZ50310

13

28710364

97

CYLINDER HEAD
COVER

4142X026

15, 73

FAN DRIVE
HOUSING

4113H074

67

CYLINDER HEAD
KIT

ZZ80227

47

FAN DRIVE
PULLEY

3115C113

67

ZZ80228

11, 45

FLANGE

3743C001

125

ZZ80228P

11, 45

3751K121

79

2483A032

79

ZZ80228R

15

2483A033

79

3781N005

53

2483A115

79

3781N042

51

2483A116

79

DIPSTICK

3178C074

69

63

0350009

31

FLYWHEEL
ASSEMBLY

4111D128

DOWEL

0350025

61

3713M042

61

2116053

51

FLYWHEEL
HOUSING

29990001

45, 47

3713M049

61

DRAIN PLUG

26560912

139, 169

FUEL FILTER

26560143

139

ELBOW

3766P122

121

FUEL FILTER
ASSEMBLY

2656F815

139

3767H071

119

FUEL FILTER HEAD

26560914

169

ENGINE EXCHANGE

YDL3748R

15

FUEL FILTER KIT

2656F808

135

ENGINE
OVERHAUL KIT

U5MK0712

17, 17

FUEL INJ PUMP EXCH

2643U609R

57

U5MK0712K

17

FUEL INJECTION
PIPE

3522N014

57

EXHAUST
MANIFOLD

3778P051

115

3522N015

57

EXHAUST VALVE

3142A051

23, 23,
25, 25, 45

3522N016

57

3522N017

57

3522N018

57

CYLINDER HEAD
KIT - EXCH

DAMPER

EXTENSION

FLEXIBLE PIPE

3748W251

93

Page 179

Parts Index

Description

Part No.

Page

3522N019

57

FUEL INJECTION
PUMP

2643U609

57

FUEL INJECTION
PUMP GEAR

3117L052

57

FUEL PIPE

3435H012

137

4122C033

137

4122C034

137

4122X004

167

4124E085

147

3682H003

175

36831122

55

36832138

121, 173

36833152

73

3683D006

121, 173

3683H002

175

3683H005

GASKET

Part No.

Page

3688C017

115, 173

3687A508

73

3688C003

11

3688C028

173

37467104

115, 115

37467105

115, 115

36856104

175

3685R007

133, 175

21826394

175

3684N028

79

3684R011

77

3684R012

81

3686T004

175

69, 175

3686T006

77

3683H006

73, 175

3687W003

175

3683N004

173

3687W006

77, 175

3684N008

121, 173

3681T018

31, 175

3686A511

77, 77,
175

GASKET - OIL SEAL

HOUSING
GASKET - SUMP

3681M005

11, 69,
175

3681M007

17, 17

3684A004

89, 173

3685F005

85, 173

21826405

175

3681P002

51

3687M018

85, 173

GASKET - CYL.
HEAD COVER

3681C003

17, 17,
73, 73,
173

GASKET CYLINDER HEAD

3681H208

45, 173

GASKET EXHAUST
MANIFOLD

36862191

115, 115,
173

Page 180

Description

GASKET - IND
MANIFOLD

GASKET - LIFT
PUMP

GASKET - OIL
COOLER

GASKET - OIL
FILTER HEAD

GASKET THERMOSTAT HSG

GASKET - TIMING
CASE

Parts Index

Description

Part No.

Page

3681P009

175

GASKET - TIMING
CASE COVER

3681P029

11

GASKET TURBOCHARGER

3685M002

173

3688A006

117, 123,
173

Description

Part No.

Page

2481D076

131

HOSE KIT

U5MH0050

85

HOUSING

2486A976

79

2486A984

79

2486A989

79

26741123

117

26741152

117

26741265

123

26741301

123

3771X141

77

HUB

33426161

51

IDLER GEAR

4111A008

51

4111A013

51

IDLER GEAR BUSH

0050345

51

IMPELLER

26741042

117

INDICATOR

2652C814

127

INJECTOR

2645L017

57

INJECTOR EXCHANGE

2645L017R

57

INJECTOR NOZZLE

2645L615

57

INJECTOR WASHER

0921173

57, 173

INSERT

3314A004

47

3314A011

47

3314A121

45

3324E002

45

4152A002

51

2666108

141

3688C011

119

U5LB1167

17, 17

U5LB1168

11

U5LT1179

11, 17, 17

U5LT1309

173, 173

3756V046

163

3756V051

163

3661A067

119

3753H011

119

38116132

119

3813P001

119

HOLDER

2645L304

57

HOSE

3383A024

121

3383E005

121

3385N001

121

3482E017

161

3482E018

161

3482E045

161

3482E046

161

HOSE - AIR

3783R034

131

INSPECTION
COVER

HOSE CLIP

2481873

131

INTAKE HEATER

GASKET KIT BOTTOM

GASKET KIT - TOP

GUARD

HEATSHIELD

Page 181

Parts Index

Description

Part No.

