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This material is supplied for use with the following Kelly Duplex machine: Machine: Shipping Order
This material is supplied for use with the following Kelly Duplex machine: Machine: Shipping Order

This material is supplied for use with the following Kelly Duplex machine:

Machine:

Shipping Order No.:

Model:

Year Purchased:

DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page 2 of 13

Models KT, M, M10, K20 and S

PART

PART

NO.

DESCRIPTION

100

Sealing strip

101

180 deg. elbow

102

Blower side (outside)

103

Fan

104

Feed pan

105

Blower Housing

w/protective cap

106

Blower side (inside)

107

Main shaft (short shaft for direct connected motor) (long shaft for belt drive)

108

Cylinder discs

109

Cylinder nuts

110

Hammers: (complete set) 1/4íí, 3/8íí, Carbide Tipped

111

Hammer rods

112

Spacers

113

Pillow block

114

Grease, 5 lb. can (special for high speed bearings)

115

Seal ring (small)

116

Lock Nut

117

Lock washer

118

Ball bearing

119

Stabilizing ring

120

Seal ring (large)

121

Hammer rod pin

122

Cradle hinge rod

123

Chain cradle

124

Cradle handle with nut

125

Retarding screen clamp (top)

126

Retarding screen

127

Retarding screen clamp (bottom)

128

Door lock handle

129

Screen

130

Vent slide gate

131

Cradle hinge rod nut

PART

PART

NO.

DESCRIPTION

132

Screen change panel

133

Hinge rod for panel

134

Feet

135

Coupling seal

136

Coupling bolts (set of 6)

137

Coupling cover (two halves)

138

Coupling ñ mill side

139

Coupling spring half

140

Coupling spring half

141

Coupling half-motor side

142

Coupling gasket

143

Coupling nuts

144

Screen cradle eye bolt

145

Finger guard

146

Mill body

147

Mill cover ñ low top

148

Mill cover ñ high top

149

Mill chute (plain)

150

Large adjustable mill chute

151

Magnetic separator

152

Chute arm

153

Hand wheel

154

Adjusting rod

155

Spring

156

Spring rod

157

Hinge rod

158

Hinge rod collar

159

Motor sheave (Specify by outside dia. and number of grooves desired)

160

Vent door

161

Thumb Screw

162

Air intake assembly with protective grate

163

Feed pan

164

Plate

165

180 deg. gooseneck elbow

166

Blower housing

PART

PART

NO.

DESCRIPTION

167

Blower stack with protective cap

168

Bolt, nut and washer

169

Fan hub

170

Fan

171

Seal Ring

172

Lock Washer

173

Fan housing cover

174

Bolt, nut and washer

175

Bolt, nut and washer

176

Fan liner

177

Bolt

178

Bolt

179

Complete mill cylinder w/ bearings, pillow blocks and hammer rods. Assembled and balanced

180

Inlet protective enclosure hood with segmented deflector curtain

181

Totally enclosed

coupling

shield

182

Protective interlocking limit switch (PLS)

183

Padlockable protective interlocking electrical control switch (PCS)

184

Operatorís Manual Case (OMC)

DIMENSIONS

Approximate: Models KT, M, M10, K20 & S

DIMENSIONS Approximate: Models KT, M, M10, K20 & S DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page
PART   PART   PART   NO. PART DESCRIPTION NO. PART DESCRIPTION NO. PART

PART

 

PART

 

PART

 

NO.

PART DESCRIPTION

NO.

PART DESCRIPTION

NO.

PART DESCRIPTION

182

Protective interlocking limit switch (PLS

416

Blower drive sheave

438

Cap Screw

417

Blower shaft

439

Main body

 

418

Cap for bearing housing

440

Lock washer

419

Ball bearing

441

Chute for Model LT

420

Bearing spacer

442

Screen Puller

183

PCS

421

Fan side (outside)

443

Complete mill cylinder w/ bearings, pillow blocks and hammer rods. Assembled and balanced

184

OMC

422

Fan

401

4 B sheave to blower

423

Fan housing w/protective cap

402

Motor sheave (Specify by outside dia. and number of grooves)

424

Fan side (intake)

425

Steel chute bottom

 

426

Screen guide, lower

403

Main Shaft

427

Screen guide, upper

444

Inlet protective enclosure hood with segmented deflector curtain

404

Pillow block (no bearing)

428

Mill screen (complete set)

405

Finger (small oil ring)

429

Screen clamp band

406

Lock Nut

430

Screen clamp casting (inside)

445

Totally enclosed drive shields

407

Lock Washer

408

Ball bearing

431

Screen clamp casting (outside)

