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Design in accordance with API 6D, API 608, BS5351 CLASS 800 as per API 602, 1500 & 2500 as per ASME B16.34 Full Port 5HGXFHG 3RUW RSWLRQDO Three-pieces body Fire safe design as per API 6FA, API 607 Forged Steel Construction Bolted Body Threaded ends as per ASME B1.20.1 End to end dimensions as per WALWORTH standard Socket Weld ends as per ASME B16.11 *HDU 2SHUDWRU 2SWLRQDO
Lever Operator
Antistatic device
2
1 Floating Ball. For all sizes & pressure ratings. The ball is only KROG E\ WKH VWHP DQG LV LQ PRYHPHQW ZLWK WKH GLUHFWLRQ RI WKH XLG in order to seal with the seat rings. 2 Body. Made of three pieces that includes the central body bolted ZLWK WKH HQG DQJHV 3 Floating Seat Ring. Two independent dynamic soft seat rings WKDW JHW LQ FRQWDFW ZLWK WKH RDWLQJ EDOO ZKLFK VHDO LQ RQH VLGH RI WKH YDOYH GHSHQGLQJ RQ WKH XLG GLUHFWLRQ 4 6WHP 3DFNLQJ UHVDIH GHVLJQ ,W LV D JUDSKLWH VHDO WKDW HQVXUH VDIHW\ IRU UH HPHUJHQF\ DV LW KDV D UHOLDEOH RSHUDWLRQ ZLWK KLJK levels of sealing integrity when operating the valve.
5 Stem. The stem design is anti blow out and with an antistatic VWUXFWXUH ZKLFK LV KHOG XS E\ WKH YDOYH ERG\ DQG WV LQ WKH ERWWRP LQ D VPDOO FDYLW\ LQ WKH WRS SDUW RI WKH RDWLQJ EDOO 6 Lever operator. It is supplied in all sizes to open and close the valve. 7 *DVNHW UHVDIH GHVLJQ ,W LV D JUDSKLWH VHDO WKDW HQVXUH VDIHW\ IRU UH HPHUJHQF\ DV LW KDV D UHOLDEOH RSHUDWLRQ ZLWK KLJK OHYHOV of sealing integrity between body and ends. 8 Antistatic device. An Inconel spring with a small ball is placed between stem-body to prevent static continuity.
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WALWORTH FIRE SAFE FLOATING BALL VALVES CLASS 800, 1500 & 2500 (THD OR SW ENDS)
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Design in accordance with API 6D, API 608, BS5351 CLASS 800 as per API 602, 1500 & 2500 as per ASME B16.34 4 Full Port 5HGXFHG 3RUW RSWLRQDO Three-pieces body Fire safe design as per API 6FA, API 607 Forged Steel Construction Bolted Body Threaded ends as per ASME B1.20.1 End to end dimensions as per WALWORTH standard Socket Weld ends as per ASME B16.11 *HDU 2SHUDWRU 2SWLRQDO
16 13 9 11 8 7 5 2 4 6 10 14
15
1 3
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WALWORTH FIRE SAFE FLOATING BALL VALVES CLASS 800 (THD OR SW ENDS)
Design in accordance with API 6D, API 608, BS5351 CLASS 800 as per API 602 Full Port Three-pieces body Fire safe design as per API 6FA, API 607 Forged Steel Construction Bolted Body Threaded ends as per ASME B1.20.1 End to end dimensions as per WALWORTH standard Socket Weld ends as per ASME B16.11
