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Section

Index
Introduction, Authority/ Certification, Fire Rating and Approvals Marine Equipment Directive FGD Fire and Gas Damper MFD Fire and Gas Damper LFD Fire and Gas Damper Control Options MFDS(P) Fire Suppression Damper (Pneumatic) PRDF(G) Fire Suppression Damper (Gravity)

Dampers

2 4 5 7 9 11

Isolation Damper Volume Control and Modulating Damper Fan Inlet Guide Vane Damper

16

13

18 20

15 Non-Return/Pressure Relief Damper Butterfly Non-Return Damper BPD Blast Protection Damper 21 22

23

Section

3 Fire & Gas Dampers


Introduction
Fire & Gas Dampers are used in ventilation systems to prevent the spread of flame and/or smoke between divisions. Wozair manufacture three types of Fire & Gas Damper depending on the application and specification. All dampers have been independently tested and have third party certification. Each type of Fire & Gas Damper can be supplied in stainless steel grades 304L (1.4307), 316L (1.4404) and (1.4432) Mo>2.5% or carbon steel and can be provided with numerous control systems including pneumatic, electric and manual latch operation. All dampers can be supplied to suit rectangular or circular ducts.

Authority/Certification FGD
The damper has been subject to a 2 hour Hydrocarbon fire test and is certified by Lloyds Register of Shipping, Det Norske Veritas and Bureau Veritas for use in H-0H-120 Bulkhead and Deck Divisions with the ducting suitably insulated.

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2

MFD
The damper has been fully tested to the Solas Rules/FTP Code Resolution A754(18) together with its relevant means operation and also BS476 Pt20 for 4 hours. The damper is certified by Lloyds Register of Shipping and carries the MED/MRA mark of conformity. The damper is suitable for use in A-0A-60 Bulkhead and Deck Divisions with the ducting suitably insulated. For smoke clearance the damper is certified at 300C for 1 hour for high temperature operation. The damper is also type approved by DNV, BV, ABS, RINA, GL and USCG under the Marine Equipment Directive/Mutual Recognition Agreement.

LFD
The damper has been fully tested to the Solas Rules/FTP Code Resolution A754(18) together with its relevant means operation and also BS476 Pt20 for 4 hours. The damper is certified by Lloyds Register of Shipping and carries the MED/MRA mark of conformity. The damper is suitable for use in A-0A-60 Bulkhead and Deck Divisions with the ducting suitably insulated. For smoke clearance the damper is certified at 300C for 1 hour for high temperature operation. The damper is also type approved by DNV, BV, ABS, RINA, GL and USCG under the Marine Equipment Directive/Mutual Recognition Agreement.

Section

Dampers

Fire Ratings and Approvals


Offshore and Marine Fire Divisions are normally classified as A or B which relate to temperature limits that must be adhered to on the non-fire side of the division. The divisions are insulated within dimensional parameters defined in Solas Rules, to reduce the temperature rise to safe limits for a period of 60 minutes over both the damper case and the surface of the insulation. Where a fire damper is installed within the duct length as defined in Solas Rules then these safe temperature limits must be maintained, as the damper is a metal structure then the only way to control and limit temperature rise is to insulate to the same standard as the surrounding ductwork. The temperature rise being measured over the external surface of the insulation.

Class A Classification is common for Offshore applications: Fire Dampers rated for A-0 class divisions are required to pass a 1 hour fire test. Fire dampers for A-60 divisions must maintain integrity and resist the passage of flame for a period of greater than 60 minutes, the temperature rise on the external surface of the damper must not rise higher than 140C above ambient during the time period nor should the temperature at any point on the insulation rise more than 180C during the same time period. Wozair Fire Dampers fulfil these requirements when suitably insulated.

Class H-0H-120 Fire Divisions Wozair FGD Fire Dampers have been tested and approved to meet this standard which involves a 2 hour fire test to the hydrocarbon temperature curve. It must be clearly understood that a Fire Damper can only carry an A-0 or H-0 classification by itself and on installation with suitable insulation (by others) the higher classification will be achieved. Enclosures can be pre-insulated where required. Approval for installation must be gained from the appropriate certifying authority.

Installations:
Typical installation and insulation details are included in the Lloyds Certification. However, where dampers are to be installed within the dimensional parameters defined in Solas Rules, the following applies: Class B For a damper to pass a class B approval, it must maintain its integrity and resist the passage of flame for a period of greater than 30 minutes, the temperature rise on the external surface of the damper must not rise higher than 140C above ambient during the time period nor should the temperature at any point on the insulation rise more than 225C during the same time period.

