Manual Furadeira Radial Rd3050x16

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Ct Ct
Ct
er ty D of o Ke N ot nt R In ep d us ro du tria ce l U
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Warning!
1. When the spindle power feed, its forbidden to
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to avoid damage of machine. and mechanically bump-stop.
bump-stop at the upper and lower limit position
of the spindle travel. When power feed approach
the limit position, it s must be stopped by manual
2. Within the actual travel of the spindle (excluding
the two limit positions), the power feed of the
spindle is allowed tq use mechanical travel unit
manual
,
and Safety During ring and ho sting and installing transporting and installing the Notice During Transporting and Insta
know
the
struction
of all
che
pails
of
the
machine.
noise
comes
from
the
hydraulic
systom, cut
down
stop
the
running
of
the
machine
There
should
not
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handling and the user mus read the contents related stalling the machine in the operation manual 2. Before putting the machine on the of column must not be released to avoid the chine
,
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II.
1 to please. The column can be only hoisred under the the power supply is not permitted to cum on have been tightened.
fling machine
the
Machine
he equipments
special
must
be
used
transporting
and
in
foundation, the downup
clamping
of
the
ma
clamping until the
state
and
ground
bolts
ifi.
Safety
Notice
During
Preparing
befor
the
Machine 1. Check the machine state and see if it is
Running
completely check the cutting tools and spare tools

,
well, check the
reliability tools in the spindle and check the reliability of the of the limit switches and safe clutches.
of
the
standard
action
2.
When
something
wrong
with
the
machine
and the
someabnonnal
power
supply be
to
strong
vibra
in to 2. machine the machine working The following action is under go into the linic area. forbideb the
the
working
spot
and
the
working
area.
pedestrina
is
not
pernittd
and
any
nonspecial
person
is
forbided
wnit
to
avoid
danger.
All
operators
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over the cutting condition) checking takeaway a breakdown ; changing the the chips Gasoline kerosene and are all forbided to use as cleanser. the equipment from which compress 3. When the operator want releasing the column. notice that if nearby the dangerous area. 4. There is extruding poinc limit block and there is extruding the end ot the inner colunrn also. the satety wnen operatrug.
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air
buring
the
running
of
the
condition the
of
overloading
(that
pare tool
in
the
machine
and
manually other
and
getting
rid
of
material Do
which
is
firing
easily
not is to
clean
the
machine
with
produced.
turn there
the
radial
around
after
ts
somebody
or
something
betseen point
the
headstock
and
the
between the
the
radiai
arm
and
operator
must
take
care
of
V.
Safety
Notice
about
Electricity
The
machine
adopts
phase
AC to
power
supply
of
380V
touch
the and
power
control
main
and if the diameter of the wire is wire is accordance with the re
the power supply or an alarm plate must be hung at the position of the power supply
.
Usually
the
machine
electricity
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rect.
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quirements 2
.
Check if the phase
sequence of the machine power supply is cor
Check if the travel limit switch is reliable
Check if the operation buttons are corret and the emergency button
is reliable
When the machine is getting inuo trouble or in imminent danger
state
push down the emergency button firstly
the emergency but
ton is at lower place of the operation station
and then push the
red stop button on the general power supply switch
(
power supply switch is at lower place of the column
the general
Nobody is
permitted to turn on the power supply until the wrong of the ma chine is overcomed and the danger is eliminated
The electricity mainainer must wear the ele
ctricl absolute shoes to work according to the operation nile

.
During the mainainence of the machine electricity

,
someone must be assigned to take care of
should
be
anything electrified is forbided to touch 7

.
The keys of the niche door and the power supply must be kept by a special person.
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Note
Sign of dangher of electricity
Sing of the switch of the
general power supply
The machine operators and main ainers must obey the above safety no tice strictly
forces of spindle head and column nust be carried
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before the machine put into operation
out according to the eleventh chapter ofOPERATION MANUAL
TV.
Principal Constmction Hydraulic System and its Action Electrical Equipnent Cooling
1122
V. VI. Vu.
2328
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VIA.
Lubrication
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IX.
Transportation and Jnstallauon of Machine
2936
3737
3839
4043
X.
Operation of the Machine
Xl.
Adjustments and Maintenance
4748
El
available. These machines possess the following features:
Lhe personal security and are convenient for maintenance.
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braking, speed changing, as well as its rd iable clamping. longed.
5. vided in these machines. 6. I.
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saves setting time.
1. Their adoption of hydraulic proselected changed speed mechanism

p
2. Such motions as the forward and reverse r.otation of the spindle,
neutral position are con
trolled by hand lever. This facilitates easy opetration.
3. A hydraulic driven rhombic block clamping mechanism is adopted for
the spindle head, the arm,the inner and outer col~imns, which ensures
4. Upper guide way on the arm, spindle and its sleeve as well as the
rotary path of the inner and outer columns have undergone hardening
treatment, so that the stability of the machine accuracy is retained
for a long time and that the service lives of the machines are pro
Complete safety device and outer column protective device are pro
A series of eftective measurements have been adopted in construc
non designing and manufacturing process, the durability of machine
accuracy and service life o1 whole machine are thus prolonged.
Electric equipments used on these machines are reliable and ensure
Spindle to column Horizontal traverse of spindle Head p~ 1250 mm Z3040 ~ mm Z3050