Lever Operator &DWDORJ )LJXUH 1R 7811-Z 7817-Z 7810-Z 7\SH RI (QGV 7KUHDGHG 6 6RFNHW :HOG 6: 7KUHDGHG ; 6RFNHW :HOG 66:
Lever Operator (Reduced Port) &DWDORJ )LJXUH 1R 7811-RZ 7817-RZ 7810-RZ 7\SH RI (QGV 7KUHDGHG 6 6RFNHW :HOG 6: 7KUHDGHG ; 6RFNHW :HOG 66:
mm LQ
mm in mm in mm in kg lb
15 1/2
92 3 5/8 59 2 1/3 <120 4 5/7 1 2.21
20 3/4
108 4 1/4 68 2 2/3 160 6 2/7 1.7 3.75
25 1
120 4 5/7 73 2 7/8 160 6 2/7 2.7 5.95
40 1 1/2
145 5 5/7 90 3 1/2 215 8 1/2 4.7 10.36
50 2
170 6 2/3 97 3 5/6 250 9 5/6 8.2 18.08
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WALWORTH FIRE SAFE FLOATING BALL VALVES CLASS 1500 (THD OR SW ENDS)
Design in accordance with API 6D, API 608, BS5351 CLASS 800 as per API 602 Full Port Three-pieces body Fire safe design as per API 6FA, API 607 Forged Steel Construction Bolted Body Threaded ends as per ASME B1.20.1 End to end dimensions as per WALWORTH standard Socket Weld ends as per ASME B16.11
Lever Operator &DWDORJ )LJXUH 1R 7511-Z 7517-Z 7510-Z 7\SH RI (QGV 7KUHDGHG 6 6RFNHW :HOG 6: 7KUHDGHG ; 6RFNHW :HOG 66:
Lever Operator (Reduced Port) &DWDORJ )LJXUH 1R 7511-RZ 7517-RZ 7510-RZ 7\SH RI (QGV 7KUHDGHG 6 6RFNHW :HOG 6: 7KUHDGHG ; 6RFNHW :HOG 66:
mm LQ
mm in mm in mm in kg lb
15 1/2
92 3 5/8 59 2 1/3 120 4 5/7 1.2 2.65
20 3/4
108 4 1/4 68 2 2/3 160 6 2/7 2 4.41
25 1
120 4 5/7 73 2 7/8 160 6 2/7 3.5 7.72
40 1 1/2
145 5 5/7 90 3 1/2 215 8 1/2 6 13.23
50 2
170 6 2/3 97 3 5/6 250 9 5/6 9.5 20.95
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WALWORTH FIRE SAFE FLOATING BALL VALVES CLASS 2500 (THD OR SW ENDS)
Design in accordance with API 6D, API 608, BS5351 CLASS 2500 as per ASME B16.34 Full Port Three-pieces body Fire safe design as per API 6FA, API 607 Forged Steel Construction Bolted Body Threaded ends as per ASME B1.20.1 End to end dimensions as per WALWORTH standard Socket Weld ends as per ASME B16.11
Lever Operator &DWDORJ )LJXUH 1R 7211-Z 7217-Z 7210-Z 7\SH RI (QGV 7KUHDGHG 6 6RFNHW :HOG 6: 7KUHDGHG ; 6RFNHW :HOG 66:
Lever Operator (Reduced Port) &DWDORJ )LJXUH 1R 7211-RZ 7217-RZ 7210-RZ 7\SH RI (QGV 7KUHDGHG 6 6RFNHW :HOG 6: 7KUHDGHG ; 6RFNHW :HOG 66:
mm LQ
mm in mm in mm in kg lb
15 1/2
170 6 2/3 62 2 4/9 220 8 2/3 2.8 6.17
20 3/4
190 7 1/2 75 3 250 9 5/6 4.5 9.92
25 1
205 8 80 3 1/7 250 9 5/6 7 15.44
40 1 1/2
260 10 1/4 111 4 3/8 400 15 3/4 15 33.08
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TOP VIEW
FRONT VIEW
PRESSURE-TEMPERATURE RATINGS
PRESSURE-TEMPERATURE GRAPH FOR SOFT SEALS
The following graph shows the soft seals service performance curves at different temperatures and pressures as a reference.
