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  • 2012KPI

    Diunggah oleh

    Polycarp Danson
    9 tayangan1 halaman
    The document contains downtime and production time data for a machine from 2009-2011. It shows: - Total downtime decreased from 2009 to 2011 while production time increased. - Monthly downtime was highest in 2009 and lowest in 2011. - Maintenance effectiveness, a measure of how effective maintenance is at minimizing downtime, increased each year from the 80s% in 2009 to the low 90s% in 2011. - Goals for 2012 include reducing daily downtime, changeover times, and increasing various efficiency metrics like OEE and maintenance effectiveness.

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    The document contains downtime and production time data for a machine from 2009-2011. It shows: - Total downtime decreased from 2009 to 2011 while production time increased. - Monthly downtime was highest in 2009 and lowest in 2011. - Maintenance effectiveness, a measure of how effective maintenance is at minimizing downtime, increased each year from the 80s% in 2009 to the low 90s% in 2011. - Goals for 2012 include reducing daily downtime, changeover times, and increasing various efficiency metrics like OEE and maintenance effectiveness.

    Hak Cipta:

    Attribution Non-Commercial (BY-NC)
    Unduh sebagai PDF, TXT atau baca online dari Scribd
    Tandai sebagai konten tidak pantas
    9 tayangan1 halaman

    2012KPI

    Diunggah oleh

    Polycarp Danson
    The document contains downtime and production time data for a machine from 2009-2011. It shows: - Total downtime decreased from 2009 to 2011 while production time increased. - Monthly downtime was highest in 2009 and lowest in 2011. - Maintenance effectiveness, a measure of how effective maintenance is at minimizing downtime, increased each year from the 80s% in 2009 to the low 90s% in 2011. - Goals for 2012 include reducing daily downtime, changeover times, and increasing various efficiency metrics like OEE and maintenance effectiveness.

    Hak Cipta:

    Attribution Non-Commercial (BY-NC)
    Unduh sebagai PDF, TXT atau baca online dari Scribd
    Tandai sebagai konten tidak pantas
    dari 1

    Downtime

    Production Time
    432:00

    720:00

    384:00

    600:00
    336:00
    288:00

    2009
    2010
    2011

    360:00

    Hour

    Hour

    480:00

    240:00

    240:00

    2009

    192:00

    2010
    2011

    144:00
    96:00

    120:00

    48:00

    0:00

    0:00

    Jan

    Feb

    Mar

    Apr

    May

    Jun

    Jul

    Aug

    Sep

    Oct

    Nov

    Dec

    Jan

    Feb

    Mar

    Apr

    May

    Jun

    Month

    Jan
    Feb
    Mar
    Apr
    May
    Jun
    Jul
    Aug
    Sep
    Oct
    Nov
    Dec
    Total

    Downtime Machine
    2009
    2010
    0:00
    19:30
    0:00
    6:54
    58:00
    19:43
    55:30
    16:19
    23:30
    24:28
    17:12
    22:54
    26:02
    35:50
    21:00
    33:24
    19:19
    15:54
    47:22
    20:52
    27:29
    18:46
    9:57
    19:01
    305:21
    253:35

    2011
    22:55
    9:57
    13:37
    1:21
    10:00
    15:57
    16:29
    5:04
    14:28
    1:25
    1:12
    12:00
    124:25

    Maintenance Downtime
    2009
    2010
    0:00
    33:39
    0:00
    25:02
    122:11
    14:31
    15:18
    15:28
    8:32
    27:02
    20:30
    38:34
    24:01
    43:18
    17:03
    15:07
    23:07
    6:06
    45:28
    11:22
    23:57
    18:32
    18:27
    24:31
    318:34
    273:12

    Jan
    Feb
    Mar
    Apr
    May
    Jun
    Jul
    Aug
    Sep
    Oct
    Nov
    Dec
    Total

    Jul

    Aug

    Sep

    Oct

    Nov

    Dec

    Month

    2011
    40:12
    27:15
    19:13
    2:07
    8:01
    25:15
    27:31
    17:12
    23:59
    21:20
    15:29
    27:12
    254:46