<
mm
Mm: 350
Overall dimensions(L x
W x H)
mm
2500 x 1060 x 2655
Note: The sizes in the brackets are usedforZ3Q4oxl(fi)
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vertical travel of arm on aolumn mm Elevating speed of arm rn/see Swivel angle of ann degree Taper in spindle Morse Range of spindle speeds rpm Number of spindle speeds steps Range of spindle feeds mm/rev Number of spindle feeds steps Spindle travel mm Feed depth per revolution of ~adiated dial Maximum permissible torqtie of spindle Maximum pemilssible feed pressure of spindle mm N.m N
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Distance from spindle nose to Working surface of base plate
) ~ ( ii,
Max: 1250mm Min:350mm
~ 1250mm Mm: 350mm
Z3050x.i~(I)
Max:l22OmmMin:320mm Z3040x ~ (II)
Max: 1280mm Min:380mm
580
0.02
360
No.4
No.5 25
2000
16
0.04 3.2
16
315
112
400
500
16000
18000
Power of the main drive motor KN
4 Power of arm elevating motor KW 1 .5. Power of hydraulic clamping motor
0.75
-
Power of coolant pump motor
KW
0.09 Weight of the machine( approx)
Kg
3500; 3900: (with auxiliary column)
or
Z3050X16(ll)
(?3
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C CD
El)
Di
o
)(
rr
Ca
-.
CD C o ~
Cit ~,
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2655
Base plate
Fig.22 Main parameters of Spindle, Table & Base plate 4
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~g
018H9 (022119)
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Tslot of,work table Note: The sizes in the brackets are used for Z3050X (II) Spindle Spindle of 40 (II) and 50 (II)
Tslot of base plate
Work table
2.Chart of spindle speeds (Lig.3-2) 3.Chart of spindle feeding speeds (fig.33)
-5-
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6.Table of rolling bearings (Table 2)
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and nuts (table 1
4.Tab]e of gears, worm whcels,~orms, lead screws
5.Diagram of rolling bearing disLribution (fig. 34)
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34
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8 0 24 25
51
Fig. 31 Transmission System Drawing
C-
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0
H.
rj
Dc
H.
aD
N)
13
an
a
H.
(a
C)) t CD CD
p1 C) C) a
~5
C)
C)
13
13
C) ~L3 p 0
.~.
p 0 C)
ccppppPpPprr
C C))C) [3 [3C~O1 0(31 LC 0 C)
Ct)
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N) ~ C 0 C t3 Cit p.) Cii t3p.3
I#..
0cc ON) 0)0(31 N) Ct) 00(310000
C,
10 4 50 5 38 20
39
20 80 8
2. 5
2. 5
77C
~
45
I
40C rlI ~s G54

I j________
140C rII 40C r 45 1G52 G54
M I
I1G52
34 16
22 2 2.5 2 48 38
35 22 2.5
(.5 2.5 3 2.5
36 41 39 37 34 38 38 44 44 22 2
37
3~
39
35
SC 45
054
77C 66C 77C 88C
77C
8Dc
2OCJ4OCr
45
40Cr
45
4OcrI ~
S0.7~ cs~I C48
I
G54 052 G54 T235
59~6o
63 Note: I. S
61162 16
64
20
42
54
1 2.5
R.H.
The meanings of the heattreatment symbols are as follows carburizing C quenching D highfrequency induction hardening nitriding T quenching and high tam perature tempering; Figures behind the symbols r~present the depth of carburization or hardness.
T36X6
88C
45
54
I
2OCrJ 45
I
I
45 45
145
I_10S
2.
The heattreatment and hardness that are filled in the table are suitable for the gear faces or the thread
j
C 59 G 54
~J 5j
648 T 23Sf
pa.rts of the worms.
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6 7
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8
19 20 2i~ 22
i_~L[ ~24:j~;
28
28
61,int gear2o
36
30
24
77C
II66C
88C
052
I G48
G54
A0
41
42
43
44
45
46
47
48
49
50
1.5
.______
458 542W R.H. R.fl.
s1~uTie~)cj
u03~3iJ;;]UV aqi
:10 u012nqTJ~sTa ~rE~Ti~
(iI)oc (ii)o~
?S0U eTputds jo ~uj*ieej
SE
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SerialNo.
List of Anti
4
triction Bearings
5 6
(Table 2)
8 9 D108 40x68 xi5 D 3 1 10 109 45x75 x16
26
100
101
104
105
106
107
Specilicanons
6x19 x6
10x26 x8
12x28 8
20x42 x12
25x47 x12
30x55 x13
35x62 x14
Grade of accuracy Pieces
SerialNo. Type
0
,
14
15
16
17
18
19
20
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108 40x68 xiS 2 21 22 23 8101 12x26 x9 201 203 204 205 206 210 211 217 Specifications 12x32 xlO 17x40 x12 20x47 14 25x52~ x15 30x62 x16 50x90 x20 55x100 x21 G 1 85x150 x28 Grade of accuracy 1 1 3 1 5 1 1 1 SerialNo. Type
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27
28
29
30
31
32
33
34
35 7000110 50x80 xlO
36 941/15 15x20 x12
D8101 40x60 x13 D 2
8J17 85x110 x19
8205 25x47 14
8207 35x62 x18
50204 20x47 x14
50206 30x62 x16 C
7000105 25x47 x8
7000106 30x55 x9
Specifications
Grade of accuracy Pieces
friction clutch for spindle forward/reverse rotation is provided on shaft II. This enables
the spindle to change its direction of cotation smoothly and without impact
and it also
prevents the motor being overloaded. Neutral position of the spindle is obtained by means
II I;
(move a distance out), thus the steel ball clutch assembly will be disconnected from the spindle head
To dismantle the worm shaft from the case, remove the pin 6 on the in
ner toothed sleeve 5, then remove the binding screw on the supporting sleeve 7 the supportan sleeve may be iemoved from the spindle head
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be machined. 2. Speed change mechanism for spindle feeds (fig. 3. Spindle feed and operation mechanism (l)The worm shaft (fig. 43) pressed to mechanical operation position, disengage automatically, clutch, remove the font cover of the
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42)~ spindle head,
of the sliding gear fitted on shaft VI (refer to the section on neutral position of the
spindle), which facilitates mounting and dismounting of tools and alignment of the hole to
i j
It is similar to the spindle speed change transmission mechanism in regard to its type of
structure, mounting position and arangement in construction.
The spindle feed mechanism consists of two parts: the worm shatft and the horizontal
I I
shaft. The driving force is transmitted by the spindle feed transmission mechanism to the
worm shad, then threugh the worm gear, and finally transmittde to the spindle sleeve by
the horizontal shaft, so that the spindle may get its feed movement.
When hand lever 8 is at its horizontal position, the safety steel ball clutch for feeding is
made idle run by the spindle feed transmission mechanism. When hand lever 8 is de
the inner and outer gears on the steel hail
clutch mesh. Thus accomplishes mechanical feeding. When the feed resistance exceeds
I
and
he specified value, or when cutting at predetermined depth, the steel bail clutch will
and the mechanical feed is interrupted.
To dismantle the
dismantle
worm
shaft
Then
Togethem with ~corm shaft
out that lacking of steel ball