12000 PTFE 10000 3UHVVXUH SVL 8000 6000 4000 2000 RPTFE Molon Nylon Devlon Peek
100
200 7HPSHUDWXUH )
300
400
500
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PRESSURE-TEMPERATURE RATINGS
FORGED CARBON STEEL ASTM A105(1)(2),ASTM A182 Gr. LF2(1) & CAST STEEL A216 Gr. WCB(1)
Temperature F
- 20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000
300
740 680 655 635 605 570 550 530 505 410 320 230 135 85
600
1480 1360 1310 1265 1205 1135 1100 1060 1015 825 640 460 275 170
800
1975 1810 1745 1690 1610 1515 1465 1415 1350 1100 850 615 365 225
1500
3705 3395 3270 3170 3015 2840 2745 2665 2535 2055 1595 1150 685 430
2500
6170 5655 5450 5280 5025 4730 4575 4425 4230 3430 2655 1915 1145 715
-29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538
8SRQ SURORQJHG H[SRVXUH WR WHPSHUDWXUHV DERYH ) 2QO\ NLOOHG VWHHO VKDOO EH XVHG DERYH )
FORGED STAINLESS STEEL ASTM A182 Gr. F304(1) & ASTM A351 Gr. CF8(1)
Temperature F
- 20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
300
720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 RU KLJKHU
600
1440 1200 1075 995 9320 885 865 845 825 710 790 780 765 710 650 515 410 330 265 225 185 150 115 85
800
1920 1600 1435 1325 1240 1180 1150 1125 1100 1080 1055 1035 1020 945 865 685 545 440 355 300 250 200 155 110
1500
3600 3000 2690 2485 2330 2210 2160 2110 2065 2030 1980 1945 1910 1770 1630 1285 1030 825 970 565 465 380 290 205
2500
6000 5000 4480 4140 3880 3680 3600 3520 3440 3380 3300 3240 3180 2950 2715 2145 1715 1370 1115 945 770 630 485 345
-29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816
$W WHPSHUDWXUHV RYHU ) XVH RQO\ ZKHQ WKH FDUERQ FRQWHQW LV )ODQJHG HQG YDOYH UDWLQJV WHUPLQDWH DW )
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PRESSURE-TEMPERATURE RATINGS
FORGED STAINLESS STEEL ASTM A182 Gr. F316(1) & ASTM A351 Gr. CF8M(1)
Temperature F
- 20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
300
720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40 RU KLJKHU
600
1440 1240 1120 1025 955 900 885 870 855 745 735 730 775 725 720 610 475 370 295 235 190 150 115 85
800
1920 1655 1495 1370 1275 1205 1180 1160 1140 1125 1115 1105 1030 970 960 815 630 495 390 310 255 200 155 110
1500
3600 3095 2795 2570 2390 2255 2210 2170 2135 2110 2090 2075 1930 1820 1800 1525 1185 925 735 585 480 380 290 205
2500
6000 5160 4660 4280 3980 3760 3680 3620 3560 3520 3480 3460 3220 3030 3000 2545 1970 1545 1230 970 800 630 475 345
-29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816
$W WHPSHUDWXUHV RYHU ) XVH RQO\ ZKHQ WKH FDUERQ FRQWHQW LV )ODQJHG HQG YDOYH UDWLQJV WHUPLQDWH DW )
300
750 750 730 705 665 605 590 555 505 410 320 225 135 85
600
1,500 1,500 1,455 1,405 1,330 1,210 1,175 1,110 1,015 825 640 445 275 170
800
2,000 2,000 1,940 1,875 1,775 1,615 1,570 1,480 1,350 1,100 850 595 365 225
1500
3,750 3,750 3,640 3,520 3,325 3,025 2,940 2,775 2,535 2,055 1,595 1,115 685 430
2500
6,250 6,250 6,070 5,865 5,540 5,040 4,905 4,630 4,230 3,430 2,655 1,855 1,145 715
-29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538