    Total Downtime
    2009
    2010
    0:00
    53:09
    0:00
    31:56
    180:11
    34:14
    70:48
    31:47
    32:02
    51:30
    37:42
    61:28
    50:03
    79:08
    38:03
    48:31
    42:26
    22:00
    92:50
    32:14
    51:26
    37:18
    28:24
    43:32
    623:55
    526:47

    Jan
    Feb
    Mar
    Apr
    May
    Jun
    Jul
    Aug
    Sep
    Oct
    Nov
    Dec
    Total

    2011
    63:07
    37:12
    32:50
    3:28
    18:01
    41:12
    44:00
    22:16
    38:27
    22:45
    16:41
    39:12
    379:11

    Downtime Machine

    Production Time
    2009
    2010
    0:00
    330:17
    0:00
    222:41
    123:44
    296:35
    303:11
    309:54
    329:31
    341:46
    302:55
    335:48
    346:51
    366:27
    279:30
    298:57
    316:32
    220:57
    372:05
    328:26
    288:01
    241:14
    265:01
    303:33
    2927:21 3596:35

    Jan
    Feb
    Mar
    Apr
    May
    Jun
    Jul
    Aug
    Sep
    Oct
    Nov
    Dec
    Total

    2011
    370:10
    220:08
    352:00
    54:21
    198:22
    314:23
    335:17
    273:58
    279:49
    265:00
    220:47
    252:58
    3137:13

    Jan
    Feb
    Mar
    Apr
    May
    Jun
    Jul
    Aug
    Sep
    Oct
    Nov
    Dec

    Maintenance Effectiveness
    2009
    2010
    2011
    0.00%
    86.14%
    85.43%
    0.00%
    87.46%
    85.54%
    40.71%
    89.65%
    91.47%
    81.07%
    90.70%
    94.00%
    91.14%
    86.90%
    91.67%
    88.93%
    84.53%
    88.41%
    87.39%
    82.24%
    88.40%
    88.02%
    86.04%
    92.48%
    88.18%
    90.94%
    87.92%
    80.03%
    91.06%
    92.09%
    84.85%
    86.61%
    92.97%
    90.32%
    87.46%
    86.58%

    Maintenance Downtime

    72:00

    144:00

    60:00

    120:00

    48:00

    2009

    36:00

    2010
    2011

    24:00
    12:00

    96:00

    2009

    72:00

    2010
    2011

    48:00
    24:00

    0:00

    0:00
    Jan

    Feb

    Mar

    Apr

    May

    Jun

    Jul

    Aug

    Sep

    Oct

    Nov

    Dec

    Jan

    Feb

    Mar

    Total Downtime

    Apr

    May

    Jun

    Jul

    Aug

    Sep

    Oct

    Nov

    Dec

    Downtime vs Production Time

    192:00

    6000:00

    168:00

    4800:00

    120:00

    2009

    96:00

    2010

    72:00

    2011

    Hours

    144:00

    3600:00

    Downtime

    2400:00

    Production Time

    1200:00

    48:00
    24:00

    00:00
    2009

    0:00
    Jan

    Feb

    Mar

    Apr

    May

    Jun

    Jul

    Aug

    Sep

    Oct

    Nov

    Dec

    2010

    2011

    Year

    2012 KPI
    Daily
    Down Machine due to mechanical issue
    Maintenace Downtime for trobleshooting

    0.10%
    0.2% - 0.5%

    Change Mold
    1.5-->1.5
    1.5-->0.5
    0.5-->1.5

    3hrs
    4hrs
    4hrs

    Monthly
    3.50%
    2.50%

    OEE
    Availability ratio
    Performance ratio
    Quality ratio
    Overall Equipment Effectiveness

    95%
    95%
    100%
    85%

    Machine Efficiency
    Maintenance Effectiveness

    90%
    > 90%

    90%
    85%
    99%
    90%
    80%
    > 85%

    Prepare By :
    Polycarp Danson

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