not
is
allowed when reassembling
and they may not be substituted by balLs of other specil ication,
or the clutch will be damaged. Adjustment of the clutch should be
Balance between the gravity of the ~pindle elements and spring screw 2.
force is maintained by the cam. The balancing force may be adjusted by
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To dismantle the horizontal shaft, Note When ~eplacing the norizontl balanced. enters the large cavity of
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3 with screw 4. 4. Spindle head clamping mechanisrp (fig.45) the rhombic block. The spindle head disengaged. 5. The spindle and its balancing (fig.46)
carried out with the clutch meshed. Tighten screw cap 3,
so tnat the handle 5 may be pushed with ease Then lock screw cnp
firsL move the ..pindle to
its topmost position, then turn screw 2 on fig.4 clockwise,
loosen the spindle balance spring. The spindle must be held in
place with padding so that it does not fall off when the horizontal
shaft is dismounted. Then unscrew serew I to withdraw the
push button box together with its electric wire,- unscrew nut 2.
iemove the h3nd wheel,-ind the horizontal shaft assembly may be dismounted
shaft, move the soindle to
its topmost position, and the cam should be placed in accordance
with the position shown in fig. 4b or the spindle will not remain
The pressure oil of the hydraulic system in the clamping mechanism,
the oil cyiinde~ to push the
piston, making the rharbic block stand upright with slight deflec
tion and selflock. Thus eliminates the clearance between the
spindle head and arm guide way, clamping the spindle head.onto
the arm. The pressure oil enters the small cavity and pushes
The spindle is of the twopoint support type common structure.
A camhelical spring structure is adopted for spindle balancing.
To dismantle the spindle

,
first remove then
the horizontal shaft
refer
to
the sectiom on horizontal shaft),
the spindle may be re
I]
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6. and matching of the are effected by the lever. This
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moved frem the spindle head. be dismantled as well, then unscrew binding screw 4, Actions of the column clamping oil block are similar to those of the
if the spindle balance springis to
fIrst remove the chain fmm cam 3,
and remove the screw on cover 5.
Clampingof the column(fig.47)
cylinder and the rhombic spindle head.
The disengaging
taper faces of the inner and outer columns
loosens or clamps the columns. tapei faces
Disengagement of the
is accomplished by
.
spring plate
on the upper part of the outer column which raises the outer column.
7. Lifting and clamping of the arm
fig.
47,
fig. 4
The motor on the top of the
column chives dir arm up and down.
In lie transmission chain, a steel ball safety clutch is in corporated, and a safety nut 9 is fitted on the top end of lift ing nut 8
fig.
),
to avoid accidents caused by sudden drop of the ann, when nut 8 is worn.
The mechamsm of the oil cyhnder and rhombic block for ann clamping is
similar to that of the spindle head clamping device Loosening or clamping of the arm
is achieved by means The loosemng pnor to
of the lever
its lifting and the clamping after its
lifting are contrelled by the electncal switch on the base of the clamping oil cylinder
~1
cm
C,, rt CD C-)
a
0) fr.
C-yR
a -o z a
CD C/) ~0 CD CD 0)
CD
C,
0l
CD
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~Y
~
/ /./,//~ /
X~/ /
\\\
~
HR
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Li N
tin__
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~/
-
E r~ ~iZt~~;_
/ ~
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0
t.
CD
0
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~itMt~JQ
P~~S
[U~UOZ!~tOH i7~
,I
LI
dio
____j
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8!
dStL?I~D~)N ZSIItUIUU[D
pUOfj
olpuids ~
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// 9
/
17 V
/g
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Fig.
46 SpindLe and us BaLance
0 C
Pr op er ty D of o Ke N ot nt R In ep d us ro du tria ce l U
C)
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0; 0; 00
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::.:.
I
0
p4 ~0) 0) 0)
N
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lye, and the feed pre

