Pre Engneered Budng

System
Presented by :
Shri H.K.Gulati ADEN/Line/PNBE
Shri A.Srinivas Rao AXEN/W/CN/BNC
Shri M.R.Mirza AXEN/W/JP
Under the guidance of :
Shri Ajay Goyal
Sr. Professor /Br.
Concept of Meta Budng
System
A typical assembly of a simple metal building is shown to illustrate the
synergy between the various building components as described below.
Exterior Cladding.
Secondary Framing.
Main Frame.
Wind Bracing.
Exteror Caddng
Contd Contd Contd Contd. .. .
Exterior Cladding provide a weather tight
envelope.
Transfer Structural Loads I.e. wind & live
loads to the supporting secondary framing.
Provides lateral bracing to the roofs purlins &
wall girts.
Secondary Framng
Contd Contd Contd Contd. .. .
Purlins & girts receive loads from the roof & wall
covering & transfer to the main building frame.
Purlins & girts provide lateral bracing to the building
columns & rafter preventing lateral bulking of the
compression flanges.
Man Frame
Contd Contd Contd Contd. .. .
Moment resisting frames provides
lateral stability & transfer the roof & wall
loads to the foundation through anchor
bolts.
Wnd Bracng
Contd Contd Contd Contd. .. .
Roof & wall cross bracing provides longitudinal
stability to the building.
Transfer of the wind loads acting on the building
end walls to the foundation.
PEB NDUSTRY EVOLUTON |
HSTORY
Early
1900s
1940s
CONCEPT OF METAL BUILDINGS ORIGINATED
IN U.S.
SIMPLE INDUSTRIAL STRUCTURES USINGS
TRUSS RAFTERS, STRAIGHT COLUMNS,
SECTIONAL ROOFS & WALL. WEDGE PINS FOR
CONNECTIONS.
MASS PRODUCTION OF NISSEN AND QUONSET
HOUSING AND STORAGE MODULES FOR US
ARMY DURING WORLD WAR II
METAL BUILDING SYSTEM RECOGNIZED AS A
FAVOURABLE METHOD OF CONSTRUCTION
OVER CONVENTIONAL METHODS
PEB INDUSTRY EVOLUTION / HISTORY
Contd Contd Contd Contd. .. .
COMPUTERISED DESIGN ALLOWED BLDGS TO BE
TAILORED TO INDIVIDUAL CUST. REQUIREMENTS
ROLL FORMING LINES ALLOWED CONTINUOUS SPAN COLD
ROLLED Z-PURLINS
COLOR COATED PANELS AND FACTORY INSULATED
PANELS IMPROVED ARCHITECTURAL APPEARANCE
MAJOR INCREASE IN DESIGN POSSIBILITIES CONTRIBUTED
TO THE BOOM IN METAL BUILDINGS
THE TERM PRE-ENGINEERED BUILDINGS CAME INTO
EXISTENCE
Late
1950s &
Early
1960s
PEB NDUSTRY EVOLUTON | HSTORY
Contd Contd Contd Contd. .. .
TODAY PRE ENGG. METAL BLDGS. DOMINATE
THE LOW RISE BLDG. MARKET.
PRECISION ROLL FORMING LINES FOR THE
CLADDING AND SEC. MEMBERS.
AUTO. PROD. LINES FOR STRUCT. SECTIONS.
HIGH QUALITY PAINT SYSTEMS FOR STEEL AND
CLADDING.
MBMA STATISTICS SHOW, ABOUT 60 % OF LOW
RISE INDUSTRIAL AND COMM. BLDGS. IN THE
U.S.A. USE THE P.E.B. SYSTEM.
1990
mportant Feature of PEB System
Pre Engineered Building System is computer
assisted, and design to create a building for a
specific use.
The complete building system is Pre Engineered
to facilitate easy production & assembly on site.
Contd..
In PEB System a superior corrosion protection of
a thin coating of resin applied on the top of the
Aluminium Zinc coating make Galvalume sheet.
Galvalume steel is a steel sheet product with a
highly corrosion resistance steel, aluminium zinc
alloy hard dip coating.
A clear organic acrylic resin coating is then
applied & then thermally cured.
A colour coating is given on the top surface for a
bright appearance with a colour of the
customers choice.
ADVANTAGES OF PRE-ENGNEERED
STEEL BULDNGS
FASTER OCCUPANCY
SINGLE SOURCE RESPONSIBILITY
LOWER COST
FLEXIBILITY IN EXPANSION
LARGE CLEAR SPANS
QUALITY CONTROL
LOW MAINTENANCE
ENERGY EFFICIENT ROOF AND
WALL SYSTEMS
ARCHITECTURAL VERSATALITY
Advantage of PEB System over
conventona system
PEB System is zero maintenance & superior in
strength.
It is corrosion resistance & feature an attractive
appearance.
Steel arriving at job site is dry with no residual oil
on the surface.
18
PEB System has protection against non uniform
weathering.
Excellent resistant in transit to corrosion &
storage strain.
This system reduces energy loads on buildings
due to long term bright surface that helps to
retain heat reflectivity.
It is a higher level technology & innovation &
better product over conventional material.
APPLCATONS OF PRE-ENGNEERED
BULDNGS
WARE HOUSES
FACTORIES
WORKSHOPS
OFFICES
GAS STATIONS
VEHICLE PARKING SHEDS
SHOW ROOMS
AIRCRAFT HANGERS
SCHOOLS
SPORTS AND RECREATIONAL FACILITIES
HOSPITALS
LABOUR CAMPS
LOW COST HOUSING
ETC...
Case study of PEB System
Case study of PEB System