Section

3 Marine Equipment Directive/Mutual Recognition Agreement (MED/MRA)


Marine Equipment Directive-96/98/ EC(MED)

Dampers
4

The Marine Equipment Directive 96/98/ EC(MED) as amended by directive 98/ 95/EC came into force on January 1st 1999 and covers the safety aspects of equipment (such as Fire Dampers for Fire Protection) carried on ships registered under the flags of the European Union Member States.

Recognition by the United States of America/USCG came into force in July 2004 under the EU-US Mutual Recognition Agreement of Marine Equipment. The Directive has been a mandatory requirement since January 1st 2001. For Marine vessels registered to an EU member state, Wozair Fire and Gas Dampers carry the Marine Equipment Directive/Mutual Recognition Agreement (MED/MRA) Wheelmark.

Section
FGD Fire and Gas Damper
Typical Applications
Heavy duty, aggressive process environments where integrity, strength and corrosion resistance are of primary importance.

Dampers

Description A-0A-60 and H-0H-120 Deck and Bulkhead Applications Casing


The 300mm deep frame is formed into rigid channel sections that are fully welded, sheet steel thickness range from 3-10mm. Damper over 1200mm wide have welded vertical mullions and dampers over 1200mm high have horizontal transoms. Flange drillings are in accordance with the Wozair standard or to specific client requirements. Where it is difficult to access the bolt holes behind the control enclosure, welded nuts will be provided. Casings are provided with 20mm diameter lifting holes as standard. Dampers smaller than 150mm or required for circular connection are supplied with either 3mm thick studded transition plates stitch welded to each side or circular spigots 50mm deep. This increases the insertion depth by either 6 or 100mm. the bearing housing on the drive side. Blind bearing bosses are fitted on the non-drive side. Refer to catalogue section 7.

Controls for Operation


Pneumatic Actuator, Electric Actuator, Temperature Sensitive Trigger, Manual Spring Release, Latching Mechanism. For full details see Control Section.

Linkage
Dampers over 300mm high have multiple blades that are linked together to provide opposed motion. Robust blade links are welded to the drive shafts and connected together by flat bar and stainless steel pins. The linkage arrangement is contained within the flanges of the damper frame. The drive shaft is extended and fitted with a welded precision machined boss for connection to the actuating mechanism. As an option, particularly for nuclear applications, removable linkages can be specified whereby the blade links are welded to bosses that are securely pinned to the shafts. Removable linkage cover plates are fitted where requested.

Options
Materials: Stainless Steel 304L (1.4307), 316L (1.4404) and (1.4432) Mo>2.5% or Galvanised Mild Steel Frames Bearings: Roller or ball race Earth Continuity Bosses Lifting Lugs Pre-insulated controls enclosure Client specific requirements

Leakage Rates
Fire and Gas dampers are designed to minimise leakage. Extensive testing on standard production single module dampers has proven a mean leakage rate of 0.040 m/sec/m at a differential pressure of 2000Pa and 0.002 m/sec/m at a differential pressure of 50Pa. However, if lower leakage rates are required as a special requirement, please consult our engineering department.

Blades
The blades are double skin aerofoil type manufactured from 1.5mm thick stainless steel sheet and are synergically plug welded to 19mm diameter continuous shafts. Blade shafts rotate in high temperature, oil impregnated, sintered bronze bearings, fitted into welded housings. Other bearing options are available. For nuclear applications where the casing penetrations need to be sealed, lip seal bearings are fitted into

Seals
Tight air shut off is achieved by precision roll formed sprung stainless steel grade 316L (1.4404) side seals and welded top and bottom angle blade stops.

Section

Dimensional Limits
The minimum damper size is 150mm wide x 150mm high. The maximum single module size is 1200mm wide x 1200mm high. For larger sizes the addition of mullions and transoms allow a maximum size of 3950mm wide x 2500mm high for a single piece damper. Larger sizes are subject to case by case approval by the certifying authority.

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6

Performance
Full aerodynamic performance data is presented below and is based on tests concluded.

Ordering
Quantities, control requirements and other special requirements to be stated separately.
Type FGD Material 316L Case Thickness 3.0 Type Wozair: Duct Width 500W Duct Height 300H Case Depth 300D

High Integrity Fire and Gas Damper

Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised FeP02 nac = GSS Galvanised after Manufacture = GAM Case Thickness: 3-10 mm upwards Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Total Pressure Loss (PT)


This is the difference in pressure measured across the fire damper, when the blades are fully open.

Order Code Example: FGD/316L/3.0/500W/300H/300D

Section
MFD Fire and Gas Damper
Typical Applications
Oil and Gas, Marine, Nuclear, Process and General Ventilation Systems.