selection valve are 16
position six way rotary
valve. Four differential oil cylinders are controlled by each
pressure oil also enters into the forward and reverse rotation
22
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oil cylinder,and the brake cylinder. Spipdle action NN Odircuit
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The operating valve is a five
rotary valve, so as to accomplish the sixteen step speed changing. fling the forward rota!) oil cylinder, the reverse rotary oil cylinder, the speed change oil cylinder, the neutral position
position six way rotary valve, contro
State of oil circuit of each position of operating valve:
Forward rotary
Reverse rotary
Speed change
Neutral position
Stop
Noie:
+ ::means high pressure oil
means low pressure oil
Each oil circuit is commected to:
1. Forward rotation oilcylinder
2. Reverse rotation oil cylinder
3. Pro
selection valve
4. Neutral position oil cylinder
II.
5. Outlet port of oil pump
6. Port of return oil
In the course of speed changing, high pressure oil enters intopre selection valve, driving each of the change speed oil cylinders,
If
which makes the sliding gears change speed. At the same time, high
ii
ii
friction disc, this brakes the transmission cham, and the spindle ceases to rotate
To mount the oil pipes, connections must be according to the pipe nunthers shown on fig
3 When inserting pipe I and cleaning the filter gauze, besuve to have end of oil pipe I
oil enters the small cavity Volumetric efficiency of the pump is low, which means a small
volumetric difference,so there will be no back piessure oi over pressure in this system
23-
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the oil pump its working pressure is 156 8x104 the change
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operation
put into the ganze or it may cause defect in the hydraulic system which will affect its normal
prnssure in the hydraulic system is controlled by spnng 3 (fig 5
3) in the overflow valve on 196x104
2 Hydraulic system of clamping mechanism(fig 5 2)
Clamping and releasing of the spindle head, column and arm axe accomplished via the rhom
bic block after the pressure oil drives the piston Aniong them, lamping and releasing of the
arm are controlled independedtly by means ot chstributing valve, bnt releasing and clamping
of the spindle head and column are carried out either simultaneously or independently Se
lection of releasing and clamping simultaneously or independently is controlled by means of
over switch 21 on the nght side of the spindle head To clamp( or release) the
spindle head and column, first turn the change
over switch 21 to the designated pesition
(Intermediate position
clamping and releasing simultaneously of both the spindle head and
column, clockwise
turning the switch 21 through an angle 30
clamping and releasing
independently of the spindle head,and counterclockwise
turning it through an angle 30
clamping and releasing independently of the column) Then start the clamping motor by depressing down the push button 18 ( orl9) as shown in fig 10
4, as a jesult,oil supplied by
the oil pump passes through the electromagnetic valve and enters Into the clamping oil cylin ized.
der to drive the piston and rhombic blook, therefore, clamping (or releasing) would be real
The hydraulic system of the clamping mechanism on the machine is of the closed cycle type
Since the sizes of the ends of clamping oil cylinder piston are not equal , part of the oil must
be supplemented by oil suction pipe when oil enters the large cavity But the surplus oil in
the oil circuit transudes through the oil pump, and flows out through the return oil port when
100 80
63 40
0.13 0.10
125
-~
,--~
+
24
0.06 0.04
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Change oil circuits table of the N ~X 2000 1250 800 +
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+
Speed & F~ed
speed and feed change oil cy~ inders
X. + + +
XI 3.20 +
YR 2.00
1.25
+ 630 500 +