Page

INTAKE MANIFOLD

3777U031

Part No.

Page

115

0576116

121

3777U036

115

2318A108

57

3777U038

115

2318A209

165

3142L071

23, 23

2318A603

3142L072

25, 25, 45

JOINTS AND
GASKET KIT

U5LB0318

175, 175

55, 57,
69, 77,
77, 79,
79, 159,
165

KIT

26560924

167

2318A604

65

LEVER

3615A015

101

2318A605

49

LIFT PUMP KIT

ULPK0002

133

2318A633

119, 119,
119, 119

LINER - OVERSIZE

3135X045

17, 27

2318A634

3135X046

17, 27

115, 115,
115, 115,
121, 125

LINER - PRESS FIT

3135X041

17, 27

2318D208

LINER - SLIP FIT

3135X042

17, 17, 27

93, 95,
95, 101

LINER KIT

U5MK0245

43

2318D240

95

LOCTITE

1861135

77

26560904

LONG ENGINE - KIT

U5MK8113

11

139, 167,
169

U5MK8113P

11

3274A003

73

MAIN AIR FILTER

26510353

127

33225414

137, 137

MAIN BEARING KIT

U5MB0007

33

33532129

MAIN BEARING KIT

- U/S

U5MB0007A

33

137, 137,
137, 137,
167, 167

33532148

147

INTAKE VALVE

Description

U5MB0007B

33

O RING

2415B152

87, 175

U5MB0007C

33

OIL COOLER

2486A971

77

METRIC BOLT

3211C002

31

2486A980

79

MOUNTING

2634A115

165

2486A981

79

NUT

0576052

49

2486A992

79

0576112

137

2486A993

79

Page 182

Parts Index

Description

Part No.

Page

Description

Part No.

Page

OIL COOLER KIT

U5MK0633

11, 17, 17

4125V012

137

OIL FILLER CAP

4142X099

73

PIPE - LIFT PUMP

TO FILTER

OIL FILTER

2654403

77

PIPE - OIL

3571C045

55

OIL FILTER HEAD

4134E031

77

PIPE - OIL SUCTION

3575K015

69

OIL PIPE

2483A006

77

PISTON COOLING
JET

3861A027

27

2483A007

77

PISTON KIT

U5LL0013

35

2483A015

79

U5LL0016

2483A016

79

13, 13,
17, 17

3571C014

73

U5LL0039

33

3571F016

121

4181A021

17, 17, 35

3575K006

69

4181A026

13, 13,
17, 17, 33

4126X106

121

26741008

117

OIL PRESSURE
SWITCH

2848A013

149

26741023

117

OIL PUMP

4132F057

55

26741030

117

OLIVE

0566003

137, 173

3241A021

53

0566007

121

3241A025

51

33811112

137, 137,
147, 173

3241H009

53

3272A033

51

PISTON RING KIT

PLATE

33811113

49, 173

3617A001

73

33811114

137, 137,
137, 137,
137, 137,
167, 167,
173

36212132

61

3621X007

143

3623K007

85

33812116

69

36241316

133

3381A002

147

3654W003

143

PIN

2116087

27, 51

4148K016

109

PIPE - BREATHER

33872519

73

0650203

151

PIPE - LEAK OFF

3558X021

57

0650204

167, 167

PLUG

Page 183

Parts Index

Description

Page 184

Part No.

Page

0650507

Part No.

