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ISO9001:2008 Certified

FocusLab Ltd.
1 / 6

C U S T O M E R

Code Name

: 23028 : Nam Theun 2 Power Co., Ltd.

Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813

E Q U I P M E N T O I L

Unit ID

: FU1 OPS
Overall Condition Rating

Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity

: SHELL TELLUS T ISO 46

Oil System Capacity : 2500 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation) Minor amount of dirt and abrasive wear noted. Particle count indicates that oil cleanliness level is near to unacceptable range. Recommend check to determine how dirt is entering the system and correct the problem to prevent further dirt entry. Suggest using an off-line filtration system to clean up the oil system.

AS / Andy Sitton

Current Sample
Condition History Wear Oil Cont. Wear Oil

Previous Sample
Cont. Wear Oil Cont.

Baseline and Alarm Limit


B A S E L I N E
Oil Specification (SO)

Alarm Limit
Alarm Limit Matrix -Set Name (Equipment type / oil type)

Lab ID
Bottle ID Date Sampled Oil Hours (Kms) Unit Hours (Kms) Oil Added (Liters) Filters Hours (Kms)

185529
110000 01-Apr-12 14497 14497 2236 Result

174768
105049 28-Nov-11 745 12158

166774
105033 03-Aug-11 Not Given 10214

Test Method

Turbine Hyd Speed Control ISO 46

Wear Condition
Wear Element Iron Chromium Lead Copper Tin Aluminum Nickel Silver Molybdenum Titanium Method
D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595

RDE fine >2 >1 >1 >6 >3 >1 >1 >3 >2 >2 >10 >6 >2 >2

RFS coarse >3 >1 >4 >4 >2 >2 >1 >5 >2 >7 >8 >4 >3 >2

Unit
PPM PPM PPM PPM PPM PPM PPM PPM PPM PPM

RDE fine RFS coarse 2.1 C 8.4 W 0.0 0.0 0.0 0.0 1.5 0.3 0.4 5.1 W 0.6 1.8 0.0 0.8 0.0 0.0 0.1 91.3 0.0 0.0

RDE fine RFS coarse 0.6 1.0 0.0 0.0 0.0 0.2 1.2 0.0 1.0 0.3 1.2 C 0.0 0.0 0.0 0.0 0.0 0.1 0.9 0.7 0.6

RDE fine 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

RFS coarse 1.0 0.2 0.5 0.1 0.0 0.4 0.1 0.1 0.0 1.1

U-Caution U-Warning U-Caution U-Warning

Oil Condition
Viscosity @ 40 O C Viscosity @ 100 O C Oxidation Nitration TAN TBN
D-445 D-445 FTIR FTIR D-974 D-4739 cSt cSt Abs Abs
mg KOH/g. mg KOH/g.

OS

L-Warning

L-Caution U-Caution U-Warning

45.3 10.0 10.5 0.31

45.4 9.6 10.2 0.31

45.3 15.4 13.1 0.38

46.0 6.8

<41.4

<43.7

>48.3

>50.6

Contamination
Water
T-H2O % (Wt.) CheckTM D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-3828 D-2270 PPM PPM PPM PPM PPM PPM PPM PPM
O

OS

L-Warning L-Caution U-Caution U-Warning

0.019 6 0.0 0 8 18 16 277 292

0.018 7 1.1 0 10 23 0 232 304

8.724 W 12 0.1 0 28 43 10 263 345

0.020 RDE fine

>0.05 >0.1 RFS coarse >8 >13

U-Caution U-Warning U-Caution U-Warning

Sodium Silicon Additive Element Boron Magnesium Calcium Barium Phosphorus Zinc Additional Test Flash Point Viscosity Index

9.5 C

1.5

1.8
OS

>3

>5

L-Warning L-Caution U-Caution U-Warning

420

15

25
OS L-Caution L-Warning U-Caution U-Warning

Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or U-Caution : Upper CAUTION Level L-Caution : Lower CAUTION Level U-Warning : Upper WARNING Level L-Warning : Lower WARNING required Level Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". Accuracy of interpretation and recommendation are based on representatives sample and information supplied. : ( second level warning limit ) First Level Alarm Alert Limit in Upper Level and/or Lower Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level TNO Samutprakan 10280, Thailand. = The new oil , RO = Reference oil , OS = Oil Specification No warranty is expressed or implied for this report. Warning

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4

ISO9001:2008 Certified

FocusLab Ltd.
2 / 6

C U S T O M E R

Code Name

: 23028 : Nam Theun 2 Power Co., Ltd.

Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813

E Q U I P M E N T O I L

Unit ID

: FU1 OPS

Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity

: SHELL TELLUS T ISO 46

Oil System Capacity : 2500 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation) Particle count indicates that oil cleanliness level is near to unacceptable range.

Current Sample Lab ID


Bottle ID Date Sampled Oil Hours (Kms) Unit Hours (Kms) Oil Added (Liters) Filters Hours (Kms)

Previous Sample 174768


105049 28-Nov-11 745 12158

185529
110000 01-Apr-12 14497 14497 2236

166774
105033 03-Aug-11 Not Given 10214

Alarm LimitNAS 1638 Particle Count ISO 4406


BASELINE

Alarm Limit Turbine Hyd Speed Control ISO 46

Contamination
Particle Count NAS 1638 System Standard Particle Size Range Particle Size Particle Size Particle Size Particle Size Particle Size 5-15 microns 15-25 microns 25-50 microns 50-100 microns >100 microns No. of Particles / 100ml. Class 22,100 2,000 600 <100 <100 No. of Particles / ml. 663 185 26 17 / 15 / 12 7 C 6 7 6 4 Class 17 15 12 No. of Particles / 100ml. Class 23,700 2,200 600 <100 <100 No. of Particles / ml. 712 199 28 17 / 15 / 12 7 C 6 7 6 4 Class 17 15 12 No. of Particles / 100ml. Class 120,500 11,000 3,100 300 <100 No. of Particles / ml. 3,616 1,012 142 19 / 17 / 14 9 W 8 W 9 W 8 7 Class 19 17 14 Class Class U-Caution U-Warning
No. of No. of Particles / 100ml. Class Particles / 100ml. Class

>16000 >2850 >506

7 7 7

>32000 >5700 >1012

8 8 8

Particle Count ISO 4406:1999 System Standard Particle Size Range Particle Size > 4 microns Particle Size > 6 microns Particle Size > 14 microns ISO 4406 Class Rating
No. of Particles / ml.

Class Particles / ml.

No. of

Class

NAS 1638

ISO 4406

15 12 9 6 3 0 15 12 9 6 3 0 15 12 9 6 3 0

Particle Size 5-15 microns NAS Class

Particle Size 15-25 microns NAS Class

Particle Size 25-50 microns NAS Class

30 25 20 15 10 5 0 30 25 20 15 10 5 0 30 25 20 15 10 5 0

Particle Size >4 microns ISO Code

Particle Size >6 microns ISO Code

Particle Size >14 microns ISO Code

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4

10-05-09

10-12-29

11-08-03

11-11-28

12-04-01

10-05-09

10-12-29

11-08-03

11-11-28

12-04-01

ISO9001:2008 Certified

FocusLab Ltd.
3 / 6

C U S T O M E R

Code Name

: 23028 : Nam Theun 2 Power Co., Ltd.

Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813

E Q U I P M E N T O I L

Unit ID

: FU1 OPS

Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity

: SHELL TELLUS T ISO 46

Oil System Capacity : 2500 Liters

Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation) Varnish & Sludge Potential Index (VsPI) is varnish-free.

Current Sample Lab ID


Bottle ID Date Sampled Oil Hours (Kms) Unit Hours (Kms) Oil Added (Liters) Filters Hours (Kms)

Previous Sample 174768


105049 28-Nov-11 745 12158

Alarm Limit 166774


105033 03-Aug-11 Not Given 10214

185529
110000 01-Apr-12 14497 14497 2236

Contamination
Varnish and Sludge Potential Index TM( VsPITM ) VPI (Varnish Potential Index)
VPI View VPI View

: Soluble Varnish Type Contamination in Oil


VPI View

Oil Specification (OS) The New Oil


VPI View

VPI

Varnish Potential Index Soluble Varnish Contaminant

TM

VPI Rating

5.5
SPI View

5.1
SPI View

7.7 : Insoluble Varnish Type Contamination in Oil


SPI View

SPI (Sludge Potential Index) : or MPC test (Membrane Patch Colorimetry) ASTM D02.C0.01 WK 13070

Oil Specification (OS) The New Oil


SPI View

SPI

TM

Sludge Potential Index

(MPC Membrane Patch Colormetry)

Insoluble Varnish Contaminant SPI Rating Sludge Weight

5.5 3.2
mg/100 ml

1.7 6.1
mg/100 ml

1.4 X
mg/100 ml mg/100 ml

Alarm Limit Name Turbine Hyd Speed Control ISO 46 OS 5.5 VsPI Index 3.4 4.5 0 Caution >20 Warning >30

VsPI TM

VsPI = (VPI + SPI) / 2

100 80 60 40 20 0 10-05-09 10-12-29

7 6 5 4 3 2 1 0

Sludge Weight (mg/100 ml.)