44
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Body
WALWORTH Trim
Stem
Brass
5HFRPPHQGHG 6HUYLFH
Light commercial and residential applications including water and gas services Non-corrosive applications or general services including water, oil, steam and gases Non-corrosive applications or general services including water, oil, steam and gases Non-corrosive applications or general services including water, oil, steam and gases Low Temperature applications Corrosive systems as it has superior resistance to corrosive at high and low temperatures
BRASS
F1
ASTM A216 GR. WCB OR ASTM A105 ASTM A216 GR. WCB OR ASTM A105 ASTM A216 GR. WCB OR ASTM A105 ASTM A350 Gr. LCC OR ASTM A182 Gr. LF2 ASTM A351 Gr. CF8M OR ASTM A182 Gr. F316
F2
F3
F4 F3 F3
Stainless Steel 304 or 17-4PH Stainless Steel 316 or 17-4PH Stainless Steel 316 or 17-4PH
/E ISO
F04 F04 F05 F05 F07 F07 F07 F07 F10 F12 F12 F12 F16 270 490 950 1160 2200 3800 5100 9300
/E ISO
F04 F04 F05 F05 F07 F07 F07 F07 F10 F12 F12 F14 270 490 950 1160 2200 3800 5100 9300
Stem Diameter LQ
1/2 1/2 5/9 5/9 5/6 5/6 1 1 1 1/4 1 1/4 1 4/7 1 8/9 2 1/6
CV
25 50 100
7RUTXH OEIW
22.1 25.8 29.5 44.3 59.0 81.1 136.4 166.0 302.4 704.4 1003.1 1696.4
Stem Diameter LQ
1/2 1/2 5/9 5/9 5/6 5/6 1 1 1 1/4 1 1/4 1 4/7 1 8/9
CV
25 50 100
7RUTXH OEIW
29.5 33.2 66.4 88.5 95.9 140.1 265.5 339.3 567.9
Stem Diameter LQ
1/2 1/2 5/9 5/9 5/6 1 1 1 1/9 1 4/7
ISO
F04 F04 F05 F05 F07 F07 F10 F10 F12
CV
25 50 100
N.m
20 25 35 50 60 70 115 150 245 475 625 1360 2200
mm
12 12 14 14 21 21 26 26 32 32 40 48 55
N.m
30 35 40 60 80 110 185 225 410 955 1360 2300
mm
12 12 14 14 21 21 26 26 32 32 40 48
N.m
40 45 90 120 130 190 360 460 770
mm
12 12 14 14 21 26 26 28 40
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45
2500 ANSI
Gear Operator
300 ANSI
2000 WOG
1500 ANSI
600 ANSI
600 WOG
800 API
900 ANSI
1000 WOG
0RGLHU 6XI[HV IRU )ORDWLQJ %DOO 9DOYHV R Z Reduced port Fire Safe valve
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7312-RZ 7817-Z 7410 )LUH VDIH RDWLQJ EDOO YDOYH FODVV ZUHQFK RSHUDWHG UHGXFHG SRUW ZLWK UDLVHG IDFH HQGV )LUH VDIH RDWLQJ EDOO YDOYH FODVV ZUHQFK RSHUDWHG ZLWK VRFNHW ZHOG HQGV "Floating ball valve class 2000 WOG, wrench operated with threaded by socket weld ends"
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HOW TO ORDER
WALWORTH Valves are identified by a figure number which describes main features. Identification procedure is intended to assist customers to specify the sort of valve required according to a specific need.
7112Z - F3 - WCB
BODY TRIM (INTERIORS) DESIGN TYPE OF PORT ENDS OPERATOR PRESSURE CLASS MODEL DESIGN (FLOATING)
Size 3/8" 1/4" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
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Base Material ASTM Carbon Steel A105 WCB Low Carbon Steel LF2 LCC Stainless Steel F316 F304 CF8 CF8M
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DESIGN BASIS
