CRITICAL OPERATION LINE OPERATION

P-1

A A B C

POKA YOKE MARU A

D
P-2

a
P-3

J b
A

E K F

A c 1

I A A

H G A 9 10 11
12
LEARN FROM ME

P-6

P-4

P-5

13

LAYOUT LINE 01 (FINAL ASSY)

LIST OF ASSY. PROCESSES SEQ.

A CLIP FITMENT. B PAD COVERING. C FSB TRIM COVERING. D FSB TRIM COVERING. E FSB TRIM COVERING. F TRIM COVERING. G U CUT FITMENT. H CATCH FITMENT. I AIR BAG FITMENT. J AIR BAG FINAL. K KITTING AREA a FSC SILENCER PASTING. b FSC C - RING. c FSC C - RING 1 RISER FITMENT. 2 HANDLE FITMENT. 3 CUSHION FRAME BOLTNG 4 CATCH FITMENT 5 FRONT CUSHION/ FRONT BACK ASSY. 6 TORQUING 7 SPRING FITMENT 8 SCREW FITMENT 9 AIRBAG CONTINUITY CHECK/ STEAMING/ HEAD REST 10 FINAL INSPECTION 11 PE COVER 12 MANUPULATOR 13 LIFTER CHECKING

LIST OF POKA-YOKE
P-1 - PREVENTS WRONG SIDE FITMENT OF CLIP IN FRAME. P-2 PREVENTS WRONG SIDE FITMENT OF AIRBAG IN ASSY & FITMENT LOAD. P-3 PREVENTS INCOMPLETE TORQUING OF NUTS AND NO. OF NUTS DURING RISER FITMENT.. P-4 - PREVENTS INCOMPLETE TORQUING OF BOLTS AND NO. OF BOLTS DURING FSC FRAME. P-5 - PREVENTS INCOMPLETE TORQUING OF BOLTS AND NO. OF BOLTS DURING BACK FITMENT. P-6 - PREVENTS CONTINUITIY FAILURE OF AIR BAG.

LIST OF MARU A
A CLIP FITMENT. J AIR BAG FINAL. 1 RISER FITMENT 3 CUSHION FRAME BOLTING 5 - FRONT CUSHION/ FRONT BACK ASSY 6 TORQUING 9 AIRBAG CONTINUITY CHECK

CRITICAL OPERATION LINE OPERATION

LAYOUT REAR BACK LINE

LEARN FROM ME

POKA YOKE MARU A

10

P-1

11 A

LIST OF ASSY. PROCESS SEQ.

1 LOCK FITMENT 2 PAD FITMENT 3 HALF TRIM COVERING 4 GUIDE FITMENT 5 C-RING FITMENT 6 TRIM FULL COVERING 7 CATCH/ CENTRE ARM 8 STEAMING 9 FINAL 10 HEAD REST A BODY CHECKING

POKA - YOKE
P -1 PREVENTS INCOMPLETE TORQUING OF BOLTS DURING LOCK FITMENT

LIST OF MARU A
1 - LOCK FITMENT

LINE OPERATION

LAYOUT REAR CUSHION LINE

LEARN FROM ME

LIST OF ASSY. PROCESSES SEQ.

1 - SEQUENCE START 2 COVERING 3 C-RING 4 POCKET 5 HOOK CHECKING 6 STEAMING 7 FINAL 8 - LOADING

LIST OF POKA-YOKE
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LIST OF MARU A
N/A