446

Totally enclosed drive shield for mill crusher drive

409

Stabilizing ring

432

Adjusting screw for clamp

410

Flinger (large oil ring)

433

Adjusting screw spring

 

411

Cylinder arm

434

Nut

   

412

Cylinder washer

435

Set screw

   

413

Cylinder arm spacer

436

Vent elbow with protective grate

   

414

Hammer rod

415

Hammers: (complete set) 1/4íí, 3/8íí, Carbide Tipped

437

Mill top quarter section

DIMENSIONS

Approximate: Models L and LT

DIMENSIONS Approximate: Models L and LT DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page 6 of 13
DIMENSIONS Approximate: Models L and LT DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page 6 of 13
DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page 7 of 13

Models DS, D, FF and FFD

PART

PART

NO.

DESCRIPTION

181

Totally Enclosed coupling shield

182

Protective interlocking limit switch (PLS)

183

PCS

184

OMC

3100

Adjusting hinge rod

3101

Panel hinge rod

3102

Screen change and maintenance panel

3103

Adjusting plate

3104

Main shaft (short shaft for direct connected motor, long shaft for belt drive)

3105

Cradle handle

3106

Set screws for cradle handle

3107

Nut for cradle handle

3108

Washers for cradle

handle(2)

3109

Eye bolt for cradle handle

3110

Back panel

3111

Adjusting screw

3112

Hammer rod

3113

Hammers: (complete set) 1/4íí, 3/8íí, Carbide Tipped

3114

Chain cradle

3115

Screen

3116

Cradle hinge rod

3117

Hammer Rod pin

3119

Large seal ring

3120

Lock washer

3121

Lock Nut

3122

Small seal ring

3123

Ball bearing

3124

Stabilizing ring

3125

Hinge rod cover

3126

Blower stack

3127

Blower housing

3127A

Fan Liner

3128

Fan seal

3129

Fan hub

3130

Fan, hub type, 6 blades, 19î diameter

3131

Fan inspection panel

3132

Blower pipe

3133

180 deg goose neck elbow

3134

Blower housing front cover

PART

PART

NO.

DESCRIPTION

3135

Angle iron ring

3136

Side seal

3137

Mill side for separate chute (left)

3137a

Mill side with integral chute (left) (right side not shown)

3138

Feed pan

3139

Screen stop

3140

Top plate

3141

Bottom plate, mill only, for separate chute

3141a

Bottom plate for integral mill and chute

3142

Coupling Cover Bolts

3143

Coupling gasket

3144

Coupling half-motor side

3145

Key

3146

Coupling cover nuts

3147

Coupling spring

3148

Coupling-mill side

3149

Coupling cover

3150

Coupling seal(not shown)

3151

Pillow block

3152

Hammer rod cover

3153

Nut

3154

Lock washer

3155

Tie rod

3156

Mill side for separate chute (right)

3157

Motor

3158

Motor key

3159

Chute sides

3160

Bottom chute pan

3161

Magnet frame

3162

Magnet

3163

Magnet fastener

3164

Mill frame

3165

Cap screw

3166

Cylinder discs

3167

Nut for cradle handle

3168

Washers for cradle handle

3169

Eye bolt for cradle handle

3170

Cradle handle

3171

Set screws

3172

Slide gate

3173

Mill transition

3174

Slide spacer

3175

Blower transition

3176

Back panel (FF)

3177

Long sweep elbow

PART

PART

NO.

DESCRIPTION

3178

Dust collector

3179

Blower pipe (to dust collector)

3180

Dust collector ring

3181

Bolts for dust collector frame

3182

Legs for dust collector frame

3183

Conveyor outer tube

3184

U-trough cover with collector flange

3185

Nut

3186

Hanger rod

3187

Spiral

3188

Zerk

3189

Hanger bearing

3190

Bearing sleeve

3191

Coupling shaft

3192

Plain trough cover

3193

Motor

3194

Sheave set screw

3195

Motor key

3196

Sheave

3197

Belts

3198

Motor mounting plate

3199

Adjusting Nut

3200

Take-up stud

3201

Discharge screw

endplate

3202

Motor mounting bracket

3203

Key

3204

Gear reducer

3205

Key

3206

Set screw

3207

Drive shaft

3208

Leveling screw nut

3209

Leveling screw

3210

Sheave

3211

Totally enclosed drive guard

3212

Standard discharge

3213

Set screw

3214

Rack and pinion wheel

3215

Shaft bearing

3216

Set screw

3217

Stabilizing collar

3218

Shaft

3219

Key

3220

Pinion gear

3221

Set screw

PART

PART

PART

PART

NO.

DESCRIPTION

NO.

