Arc FRP Manhole Chamber

ARC
Insulations & Insulators (P) Ltd.

Manufacturer of Fiberglass Composites
www.arcinsul ations .com
FIBER GLASS REINFORCED POLYESTER (GRP) MANHOLES

LIGHTWEIGHT, STRONG & DURABLE
Company Address Village : Ramdevpur , P.O. Bawali , P.S Bishnupur, Dist 24 Pgs (S) West Bengal India Tel : +91-33- 2495 4231 Fax: +91-33-2495 4233 Mobile : +91-9830433678 , 9748708809 E-mail: manishbajoria203@hotmail.com , arcgrppipe@gmail.com
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ARC
Number of support is variable according to installation requirements. 2 Meter to 4 Meter 4 Meter to 6 Meter Depth - Thickness 7mm Depth - Thickness 12mm
Diameter Range DN 1000mm & DN 3000 mm
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ARC GRP MANHOL E - MODELS ARC Offer two type of Manhole, ARC Offer concentric and eccentric GRP Manholes , A standard manholes is usually without any branch connection , ARC GRP Manholes vary from DN 1000mm to 300mm and are available in height up to 12 meter the neck height with the depends upon the customer requirements. This type of manhole is fabricated by connecting a GRP Pipe (cylindrical part) to a prefabricated manhole dome by a lamination technique.
The standard manhole can be supplied with or without an access ladder, depends upon the client requirement, the ladder can be of GRP, or any other metallic form depends upon the clients requirement
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ARC Manhole can also provide multi branched joints which connect more than one pipeline into inspection manhole chamber, such inspection manhole chamber can be used for collecting waste water, storm water, drainage water, or can be inspection chamber containing valve or other pipeline equipments.
ARC - MANHOLE
Corrosion resistance Structural strength Lightweight Monolithic design corrosion and structural warranty Easy and fast installation , Design as per clients requirements
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MNUFACTURING TECHNIQUE OF ARC MANHOLE

ARC-GRP manhole are produce on Helical winding machine , GRP manhole are manufaturd from polyester resin with high class glass fiber reinforced as per the specification ASTM D -3753 HELICAL FILAMENT WINDING MACHINE Pipes are manufactured using the Filament Winding process on fully automatic controlled machines (CAM), by adjusting the relative speed of mandrel rotation and glass distribution head movement, helical reinforced layer with different angles can be wound. The inside diameter of the finished pipe is defined by the mandrel outside diameter and the designed wall thickness is achieved by repeated passes. Therefore the outside diameter of pipe (OD) is determined by the wall thickness.
ARC MANHOLE WALL STRUCTURE

GRP manhole wa ll consist of three layers pe rfectly adherent one to the other and each having diffe rent characte ristic and properties in re lation to the ir function.
LINER Liner or chemically resistant layer is the internal layer of the manhole; it is in direct contact with the conveyed fluid. This layer has the function to guarantee the resistance to the chemical corrosion and the impermeability of the whole manhole chamber. Liner has the internal surface namely the one in contact with the conveyed fluid, particularly smooth. This characteristic of smoothness reduces to minimum the fluid head losses and pumping heads and opposes to the growth of mineral deposits and algae. Liner is made of two monolithic sub-layers (1) Inner, in direct contact with the fluid, is reinforced with glass veil C 30 g/m2, with ratio resin content in a range 80% - 90%by weight (2) Outer, reinforced with plies of glass mat E of 450 g/m2, with a resin content in a range of 60% 70% by weight.
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MECHANICAL RESISTANT LAYER

Glass reinforced layers guarantee the mechanical resistance of the whole pipe against stresses due to inte rnal and/or e xternal pressure, e xternal load due to handling and installation, and thermal loads. The layer is obtained by applying on the previous pa rtly curved line r, continuous roving of glass wetted with resin, under controlle d tensioning. This layer can conta in aggregates (inert granula r materia l such as silica) in orde r to increase the stiffness of the whole pipe. Thickness of mechanical resis tant layer depends on the design condition.
TOP COA T
Top coat or Gel coa t is the outer layer of the pipe which consists of pure resin added with UV prote ctors to prote ct the pipe from sun expos ure. In case of severe exposure conditions, i.e. aggressive soils or very corrosive environment, the gel coat can be reinforcement with a surfacing veil or added with fille rs or pigments. ..
PREFABRICATION DOME A perfabrication dome . topmost part of the manhole whch was develope by hand lamination technique
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MULTI BRANCH MANHOLE
ARC-GRP manhole can also provide multi-branched Manholes whi ch connect more than one pipeline into one inspection manhole. Such inspection manholes can be used for collecting waste water, s torm water, drainage water, or can be an inspection chamber containing valves or other equipment. ARC offers complete Manhole Detailed Drawings showing all the dimensions, ladder details, branch elevations and locations as shown below. After prepara tion, these drawings a re sent to the client for Review Comments prior to fabrica tion.
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MANHOLE TESTING
ARC has conducted a qualifying manhole tes t according to ASTM 3753 as explained below.
ARC GRP MANHOLE TEST