Description A-0A-60 Deck and Bulkhead Applications Casing


The damper frame is formed from sheet steel into rigid channel sections that are either fully welded or welded and riveted together. Dampers over 1200mm wide have welded vertical mullions and dampers over 1200mm high have horizontal transoms. Flange drillings are in accordance with Wozairs standard or to specific client requirements. Where it is difficult to access the bolt holes behind the control enclosure, welded nuts will be provided. Casings are provided with 20mm diameter lifting holes as standard. For circular ducts, mounting transition pieces are supplied with either case thickness transition plates stitch welded to each side of the damper or circular spigots 50mm deep. This increases the insertion depth by twice the case thickness or 100mm.

Dampers

Linkage
Dampers with multiple blades that are fitted with a linkage to provide an opposed motion. Robust blade links are welded to the drive shafts and connected together by flat bar and stainless steel pins. The linkage arrangement is contained within the flanges of the damper frame. The drive shaft is extended and fitted with a welded precision machined boss for connection to the actuating mechanism. As an option, particularly for nuclear applications, removable linkages can be specified whereby the blade links are welded to bosses that are securely pinned to the shafts. Removable linkage cover plates are fitted where required.

Options
Materials: Stainless Steel 304L (1.4307), 316L (1.4404) and (1.4432) Mo>2.5% or Galvanised Mild Steel Frames in a range of thickness from 2-10mm Case depth: 200-300mm Removable linkage Continuous blade shafts Bearings: Roller or ball race Earth Continuity Bosses Lifting Lugs Pre-insulated controls enclosure Client specific requirements

Leakage Rates
Fire and Gas dampers are designed to minimise leakage. Extensive testing on standard production single module dampers has proven a mean leakage rate of 0.040 m/sec/m at a differential pressure of 2000Pa and 0.002 m/sec/m at a differential pressure of 50Pa. However, if lower leakage rates are required as a special requirement, please consult our engineering department.

Seals
Tight air shut off is achieved by precision roll formed sprung stainless steel grade 316L (1.4404) side seals and welded top and bottom angle blade stops.

Blades
The blades are double skin aerofoil type from 1.2mm thick steel and are plug welded or bolted to 19mm diameter solid shafts. Blade shafts rotate in high temperature, oil impregnated, sintered bronze bearings, fitted into the damper frame. For nuclear applications, where the casing penetrations need to be sealed, lip seal bearings are fitted into a bearing housing on the drive side. Blind bearing bosses are fitted on the non-drive side.

Controls for Operation


Manual Spring Release, Latching Mechanism, Pneumatic Actuator, Electric Actuator, Temperature Sensitive Trigger. For full details see Control Section.

Section

Dimensional Limits
Bulk Head Applications: The minimum size is 100mm wide x 100mm high. The maximum single module size is 1200mm wide x 1200mm high. For larger sizes the addition of mullions and transoms allow a maximum size of 2500mm wide x 2100mm high. Deck Application: The minimum size is 100mm wide x 100mm high. The maximum single module size is 1200mm wide x 1200mm high. For larger sizes the addition of a mullion allows a maximum size of 2500mm wide x 1000mm high for a single piece damper. Larger sizes are subject to case by case approval by the certifying authority.

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Performance
Full aerodynamic performance data is presented below and is based on tests conducted.

Ordering
Quantities, control requirements and other special requirements to be stated separately.
Type MFD Material 316L Case Thickness 2.0 Type Wozair: Duct Width 500W Duct Height 300H Case Depth 200D

High Integrity Fire and Gas Damper

Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised FeP02 nac = GSS Galvanised after Manufacture = GAM Case Thickness: 2-10mm Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Total Press Loss (PT)


This is the difference in pressure measured across the damper, when the blades are in the fully open position.

Order Code Example: MFD/316L/2.0/500W/300H/200D

Section
LFD Fire and Gas Damper
Typical Applications
Marine, Process and DW144 General Ventilation Systems.

Description A-0A-60 Deck and Bulkhead Applications Casing


The damper frame is a welded and riveted construction with integral 50mm folded flanges from 1.5mm thick steel. The drive side casing section is provided with a return flange to facilitate the mounting of the actuator bracket. For dampers to be connected to circular ductwork, transition plates with 20mm spigot connectors are provided.

