Pioneer Xv-htd520 Rep Manual

DVD /CD
TUNER /BAND
TV /AUX
4 1
3/8
DIRECT PLAY
DISC SKIP
EXCHANGE
OPEN/CLOSE
STANDBY/ON
VOLUME
VIDEO
STANDBY PHONES
CD MODE
DSP
DISC
ORDER NO.
DVD/CD RECEIVER XV-HTD520
DOWN
UP
RRV2606
XV-HTD520
DVD/CD RECEIVER
XV-HTD520
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
XV-HTD520 KUCXJ
Type
Power Requirement
AC120V 1
Reginal restriction codes (Region No.)
Remarks
For details, refer to "Important symbols for good services" on the next page.
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
T-ZZK MAY. 2002 printed in Japan
SAFTY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
B
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODLE CANADIEN SEULEMENT)
C
Les symboles de fusible
(fusible de type rapide) et/ou
(fusible de type lent) sur CCI indiquent que
les pices de remplacement doivent avoir la mme dsignation.
(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS

The following check should be perfor med for the continued protection of the customer and ser vice technician.
LEAKAGE CURRENT CHECK

D
Measure leakage current to a known ear th ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the ear th ground and all exposed metal par ts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related character istics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement par ts which have these special safety character istics are identified in this Service Manual. Electr ical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest infor mation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Ser vice Manual may be obtained at a nominal charge from PIONEER.
Device under test Test all exposed metal surfaces
Leakage current tester
Reading should not be above 0.5 mA
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
F
2
1 2
XV-HTD520
3 4
[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
B
4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C
XV-HTD520
5 6 7 8
CONTENTS
A
SAFTY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. EXPLODED VIEWS AND PARTS LIST . . . . . . . . . . . . . . . . . 2.1 PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 EXTERIOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 FRONT PANEL SECTION . . . . . . . . . . . . . . . . . . . . . . 2.4 TABLE MECHANISM SECTION . . . . . . . . . . . . . . . . . . . 2.5 TRAVERSE MECHANISM ASSY-S . . . . . . . . . . . . . . . . . 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM . . . . . . . . . . . . 3.1 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 OVERALL WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . 3.3 TRSB, SSRB, LOMB, SMEB and FGSB ASSYS . . . . . . . . . . 3.4 DVDM ASSY (1/3) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 DVDM ASSY (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 DVDM ASSY (3/3) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 FM/AM TUNER MODULE . . . . . . . . . . . . . . . . . . . . . . 3.8 MAIN ASSY (1/3) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9 MAIN ASSY (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 MAIN ASSY (3/3) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11 F. AMP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12 R. AMP and SPEAKER ASSYS . . . . . . . . . . . . . . . . . . 3.13 CONNECT and B TO B ASSY . . . . . . . . . . . . . . . . . . . 3.14 DSP ASSY (1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 DSP ASSY (2/2) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.16 DISPLAY, JOG, DISC KEY, HP MIC and FUNCTION KEY ASSYS 3.17 PRIMARY and INLET ASSYS . . . . . . . . . . . . . . . . . . . 4. PCB CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . 4.1 TRSB, SSRB, LOMB, SMEB, and FGSB ASSYS . . . . . . . . . . 4.2 DVDM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 MAIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 F. AMP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 R. AMP and SPEAKER ASSYS . . . . . . . . . . . . . . . . . . . 4.6 CONNECT and B TO B ASSYS . . . . . . . . . . . . . . . . . . . 4.7 DSP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8 DISPLAY, JOG, DISC KEY, HP MIC and FUNCTION KEY ASSYS . 4.9 PRIMARY and INLET ASSYS . . . . . . . . . . . . . . . . . . . . 4.10 FM/AM TUNER MODULE . . . . . . . . . . . . . . . . . . . . . 5. PCB PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 TUNER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 7. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . 7.1 DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE . . . 7.1.2 TEST POINTS LOCATION. . . . . . . . . . . . . . . . . . . . . 7.1.3 TEST MODE SCREEN DISPLAY . . . . . . . . . . . . . . . . . 7.1.4 POWER ON SEQUENCE . . . . . . . . . . . . . . . . . . . . . 7.1.5 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . 7.1.6 ERROR CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.7 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.8 TROUBLE SHOOTING FOR MECHANISM SECTION . . . . . . 7.2 PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.2 DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3 CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. PANEL FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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. .2 . .5 . .6 . .6 . .8 . 10 . 12 . 14 . 16 . 16 . 18 . 20 . 22 . 24 . 26 . 28 . 30 . 32 . 34 . 36 . 38 . 40 . 42 . 44 . 46 . 48 . 52 . 53 . 54 . 56 . 60 . 62 . 64 . 65 . 66 . 70 . 72 . 73 . 80 . 80 . 81 . 81 . 81 . 82 . 83 . 85 . 86 . 87 . 91 103 106 106 109 110 111

