This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

Winding wires

Part 5: Test methods

Australian/New Zealand Standard
AS/NZS 1194.5:1996
 AS/NZS 1194.5:1996

This Joint Australian/New Zealand Standard was prepared by Joint Technical

Committee EL/3, Electric Wires and Cables. It was approved on behalf of the Council
of Standards Australia on 21 February 1996 and on behalf of the Council of Standards
New Zealand on 15 May 1996. It was published on 5 September 1996.

The following interests are represented on Committee EL/3:

This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

Australian Electrical and Electronic Manufacturers Association

Department of Defence, Australia
Electrical regulatory authorities
Electricity Supply Association of Australia
Ministry of Commerce, New Zealand
New Zealand Electrical Contractors Association
New Zealand Electrical and Electronic Manufacturers Federation
Office of Energy, N.S.W.
Railways of Australia Committee
Testing interests

Review of Standards. To keep abreast of progress in industry, Joint Australian/

New Zealand Standards are subject to periodic review and are kept up to date by the
issue of amendments or new editions as necessary. It is important therefore that
Standards users ensure that they are in possession of the latest edition, and any
amendments thereto.
Full details of all Joint Standards and related publications will be found in the
Standards Australia and Standards New Zealand Catalogue of Publications; this
information is supplemented each month by the magazines ‘The Australian Standard’
and ‘Standards New Zealand’, which subscribing members receive, and which give
details of new publications, new editions and amendments, and of withdrawn
Standards.
Suggestions for improvements to Joint Standards, addressed to the head office of either
Standards Australia or Standards New Zealand, are welcomed. Notification of any
inaccuracy or ambiguity found in a Joint Australian/New Zealand Standard should be
made without delay in order that the matter may be investigated and appropriate action
taken.

This Standard was issued in draft form for comment as DR 95147.

 AS/NZS 1194.5:1996

Australian/New Zealand Standard

This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

Winding wires

Part 5: Test methods

PUBLISHED JOINTLY BY:

STANDARDS AUSTRALIA
1 The Crescent,
Homebush NSW 2140 Australia

STANDARDS NEW ZEALAND

Level 10, Standards House,
155 The Terrace,
Wellington 6001 New Zealand
ISBN 0 7337 0452 2
 AS/NZS 1194.5:1996 2

PREFACE

This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee EL/3 on Electric Wires and Cables, to supersede in part AS 1194.1 — 1984,
AS 1194.2 — 1983, AS 1194.3 —1984 and AS 1194.4— 1985, NZS/AS 1194.1— 1984,
NZS/AS 1194.2— 1983, NZS/AS 1194.3— 1984 and NZS/AS 1194.4 —1985.
This Standard is part of a series, the other parts being:
AS/NZS
1194 Winding wires
1194.1 Enamelled round copper winding wires
1194.2 Enamelled rectangular copper winding wires
1194.3 Enamelled round aluminium winding wires
1194.4 Enamelled rectangular aluminium winding wires
This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

This Part 5 of the Standard stipulates the test methods applicable to round and rectangular
wires of both copper and aluminium enamelled material and Parts 1, 2, 3 and 4 specify
dimensions and material requirements for each of these four conductors.
In preparation of this Standard, consideration was given to IEC 851 Parts 1 to 6* and
acknowledgment is made of the assistance received from those sources.
The terms ‘normative’ and ‘informative’ have been used in this Standard to define the
application of the appendix to which they apply. A ‘normative’ appendix is an integral part
of a Standard, whereas an ‘informative’ appendix is only for information and guidance.

* IEC 851 Methods of test for winding wires

Part 1: General
Part 2: Determination of dimensions
Part 3: Mechanical properties
Part 4: Chemical properties
Part 5: Electrical properties
Part 6: Thermal properties

 Copyright STANDARDS AUSTRALIA/ STANDARDS NEW ZEALAND

Users of Standards are reminded that copyright subsists in all Standards Australia and Standards New Zealand publications and software.
Except where the Copyright Act allows and except where provided for below no publications or software produced by Standards Australia
or Standards New Zealand may be reproduced, stored in a retrieval system in any form or transmitted by any means without prior permission
in writing from Standards Australia or Standards New Zealand. Permission may be conditional on an appropriate royalty payment. Australian
requests for permission and information on commercial software royalties should be directed to the head office of Standards Australia.
New Zealand requests should be directed to Standards New Zealand.
Up to 10 percent of the technical content pages of a Standard may be copied for use exclusively in-house by purchasers of the
Standard without payment of a royalty or advice to Standards Australia or Standards New Zealand.
Inclusion of copyright material in computer software programs is also permitted without royalty payment provided such programs are
used exclusively in-house by the creators of the programs.
Care should be taken to ensure that material used is from the current edition of the Standard and that it is updated whenever the Standard
is amended or revised. The number and date of the Standard should therefore be clearly identified.
The use of material in print form or in computer software programs to be used commercially, with or without payment, or in commercial
contracts is subject to the payment of a royalty. This policy may be varied by Standards Australia or Standards New Zealand at any time.
 3 AS/NZS 1194.5:1996