Dampers

Options
Materials: Stainless or Galvanised Mild Steel Frames in a range of thickness (minimum 1.5mm) Case depth: 200mm Earth Continuity Bosses Lifting Lugs Pre-insulated controls enclosure Client specific requirements

Blades
Single skin 1.5mm thick steel interlocking blades are securely riveted to continuous 19mm diameter tubular shafts. Shafts rotate in flared bearing holes within the damper case and are linked externally to provide a parallel motion. The drive shaft is extended for connection to the actuator.

Leakage rates
Fire and Gas dampers are designed to minimise leakage. Extensive testing on standard production single module dampers has proven a mean leakage rate of 0.060 m/sec/m at a differential pressure of 2000Pa. However, if lower leakage rates are required as a special requirement, please consult our engineering department.

Seals
Tight air shut off is achieved by precision roll formed sprung stainless steel grade 316L (1.4404) side seals and welded top and bottom angle blade stops.

Controls for operation


Pneumatic Actuator Electric Actuator Temperature Sensitive Trigger Manual Spring Release Latching Mechanism For full details see Control Section Page 11.

Section

Dimensional Limits
The minimum damper size is 150mm wide x 150mm high. The maximum single module size is 800mm wide x 800mm high.

Dampers
Performance
Full aerodynamic performance data is presented below and is based on tests conducted.

Ordering
Quantities, control requirements and other special requirements to be stated separately.
Type LFD Material 316L Case Thickness 1.5 Type Wozair: Duct Width 500W Duct Height 300H Case Depth 200D

Light Duty Fire and Gas Damper

Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised

Total Press Loss (PT)


This is the difference in pressure measured across the damper, when the blades are in the fully open position.

FeP02 nac = GSS

Case Thickness: 1.5mm Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Order Code Example: LFD/316L/1.5/500W/300H/200D

10

Section
Control Options
With over two decades of experience, Wozair have supplied countless Fire Damper control systems to suit various applications. Our experience enables us to design control systems to meet particular requirements. The following standard systems are detailed as a guide for customers and specifiers, and can be applied to any of the fire dampers in our range. Client specific controls can be supplied on request. Depending on complexity and customers requirements, Fire Damper controls will either be supplied fitted inside a removable enclosure or fitted to a removable plate mounted on the drive side of the damper. In additions separate fire damper control panels can be supplied. For Marine MED/MRA applications Wozair MFD and LFD Dampers have been fire tested with a complete range of actuators and fire trigger devices to comply with Solas Rules and carry the Lloyds/MED/MRA approval and certification.

Electric Actuation
A power open spring return electric actuator is fitted. For safe area applications the actuator will normally be a Belimo BF type, and for hazardous area shall be Schischek type. If the damper is specified with its own frangible trigger, for safe areas the Belimo actuator will be fitted with a Belimo thermal sensor. For hazardous areas a rated switch will be operated upon rupture of the frangible bulb or azeotropic sensor. Damper operating times for electric actuation are as follows: Standard Belimo open 180s, close 16s Special Safe Area open 180s, close <3s Schischek 3s or 10s, close 3s or 10s adjustable on site. Both Belimo and Schischek actuators can be supplied with integral auxiliary switches for remote indication of damper status. The actuators are supplied with flying leads which can either be terminated in a junction box fitted to the damper or installed on site.

Manual Latch
The damper is manually latched in the open position at the damper, with the blades held open against return springs fitted to the non-drive end of each shaft. De-latching and hence closing of the damper is initiated by either rupture of the frangible bulb, operation of a pneumatic cylinder by inert gas or interruption of electrical power to a holding electro-magnet. Local visual indication of damper status is provided by a pointer. If required, remote damper status is provided by limit switches cabled back to a local junction box which shall either be for safe or hazardous area depending on the application. Damper closing times for manual latch dampers are less than 3 seconds.

Dampers

Pneumatic Actuation
An air to open, spring return to close pneumatic actuator is fitted with numerous options for valves and electrical items. Some options are detailed below: Actuators Actuator anodised painted or PTFE coated aluminium Composite Painted steel Stainless steel Valves & Pipework Brass or stainless steel Solenoid valves for Safe or Hazardous areas Frangible bulb operated valve Manual test valve Pilot operated valve Quick exhaust valve Non-return valve (for use with Reservoir/Black Start)

11

Section

Examples of ancillary equipment options:

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12

Position Indication
Limit switches suitable for Safe or Hazardous areas. Proximity sensors for Safe or Hazardous areas. Switch boxes, Local pointers, Indicator beacons

Junction Boxes
For terminating solenoid valves and position switches, suitable for Safe or Hazardous areas, manufactured from GRP, ABS, cast iron or stainless steel

Insulation
Dampers can be provided with the insulation between the controls enclosure and the casing pre-fitted. This eliminates the task of applying insulation between the casing and controls enclosure on site, and also ensures that the controls are fully accessible for maintenance after insulations. The other three sides of the damper shall be insulated in-situ by others.