1.00 0.80.
+ 400 0.63 0.50 + +
.+
320
+ 250 +
~
zL
0.40
200
-I-,
0.32
160 125
+ +
0.25
0.20 0.16
+,
+ +
cc-
Flg.52The Circuit Diagram of the Hyclrauhe
System for the Clamping Mechanism
25
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1~1
Spindle reverse
Stop
Spindle forward
26
Fig. 53 Connection of Oil Pipes
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N--N
Revolved p
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41~
PP
Revolved
(_)
~r
(0
CD t
CD
ow
(fl
t CD rtCD 00
~1
(0 (0 0-
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(n , rt 0
-J
0 0(0 0 (0 rt
C
C
C
0~ fl rt 0
CD 0~0 -~ , n 0. fl~
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Fig. 55 Oil puthp for Clamping AA Al
er ty D of o Ke N ot nt R In ep d us ro du tria ce l U SA
28
be used according to the special order. The control cirnuits ,illumination cimuit and indication
lamps are supplied by control transformer, with 11 OV, 24V respectively. The electrical equip-
merits suited for different types of power supply and frequency are listed in the relative list. The
3) Lifting and lowering of the arm
After pressing down the lifting (or lowering) push
KT1 closes, causing its normally open contact close, the A. C. contactor KM4 closes and the
hydraulic pump motor M3 rotates to supply the pressure oil which flows into the oil cavity for
releasing of the mm through distributing valve to push the piston and rhonibic bioclcs,
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M3 Hydraulic pump motor M4 Coolant pump motor Power supply lead
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Ml Main motor Elevating motor for radial mm 2. Description of circuit 1) The preparing worlc before starting the machine 2)R.otation of main motor contactor KMI releases, making the main motor stopped. rent of the main motor Ml.
following motors are mounted on the machine for driving all the mechanisms.
in distribution is mounted in the lower forepart of the column; coolant
pump motor stands on machine base: the elevating motor is installed at. top of the column, and
other electric appliances are all equipped in the rotary part of the machine.
As no using of collector ring on the top of column, the arm should not be turned in the
same direction all the time during the operation so as to pmtect the main wire fmm breaking.
Turn on the master supply switch QSI , and the indicator of power supply HLI lights up.
The A. C. contactor KMI will close and self lock after pressing the starting push
but
ton SB3. the main motor is working by pressing down the stop push
button SB2, the A. C.
k oMer to protect the main motor from overload operation for a long period, the thermal
relay FRi has been used in the circuit; its set value can be adjusted according to the rated cur
button SM (or SB5) , the time relay
KM3 ) and of the time relay KTI , as well as the stopping of elevating motor M2 and of ann ele
valing (or lowering). Due to the releasing of time relay ICIl , its normally close delay make
coluirn and spindle head through the disinhuton valve pushing the piston and ihombic blocks to release
(01
clamp) the column and spindle head
B Respective accomplishment
To accomplish the releasing and clamping of the column and spindle head respectively,
30
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pump motor M3stops rotating. plished simultaneously,but also can be respectively A Simultaneously accomplishment
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contact closes afler a delay of I
1 5sec. The A, C, contactor KMS will close, the hydraulic
pump motor M3 rotates in reverse direction to supply the pressure oil which flows into the oil
cavity for clamping of the ann through the distributing valve, pushing the piston and rhombic
block in reverse hireetion and clamping the arm. At this time, the pisLon red depressed down
the limit switch SQ3 through the reed to release the A, C, contactor KM5, thus the hydraulic
The conibination switches SQIa and SQ lb are used to limit the traverse of the arm. When
the arm is lifted( or lowered) to the extreme position, the A, C, contactor KM2( or KM3) releases
to stop the rotating of the elevating motor, enabling the ann to stop lifting (or lowering) The
automatic clamping of the ann is controlled by the limit switch SQ3. When something wrong
with the hydraulic clamping systen, the automatic clamping of the arm couldnt be carried out,
or since the limit switch isn t adjusted so well, the normally closed contact of SQ3 can t be
disconnected after the aim has been clamped, as a result, the hydraulic pump motor would be under overload operation for a long time to cause the damaging of it In order to protect the hy
draulic pump motor from damaging the thermal relay FR2 is used in the circuit, its setting val
ue should be adjusted according to the rated current of the motor M3.
4) Not only can the clamping and unclamping of the column and spindle head be accom
ks the changeover switch SAl is turned to the neutral position the time relay KT2 and
KT3 can be synchronously engaged by pressing the release push
button SB6 (or clamp push
button SB7), and consequently theiy normally open delay made contact is made and the electromagnets YA1 and YA2 become closed After a delay of I
1 5seconds, the normally
open delay made contact of time ralay 1<13 will close, enabling the hydraulic pump motor to
it-
tate and supply the pressured oil which will entei into the releasing (or clanipmg) cylinder of
he realized by turning the power switch QS2, i. e switching on or off the power supply.
.
3. Check on the phase sequence of power supply
After the machine has been instilled, connect it with the main power supply and depress the unclamp push
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4.Maintenance of electric equipments
.
SA
transformer contactol and wires for power leading in. calcium base grease NO.2 or NO.3 for the anti
.
button SB6 , if the spindle head and column are released, it means that the
power supply phase sequence is correct. Otherwise position of any two leads of the power sup
ply line must be exchanged When correct phase sequence is ensured, adjust the connection lines of elevating motor M2.
During electric inspection, PIS PAY ATTENTION to the power on combined switch,
The electric equipments must be kept clean, so that the dust, dirt and impure substance
must be removed periodically The cleaning may be done by blowing. The coils should never he
cleaned with kerosene or gasoline. The motor should he overhauled and cleaned once every
year of ~ervice. Examine the bearings and change the lubrication oil at least once a year. Use
friction bearingsof motor.
Clean off the dirt on all contacts carefully Timely replace the worn contacts by new ones.
Oil on contacts is not allowed Burnt or oxidized contacts should be repaired by means of a fine
file.
Be sure not use a voltage( frequence is rated) that exceeds the rated voltage by 10%.
5. The ex
wired for AC three pha~e bi
works voltage of the machine can be changed as follows when the machine is voltage 220/440V or 220/380V:
if the power for machine is AC three phase bi
voltage 220/440V or 220/380V .The ex
works voltage is marked on the nondrying glued mark plate attached to the arm cabinet
door. If users desire to change the voltage, be sure to reconnect the leads of the four motors and transformer according to the wiring diagrams marked on the motors and transformer. Replace
with the spare parts supplied.
the theramal relays and breaker circuit according to the capacities given in the packing list
3
lift Id 1o~ceng motor clamping and release hydraulic motor lift lowering release clamp
MP
2.5 mm2
MAIN MOTOR
Ml 3KW
M2 1.5KW
M3 0.75KW
CIRCUIT CIAGRAN
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6 _____
SA
2.1
2.1
32
I
3
main notor control distribution valve emergen~[ start si 4
indicator power indicator
KT1 1.3 2.4
KM2
KM3
KM4
KM5
1.3 J .3
2.6 2.6
1.4 2.5 1.4

1.4
1.5 2.4 1.5

1.5
1.5 2.6 1.5

1.5
1.6 1.6 1.6
2.5
KT2 2.5 2.5 2.7
KTh
2.5
2.6
1~2 S8rrING(A) 15.2

2.8
I(A) 8.8 2
15 20
Il
CIRCUIT DIAGRAN
.5
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5 6
7
SA
8
SA
60
33
,i.
Power Leadin (not supplied) Recommended 4X4mm
on Drawing of Electric Elements
34-
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rr3
SA
Z
__ __ _____ .- -
H1 Cv)
QIJENCYC H1~E SYMBOL GTh~fl7-10
LIST OF ELECTRICAL EQUIPMENTS

Z3040X16/1 Z3040X16/2 730403(12/1 SPEQYICATION MW flPE
Z)
380 220 44(

_______________
440 420 38( 1 1 1 1 1 1 Ml 4KWY112M4V1TH M21.5KWY9OL-4V1TH 1 1 1 L 1 1 Ml 3KWY100124V1TH 1 1
380 220
1 1 M3 1
TITTTT1 1T1~TT
1 1 1 1 1
.
1 1 1 1
___________
1 1 1 1 1 1 11 1 FM 1~ I 1 1 1 1 1 1 1 1. 1 1~ 1 1 TC FRi 1 1 1 1 1 1 1 1 1 1 M4
O/l10_241BK5160 GTH2246 GTH2258 GTH2258
GTH22913 GTH2269 GTH 22 7 10 GTH 22 12 18

