WMM PLANT CALIBRATION GRAPHS

Gate 40mm Bin Design(%) Opening Actual Weights(gm) % 40 40 9488 55 12536 60 12847 20 mm Bin 10 10 5472 6 4460 2 3987 10 mm Bin 15 15 8260 9 6204 6 5526 Dust Bin 35 9468 35 42 10548 53 13660

WMM 40mm Bin

13400 12900

WMM 20mm Bin

6000

5500
Weight of Aggregate in gm

11900

Weight of Aggregate in gm
35 40 45 50 55 60 65

12400

5000

11400 10900 10400

9900

4500

4000

9400 Gate opening(%)

3500 1 3 5 7 9 11

Gate opening in %

WMM 10mm Bin

14000 13500 13000 Weight of Aggregate in gm

WMM Dust Bin

8400 8200 8000 7800

Weight of Aggregate in gm.

7600
7400 7200 7000 6800 6600 6400 6200

12500
12000 11500 11000 10500 10000

6000 5800 5600 5400

5 7 9 11 13 15 17

9500 9000 34 39 44
Gate opening in %

49

54

Gate opening in %

SME / ME

QME / SQME

AQME / SQME

EPC Contractor

CS Consultant

IC Consultant

NT CALIBRATION GRAPHS

Client

INDEPENDENT CONSULTANT

CONCESSIONAIRE

Andhra Pradesh Expressway Limited

CS CONSULTANT EPC CONTRACTOR

NATIONAL HIGHWAYS AUTHORITY OF INDIA

aarvee associates

SAI Consulting Engineers

KMC CONSTRUCTION Ltd

4 Lanning of Km:135.400 (End of Proposed Kottakota Bypass) to Km: 211.000 (Kurnool) on NH-7 in the state of Andhra Pradesh on BOT (Annuity) Basis Package No . NS2/BOT/AP-5

WMM PLANT CALIBRATION

WMM PLANT NO.1 CAPACITY:200TPH MAKE:GUJARAT APOLLO

Date of Calibration:4.12.06

BIN CALIBRATION:
Bin NO. 1 2 3 4 Size of Aggregate 40mm 20mm 10mm Dust Design Aggregate blending (%) 40 10 15 35 Bin Gate Opening(%) 40 10 15 35 1 9460 5640 8100 9320 Weights collected per meter length(gm) 2 10080 5300 8500 9200 3 9600 5460 8440 9580 4 9200 5500 8200 9640 5 9100 5460 8060 9600 Average of weights(gm) 9488 5472 8260 9468 32688 Average of weights(gm) 5 12800 4280 6100 10640 12536 4460 6204 10548 33748 Average of weights(gm) 5 15140 3860 5600 13280 15158 3988 5553 13520 38219 Actual(%) 29 17 25 29 100 Actual(%) 37 13 18 31 100 Actual(%) 40 10 15 35 100

Bin NO. 1 2 3 4

Size of Aggregate 40mm 20mm 10mm Dust

Design Aggregate blending (%) 40 10 15 35

Bin Gate Opening(%) 55 6 9 42 1 12620 4540 6300 10700

Weights collected per meter length(gm) 2 12500 4620 6200 10400 3 12340 4300 6160 10700 4 12420 4560 6260 10300

Bin NO. 1 2 3 4

Size of Aggregate 40mm 20mm 10mm Dust

Design Aggregate blending (%) 40 10 15 35

Bin Gate Opening(%) 60 2 6 53 1 15100 4080 5580 13600

Weights collected per meter length(gm) 2 15050 4040 5460 13440 3 15220 3840 5540 13940 4 15280 4120 5585 13340

TPH CALCULATION

Speed of the Slinger belt = length of belt in metres X No.of revolutions Time taken in sec. 30 X 4/95 1.263 m/sec Average Weight per meter length = 38.219Kg. Aggregate Rate(TPH) = 38.219 X 1.263 X 3600/1000 (approximately 174 TPH) =173.77 WATERMETER CALIBRATION: Setting Plant load to 174TPH Setting of Water Pot to 5.5%(O.M.C = 4.5%, Evaporation Loss = 1.0%) The Weight should be approximately = (174 X 5.5% ) =9.57KLPH Rate of water displayed in meter(KLPH) 9.57 9.57 9.57 9.57 9.57 Avg Actual Qty.of Water Collected (Litres) 26.575 26.585 26.590 26.580 26.585 26.583

26.583

Trial No.

Time Taken in Sec.