Firemans Control Panels


Fire damper control panels can be supplied where there is a need to control a group or zone of dampers from a common point. Such panels can be fitted with control valves and instrumentation to suit specific requirements. As standard the panel is manufactured in stainless steel 316 and designed in accordance with IP55.

Auxiliary
Cable glands suitable for safe or hazardous areas. Stainless steel tag plates for electrical items and valves.

Section
MFDS(P) Fire Suppression Damper Pneumatic
Typical Applications
Building Services Fire Suppression Systems. The Damper is Fire Rated to BS476 for 4hours.

Dampers

Description Casing
The damper frame is formed from sheet steel into rigid channel sections that are either fully welded or welded and riveted together. Dampers over 1200 mm wide have welded vertical mullions and dampers over 1200mm high have horizontal transoms. Flange drillings are in accordance with the Wozair standard or to specific client requirements. Where it is difficult to access the bolt holes behind the control enclosure, welded nuts will be provided. Casings are provided with 20 mm diameter lifting holes as standard.

Linkage
Dampers with multiple blades are fitted with a linkage to provide an opposed motion. Robust blade links are welded to the drive shafts and connected together by flat bar and stainless steel pins. The linkage arrangement is contained within the flanges of the damper frame. The drive shaft is extended and fitted with a welded precision machined boss for connection to the actuating mechanism. Removable linkage cover plates are fitted where required.

Blades
The blades are double skin aerofoil type from 1.2 mm thick sheet steel and are welded or bolted to 19 mm diameter shafts. Blade shafts rotate in high temperature, oil impregnated, sintered bronze bearings, fitted into the damper frame. The damper free area is a function of size that is typically 75 to 85% of the area of the duct.

Seals
Tight air shut off is achieved by precision roll formed sprung stainless steel grade 316L (1.4404) side seals and welded top and bottom angle blade stops.

Timer valves control the speed of opening the damper (0.5 to 6 seconds) and the period of the damper remaining in the open position (35 to 90 seconds) to allow over pressure to be exhausted from the room before closing and maintaining fire integrity. Local pointers indicate open and closed status. Actuation is pneumatic power open, spring return, rated for a maximum air pressure of 10 barg. Note: The fire suppression agent discharge pressure that is typically 200 barg, must be regulated to the 8 barg operating pressure of the actuator. This is the responsibility of the installer.

Options
Materials: Stainless or Galvanised Mild Steel Frames material thickness 2 mm Case Depth: 200-300mm Continuous Blade shafts Earth Continuity Bosses Lifting Lugs Client specific requirements

Controls for Operation


The MFD Damper is designed to open on release of the fire suppression agent which also provides the energy source to operate the actuator.

Leakage Rates
Fire and Gas dampers are designed to minimise leakage. Extensive testing on standard production single module dampers has proven a mean leakage rate of 0.040 m/sec/m at a differential pressure of 2000Pa and 0.002 m/sec/ m at a differential pressure of 50Pa. However, if lower leakage rates are required as a special requirement please consult our engineering department.

13

Section

Dimensional Limits
Bulk Head Applications: The minimum size is 100mm wide x 100mm high. The maximum single module size is 1200mm wide x 1200mm high. For larger sizes the addition of mullions and transoms allow a maximum size of 2500mm wide x 2100mm high. Deck Application: The minimum size is 100mm wide x 100mm high. The maximum single module size is 1200mm wide x 1200mm high. For larger sizes the addition of a mullion allows a maximum size of 2500mm wide x 1000mm high for a single piece damper. Larger sizes are subject to case by case approval by the certifying authority.

Dampers
14

Performance
Full aerodynamic performance data is presented below and is based on tests conducted.

Ordering
Quantities, control requirements and other special requirements to be stated separately.
Type MFDFS(P) Material 316L Case Thickness 2.0 Type Wozair: Duct Width 500W Duct Height 300H Case Depth 200D

Pneumatic Fire Suppression Damper

Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised

Total Pressure Loss (PT)


This is the difference in pressure measured across the fire damper, when the blades are fully open.