Page

49

32416119

27

0650540

45

32417134

27

0650586

111

32417156

45, 47

0650594

149

32418122

27, 27, 27

0650710

27, 45, 47

3774A004

11, 27

2431131

57, 115

4148K011

85

2431154

47, 85

32712726

55

2431A016

69

3342A303

77

2431A054

45, 47,
171

PRE-FUEL FILTER
ASSY

2656F810

167, 169

2485A204

27

26560145

169

24864005

157

PRE-FUEL FILTER
KIT

2487096

69

PUSHROD

31434307

49

2487204

61

RADIATOR

2485B266

157

2487207

145

2485B283

157

2487A018

69

RADIATOR CAP

24864003

157

2487A452

61

RECTIFIER

28710355

97

2487A510

47

REGULATOR

28710252

97

2487Y005

51, 61

RELIEF VALVE

4138A017

27

26560907

139, 167,
169

4138A033

55

4138A035

77

ULPR0002

133

ULPR0013

133

26741060

117

26741166

123

REPAIR KIT WATER PUMP

U7LW0151

87

RING

2417711

83

26560909

167, 169

3211A005

27

3212P002

45

32161114

155, 155

32168212

27

32186405

69

32416118

73

Description

PLUNGER

REPAIR KIT - LIFT

PUMP

REPAIR KIT TURBOCHARGER

Parts Index

Description

Part No.

Page

26560902

139, 169

33415356

125

4115R305

49

4115R306

49

ROCKER SHAFT
ASSEMBLY

ZZ90057

15, 49

ROCKER SHAFT
ASSY - MINOR

U7LR0003

49

ROCKER SHAFT
SPRING

31743108

49

31744123

49

ROTOR - ELECTRIC
REPAIR

28710255

97

RUBBER

33546

159

SAFETY AIR
FILTER

26510354

SCREW

ROCKER ARM
ASSEMBLY

Description

Part No.

Page

2314H002

55, 69,
69, 69,
73, 79,
79, 79,
101, 119,
147

2314H003

31, 51,
71, 73,
75, 77,
95, 121,
121, 165

2314H004

51, 51,
55, 55,
55, 69,
69, 77,
85, 95,
101, 121,
165

2314H005

95, 103,
133, 137

127

2314H006

57, 87,
87, 95

0096803

63, 63

2314H007

101

2182110

27

2314H008

2233022

49, 49

2311D039

27, 69

55, 85,
89, 95,
95, 101,
119

2311F055

159

2314H010

89, 129

2314C049

111

2314H013

2314C369

159

51, 95,
101, 103

2314F002

163

2314H015

85, 87

2314F003

51, 163

2314H017

95

2314F036

51

2314H020

69, 69

2314H001

119

2314H032

79, 79,
109

2314H034

51, 69

2314H102

61

Page 185

Parts Index

Description

Part No.

Page

2314J002

109, 119,
129, 135

2314J003

77, 77,
95, 101,
135, 143,
143, 167

2314J004

Page 186

95, 95,
105, 113,
135, 167

Description

SEAL

Part No.

Page

32166219

45

32166221

45

32166222

45

32166329

27

3218H006

119, 119

2418F602

79, 175

26560916

169

31718104

57

3311A042

11, 17,
17, 173

2314J007

77

2314J008

119, 159

2314J009

129

2314J010

53, 77

33813131

57, 173

2314J011

51

33817135

73

2314J013

85

36843154

61

2314J014

121

2418F436

2314J015

67

11, 17,
17, 53

2314J039

115

2418F437

51

2314J049

115

2415638

83

2314J204

61

2415715

69, 175

2314J603

61, 101

2415A050

85

2314J606

51

2415A076

85

2314J607

49

2415A093

51, 175

2314K159

77, 119

2415A131

73

2314K161

55, 165

2415B121

75

2314N043

87

2415B155

87

2646E152

57, 57,
57, 57

2415B402

77, 175

2415B436

175

SEAL - FRONT END

OIL

SEAL - O RING

32114145

49

2415H031

77, 175

3212V001

77

2415H494

87

3212V002

31

Parts Index

Description

Part No.

Page

Description

Part No.

