spare parts catalog

Doc. no. R 223.1355 en

SANDVIK ASRi 2.0

This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK ASRi 2.0

Copyright 2007 Sandvik SRP AB. All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: R 223.1355 en Issue: 20090224 Version: 1

Sandvik Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com

SPC Sandvik ASRi 2.0

General
Ordering information When ordering parts, always state the serial number according to the serial number decal on the ASRi control unit OP. State quantity, article number and part name for each ordered part. The quantities listed in this catalog show how many pieces of each part that are usually exchanged in a certain position. Identification The ASRi serial number decal on the side of the control unit contains the serial number that is needed when contacting Sandvik SRP AB concerning this specific equipment. The serial number is also needed when contacting Sandvik concerning spare parts. Please enter the serial number of the associated machine in the intended field on the first page of this spare parts catalog (the copyright page).

1 Serial number decal

2007 Sandvik SRP AB

Doc. no. R 223.1355 en Ver. 1

W101

W102

W103

W1M6

W2

W3

W6

320 321
W1
T11 T12

System overview with item number references

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X3 X4 X5

322
S I I I P

M1

B1N

B2N

B3N

L1

313

314

315

311

305

306, 307, 312

302

W2M6

303 309
85-250V AC/DC W5 W5 W5 100-240VAC L3

300, 301

325

324

310

304

100-240VAC

W4

SPC Sandvik ASRi 2.0

T
15, 16
X1 X2 X1 X1 X2 X2

T
X1 X4 X2

X1

X2

X7

X5

X4

X4

PS
10, 11, 12 3, 4
X3

OP

CB

U1N

L3
X4

X4 X4

W104 W105

M6

2007 Sandvik SRP AB

SPC Sandvik ASRi 2.0

300. Control panel OP

300

Pos. no.
300

Qty.
1

Part number
194.0575-00 194.0575-90

Description
Control panel, wall mounted, dampers included Control panel, mounted in cabinet

Remarks
Replaces 194.0400-00 and 194.0400-91 Replaces 194.0400-90

301. Wall mount

301

Pos. no.
301

Qty.
1

Part number
964.2840-00

Description
Wall mount

Remarks
For wall and table mounting

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SPC Sandvik ASRi 2.0

302. Push button box L1

302

Pos. no.
302

Qty.
1

Part number
966.3828-00

Description
Push button box

Remarks

303. Power supply unit PS

303

Pos. no.
303

Qty.
1

Part number
975.0296-00

Description
Power supply 24 V, IP67

Remarks

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SPC Sandvik ASRi 2.0

304. Hydroset drive unit L3

304

Pos. no.
304

Qty.
1

Part number
194.0402-00 194.0402-90 194.0402-91 194.0402-92 194.0402-93 194.0402-94 194.0402-95 194.0402-96 194.0584-00 194.0584-90 194.0584-91 194.0584-92 194.0584-93 194.0584-94 194.0584-95 194.0584-96

Description
Hydroset drive unit L3, IP65, 1 A1.6 A Hydroset drive unit L3, IP65, 1.6 A2.5 A Hydroset drive unit L3, IP65, 2.5 A4 A Hydroset drive unit L3, IP65, 4 A6.3 A Hydroset drive unit L3, IP65, 6.3 A10 A Hydroset drive unit L3, IP65, 10 A16 A Hydroset drive unit L3, IP65, 16 A20 A Hydroset drive unit L3, IP65, 20 A25 A Hydroset drive unit L3, IP20, 1 A1.6 A Hydroset drive unit L3, IP20, 1.6 A2.5 A Hydroset drive unit L3, IP20, 2.5 A4 A Hydroset drive unit L3, IP20, 4 A6.3 A Hydroset drive unit L3, IP20, 6.3 A10 A Hydroset drive unit L3, IP20, 10 A16 A Hydroset drive unit L3, IP20, 16 A20 A Hydroset drive unit L3, IP20, 20 A25 A

Remarks
See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit See table below to determine L3 unit

Hydroset drive unit L3 194.0402-XX or 194.0584-XX Crusher

CH/CS420 CH/CS430 CH/CS440 CH/CS660 CH870 CH880 H-22 H30 H/S-36 H/S-45 H-51, S-50 H/S-60 S-74 91 91 92 92 92 93 93 91 91 92 92 92 93 93 94 90 90 91 91 91 92 92 94 00 00 91 91 91 92 92 94 00 00 90 90 90 91 91 94 00 00 90 90 90 91 91 94 00 00 90 90 90 91 91 95 90 90 91 91 91 92 92 94 90 90 91 91 91 91 91 94 00 00 90 90 90 91 91 94 00 00 90 90 90 91 91