FeP02 nac = GSS

Case Thickness: 2.0mm Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Order Code Example: FDSF(P)/316L/2.0/500W/300H/200D

Section
PRDF(G) Fire Suppression Damper
Typical Applications
General Building Service Fire Suppression Systems where pressure relief is required by non-fire rated dampers providing a rudimentary level of control. The following design features have been included: For use in horizontal ducts or walls only Frame Low noise generation Low airflow resistance Excellent corrosion resistance

Dampers

Description Casing
The damper frame is formed from stainless or galvanised sheet steel 2mm thick into rigid angle section that are plug welded and riveted together. Stainless steel or galvanised mild steel 2mm thick angle blade stops are provided at the top and bottom in order to achieve an effective seal between the casing and the blades. damage to the fabric of the building, until the blades close to retain the extinguishant and provide for fire suppression. It should be noted that no provision is available for the effect of pressurisation to the back face of the damper, which would be a consideration for instance should the unit be installed into an exterior wall with exposure to wind etc. However, additional cowls or louvers can be supplied to minimise these effects.

Ordering
Quantities, surface finish and other special requirements to be stated separately.
Type PRDFS(G) Material 316L Case Thickness 2.0 Type Wozair: Duct Width 500W Duct Height 300H Case Depth 200D

Blades
Single skin stainless steel or galvanised mild steel (2.0mm thick) are riveted to continuous tubular spindles. The spindles rotate in igus moulded bearings. The blades are individually mounted in the frame and are free to independently move to relieve room pressure. The damper free area is a function of size that is typically 50% of the area of the duct. At normal room pressure the blades are designed to hang in the fully closed position, to prevent any backflow of air into the room or operating area. On discharge of the inert gas fire extinguishant the blades open to relieve pressure preventing

Options
Oilite bearings Cover grilles (aluminium or stainless steel) External weather louvres Client specific requirements.

Pressure Relief Fire Suppression Damper

Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised

FeP02 nac = GSS

Case Thickness: 2.0mm Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Order Code Example: PRDFS(G)/316L/2.0/500W/300H/200D

15

Section

Isolation Damper
Introduction
A range of high integrity dampers has been designed to meet the requirements of the oil and gas, nuclear and process industries, where corrosion resistance and mechanical integrity are of prime importance. The following design features have been included: Continuously welded construction Opposed blade motion Low casing leakage Low blade leakage Low airflow resistance Low noise generation Manual, pneumatic, or electric operation Wide range of materials and controls Excellent corrosion resistance

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Control Mechanisms

Description Casing
This is a continuously welded channel section construction and is available in a range of materials and thickness. Typically: Stainless steel (1.5 mm to 3.0 mm thick) grade 316L or 304, mild steel, galvanised after manufacture (3.0 mm or 5.0 mm thick) or pregalvanised steel. Angles with closed cell gaskets are fitted at the top and bottom as well as stainless steel grade 316L (1.4404) precision roll formed sprung side seals in order to achieve an effective seal between the damper case and the blades.

Manual Isolating Damper: This is operated by a robust adjusting handle with a locking device which moves across a quadrant plate. Moving the handle through 90 moves the blades from the fully open to the fully closed position, thereby enabling the unit to be used for volume control purposes if necessary. Pneumatic and Electric Isolating Dampers: These are operated by actuators which move the blades from fully open to fully closed. The actuator is controlled by either a pneumatic or electric signal. Microswitches indicating blade position are also available. These units are designed to be fully open or fully closed. If intermediate blade positions are required a modulating control damper should be incorporated in the system.

Control Options
Refer to details in the Controls Section.

Options
The following options can be incorporated if required. Oil impregnated sintered bronze bearings in place of acetal. Reduced cost riveted/welded/sealed construction. Heavy duty 1.5 mm double skin blades welded to continuous solid shafts. Core depth: 200-300mm Bearing Lifting lugs Earth bosses Client specific requirements Modifications to meet specific client specifications eg. BNF Plc NF.

Blades
These are typically of stainless steel grade 316L/304 or pre-galvanised steel. They are of double skin aerofoil section. Blades are riveted to continuous tubular spindles. The spindles rotate in acetal resin bushes and are linked externally to provide opposed blade motion.

Section

Dampers

Leakage Rates
Isolation damper are designed to minimise leakage. Extensive testing on standard production single module dampers has proven a mean leakage rate of 0.040 m/sec/m at a differential pressure of 2000Pa and 0.002 m/sec/m at a differential pressure of 50Pa. However, if lower leakage rates are required as a special requirement, please consult our engineering department.

Ordering
Quantities, surface finish and other special requirements to be stated separately.
Type MID Material 316L Case Thickness 3.0 Duct Width 300W Duct Height 300H Case Depth 300D

Type Wozair: Manual Isolation Damper Damper Types: MID = Manual Isolation Damper PID = Pneumatic Isolation Damper EID = Electric Isolation Damper Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised FeP02 nac = GSS Galvanised after Manufacture = GAM Case Thickness: 1.5-5 mm see description Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Order Code Example: MID/316L/2.0/300W/300H/300D

17

Section

3
Casing
The damper frame is formed into rigid channel sections that are welded or riveted together. The construction is available in a range of materials and thicknesses. Typically: stainless steel (1.5 mm to 3.0 mm thick), grade 316L or 304, pre-galvanised mild steel sheet or galvanised after manufacture (3.0 mm or 5.0 mm thick).