A loading test was conducted on a 1200 x 600 mm concentric manhole manufactured in order to demonstrate that ARC standard GRP manhole could resist the loading criteria according to ASTM D 3573. The test followed the guide lines of ASTM D3753 Standard Specification for GRP Manholes and proved that ARC Standard Concentric Manhole was found to be capable of resisting the loading requirements as stipulated in this Standard. The goal of this test is to prove that the manhole will not crack or suffer other damage when loaded to 40000 lbf (177929 N) approx 18.2 tons and will not be deflected vertically downwards more than 0.25 inch(6.35mm) when loaded to 24000 lbf (106757 N) approx 10.9 tons.
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PROCEDUR The specified load is applied eccentrically on (150*150*12.7 mm) steel plate resting on the manhole cover. The centre of the steel plate is located such that it is within 102 mm from the edge cover. The manhole is located in increments of 2 tons till the desired load is reached; deflections are not at each point.
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GRP MANHOLE ADVANTAGES ARC GRP manholes offer benefits in four major a reas compared to tradi tional concrete manholes and vaults. These advantages a re in the a reas of serviceability, durability, envi ronmental sensitivi ty, and economy SERVICEABILITY
Manholes a re often entered frequentl y. These entries are necessary to inspect water flow, control water flow val ves, maintain and calibrate electroni c sensor packages tha t are reading the water depth in the flume if existing. In all but the shallowest manholes, this is a confined space entry. To make a safe confined space entry, the techni cian is burdened by the bulky safety equipment including the safety harness. GRP manholes ha ve more head room than traditional pre-cast concrete manholes because the shaft diameter is maintained throughout the depth of the shaft. Pre-cast concrete ring type manholes are generally constructed wi th a 30-inch neck that onl y bells out to four or fi ve feet near the bottom. This configuration makes i t difficul t to crouch down and take depth readings or work on a sensor. In addi tion to that, the walls of the ARC GRP manholes are smoother than concrete and less apt to build up a coating of slime. The larger opening and smooth walls also allow for better lighting condi tions. All of which adds up to a better working envi ronment for the technician. From the clients perspecti ve, the client will save money on such a product that can be installed easily and qui ckl y.
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DURABILITY ARC GRP manholes resist degradation from groundwater, sewage, and corrosive chemicals fa r more effecti vely than concrete. While the ul timate life span of a gi ven GRP manhole would be dependent on the Types of chemi cals present in either the groundwater or the waste-stream, it is possible to s tate tha t GRP will fa r outlast traditional degradable concrete in every applica tion. In certain industrial applications and at landfill moni toring sites, the durability of GRP ma y be the most important cri teria. GRP manholes are extremely resistant to chemical corrosion. The contractors main concern with respect to durability is whether the product is suffi cientl y rugged enough to wi thstand damage during installation. In this respect, the durability of the GRP manhole is more than sufficient.
ENVIRONMENTAL SENSITIVITY Since ground wa ter contamination is a ma jor concern, GRP manholes make sure that the wastewater being conveyed is isolated from the envi ronment. This advantage is paired wi th the durability of GRP manholes. An all GRP manhole vastl y reduces the possibility of ground wa ter intrusion. Ground water resources are therefore protected, and expensive manhole rehabilitation to prevent ground water contamination can often be a voided indefinitel y.
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ECONOMY On a fi rst cost basis, GRP manholes with very large flumes a re less expensive than large concrete vaults . This is because by using GRP we are able to extend the up and downstream portions of the flume tha t do not requi re servi ce access outside the manhole. The laminated GRP cover permits these pa rts of the flume to be di rectl y buried in the soil. Using concrete cons truction, an expensive vault must be built that is large enough to cover all parts of the flume. Concrete construction has a lower fi rst cos t for small flumes that can be contained in a
Four, fi ve, or six foot diameter circle. If the greater durability of fibreglass is considered, the lifetime cos t of fibreglass may be fa r lower than concrete due to the high cos t of rehabilitating or replacing a concrete s tructure. At industrial sites or in cases where the municipality is predisposed to consider the long-term cos ts of maintaining manholes, i t is found tha t fibreglass is highl y benefi cial. Often a t a firs t glance, the cos t picture is misleading. GRP manholes provide hidden cos t benefits in the areas of installation and reduced likely-hood of spoiling the flume during installation. Often the apparent savings offered by a cheaper pre-cast concrete manhole evaporate when the true cos t of installing a complete metering sta tion is factored in. Not to forget tha t one-piece design GRP manholes a re relati vely light - weight compa red to concrete manholes whi ch eliminates the need for hea vy equipment on the job si te and installation is therefore less time consuming.
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HANDLING & INSTALLATION
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ELIMINATES CORROSION AND ELIMINATES COSTLY MAINTENANCE/REHABILITATION

20-Year Warranty
Corrosion is the mortal enemy of ordinary manholes, but not of ARC GRP Manhole. Even decades of attack by hydrogen sulphide has no effect on GRP manholes. As a result, you avoid the street closings, service disruption, and costly repairs and maintenance associated with ordinary manholes.
ARC GRP REHABILITATION MANHOLES
ARC GRP MANHOLES ARE 20 YEAR WARRANTY

Arc FRP Manhole Chamber

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ARC

Insulations & Insulators (P) Ltd.

FIBER GLASS REINFORCED POLYESTER (GRP) MANHOLES

Diameter Range DN 1000mm & DN 3000 mm

MNUFACTURING TECHNIQUE OF ARC MANHOLE

ARC MANHOLE WALL STRUCTURE

MECHANICAL RESISTANT LAYER

MULTI BRANCH MANHOLE

ARC GRP MANHOLE TEST

HANDLING & INSTALLATION

ELIMINATES CORROSION AND ELIMINATES COSTLY MAINTENANCE/REHABILITATION

ARC GRP REHABILITATION MANHOLES

ARC GRP MANHOLES ARE 20 YEAR WARRANTY

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