$OO RI :$/:257+V 9DOYH 'HVLJQV ZKHQ DSSOLFDEOH IROORZ RQH RU PRUH RI WKH IROORZLQJ VWDQGDUGV API American Petroleum Institute: API 598 Valve Inspection and Testing $3, ' 3LSHOLQH 9DOYHV *DWH %DOO DQG &KHFN API 602 Pressure rating for class 800 API 607 Fire Test for 1/4 Turn Soft-Seated Valves API 608 Metal Ball Valves-Flanged, Threaded and Welding ends
$16, 6WDQGDUGV
National Standards Institute: ANSI B1.20.1 137 *HQHUDO 3XUSRVH 3LSH 7KUHDGV ,QFKHV ANSI B16.5 Pipeline Flanges and Flanged Fittings ANSI B16.10 Face to Face and End to End Valve Dimensions ANSI B16.11 Socket Weld General Purpose Dimensions ANSI B16.25 Butt Weld Ends
066 6WDQGDUGV
0DQXIDFWXUHUV 6WDQGDUGL]DWLRQ 6RFLHW\ MSS SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions MSS SP-55 Quality Standard for Steel Castings for Valves, Flanges, Fittings and Other Piping Components/Visual Method for Evaluation of Surface Irregularities MSS SP-72 Ball Valves with Flanged or Butt-Welding Ends for General Service
$670 6WDQGDUV
American Society for Testing and Materials: ASTM A-105 6WDQGDUG 6SHFLFDWLRQ IRU &DUERQ 6WHHO )RUJLQJV IRU 3LSLQJ $SSOLFDWLRQV ASTM A-182 6WDQGDUG 6SHFLFDWLRQ IRU )RUJHG RU 5ROOHG $OOR\ 6WHHO 3LSH )ODQJHV )RUJHG )LWWLQJV DQG Valves and Parts for High Temperature Service ASTM A-193 6WDQGDUG 6SHFLFDWLRQ IRU $OOR\ 6WHHO DQG 6WDLQOHVV 6WHHO %ROWLQJ 0DWHULDOV IRU +LJK Temperature Service ASTM A-194 6WDQGDUG 6SHFLFDWLRQ IRU &DUERQ DQG $OOR\ 6WHHO 1XWV IRU +LJK 3UHVVXUH DQG +LJK Temperature Service ASTM A-216 6WDQGDUG 6SHFLFDWLRQ IRU &DUERQ 6WHHO &DVWLQJV 6XLWDEOH IRU )XVLRQ :HOGLQJ DQG +LJK Temperature Service ASTM A-276 6WDQGDUG 6SHFLFDWLRQ IRU 6WDLQOHVV DQG +HDW5HVLVWLQJ 6WHHO %DUV DQG 6KDSHV ASTM A-320 6WDQGDUG 6SHFLFDWLRQ IRU $OOR\ 6WHHO %ROWLQJ 0DWHULDOV IRU /RZ 7HPSHUDWXUH 6HUYLFH ASTM A-350 6WDQGDUG 6SHFLFDWLRQ IRU &DUERQ DQG /RZ $OOR\ 6WHHO )RUJLQJV 5HTXLULQJ 1RWFK 7RXJKQHVV Testing for Piping Components ASTM A-351 6WDQGDUG 6SHFLFDWLRQ IRU 6WHHO $XVWHQLWLF DQG $XVWHQLWLF)HUULWLF 'XSOH[ &DVWLQJV IRU Pressure Containing Parts ASTM A-352 6WDQGDUG 6SHFLFDWLRQ IRU 6WHHO )HUULWLF DQG 0DUWHQVLWLF &DVWLQJV IRU 3UHVVXUH &RQWDLQLQJ Parts, Suitable for Low Temperature Service ASTM A-515 6WDQGDUG 6SHFLFDWLRQ IRU &DUERQ 6WHHO 3UHVVXUH 9HVVHO 3ODWHV IRU ,QWHUPHGLDWH DQG +LJK Temperature Service ASTM A-564 6WDQGDUG 6SHFLFDWLRQ IRU +RW5ROOHG DQG &ROG)LQLVKHG $JH+DUGHQLQJ 6WDLQOHVV 6WHHO Bars and Shapes ASTM B-124 6WDQGDUG 6SHFLFDWLRQ IRU &RSSHU DQG &RSSHU $OOR\ )RUJLQJ 5RG %DU DQG 6KDSHV ASTM B-283 6WDQGDUG 6SHFLFDWLRQ IRU &RSSHU DQG &RSSHU$OOR\ 'LH )RUJLQJV +RW3UHVVHG
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DESIGN BASIS
ASME Code American Society of Mechanical Engineers ANSI/ASME B16.34 9DOYHV)ODQJHG 7KUHDGHG DQG :HOGLQJ (QG 3UHVVXUHWHPSHUDWXUH UDWLQJV ANSI/ASME B31.1 Power Piping ANSI/ASME B31.2 Fuel Gas Piping ASME/ANSI B31.3 Process Piping
BS Code
British Standard Institution BS 5351 6SHFLFDWLRQ IRU VWHHO EDOO YDOYHV IRU WKH SHWUROHXP SHWURFKHPLFDO DQG DOOLHG LQGXVWULHV
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50
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