200 V 50 Hz
92 92 93 93

200 V240 V 50 Hz
92 92 93 93

380 V420 V 50 Hz
91 91 92 92

440 V 50 Hz
91 91 92 92

500 V 50 Hz
90 90 91 91

525 V 50 Hz
90 90 91 91

575 V 50 Hz
90 90 91 91

380 V 60 Hz
91 91 92 92

440 V480 V 575 V 60 Hz 60 Hz

91 91 91 91 90 90 91 91

550 V 50 Hz
90 90 91 91

(Continued)

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SPC Sandvik ASRi 2.0

234 230 250 251

235 236 237 240, 241

245, 246, 247

Pos. no.
230 234 235 236 237 240 241 245 246 247 248 250

270

194.0402-XX 00 90 91 92 93 94 95 96
1 1 1 1 1 4 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 2 2 1 1 1 1 1 4 1 2 1 2 2 1 1 1 1 1 4 1 2 1 2 2 1 1 1 1 1 4 1 2 1 2 2 1 1 1 1 1 4 1 2 1 2 2 1 1 1 1 1 4 1 2 1 2 2 1 1 1 1 1 4 1 2 1 2 2

Part number
975.0242-00 978.0307-00 978.0315-00 978.0316-00 978.0326-00 966.2977-00 966.2985-00 966.2487-00 966.3507-00 966.3508-00 966.2181-00 966.2911-00 966.2912-00 966.2913-00 966.2914-00 966.2915-00 966.2916-00 966.2917-00 966.2918-00 966.2920-00

Description
Power supply unit ML.50.100 Puls 85-264 VAC/24 VDC 2.1 A E5219010 Coupling box BK7350 Digital input board KL1104 4x Digital output board KL2134 4x Termination Relay KRA-M4/1 24 VDC 1NO Bus bar F966.2977 Contactor DILO=M-G-10 24 VDC Mechanical interlock MV DIL M Whedge V5/15 DIL Cover plate H DIL Circuit breaker PKZM 01.6 Circuit breaker PKZM 02.5 Circuit breaker PKZM 04 Circuit breaker PKZM 06.3 Circuit breaker PKZM 010 Circuit breaker PKZM 016 Circuit breaker PKZM 020 Circuit breaker PKZM 025 Auxiliary contact NHI11-PKZ0

251

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SPC Sandvik ASRi 2.0

305. LV current transformer T11

HF7A HF5 HF4B HF3A, HF3B

305
Pos. no.
305

Qty.

Part number
975.0055-00 975. 0032-00 975.0022-00 975.0025-00 975.0200-00 975-0148-00 975.0196-00 975.0027-00 975.0028-00 975.0199-00 975.0213-00 975.0214-00

Description
Current transformer, 100/5 A/A HF3A Current transformer, 150/5 A/A HF3A Current transformer, 200/5 A/A HF3B Current transformer 300/5 A/A HF4B Current transformer, 400/5 A/A HF5 Current transformer, 500/5 A/A HF7A Current transformer, 600/5 A/A HF7A Current transformer, 800/5 A/A HF7A Current transformer, 1000/5 A/A HF7A Current transformer, 1200/5 A/A HF7A Current transformer, 1500/5 A/A HF7A Current transformer, 2000/5 A/A HF7A

Remarks

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SPC Sandvik ASRi 2.0

306. HV current transformer T11

306

Pos. no.
306

Qty.
1

Part number
975.0256-00 975.0258-00 975.0260-00 975.0262-00

Description
HV current transformer, 50100/5 A/A HV current transformer, 75150/5 A/A HV current transformer, 100200/5 A/A HV current transformer, 150300/5 A/A

Remarks

307. HV voltage transformer T12

307
M10

Pos. no.
307

Qty.
2

Part number
975.0265-00 975.0267-00 975.0269-00 975.0271-00 975.0273-00 975.0275-00 975.0277-00

Description
HV voltage transformer, 2200/110 V/V HV voltage transformer, 3300/110 V/V HV voltage transformer, 4160/110 V/V HV voltage transformer, 5500/110 V/V HV voltage transformer, 6000/110 V/V HV voltage transformer, 6600/110 V/V HV voltage transformer, 11000/110 V/V