-
11
.
FB2
_______
GTH22 1.62.5 GTH-22.1.6-2.S
GTh-fl 1.6-2.5 GTH 222.5-4 EBI23010;11OV

-
ii 1 4 2 2 2 2 2 4 4 4 4 4 2 1 1
11
____
4 2 1 1 4 2 2~ 2 2 KM2KMS KT11C12
ii 22 1
EB1630
10;11OV EB9_3001;11OV TP4OI

_______________________
~__~~.
1 1 1 1 1 1 111111
iTTT
~i~7i
1 1 1 1 1 1 i~ij
1? 40D
____
QS1 1 QS2
_____________
JFD11
_________
32/3
EjTji
1
1
JCH11 25/3
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DESCRIFflON MOTOR AC 3 MOTORAC3 MOTOR AC 3 MOTOR AC 3
-
SA
440 420 380 220 1 1 1~ 1 1 O.751CWY8024V1Th ThREE- WASE PUMP MU1UR CONFROL WANSFORMER 6A THERMAL BELAY 6. 5A THERMAL BELAY 6 .5A THERMAL RELAY hA THERMAL RELAY THERMAL RELAY 8. 5A THERMAL RELAY 8. 5A THERMAL RELA.Y 15A 1. 6A 2. hA 2. hA 3. 3A THERMAL RELAY THERMAL RELAY THERMAL BELAY THERMAL RELAY THERMAL RELAY AC COWPAGIOR AC CONTAG1OR AC CONTACIOR ThvlE RELAY TIME RELAY LOAD GIWUff RREAXER LOAD ~ff ~~EM~ 9OWAOB25TH 35
ST OF ELECTRICAL EQUIPMENTh
ID FREQUENCY (HZ) SYMBOL ANTI TYPE 220 440 420 38( QF1 DZ4763; 3P20A (ItCUIT BREAKER CIRCUIT BREAKER 380 220 DESCRiPTION
1 1 Cll{CU1T BREAKER 2 1
-
1 1 1 1 1111 2222 1111 1