DESCRIPTION

3222

Flat head screw

3238

Blower stack

3223

Rack holder

3238A

Fan liner

3224

Rack

3239

Bearing

3225

U-trough

3240

Shaft

3226

Rack and pinion discharge

3241

Sprocket

3242

Screen

3227

Slide

3243

Flapper

3228

Blower stack

3244

Cotter key

3229

Bearing

3245

Rod

3230

Seal

3246

Bearing bolts

3231

Endplate

3247

Bolts (4)

3232

Transition pipe

3248

Lock washers (4)

3233

Inspection door

3249

Spacers (4)

3234

Blower front

3250

Nuts

3235

Fan, 6 blades, hub type, 14î diameter

3251

Reel

3252

Screen guide track

3236

Fan hub

3253

Reel stand

3237

Fan seal

3254

Adjusting Bolt

PART

PART

NO.

DESCRIPTION

3255

Screen change adjustment assembly

3256

Bolt

3257

Screen guide arm

3258

Washer

3259

Nut

3260

Screen door

3261

Bracket

3262

Mounting brackets for door

3263

Rod

3264

Rod

3265

Set screw

3266

Collar

3267

Cradle Arm

3268

Handle assembly

3269

Inlet protection enclosure hood with segmented deflector curtain

DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page 10 of 13

WARNING !

TO PREVENT DEATH, SERIOUS BODILY INJURY OR PROPERTY DAMAGE

Before you install your Kelly Duplex HAMMERMILL READ AND OBSERVE THIS INSRUCTION SHEET

Do not attempt to assemble, connect power to, install, clean, service, maintain, adjust, repair or operate this HAMMERMILL until you read, understand and comply with this instruction sheet, and with DMMC Publication #369, ìKELLY DUPLEX PROCESSING MACHINERY HAZARD WARNINGSî.

Remember ! Safety is everyoneís business!

STANDARD HAZARD CONTROL EQUIPMENT:

Depending on model, style, type and application your Kelly Duplex HAMMERMILL may be equipped with the following

listed hazard control equipment. This equipment shall be kept in good repair and proper operational condition at all times.

1. Padlockable Protective Interlocking Electrical Control Switch (PCS): Install and wire as directed by DMMC publication #369. Note: if your machinery package is equipped with a factory supplied Motor Control Center, then a Lockable Emergency Stop Switch may be used in place of a separate PCS.

2. Operatorís Manual case (OMC): Supervisors are required to make use of the OMC as directed by DMMC publication #369. Each HAMMERMILL is furnished with a factory installed OMC.

3. Protective Interlocking Limit Switch (PLS): Install, wire and use as directed by DMMC publication #369. Machinery operators shall not attempt to override or by-pass the protective functions of the factory installed PLS.

4. Protective Covers, Hoods and Grates: Inlet and discharge openings may be provided with factory installed protective covers and/or grates. All inlet and discharge openings must be completely enclosed to prevent human access to pinch points when machine is running and remain enclosed until power is disconnected and locked out, and machine has come to a complete stop. Keep away from running machinery. Wear appropriate hearing and eye personal protective devices at all times when operating machinery.

5. Drive Shield: If your new HAMMERMILL is equipped with a factory-supplied drive, the drive will be covered with a totally enclosed drive shield. If your drive comes from some other source, operation is PROHIBITED until a proper drive shield has been manufactured and installed.

a proper drive shield has been manufactured and installed. 5021-79 5024-79 5051-87 5050-86 DMMC Instruction Sheet

5021-79

drive shield has been manufactured and installed. 5021-79 5024-79 5051-87 5050-86 DMMC Instruction Sheet 1183-1, Rev.

5024-79

shield has been manufactured and installed. 5021-79 5024-79 5051-87 5050-86 DMMC Instruction Sheet 1183-1, Rev.

5051-87

has been manufactured and installed. 5021-79 5024-79 5051-87 5050-86 DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page

5050-86

ITEMS FOR SPECIAL ATTENTION:

WARNING!

TO PREVENT PROPERTY

DAMAGE, DEATH or SERIOUS BODILY INJURY:

DO NOT ATTEMPT TO UNCLAMP OR OPEN ANY MAINTENANCE PANEL UNTIL THE HAMMERMILL IS EMPTY, THE POWER HAS BEEN TURNED OFF AND LOCKED OUT, AND THE MACHINE HAS COME TO A COMPLETE STOP. OPERATORS MUST NOT attempt to clean or maintain the HAMMERMILL without supervisor permission, and without

TO PREVENT PROPERTY

DAMAGE, DEATH or SERIOUS BODILY INJURY:

DO NOT attempt to install, connect power to, or operate this HAMMERMILL or other machine, until you read, understand and comply with this instruction sheet and with DMMC Hazard Warning Instruction Sheet #369. Keep hands and feet, and all human body parts out of machine and away from moving parts at all times. Use material level indicators, shaft motion sensors, current sensing relays, and hot-bearing sensors to protect mechanical components. DO NOT OVERLOAD HAMMERMILL DRIVE. Use ammeter to indicate load before establishing HAMMERMILL operating conditions. DO NOT

WARNING!