Remarks

10

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SPC Sandvik ASRi 2.0

308. Caliper
Pos. no.
308

Qty.
1

Part number
923.0010-00

Description
Caliper

Remarks

309. Tank measurement unit CB

309

Pos. no.
309

Qty.
1

Part number
978.0408-00

Description
Tank measurement unit CB coupling box 4 analog input 420 mA

Remarks
IP65

310. Power measurement unit U1N

310
Pos. no.
310

Qty.
1

Part number
923.0520-00 923.0521-00

Description
Power transducer 3x110 V MODBUS Power transducer 3x400 V MODBUS

Remarks

311. Circuit breaker F11

Pos. no.
311

Qty.
1

Part number
966.3835-00

Description
Circuit breaker F11 overcurrent protection 00.16 A

Remarks

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SPC Sandvik ASRi 2.0

312. Voltage transformer T12-T13

312

Pos. no.
312

Qty.
1

Part number
975.0197-00 975.0238-00

Description
Voltage transformer, 600500/400 V/V Voltage transformer, 700/400 V/V

Remarks

313. Position sensor B1N

313
Pos. no.
313

Qty.
1

Part number
984.0390-00 984.0391-00 984.0421-00 984.0623-00 984.0476-00

Description
Position transducer EDS-160 Position transducer EDS-250 Position transducer EDS-400 Position transducer EDS-300 Position transducer EDS-630

Remarks
CH/CS420, H-22, H/S-36 CH/CS430, CH/CS440, H/S-45 S-50, H51, H/S-60, S-75 H/S-660 CH880, H-84, S-60/109

12

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SPC Sandvik ASRi 2.0

314. Pressure sensor B2N

314

Pos. no.
314

Qty.
1 1 1

Part number
984.1504-00 452.4303-001 966.3834-00

Description
Pressure transducer 25 MPa M12A mal Pressure transducer kit 25 MPa M12A mal Adapter DIN43650 femM12A mal 5p

Remarks

315. Temperature sensor B3N

315

Pos. no.
315

Qty.
1 1 1

Part number
984.1503-00 452.4302-001 452.4302-002

Description
Temperature transcucer PT100 200C M12 mal Temperature transducer kit 200C M12 mal Temperature transducer kit 200C M12 mal

Remarks

320. Position sensor cable W1

Pos. no.
320

Qty.
1

Part number
194.0565-003

Description
Cable M12 mal 5p 3 m

Remarks
For ASRi 2.x, serial no. 2 000xxxx. NOTE! not for older ASRi systems

321. Pressure sensor cable W2

Pos. no.
321

Qty.
1

Part number
194.0567-001 194.0567-003 194.0567-005 194.0567-007

Description
Cable M12 fem 4p angled-M12A mal 5p, 1 m Cable M12 fem 4p angled-M12A mal 5p, 3 m Cable M12 fem 4p angled-M12A mal 5p, 5 m Cable M12 fem 4p angled-M12A mal 5p, 7 m

Remarks
For ASRi 2.x, serial no. 2 000xxxx. NOTE! not for older ASRi systems

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SPC Sandvik ASRi 2.0

322. Temperature sensor cable W3

Pos. no.
322

Qty.
1

Part number
194.0567-001 194.0567-003 194.0567-005 194.0567-007

Description
Cable M12 fem 4p angled-M12A mal 5p, 1 m Cable M12 fem 4p angled-M12A mal 5p, 3 m Cable M12 fem 4p angled-M12A mal 5p, 5 m Cable M12 fem 4p angled-M12A mal 5p, 7 m

Remarks
For ASRi 2.x, serial no. 2 000xxxx. NOTE! not for older ASRi systems

323. Power supply cable W4

Pos. no.
323

Qty.
1

Part number
194.0411-002 194.0411-005 194.0411-010

Description
Cable open endedM12 fem 5p, 2 m Cable M12B mal 5p-12B fem 5p, 5 m Cable open endedM12 fem 5p, 10 m

Remarks

324. ASRi bus cables W5

Pos. no.
324

Qty.