Actual Output of Water(KLPH)

Avg.Output of water (KLPH)

1 2 3 4 5

10 10 10 10 10

9.567 9.571 9.572 9.569 9.571 9.570

Gradation For the above Designed Blendig proportion

Sieve Size in mm 53 45 22.4 11.2 4.75 2.36 600 75 Trial-I
100 100 74.2 50.8 33.8 25.1 18.1 5.1

Trial-II
100 100 73.9 51 33.9 25.8 18.7 4.9

Trial-III
100 100 72.8 54 35.2 24.1 17.5 5.5

Specification Limits 100 95-100 60-80 40-60 25-40 15-30 8-22 0-8

SME / ME EPC Contractor

QME / SQME CS Consultant

AQME / SQME IC Consultant

Client

Independent Consultant

Concessionaire

Andhra Pradesh Expressway Limited CS Consultant EPC Contractor

National Highway Authority of India

SAI Consulting KMC Constructions Engineers Limited 4 Lanning of Km:135.469 (End of Proposed Kottakota Bypass) to Km: 211.000 (Kurnool) on NH-7 in the state of Andhra Pradesh on BOT (Annuity) Basis Package No . NS2/BOT/AP-5 aarvee associates
GRADATION TEST FOR WET MIX MACADAM

Sample No Location/Chainage Source of material Description of material

:1 :165+150 L.H.S :WMM Plant No.I :WMM

Date of Sampling Date of testing Sampled By

:4.12.06 :4.12.06
:Mr.M.V.Raghav Reddi(KMC), Mr.Ratnam(aarvee)
Mr.Srinivas(SAI)

Weight of Sample :

28355 gm

IS Sieve Size (mm)

Wt. Retained (gm)

Cumulative wt. Retained (gm) 0 0 7316 13951 18771 21238 23223 26909

Cumulative % Retained 0 0 25.8 49.2 66.2 74.9 81.9 94.9

% Passing

Specified limits (%) as per MORT&H Table 400-11 100 95-100 60-80 40-60 25-40 15-30 8 - 22. 0-8

Remarks

53.0 45.00 22.4 11.2 4.75 2.36 0.6 0.075

0 0 7316 6635 4820 2467 1985 3686

100 100 74.2 50.8 33.8 25.1 18.1 5.1

Remarks:

SME / ME EPC Contractor

QME / SQME CS Consultant

AQME / SQME IC Consultant

Client

Independent Consultant

Concessionaire

Andhra Pradesh Expressway Limited CS Consultant EPC Contractor

National Highway Authority of India

aarvee associates

SAI Consulting Engineers

KMC Constructions Limited

4 Lanning of Km:135.469 (End of Proposed Kottakota Bypass) to Km: 211.000 (Kurnool) on NH-7 in the state of Andhra Pradesh on BOT (Annuity) Basis Package No . NS2/BOT/AP-5
GRADATION TEST FOR WET MIX MACADAM

Sample No Location/Chainage Source of material Description of material

:2 :165+150 L.H.S :WMM Plant No.I :WMM

Date of Sampling Date of testing Sampled By

:4.12.06 :4.12.06
:Mr.M.V.Raghav Reddi(KMC), Mr.Ratnam(aarvee)
Mr.Srinivas(SAI)

Weight of Sample :

34580 gm

IS Sieve Size (mm)

Wt. Retained (gm)

Cumulative wt. Retained (gm) 0 0 9025 16944 22857 25658 28113 32885

Cumulative % Retained 0 0 26.1 49 66.1 74.2 81.3 95.1

% Passing

Specified limits (%) as per MORT&H Table 400-11 100 95-100 60-80 40-60 25-40 15-30 8 - 22. 0-8

Remarks

53.0 45.00 22.4 11.2 4.75 2.36 0.6 0.075

0 0 9025 7919 5913 2801 2455 4772

100 100 73.9 51 33.9 25.8 18.7 4.9

Remarks:

SME / ME EPC Contractor

QME / SQME CS Consultant

AQME / SQME IC Consultant

Client

Independent Consultant

Concessionaire

Andhra Pradesh Expressway Limited CS Consultant EPC Contractor

National Highway Authority of India

SAI Consulting KMC Constructions Engineers Limited 4 Lanning of Km:135.469 (End of Proposed Kottakota Bypass) to Km: 211.000 (Kurnool) on NH-7 in the state of Andhra Pradesh on BOT (Annuity) Basis Package No . NS2/BOT/AP-5 aarvee associates
GRADATION TEST FOR WET MIX MACADAM

Sample No Location/Chainage Source of material Description of material

:3 :165+150 L.H.S :WMM Plant No.I :WMM

Date of Sampling Date of testing Sampled By

:4.12.06 :4.12.06
:Mr.M.V.Raghav Reddi(KMC), Mr.Ratnam(aarvee)
Mr.Srinivas(SAI)

Weight of Sample :

32450 gm Specified limits (%) as per MORT&H Table 400-11 100 95-100 60-80 40-60 25-40 15-30 8 - 22. 0-8

IS Sieve Size (mm)

Wt. Retained (gm)

Cumulative wt. Retained (gm) 0 0 8826 14927 21028 24630 26772 30666

Cumulative % Retained 0 0 27.2 46 64.8 75.9 82.5 94.5

% Passing

Remarks

53.0 45.00 22.4 11.2 4.75 2.36 0.6 0.075

0 0 8826 6101 6101 3602 2142 3894

100 100 72.8 54.0 35.2 24.1 17.5 5.5

Remarks:

SME / ME EPC Contractor

QME / SQME CS Consultant

AQME / SQME IC Consultant