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4

11-08-03

11-11-28

12-04-01

10-05-09

10-12-29

11-08-03

11-11-28

12-04-01

ISO9001:2008 Certified

FocusLab Ltd.
4 / 6

C U S T O M E R

Code Name

: 23028 : Nam Theun 2 Power Co., Ltd.

Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813

E Q U I P M E N T O I L

Unit ID

: FU1 OPS

Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity

: SHELL TELLUS T ISO 46

Oil System Capacity : 2500 Liters

Wear Condition

4 3 2 1 0 10-05-09

Iron - RDE Fine Wear Metal in PPM

10 8 6 4 2 0

Iron - RFS Coarse Wear Metal in PPM

10-05-09

10-12-29

11-08-03

11-11-28

12-04-01

3 2 1 0
15 10 5 0

Chromium - RDE Fine Wear Metal in PPM

Copper - RDE Fine Wear Metal in PPM

10-12-29

11-08-03

11-11-28

12-04-01

3 2 1 0
10 8 6 4 2 0

Chromium - RFS Coarse Wear Metal in PPM

Copper - RFS Coarse Wear Metal in PPM

10-05-09 10-05-09

3 2 1 0
8 6 4 2 0

Lead - RDE Fine Wear Metal in PPM

Tin - RDE Fine Wear Metal in PPM

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4

10-12-29 10-12-29

11-08-03 11-08-03

11-11-28 11-11-28

12-04-01

10-05-09

8 6 4 2 0
6 4 2 0 12-04-01 10-05-09

Lead - RFS Coarse Wear Metal in PPM

Tin - RFS Coarse Wear Metal in PPM

10-12-29 10-12-29

11-08-03 11-08-03

11-11-28 11-11-28

12-04-01 12-04-01

ISO9001:2008 Certified

FocusLab Ltd.
5 / 6

C U S T O M E R

Code Name

: 23028 : Nam Theun 2 Power Co., Ltd.

Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813

E Q U I P M E N T O I L

Unit ID

: FU1 OPS

Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity

: SHELL TELLUS T ISO 46

Oil System Capacity : 2500 Liters

60 40 20 0 10-05-09 10-05-09

Viscosity at 40 C in cSt

Oil Condition

1.5 1 0.5 0

Viscosity at 100 C in cSt

10-12-29

20 15 10 5 0 0.4 0.3 0.2 0.1 0


1.5 1 0.5 0

Oxidation in Abs

TAN in mg KOH/g

i-pH in mg KOH/g

11-08-03

11-11-28

12-04-01

10-05-09

10-12-29

15 10 5 0
1.5 1 0.5 0 10-05-09 10-12-29

Nitration in Abs

TBN in mg KOH/g

11-08-03 11-08-03

11-11-28 11-11-28

12-04-01 12-04-01

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4

10-12-29

11-08-03

11-11-28

12-04-01

ISO9001:2008 Certified

FocusLab Ltd.
6 / 6

C U S T O M E R

Code Name

: 23028 : Nam Theun 2 Power Co., Ltd.

Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813

E Q U I P M E N T O I L

Unit ID

: FU1 OPS

Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity

: SHELL TELLUS T ISO 46

Oil System Capacity : 2500 Liters

10.00 8.00 6.00 4.00 2.00 0.00

Water by Co-Dis KF

Contamination Condition

1.00 0.80 0.60 0.40 0.20 0.00

Water by FTIR

10-05-09

10-12-29

1.00 0.50 0.00 6.0 4.0 2.0 0.0


2.5 2.0 1.5 1.0 0.5 0.0

Fuel Contamination

Silicon - RDE Fine

Aluminum - RDE Fine

11-08-03

11-11-28

12-04-01

10-05-09

10-12-29

1.00 0.50 0.00 15.0 10.0 5.0 0.0


4.0 3.0 2.0 1.0 0.0

Soot Contamination

Silicon - RFS Coarse

Aluminum - RFS Coarse

11-08-03

11-11-28

12-04-01

Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4

10-05-09

10-12-29

11-08-03

11-11-28

12-04-01

10-05-09

10-12-29

11-08-03

11-11-28

12-04-01