Volume Control and Modulating Dampers


Typical Applications
These dampers have been designed to meet the requirements of the offshore Oil and Gas and Nuclear Markets where corrosion resistance and mechanical integrity are of prime importance. They are used to control airflow through ventilation systems, and are not intended for isolation purposes.* The following design features have been included: Continuously welded construction Opposed blade motion Low airflow resistance Low noise generation Manual, pneumatic or electric operation Wide range of materials Excellent corrosion resistance

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18

Blades
These are typically of stainless steel grade 316L/304 or pre-galvanised steel. They are of double skin aerofoil section and are riveted to continuous tubular spindles. The spindles rotate in acetal resin bearings and are linked outside the casing to provide opposed blade motion.

Adjusting Mechanism

* If isolation of airflow is also a requirement, we recommend our isolating damper as detailed on Page 18 of this publication.

Modulating Damper: The blade linkage is operated by a pneumatic or electric actuator. The supply to the actuator is controlled by a positioner unit which is provided with an electric (4-20 mA, 0-10 V dc), or pneumatic (315 psi) control signal. The positioner unit can be supplied to provide a feedback signal at the HVAC control panel or management system. Electrical units can be supplied suitable for safe or hazardous areas. This system varies the airflow through the damper by adjusting the position of the blades in relation to an external parameter such as air temperature or room pressurisation. Microswitches for remote indication of blades fully open and fully closed positions can also be installed. The actuator, positioner unit and microswitches can be housed within an enclosure mounted on one side of the damper casing.

Section

Dampers

Volume Control Damper: The blade linkage is manually operated by a robust adjusting handle which moves across a quadrant plate. The plate is labelled to identify the open and closed positions. A locking device is provided to secure the handle in the desired position which may be anywhere between open and closed. Volume control dampers are not designed to shut off the airflow in the closed position.

Ordering
Quantities, surface finish and other special requirements to be stated separately.
Type VCD Material 316L Case Thickness 3.0 Type Wozair: Duct Width 600W Duct Height 400H Case Depth 200D

Volume Control Dampers

Options
The following options can be incorporated if required: Oil impregnated sintered bronze bearings in place of acetal resin bushes. Reduced cost riveted/welded/sealed casing construction. Sprung side seals and top/bottom angle blade stops. Modifications to meet the requirements of specific client specifications eg. BNF Plc NF.

Damper Types: PVCD = Pneumatic Volume Control Damper EVCD = Electric Volume Control Damper Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised FeP02 nac = GSS Galvanised after Manufacture = GAM Case Thickness: 1.5-10 mm see description Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Order Code Example: VCD/316L/3.0/600W/400H/200D

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Section

Fan Inlet Guide Vane Damper


Typical Applications
A range of high integrity dampers has been designed to meet the requirements of the offshore oil and gas and nuclear markets where corrosion resistance, mechanical integrity and performance are primary factors. They are used to control and regulate airflow through mixed flow or centrifugal fans. They are not intended for isolation purposes. The following design features have been included: Continuously welded construction Parallel blade motion, blades arranged radically Manual, pneumatic or electric operation Excellent corrosion resistance

Adjustment Mechanism
A robust external stainless steel linkage connects the blade stub spindles together and provides for each blade segment to maintain an identical angle through its travel from fully open to close. The blade linkage is operated manually by a lever and lockable quadrant arrangement.

Dampers
20

Options
The following drive options are available:

Description
Each damper comprises of three sections, the casing, the blades and the adjusting mechanism.

Hand wheel and gearbox to provide fine adjustment through the range from fully open to closed. Pneumatic or electric actuator with the supply controlled by a suitable positioner to provide modulating control.

Casing
Precision rolled with continuously welded seams and flanges available in a range of materials and thicknesses typically: Stainless steel (2 mm to 5 mm thick), mild steel galvanised after manufacture (3 mm or 5 mm thick). Note: The damper depth is a function of the case diameter and therefore a variable.

Ordering
Quantities, surface finish, drive option and other special requirements to be stated separately.
Type IGVD Material 316L Case Thickness 2.0 Duct Dia 300dia Case Depth Variable

Blades
These are single skin 3 mm marine grade stainless steel and are securely bolted to stainless steel stub spindles. The stubs spindles rotate in oil impregnated, sintered, bronze bearings in the centre hub and casing, and are linked externally to provide parallel blade motion. Galvanised material option available.