-
YA1 YA2 SB1 XB2 BS542(RED) PUSH

-
1 1 4 1
-~
1 1 4 1 I 2 SQ2,SQ3 1Jc5-11 Th :SQ1 HZ4-22TH 4 I sB4SB7 SA ZB2.~BA2C+BZ105C(BLACK) ZB2 BD3C + BZ1O4C 1 1~ SB3 ZB2_BA3C+BZ101C(GR~O
-
1 4 4 11 111 222
1 2
111
HL
LEft
10/21 (wi-lYrE)
INDICATION LAMP WORK lAMP
1 1 1 1 1 3333
-
1 1 3 QF3 K1\ KT~ DZ4763 IF 3A K22E AC11OV
EL
3c38A;40W,24V
36
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SPECIFICATION SUITING DZ4763;3P15A DZ4763; 1P2A MFJ1 3; 11OA AC ELECm0MAGNEr BUTTON
______
SA
QF1 QF2 PUSH BUTTON
______
SB2
ZB2BAIC+BZ1O2C(whitC)
PUSH BUTTON
______
PUSH BUTTON R0TATIONSWTIEH
____
II P1:
-4
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E~....v
er ty D of o Ke N ot nt R In ep d us ro du tria ce l U SA
out from stated pressure valve om the
oil pump.,
(
2 Gears and bearings on the lubrication.
) )
Womis and worm wheels on feed
upper part of spindle head:
Splash
2Q
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wheels are lubricated by the oil sent of the worm wheele.
SA
(
3
mechanism:
The worms and worm
to all parts through rotation
( (
) )
Lifting mechanism speed change device:
Splash Lubrication.
Column guideway:
oil is supplied by a special
automatic
lubrication pump.
Manual
Lubrication
Ami guide way,
lead
screw,
spindle bearing, miero
adjustment
worm are lubricated according to the requirements
qn fig. 8
1,
using an, oil can or an oil gun.
Fiffing and Draining of the oil Tank
This should be canied out according. ,to the requirement mdi cat~d on the fig. 8
1.
The opemto~ should check the oil level on the oil leveler frequently.
The maximum height of oil level should nOt exceed the center of the oil leveler.
10
Refined mineral oil Always keep oil viscosity ___________
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Item No. Lubrication Point Lube Oil
-
SA
I arm rising -. falling mechanism Refined mineral oil viscosity 32
Lubrication Circle Change oil once per 3 months
Remark
Gear head lower oil pool
Refined mineral oil Viscosity 32
Chang oil once per 3 months
Unscrewthe threaded plug when fill oil (about l000ml) Open label on gear head for filling oil(about l600ml) Refined mineral oil viscosity 32 Refined mineral oil viscosity 32 Refined mineral oil viscosity 32 Fill oil once per week Chang oil once per 3 months Fill oil once per month
Spindle spline
Do not overfill
Gear head tipper oil pool
Fine adjustment worm Spindle uper & lower bearings
Do not overfill Animal & plant oil calcium soap 12 17% mineral oil 83 87% Refined mineral oil viscosity 68 Fill oil once per month
Open label on gear head for filling oil
Always keep oily
Rock arm guide
Clanping oil pump oil pool
Refined mineral oil viscosity 32
Chang oil once per 3 months
aria rising falling guide screw Column lube oil pump oil p21
Refined mineral oil viscosity 68
Fill oil once per week
Open the cover of door of electric appliance cabinet for filling oil Do not overfill
be padded at places where the ropes and the surfaces of the mach
ine come into contact to prevent damage to the machine. 2. Installation (Fig. 92)
Mm.
distance 800 mm from motion limit of its adjacent equipment.
An
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under the base plate. The levelling of the flange cover. the two screws (M6x16; J216).
SA
inal planes of the machine should not exceed
Before the machine is secured to the foundation, never unclamp the
column, otherwise the machine might tipover. When installing the
machine, fix the foundation bolts on the base plate first and then
set th~ machine on the foundation. After this, place steel pads
of the machine Is mainly car
ried out by adjusting three pairs of steel pads 1,2 and 3. Each of
the readings taken by the spirit level in transverse and longitud
0.04/1000mm.
Thereafter
adjust each of the remaining accuracies, and each of the readings
taken should not exceed the actual errors recorded in t~e Test Cer
tificate. The holes for the foundation bolts are filled with conc
rete mortar after the machine has been carefully levelled, grout
also the foundation round the base plate and the pads with concrete
mortar so as to set them securely. When the concrete gets quiter
dry, the foundation bolts should be tightened, then finally check
by spirit level to avoid the deformations of the machine. Only after
the preparations for trial run of the machine have been done, the
machine can then be put 4nto operation. Before operation,
the
spindle protective cover should be tightened by screws at the top
Before trialrunning of the machine, two antilooping plates 2 for
therhombic blocks in Fig.408 must be removed, thereafter tighten,up
Range of the arm rotation In transverse plane: 2140 nu, which keep
When cleaning the guiding surface of the column, the keroset must be prevented from flowing into the surface of the
41
Pr op
-
SA
30 into the column guide surface,
arm sleeve. After the cleaning drop some machine oil No. then lower the arm by
50mm and after the exposed part of the column guide surface
has been cleaned and lubricated, elevate the arm for about
100mm, afterwards clean again and fully lubricate the exposed
parts of the column, the arm can now be allowed to ascend
or descend for a large distance. Mehtod of operation as
described above has to be followed or it will cause the
danger of scoring the guiding surface of the column.
Remove screw and joint at place 1 according to fig. 45,
then connect oil pipe for clamping spindle head on the
arm, fill the oil according to fig.8l, check the lubrication
condition. The machine can be started to run only when
it is assured that every thing is normal.The moving parts
of tha machine have to be checked at the same time to make
sure they are operating normally. If that is so, run the
machine idle for 30 minutes, and when it is found satisfactor
y, the machine can then delivered for regular operation.
Note: With regard to ventilation and anticorrosion, seal
ring under arm quill and cover of arm are abnormally attached to the machane
They ought to be exactly fatted up when install ing.
Pr op er ty D of o Ke N ot nt R In ep d us ro du tria ce l U SA
Fig. 91 Handling Diagram of the Machine 42-
Fig. 92 Foundation Plan
43
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SA
C)
CD
Cd)
1) 24
t 24
spindle will turn clockwise or counterslockwise. 2. Neutral position of the spindle the spindle were to be restarted, depress handle 13 before starting.
turn handle 8 to the position indicated on fig. 10
3 micro
adjust it until it is aligned with the Oline. Tighten handle 8 with the lock knob
44
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3. Change of spindle speeds and feeds Rotate the pre
SA
selection knob 3 or knob 4 to the speed and feed desirde, then just prdss handle 13 down to the speed change position according to fig. 10
Lift handle 13 as shown in tig. 10 1 ,then the opindle can be easily rotatde by hand. If
1 pre
selection is also possible in the
course of spindle operation. There are three steps
of high rotational speeds and three coarse
feeds provided for the spindle. Since they are inter
locicing, simultaneous selection of
more than one step is impossible.
4. Feeds pf spindle
Automatic feed: press down handle 15 and 13, then pull out handle 5, thus the automatic feed is on.
Manual feed: push in handle 6 and give it a turn. This will make the spindle feed upward or downward. Micro
feed: raise handle 15, pull out handle 6, then turn handlewheel 17, and micro feed is obtainable. Pre determined depth cutting: pull out handle 7, rotate turn handle

8 to the position indicated on fig. 10
2, turn the graduated dial to the value of depth de
sired, approximately alinged with the 0 line of the counterscale on the spindle head,
clamping or releasing of the spindle head and the column is carried out either simutaneously or inclividuslly. When the change
over switch 21 is set on the intermediate position, simul
45
Pr op
SA
pressing down the push
taneous clamping or releasing of the spindle head and the column is obtained. But the spin dle head can be clamped and released independently by colckwise
Piming the switch 21
through an angle 30 and the column can be also clamped and released independently by
counterclockwise turning the switch 21 thsough an angle 30. Alter the position of the change
over switch is dete~ned,the clamping(or releasing) would be accomplished only by de
button l8(or 19).
6. lifting and lowering of the ann:
Push
butter 11 cnd 12 are used for the lifting and lowering of the arm.
12
Change over switch
23
Micro adjusting knob for feed depth dial
46
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Location Name of controls location 1 Switch for coolant pump motor
-
SA
List of the use of control levers, handwheel & push
button
Name of controls 13 Main switch 14
Master starting Push
button
Master stopping push Spindle speeds pro
button selection knob ~
3 ~
Spindle feed rate pre selection knob Handwheel for spindle head traverse
16
Lever for spindle speed or feed change, forward, reverse, breaking, and for setting the sindle in a neutral position Adjusting rod for balacing the spindle 6 Winged levers for spindle traverse 17
Switch for illuminating lamp ~ Lever for pro
detemiinded depth cutting
18
Lever for engaging or disengaing power feed 8 Push