Page

2415H503

109

SHORT ENGINE

YD39860

11, 13

2415H549

109

YD39864

13

2418F603

79

YD39860P

11, 13

26435712

175

26560903

139, 167,
169

YD39860R

11, 13, 15

SLEEVE

3281M002

57

SMALL END BUSH

3112A006

37, 41

31134131

33, 39

0920469

27

2131508

119, 119,
119

SHORT ENGINE EXCHANGE

26560905

139, 167,
169

26560917

169

26560918

169

26560923

167, 169

3688X008

79, 175

33115117

159

SEAL - REAR END

OIL

2418F475

17, 17, 31

3311X002

83

3312K305

101

SEAL - REOS
HOUSING

2418F701

31

33134418

79

2418F703

13, 13

33135115

165

4142V066

31

33135413

137

SEAL - VALVE
STEM

33817117

45, 45,
173

33246117

119, 129

33247125

119, 119

SEAL - WATER
OUTLET

3687W017

89, 173

33813129

57, 173

SEALING RING

2415633

175

31744151

55, 77

SEAT

32712111

55

31754119

73

SENDER

2848A102

153

STARTER MOTOR

2873K621

65

SHAFT

3271H004

27, 51

STARTER RING
GEAR

31162121

63

3271H005

27, 51

STATOR

28710258

97

3781N013

53

28710353

97

3781N043

51

3612T006

165

3311K015

49

3651A004

165

SHIELD

SHIM

SPACER

SPRING

STAY

Page 187

Parts Index

Description

Part No.

Page

Description

Part No.

Page

STUD

2313C063

119

THRUST PLATE

32418313

83

2313C078

65

33153121

51

2313F059

119

31137312

2313F068

119

21, 21,
21, 21, 33

2313F079

125

31137322

21, 21,
21, 21, 33

2313H231

55

31137551

21, 21, 33

2313H242

93

31137561

21, 21, 33

2313H331

49

U5TW0002

21

2313M058

77, 77, 79

THRUST WASHER
KIT

2313M059

57

THRUST WASHER
KIT - O/S

U5TW0002A

21

2313M277

121

U5TW0002B

21

2313M280

121

3716C242

53

2313M378

115

3716C522

15, 51

2313M380

115

TIMING COVER

4142A171

15, 51, 53

2313M387

115, 115

TUBE ASSEMBLY

3577A125

69

3211P004

59

TURBINE HOUSING

26741300

123

3787H403

69

TURBOCHARGER

2674A080

123

4145H079

15

2674A121

117

SUNDRY KIT

28710260

97

26741087

117

SUPPORT BRACKET

36241123

73

TURBOCHARGER BUSH

TAPPET

3142U031

49

TURBOCHARGER EXCHANGE

2674A080P

123

TERMINAL KIT

28710261

97

UNION

0201502

137, 137

THERMOSTAT

2485613

85

0201526

59

THERMOSTAT
HOUSING

3771K121

85

0206008

121

THIMBLE

2135A001

33, 39

UNION NUT

33225412

137, 137,
147

33142111

27

VALVE

26510350

127

26741012

117

SUMP

THRUST BEARING

Page 188

THRUST WASHER

TIMING CASE

Parts Index

Description

Part No.

Page

VALVE COLLET

33173108

VALVE GUIDE

Part No.

Page

23, 23,
25, 25,
45, 45

2131A008

95, 95,
101, 101,
165

3343F002

47

2131A010

95, 165

3343F041

23, 23,
25, 25, 45

2134A010

165

2411154

137, 137

3343J002

47

2411157

151

3343J021

23, 23,
25, 25, 45

2411A024

77

VALVE SPRING
INNER

31744133

23, 23,
25, 25,
45, 45

2411D007

57, 57

2411D010

137

VALVE SPRING
OUTER

31745122

2411D013

167, 167

2411D016

151

VALVE SPRING
WASHER

33415118

2415928

137

2415D002

79, 79

VALVETRAIN KIT

U5VK0180

23

2415D051

173

U5VK0182

23

2415D052

59, 59

U5VK0190

25

2415D053

111

U5VK0192

25

2415D108

27

0920009

73, 159

24864006

157

0920146

173

26560911

139, 169

0920154

167, 167

33117127

63, 63

0920156

69, 69

33117434

49

0920433

71

3311K009

49

0920471

159

3311R003

31

0920497

95, 95,
119

33123125

51

33124118

159

0921176

59, 59

33134113

69, 69,
69, 69

WASHER

23, 23,
25, 25,
45, 45
23, 23,
25, 25,
45, 45

Description

Page 189

Parts Index

Description

Part No.

Page

3321A003

51

K134AF01

57

WATER PUMP

U5MW0160

87

WATER PUMP EXCHANGE

U5MW0160R

87

WHEEL

26741026

117

WIRE

31718143

57

WOODRUFF KEY

0500005

83

0500012

33, 51

Page 190