TO PREVENT PROPERTY

DAMAGE, DEATH or SERIOUS BODILY INJURY:

Hammermill must NEVER be operated unless mill screen and drive shields are in place and properly secured. NEVER allow any kind of metal or other foreign objects to enter the machine. Operators must use proper ear and eye personal protective equipment when

WARNING!

approved personal protective equipment. Maintenance panels and protective grates or shields are not to be opened or removed unless POWER IS TURNED OFF AND LOCKED OUT AND THE MACHINE HAS COME TO A COMPLETE STOP. Panels provided with a Protective Interlocking Limit Switch (PLS) must be wired BEFORE initial start-up so that MACHINE CANNOT RUN UNLESS INTERLOCKED PANEL IS CLOSED AND SECURED.

stop HAMMERMILL until it has been emptied. DO NOT ATTEMPT TO START HAMMERMILL UNDER LOAD. The HAMMERMILL user is required to furnish and install adequate access to any service platform or work platform, and to provide necessary work area enclosures to provide for the protection of service and maintenance personnel when working in the area of the HAMMERMILL. ALL MACHINE INLET AND DISCHARGE OPENINGS MUST BE COMPLETELY ENCLOSED TO PREVENT HUMAN ACCESS WHEN MACHINE IS RUNNING AND REMAIN ENCLOSED UNTIL POWER IS TURNED OFF AND LOCKED OUT AND THE MACHINE HAS COME TO A COMPLETE STOP.

operating the hammermill. Inspect and log hammers, hammer rods, hammer rod pins, fan, fan liner and other wear points, coupling, drive sheaves, protective interlocking limit switches (PLS), padlockable protective interlocking electrical control switch (PCS) and operatorís manual case (OMC) as appropriate for operating conditions.

5036-79 5028-79 5029-79 Ordering Repair Parts: When ordering parts for your KELLY DUPLEX HAMMERMILL, please
5036-79 5028-79 5029-79 Ordering Repair Parts: When ordering parts for your KELLY DUPLEX HAMMERMILL, please

5036-79

5028-79

5036-79 5028-79 5029-79 Ordering Repair Parts: When ordering parts for your KELLY DUPLEX HAMMERMILL, please furnish

5029-79

Ordering Repair Parts:

When ordering parts for your KELLY DUPLEX HAMMERMILL, please furnish all of the following information: (1) The model number of the hammermill, (2) The serial number of the hammermill; (3) The part number of each individual piece you are ordering. You will find that the model number and the serial number are plainly marked on the metal tag attached to the hammermill. Part numbers of individual items can be found on the inside pages of this folder. For best results, use only genuine KELLY DUPLEX REPAIR PARTS.

THE DUPLEX MILL & MANUFACTURING CO. 415 Sigler St., P.O. Box 1266, Springfield, OH 45506
THE DUPLEX MILL & MANUFACTURING CO. 415 Sigler St., P.O. Box 1266, Springfield, OH 45506

THE DUPLEX MILL & MANUFACTURING CO. 415 Sigler St., P.O. Box 1266, Springfield, OH 45506 U.S.A.

TEL: 937-325-5555 FAX: 937-325-0859

OH 45506 U.S.A. TEL: 937-325-5555 FAX: 937-325-0859 IMPORTANT : All illustrations and specifications are subject
OH 45506 U.S.A. TEL: 937-325-5555 FAX: 937-325-0859 IMPORTANT : All illustrations and specifications are subject

IMPORTANT: All illustrations and specifications are subject to change without notice and any drawing dimensions may not be to scale. Machines shown with protective covers, guards, grates, maintenance panels or interlocking limit switches removed are for illustrative purposes only. All protective devices must be in place before power is connected to machine and before operation. All sales are subject to our prevailing terms and General Conditions of Sale. See DMMC #1281-9. SAFETY IS EVERYONEíS BUSINESS! Safe operations are profitable operations. Write or phone today for your free copy of our publication #369: ìKELLY DUPLEX PROCESSING MACHINERY HAZARD WARNINGSî. KEEP HUMAN BODY PARTS OUT OF MACHINE AT ALL TIMES! Instruction Sheet No.: 1183-1, Rev. 6/15/2005