Part number
194.0412-001 194.0412-002 194.0412-003 194.0412-005 194.0412-007 194.0412-010 194.0412-020 194.0412-030 194.0412-040 194.0412-050 194.0412-060 194.0412-080 194.0412-100

Description
Cable M12 fem 4pM12 mal 4p, 1 m Cable M12 fem 4pM12 mal 4p, 2 m Cable M12 fem 4pM12 mal 4p, 3 m Cable M12 fem 4pM12 mal 4p, 5 m Cable M12 fem 4pM12 mal 4p, 7 m Cable M12 fem 4pM12 mal 4p, 10 m Cable M12 fem 4pM12 mal 4p, 20 m Cable M12 fem 4pM12 mal 4p, 30 m Cable M12 fem 4pM12 mal 4p, 40 m Cable M12 fem 4pM12 mal 4p, 50 m Cable M12 fem 4pM12 mal 4p, 60 m Cable M12 fem 4pM12 mal 4p, 80 m Cable M12 fem 4pM12 mal 4p, 100 m

Remarks

325. Termination plug -T

Pos. no.
325

Qty.

Part number
978.0330-00

Description
Termination plug kit

Remarks
Male + female

326. Extension cable W1

Pos. no.
326

Qty.
1

Part number
194.0566-000 194.0566-004 194.0566-007 194.0566-009 194.0566-012 194.0566-017 194.0566-027

Description
Cable M12 fem 4pM12 mal 5p, 0.25 m Cable M12 fem 4pM12 mal 5p, 4 m Cable M12 fem 4pM12 mal 5p, 7 m Cable M12 fem 4pM12 mal 5p, 9 m Cable M12 fem 4pM12 mal 5p, 12 m Cable M12 fem 4pM12 mal 5p, 17 m Cable M12 fem 4pM12 mal 5p, 27 m

Remarks

14

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SPC Sandvik ASRi 2.0

330. OPC server

Pos. no. Qty. Part number
978.0405-00 S223.564

Description
ASRi OPC server software ASRi OPC server manual

Remarks

331. Reporter
Pos. no. Qty. Part number
978.0406-00 S223.565

Description
ASRi Reporter software ASRi Reporter manual

Remarks

332. Remote interface

Pos. no. Qty. Part number
978.0404-00 S223.566

Description
ASRi WINi Remote interface software ASRi WINi Remote interface manual

Remarks

333. ASRi software package

Pos. no. Qty. Part number
978.0409-00

Description
ASRi Software package

Remarks

334. Ethernet switch

Pos. no. Qty. Part number Description
ASRi Ethernet switch, M12D, IP65, 100-240 VAC ASRi Ethernet switch, RJ-45, IP20, 24 VDC ASRi Ethernet switch, M12D, IP65, 24 VDC Power supply 194.0498-00 194.0498-01 ASRi-SWITCH 6TX 2FX IP65 ASRi-SWITCH 6TX 2FX IP20

Remarks

335. Ethernet cable W20

Pos. no. Qty. Part number
960.0661-003 960.0661-005 960.0661-010 960.0661-020 960.0661-040 960.0661-060 960.0661-080 960.0661-100

Description
Ethernet cable M12D mal12D mal, 3 m Ethernet cable M12D mal12D mal, 5 m Ethernet cable M12D mal12D mal, 10 m Ethernet cable M12D mal12D mal, 20 m Ethernet cable M12D mal12D mal, 40 m Ethernet cable M12D mal12D mal, 60 m Ethernet cable M12D mal12D mal, 80 m Ethernet cable M12D mal12D mal, 100 m

Remarks

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SPC Sandvik ASRi 2.0

336. Ethernet optic cable W21

Pos. no. Qty. Part number
960.0662-000

Description
Ethernet optic cable M12M12 crossed, X m

Remarks

337. Ethernet converter cable W25

Pos. no. Qty. Part number
960.0663-00

Description
Ethernet converter cable, RJ45-M12D coded, cross

Remarks

3xx. Ethernet converter cable W26

Pos. no. Qty. Part number
960.0664-00

Description
Ethernet converter cable, RJ45-M12D coded, straight wired

Remarks

3xx. Ethernet joint cable W27

Pos. no. Qty. Part number
960.0665-00

Description
Ethernet joint cable, M12D fem-M12D fem

Remarks

3xx. Ethernet converter cable

Pos. no. Qty. Part number
960.0667-00 960.0668-00

Description
Ethernet converter cable, M12 mal-M12D fem Ethernet converter cable, M12A fem-M12D mal

Remarks

16

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2007 Sandvik SRP AB