CONTENTS
Page

SECTION 1 SCOPE AND GENERAL

1.1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 REFERENCED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 2 TESTS
2.1 GENERAL TEST CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 ELECTRICAL RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 ELONGATION AND TENSILE STRENGTH . . . . . . . . . . . . . . . . . . . . . . 8
2.5 SPRINGINESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

2.6 BREAKDOWN VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.7 CONTINUITY OF COVERING FOR ROUND WIRES . . . . . . . . . . . . . . . 20
2.8 FLEXIBILITY AND ADHESION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.9 HEAT SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.10 UNIDIRECTIONAL SCRAPE TEST FOR ROUND WIRES . . . . . . . . . . . . 28
2.11 CUT-THROUGH TEST FOR ROUND WIRES . . . . . . . . . . . . . . . . . . . . . 29
2.12 RESISTANCE TO SOLVENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.13 THERMAL ENDURANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.14 RESISTANCE TO REFRIGERANTS FOR ROUND WIRES . . . . . . . . . . . . 34
2.15 SOLDERABILITY OF ROUND COPPER WIRES . . . . . . . . . . . . . . . . . . . 36
2.16 HEAT BONDING TEST FOR ROUND WIRES . . . . . . . . . . . . . . . . . . . . 38

APPENDICES
A ENAMEL REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B ROUNDING OF CORNERS ‘SAMPLE PREPARATION’ . . . . . . . . . . . . . . . 41
C PENCIL HARDNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Originated in Australi a as part of AS C21— 1926.

Originated in New Zealand in part as NZS/AS 1194.1— 1984,
NZS/AS 1194.2 — 1983, NZS/AS 1194.3 — 1984 and
NZS/AS 1194.4 — 1985.
Previous Austr alian editi ons AS 1194.1— 1984, AS 1194.2 — 1983,
AS 1194.3 — 1984 and AS 1194.4 — 1985 in part .
Jointl y revised, amalgamated and redesignated in part as AS/NZS 1194.5:1996.
 AS/NZS 1194.5:1996 4

STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND

Australian/New Zealand Standard

Winding wires

Part 5: Test methods

S E C T I O N 1 S CO P E A N D G E NE R A L

1.1 SCOPE This Standard specifies the test methods for round and rectangular, copper
and aluminium enamelled winding wires in AS/NZS 1194 Parts 1 to 4, where relevant.
This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

1.2 REFERENCED DOCUMENTS The following documents are referred to in this

Standard:
AS/NZS
1194 Winding wires
1194.1 Part 1: Enamelled round copper winding wires
1194.2 Part 2: Enamelled rectangular copper winding wires
1194.3 Part 3: Enamelled round aluminium winding wires
1194.4 Part 4: Enamelled rectangular aluminium winding wires
IEC
172 Test procedure for the determination of the temperature index of enamelled
winding wires
CGBS
53-GP-14b Standard for sharpener, pencil
53-GP-27M Standard for pencil, drawing, black

COPYRIGHT
 This is a free preview. Purchase the entire publication at the link below:

AS/NZS 1194.5:1996, Winding wires Test methods

This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

Looking for additional Standards? Visit SAI Global Infostore

Subscribe to our Free Newsletters about Australian Standards® in Legislation; ISO, IEC, BSI and more
Do you need to Manage Standards Collections Online?
Learn about LexConnect, All Jurisdictions, Standards referenced in Australian legislation
Do you want to know when a Standard has changed?
Want to become an SAI Global Standards Sales Affiliate?

Learn about other SAI Global Services:

LOGICOM Military Parts and Supplier Database

Metals Infobase Database of Metal Grades, Standards and Manufacturers
Materials Infobase Database of Materials, Standards and Suppliers
Database of European Law, CELEX and Court Decisions

Need to speak with a Customer Service Representative - Contact Us