.
button tor starting the main drive_motor
19
Handwheel for fine hand feed ~ ~ push
button for stopping die main drive motor
20
10
Push
button for ann secent
21
Push button for clanping the spindle head and column Push button for releasing the spindle head and column

11
Push
button for arm descent
22
Cook for coolant supply
head could be shifted when a peripheral force of not over 5814 is applied to
the spindle head shifting handwheel. Lock the adjustment screw when the ad justment is completed. (2) Adjustment of the column clamping foree(fig. 47)
The hydraulic clamping device of the clamping mechanism is mounted in the
electric cabinet, and under the electric cabinet.The pressure of the hy draulic system is 245x104
294x104pa.
47
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(3) Adjusting of arm clamping force (fig. 48) perly, so its clamped state. (5)Adjustment of feed resistance (fig.43) spring force required as follows: Model Feeding resistance(N) Clutch status Model Z3040x16 ~Z3040x16 (l)(I1)
SA
(4) Adjust the spindle balancing force (fig. 46) cing force, and counter clockwise to increase it.
Screw 5 is used for adjustment of the clearance of inner and outer column
taper faces. When adjusting, inner and outer column taperfaces. When adjust
ing, the force on the six screws should be uniform. The column clamping force
is adjusted with the screw cap 7. It should be adjusted to such a degree that
when a 1568N horizontal force is applied to the end of the arm,
the column
will not rotate, and rotates when a horizontal force not more than 29N is
applied after it is released. Tighten screw 6 and lock screw cap 7.
When adjusting, the main power supply may be cut off during the screw 1 pro
that a 0.04 mm plug gage could not be inserted while the arm is in
To adjust the spindle balancing, turn screw 2 clockwise to reduce the balan
Feed resistance can be adjusted by turning screw 2 to loosen the spring.The
Feeding resistance(N)
Clutch status
I
~l9200 > 23200 Engaged Z3050x161_.~ 21600 Z3050x161 disengaged ~ I >26100
I engaged
disengaged
(6) Adjustment of pressure of hydraulic syster~ on clamping medhanism(fig.55)
(3) Care should be taken when removing counterbalance spring of spindle. Depress the top cover 6 (fig.
46) and gently unscrew the set screw 7.
Then liLt lip the top cover 6 and remove the spring.
48
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Fig. 2. Maintenance of the machine
SA
gauze periodically so as to keep the oil
111 Assembling Diagram of Rhombic Blocks
The cause for this defect could be the incorrect direction of the rhombic
block and pressure block angles or because of the clamping force being too
large, or Lhe pressure of the hydraulic system in the clamping mechanism
being insufficient, which causes the distance H to be inadequate (fig.ll),
and ~he rhombic block to be unable to stand upright.
(I) When the machine is put into operation,
it should be
lubricated accord
ing to the specifications given in the instruction mamual clean.
Wash the filter
(2) Wipe the arm and the column guide ways with a piece of fine gauze, and lubricate frequently in order to avoid abrasion.

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1. When the spindle power feed, its forbidden to

bump-stop at the upper and lower limit position

of the spindle travel. When power feed approach

the limit position, it s must be stopped by manual

2. Within the actual travel of the spindle (excluding

the two limit positions), the power feed of the

spindle is allowed tq use mechanical travel unit

foundation, the downup

clamping until the

Machine 1. Check the machine state and see if it is

completely check the cutting tools and spare tools

well, check the

and if the diameter of the wire is wire is accordance with the re

Check if the phase

sequence of the machine power supply is cor

Check if the travel limit switch is reliable

When the machine is getting inuo trouble or in imminent danger

push down the emergency button firstly

the emergency but

ton is at lower place of the operation station

and then push the

red stop button on the general power supply switch

The electricity mainainer must wear the ele

ctricl absolute shoes to work according to the operation nile

During the mainainence of the machine electricity

someone must be assigned to take care of

anything electrified is forbided to touch 7

Sign of dangher of electricity

Sing of the switch of the

general power supply

forces of spindle head and column nust be carried

out according to the eleventh chapter ofOPERATION MANUAL

Operation of the Machine

Adjustments and Maintenance

available. These machines possess the following features:

Lhe personal security and are convenient for maintenance.

1. Their adoption of hydraulic proselected changed speed mechanism

2. Such motions as the forward and reverse r.otation of the spindle,

neutral position are con

trolled by hand lever. This facilitates easy opetration.

3. A hydraulic driven rhombic block clamping mechanism is adopted for

treatment, so that the stability of the machine accuracy is retained

A series of eftective measurements have been adopted in construc

non designing and manufacturing process, the durability of machine

accuracy and service life o1 whole machine are thus prolonged.

Electric equipments used on these machines are reliable and ensure

Spindle to column Horizontal traverse of spindle Head p~ 1250 mm Z3040 ~ mm Z3050

2500 x 1060 x 2655

Note: The sizes in the brackets are usedforZ3Q4oxl(fi)

Max: 1250mm Min:350mm

~ 1250mm Mm: 350mm

Max:l22OmmMin:320mm Z3040x ~ (II)

Max: 1280mm Min:380mm

4 Power of arm elevating motor KW 1 .5. Power of hydraulic clamping motor

Power of coolant pump motor

0.09 Weight of the machine( approx)

3500; 3900: (with auxiliary column)

Fig.22 Main parameters of Spindle, Table & Base plate 4

Tslot of base plate

2.Chart of spindle speeds (Lig.3-2) 3.Chart of spindle feeding speeds (fig.33)

4.Tab]e of gears, worm whcels,~orms, lead screws

5.Diagram of rolling bearing disLribution (fig. 34)