Type Wozair:

Inlet Guide Vane Damper

Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Galvanised after Manufacture = GAM Case Thickness: 2mm upwards Nominal Duct Size: Clear inside duct dimensions Ranging from 300 to 1000

Order Code Example: IGVD/316L/2.0/300

Section
Non-Return/ Pressure Relief Damper
Typical Applications
A range of high integrity dampers has been designed to meet the requirements of the offshore oil & gas and nuclear markets where corrosion resistance, mechanical integrity and performance are primary factors. They are used to prevent backflow and relieve pressure through ventilation duct systems. The following design features have been included: Continuously welded construction Parallel blade motion Low airflow resistance Low noise generation Excellent corrosion resistance

Dampers

Blade Linkage
This is of stainless steel grade 316 and is designed to prevent chatter or blade damage.

Description Casing
The damper frame is formed into rigid channel sections that are welded or riveted together from stainless steel grade 304 or 316L, pre-galvanised mild steel sheet or galvanised after manufacture (3.0 mm or 5.0 mm thick). Angles with closed cell gaskets are provided at the top and bottom in order to achieve an effective seal between the casing and the blades.

Balancing
This is achieved by either hanging weights from the holes provided in the blade linkage or by adjusting the tension of a spring balancing mechanism. This must be carried out on site after installation. Weight kits and spring balancing mechanisms are optional and if required must be stated at the time of ordering. Pressure Relief Damper: At full airflow the position of the linkage is such that the blades hang at between 5 and 20 to the vertical. Non-Return Dampers: At the no flow condition the blades hang at 30 and 45 to the vertical.

Ordering
Quantities, surface finish and other special requirements to be stated separately.
Type NRD Material 316L Case Thickness 1.5 Duct Width 500W Duct Height 300H Case Depth 200D

Blades
These are of stainless steel grade 316L or 304, they are of double skin aerofoil section and are riveted to continuous tubular spindles. The spindles rotate in oil impregnated acetal resin bearings and are linked externally to provide parallel motion. An effective seal is achieved by strips of closed cell gasket along the blade edges. Galvanised material option available.

Type Wozair: Non-Return Dampers Damper Types: NRD = Non-Return Damper PRD = Pressure Relief Damper Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Pre-Galvanised FeP02 nac = GSS Galvanised after Manufacture = GAM Case Thickness: 1.5mm upwards Nominal Duct Size: Clear inside duct dimensions Quote (Width x Height)

Options
The following options can be incorporated if required. Oilite bearings. Reduced cost riveted/ welded/sealed casing construction. Weight kits or spring balancing mechanisms. Modifications to meet the requirements of specific client specifications eg BNF Plc NF. Low leakage style damper.

Order Code Example: NRD/316L/1.5/500W/300H/200D

21

Section

Butterfly NonReturn Damper


Typical Applications
A range of high integrity dampers has been designed to meet the requirements of the nuclear industry, where low case leakage, corrosion resistance and mechanical integrity are of prime importance. They are used to prevent backflow whilst allowing airflow through mixed flow or axial fan outlets. They are not intended for isolation purposes. The following design features have been included: Gravity operation Continuously welded construction Dual blade pivotal around central axis Low casing leakage Low airflow resistance Excellent corrosion resistance

Dampers
22

Casing
Rolled casing manufactured from 2mm minimum thick material, with welded seam, length over flanges minimum 100mm. Welded flanges 25 x 3mm thick drilled to standard nuclear specification pattern. Note: The damper depth is a function of the case diameter and therefore a variable.

Ordering
Quantities, surface finish and other special requirements to be stated separately.
Type BNRD Material 316L Case Thickness 3.0 Type Wozair: Butterfly Non-Return Damper Case Material: Stainless Steel Low Carbon 1.4307 (SS304L) = 304L Low Carbon 1.4404 (SS316L) = 316L Mo>2.5% 1.4432 (SS316L) = 316L Mild Steel Sheet Galvanised after Manufacture = GAM Case Thickness: 2.0mm upwards Nominal Duct Size: Clear inside duct dimensions Ranging from 300 to 1000mm Duct Dia 300 Case Depth Variable

Blades
A pair of semi-circular blades pivots on an individual shaft to form a 2mm thick circular butterfly blade. Galvanised material option available.

Control and Operation


Blades open under fan air pressure and close by gravity or backflow through the duct system

Order Code Example: BNRD/316L/3.0/300

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