Latest construction of PEB System of a
Latest construction of PEB System of a
workshop shed in SW Railway is at
workshop shed in SW Railway is at
Krishnarajpuram
Krishnarajpuram
near Bangalore.
near Bangalore.

The size of shed is 60 m x 30m x 16 m
The size of shed is 60 m x 30m x 16 m
height.
height.

The components were fabricated by Kirby
The components were fabricated by Kirby
Structures Hyderabad using computer
Structures Hyderabad using computer
aided design within a very short period.
aided design within a very short period.
Contd Contd Contd Contd. .. .
The Galvalume sheet manufactured in the
workshop are colour coated & fabricated by
cutting to required length & pressing to desired
profile as per prepared drawings.
The fabricated sheets & structural members
were transported to the site of work within a
period of one week after fabrication.
Contd Contd Contd Contd. .. .
The structure was erected over the
foundation provided at site after
applying primer coat of paint & also
one finishing coat of paint.
The purlin were made out of CR-
Sheets of thickness as per drawing
pressed into Z-Section.

The profiled sheets were positioned in roofing &

cladding & fitted on to the structure using self
tapping stainless steel screw with neoprene
washer & then covered with PVC caps of the
same colour as that of the colour coated sheets.
The roof monitor was also provided along with
stainless steel bird mesh fitted in steel frame.
The roofing system has 5 % of polycarbonate
sheets for the natural day light pass into the
workshop specially ordered & manufactured to
the same profile as that of galvalume sheet.
Contd
Contd

The roofing system in PEB is latest product &

The roofing system in PEB is latest product &
since it is made of steel, it is easier to maintain
since it is made of steel, it is easier to maintain
compared to the conventional Sheets.
compared to the conventional Sheets.

It is lighter than conventional Sheets.

It is lighter than conventional Sheets.

The
The
colour
colour
coated steel
coated steel
Galvalume
Galvalume
sheets can
sheets can
also be padded with rock wool or a similar product
also be padded with rock wool or a similar product
which can keep a difference of inside & outside
which can keep a difference of inside & outside
temperature by about 8 Degree centigrade which
temperature by about 8 Degree centigrade which
is not possible in conventional Sheets.This
is not possible in conventional Sheets.This
renders better comfort to the people working within
renders better comfort to the people working within
thereby increasing the productivity also.
thereby increasing the productivity also.
Superorty of PEB shed over
conventona shed constructon
t was estimated that quantity of mild steel t was estimated that quantity of mild steel t was estimated that quantity of mild steel t was estimated that quantity of mild steel
required to fabricate the Diesel Loco 8hed of required to fabricate the Diesel Loco 8hed of required to fabricate the Diesel Loco 8hed of required to fabricate the Diesel Loco 8hed of
60 m x 30 m x 16 m height using the 60 m x 30 m x 16 m height using the 60 m x 30 m x 16 m height using the 60 m x 30 m x 16 m height using the
conventional method & adopting the same conventional method & adopting the same conventional method & adopting the same conventional method & adopting the same
pattern as that of the existing shed was pattern as that of the existing shed was pattern as that of the existing shed was pattern as that of the existing shed was
around 430 Metric tons of mild steel only. around 430 Metric tons of mild steel only. around 430 Metric tons of mild steel only. around 430 Metric tons of mild steel only.
Using PEB 8ystem for the same shed was Using PEB 8ystem for the same shed was Using PEB 8ystem for the same shed was Using PEB 8ystem for the same shed was
around 120 Metric tons only but with high around 120 Metric tons only but with high around 120 Metric tons only but with high around 120 Metric tons only but with high
tensile steel to 8:8500 with a minor quantity tensile steel to 8:8500 with a minor quantity tensile steel to 8:8500 with a minor quantity tensile steel to 8:8500 with a minor quantity
of mild steel for bracings, stay rods etc. of mild steel for bracings, stay rods etc. of mild steel for bracings, stay rods etc. of mild steel for bracings, stay rods etc.
Thanks