- 1 NUCLEAR POWER CORPORATION OF INDIA LTD.

(A Government of India Enterprise) RAJASTHAN ATOMIC POWER STATION RR SITE, RAWATBHATA

A TRAINING REPORT REFRIGERATION AND AIR CONDITIONING PERIOD: - MAY 21, 2012 TO JULY 04, 2012 PREPARED BY : SAURABH SAIN HARSHIT SINGHAL III YR., B. TECH. MECHANICAL ENGINEERING GUIDED BY RR SITE SUBMITTED TO: RR SITE Mr. : Mr.

PREFACE As we know that an engineer has to serve an industry, for that one must be aware of industrial environment, their management, problems and the way of working ou t their solutions at the industry. After the completion of the course an engineer must have knowledge of interrelat ion between the theory and the practical. For this, one must be familiar with pr actical knowledge with theory aspects. To make aware with practical knowledge the engineering courses provides a four w eeks industrial training where we get the opportunity to get theory applying for running the various process and production in the industry & to get an exposure to the real life working of an industry. I have been lucky enough to get a chance for undergoing this training at RAJASTH AN ATOMIC POWER STATION (RAWATBHATA). It is a constituent of board of Nuclear Po wer Corporation of India, Limited. This report has been prepared on the basis of knowledge acquired by me during my training period at the plant.

ACKNOWLEDGEMENTS It awards me abundant pleasure and aspiration in presenting my training report c onsisting of various pages along with suitable drawings and photocopies. As this is my first effort to prepare a training report, I have tried my best to compil

e all necessary data yet there may be possibility of error and omission. I want to express my heartiest gratitude to Mr. C.P.Jhamb, Site Director, Mr. D. CHANDA, Training Superintendent and my training coordinator Mr. R.K SHARMA, Scie ntific Officer (SO)/ F at NTC RR SITE , for providing me an opportunity to get a rigor ous training at Rajasthan Atomic Power Station, Rawatbhata. I would like to convey my special thanks to Mr. and my project-guide Mr. for th eir all time available guidance and supervision during my training period. I would like to extend my thanks to all other field engineers, supervisors and t echnicians of Control Maintenance Group of RAPS, those who directly and indirect ly helped me during this training period with there valuable guidance and help p rovided in understanding the task of this training.

INDEX S NO 1.0 1.1 1.2 2.0 2.1 2.2 3.0 3.1 3.2 4.0 4.1 4.2 4.3 4.4 4.5 4.5.1 4.5.2 4.5.3 4.6 4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 4.7 4.7.1 4.7.2 4.7.3 4.7.4 5.0 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.2 5.2.1 DESCRIPTION PAGE NO INTRODUCTION TO POWER PLANTS 1 PHYSICAL LOCATION 1 RAPS 3&4 1 REACTOR PHYSICS 2 INTRODUCTION TO NUCLEAR ENERGY: NUCLEAR FISSION 2 PRINCIPLE OF NUCLEAR REACTION 3 PLANT LAYOUT 3 SALIENT FEATURES OF RAPS-3 & 4 5 MAIN FUNCTION AND OBJECTIVES 5 PRESSURIZED HEAVY WATER REACTOR SYSTEM DESIGN 7 DESCRIPTION OF STANDARD INDIAN PHWR S 7 PRIMARY HEAT TRANSPORT (PHT) SYSTEM 9 MODERATOR SYSTEM 9 FUEL 10 REACTOR PROCESS SYSTEMS 12 REACTOR CORE SYSTEMS 12 SAFETY DESIGN PRINCIPLES 13 SEISMIC CLASSIFICATION OF SYSTEMS 16 CRITERIA FOR SELECTION OF SITE FOR NUCLEAR POWER PLANT 17 OBJECTIVE 17 DESIGN BASIS FOR INTERNAL NATURAL EVENTS 17 DESIGN BASIS FOR EXTERNAL MAN INDUCED EVENTS 17 RADIOLOGICAL IMPACT ON THE ENVIRONMENT 18 RADIATION MONITORING 18 REACTOR BUILDING 20 REACTOR 20 CALANDRIA 20 COOLANT CHANNELS 21 END SHIELDS 22 CONTROL AND INSTRUMENTATION 23 CONTROL CENTER 23 MAIN CONTROL ROOM 24 CONTROL EQUIPMENT ROOM 24 CHANNEL ROOM 24 COMPUTER ROOMS 25 SUPPLEMENTARY CONTROL CENTER 25 PANEL PROFILE AND DIMENSIONS 25 ILLUMINATION 25 MAIN CONTROL ROOM 25

5.2.2 5.2.3 5.3 5.4 S NO 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 6.0 7.0 7.1 8.0 9.0 9.1 9.2 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10

SEISMIC CONSIDERATIONS 25 SEISMIC QUALIFICATION FOR COMPONENTS 26 COMPUTERIZED OPERATOR INFORMATION SYSTEM (COIS) 26 RADIATION MONITORING DATA ACQUISITION SYSTEM (RADAS DESCRIPTION PAGE NO DIGITAL RECORDING SYSTEM (DRS) 27 MULTIPLE INPUT ALARM SYSTEM (MIAS) 28 DUAL PROCESSOR HOT STAND PROCESS CONTROL SYSTEM 28 DUAL PROCESSORHOT STANDBY REACTOR REGULATING SYSTEM PROGRAMMABLE LOGIC CONTROL (PLC) 30 PROGRAMMABLE DIGITAL COMPARATOR SYSTEM (PDCS) 30 CHANNEL TEMPERATURE MONITORING SYSTEM (CTM) 31 BEETLE MONITORING SYSTEM 31 SENSOR FOR REACTOR POWER 32 ELECTRICAL SYSTEM 32 SECONDARY SYSTEM 32 PLANT AUXILIARIES 33 VENTILATION SYSTEMS 34 FIRE PROTECTION SYSTEM 34 DESIGNED OBJECTIVES 34 FIRE PREVENTION 34 TURBINE GENERATOR AND AUXILIARIES 35 INTRODUCTION 35 LOW HEAT DROP 35 MOISTURE CONTROL 35 TURBINE GOVERNING SYSTEMS 36 FUNCTIONS 36 TURBINE GENERATOR CONTROL AND PROTECTIVE SYSTEM 36 GENERATOR AUXILIARY EQUIPMENTS/SYSTEMS 36 TURBOVISORY INSTRUMENTS 36 STEAM DUMPING SYSTEM 37 TURBINE DRAIN SYSTEM: 37

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My training at RAPS covered gathering information about the general working of t he plant, safety features and various technical aspects of the design. This gave way to general classification of various systems of the plant, then covering th

e information about the theory and working of Control Systems of the plant. Furt her it included knowing about the maintenance work carried in the NTC Control Ma intenance Shop.