4
XV-HTD520
1. SPECIFICATIONS
A
Amplifier Section
Continuous power output (RMS) Front ................................................... 115 W, per channel (1 kHz, 10 % T.H.D., 8 ) Surround .............................................. 52 W, per channel (1 kHz, 10 % T.H.D., 6 ) Center .................................................. 52 W, per channel (1 kHz, 10 % T.H.D., 6 ) Subwoofer ........................ 114W (100Hz 10% T.H.D., 8)
Power Supply Section

Power requirements ...................................... AC 120 V, 60 Hz Power consumption ....................................................... 186 W Power consumption in standby mode ........................... 0.88 W
Miscellaneous
DVD Receiver Dimensions .................. 420 (W) x 455 (D) x 125 (H) mm (16 9/16 (W) x 17 15 /16 (D) x 4 15 /16 (H) in.) Weight .................................................. 9.0 kg (19.84 lbs)
DVD Player (Audio)Section

S/N ratio .............................................................. 95 dB (EIAJ) Dynamic range .................................................... 95 dB (EIAJ) Distortion ..................................................................... 0.004% Frequency response 48 kHz sampling ....................................... 4 Hz to 22 kHz 96 kHz sampling ....................................... 4 Hz to 44 kHz Wow & flutter .................................... Below measurable levels ( 0.001% W.PEAK)
Supplied Items
Remote control ...................................................................... AA/R6P dry cell batteries ...................................................... AM loop antenna ................................................................... FM antenna ........................................................................... Video cord (yellow) ................................................................ Power cord ............................................................................ Operating instructions ........................................................... Warranty card ........................................................................ 1 2 1 1 1 1 1 1
DVD Player (Video) Section

Output level ........................................................ 1 Vp-p (75 ) Video Y output level ............................................ 1 Vp-p (75 ) Video C output level ................................... 286 mVp-p (75 )
Note: Specifications and design subject to possible modification without notice, due improvements.
C
DVD (Other jacks) Section

Digital coaxial input (PCM/2/DTS) ............ Coaxial connector
Tuner Section
FM tuner Frequency range ........................ 87.5 MHz to 108.0 MHz Antenna ................................................ 75 unbalanced AM tuner Frequency range ..... 530 kHz to 1,700 kHz (10 kHz step) Antenna ...................................... loop antenna (supplied)
* Manufactured under license from Dolby Laboratories. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratories. ** DTS and DTS Digital Surround are registered trademarks of Digital Theater Systems, Inc.
D
Accessories
Remote Control Unit x 1
(XXD3033)
FM Antenna x 1
(ADH7004)
AM Loop Antenna x 1
(ATB7009)
Video Cord x 1
(VDE1065) Yellow (L=1.5m)
E
DVD /CD
TUNER /BAND
TV /AUX
STANDBY /ON
MUTE
TEST TONE SURROUND CH LEVEL MODE
DSP
DVD SETUP
VOLUME
+
SYSTEM SETUP
5
ENTER
2
TOP MENU MENU
3
SOUND RETURN
6
e STEP/SLOW E
7
PREV
NEXT +
AA/R6P Dry Cell Batteries x 2

(VEM-013)
Power Cord x 1
(XDG3007)
4
CONDITION
1
LAST MEMO
SEARCH
DVD DISP
1
ANGLE
2
MONO
3
SLEEP
CLEAR
FL DIMMER
4
PROGRAM
5
RANDOM
6
REPEAT
>10
REP AB
7
CD MODE
8
AUDIO
9
SUBTITLE
10/0
SYSTEM DISP
DISC 1
DISC 2
DISC 3
DISC SKIP
SHIFT
DISC 4
DISC 5
OPEN/ CLOSE
XV-HTD520
5 6 7 8
2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
3 4
11 7 5 9
C
6 13 2 1
8 12
FRONT
10
14
6
1 2
XV-HTD520
3 4
PACKING parts List

Mark No. > 1 2 3 4 NSP 5 6 7 8 NSP 9 NSP 10 11 12 13 14 Description Power Cord Video Cord (L = 1.5m) Remote Control Unit Battery Cover Dry Cell Battery (R6P, AA) FM Antenna AM Loop Antenna Operating Instructions (English/French) Warranty Card Polyethylene Bag (0.03 x 230 x 340) Packing Sheet Front Pad Rear Pad Packing Case Part No. XDG3007 VDE1065 XXD3033 XZN3117 VEM-013 ADH7004 ATB7009 XRE3062 ARY7045 Z21-038 AHG7010 XHA3128 XHA3129 XHD3296
B A
XV-HTD520
5 6 7 8
2.2 EXTERIOR
A
58 33 43 49 66 61
Refer to "2.4 TABLE MECHANISM SECTION". 65
65 61 34 42 66 31 50 14 6 38 61
U
H
60 61 61 66 60 66 60 53 66 52 4
M
27 1 10
J
L
60 20
F
I P
12
Q 16
60
N
37
M L
40 (1/2) 60
60 60
C
61 36
T
60 5
D
I
61
G K E
24 66
18 62 22
A B P
60
Q N J
H
15 2
60 8
61
59 13
60 25 60 29 35
19 G 62 55
60
60
J
F
62 62 7
I
O N
57
17 11 60
41
60 23
A B
60 60 28 60 40 (2/2) 64 21 26 60
F
57 57 30
NON-CONTACT SIDE CONTACT SIDE
39
O
54 60 44
F
60 41
32 57
45 46 Refer to "2.3 FRONT PANEL SECTION". 60
48
8
1 2
XV-HTD520
3 4
EXTERIOR parts List

Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description DVDM Assy MAIN Assy CONNECT Assy DSP Assy PRIMARY Assy INLET Assy F.AMP Assy R.AMP Assy SPEAKER Assy B TO B Assy DISPLAY Assy FM/AM TUNER Module Power Transformer (T1) Fuse (FU1 : 5A/125V) 7P F.F.C/30V (MAIN CN8902 - DVDM CN55) Part No. XWX3034 XWX3055 XWX3060 XWX3065 XWZ3588 XWZ3593 XWZ3595 XWZ3599 XWZ3603 XWZ3615 XWZ3606 AXQ7228 XTS3061 REK1067 XDD3094 Mark No. 45 46 47 NSP 48 49 NSP 50 51 52 53 NSP 54 55 56 57 58 59 60 61 62 63 64 65 66 Description Pioneer Name Plate Tray Cap Energy Star Label 65 Label Label Speaker Label L Speaker Label S Getter Cord Clamper Screw Screw Screw Screw Screw Screw Screw Screw C Screw Part No. VAM1129 XAN3046
A
AAX7876 ARW7050 VRW-548
XAX3318 XAX3321 XAX3323 RNH-184
> >
16 17 18
13P F.F.C/60V XDD3108 (TUNER CN201 - MAIN CN5701) 4P F.F.C/60V XDD3109 (DISPLAY CN5807 - MAIN CN5501) 19P F.F.C/60V XDD3111 (MAIN CN5509 - DISPLAY CN5801) 27P F.F.C/60V XDD3112 (MAIN CN5511 - DISPLAY CN5802) Connector Assy 3P XDE3052 (DSP CN3703 - CONNECT CN5207) DC Fan Motor XXM3003 DC Fan Motor Chassis Rear Panel PCB Angle DV Bracket Mecha. Frame Front Frame FAN Holder Heat Sink Push Rivet FAN Mold Rotary Tray Bonnet Cushion FAN Cushion PCB Support Barrier AMP. Rear Cover Rear Mold Twin Cap PCB Holder Inlet Holder Bonnet Case Tray Cap Assy
5
ABA1021 ABA7069 ASZ40P060FMC BBZ30P060FMC BBZ30P080FZK BBZ30P160FMC BPZ30P350FZK PBA1106 VPZ30P080FZK

C
19 20 21 22 NSP 23 24 25 26 27 28 29 30 31 32 33 34 35 NSP 36 37 38 39 40 41 42 43 NSP 44
XXM3004 XNA3010 XNC3159 XNG3057 XNG3064 XNG3076 XNG3081 XNG3089 XNH3021 AEC7025 AMR7321 VNK4923 XEB3027 XEB3031 XEC3020 XEC3029 XEC3035 XMR3038 XMR3049 XMR3051
XMR3056 XZN3124 XXG3124
XV-HTD520
6 7 8
2.3 FRONT PANEL SECTION

A
NON-CONTACT SIDE
CONTACT SIDE
23
24 23 18 23 20 1 11
12
S R
23 2 3
19
23
16
9 14 (1/2) 10
Q
8
22 22
14 (2/2) 6 15
P
4
21
13
5 7
17
10
1 2
XV-HTD520
3 4
FRONT PANEL SECTION parts List

Mark No. 1 2 3 4 5 6 7 8 9 10 11 NSP 12 13 14 15 16 17 18 19 20 21 22 23 24 Description HP MIC Assy FUNCTION KEY Assy DISC KEY Assy JOG Assy Vol Ring DVD V Plate VOL. Knob Assy Disc Button Function Button FL Filter Rear Cap Front Panel Assy Display Panel Lens Power Cap Front Panel Leg Top Frame Sensor Cushion GND Plate L GND Plate R Screw Screw Cord Clamper Part No. XWZ3608 XWZ3612 XWZ3613 XWZ3614 AAK7816 VAM1120 XAC3001 XAD3147 XAD3148 XEC3015 XMR3048 XXG3112 XAK3309 XAK3310 XAK3311 XMB3083 AEB7090 XNG3077 XEB3026 XNG3079 XNG3085 BPZ30P080FMC VPZ30P100FMC RNH-184
B A
XV-HTD520
5 6 7 8
11
2.4 TABLE MECHANISM SECTION

A
NON-CONTACT SIDE
37 (1/6)
36
35
43
16 31 40 33 38 4 39 34 41 42 42 42 37 (6/6) [PCB Cover] 18 7

From DVDM CN555
32 29
20
6 Refer to "2.5 TRAVERSE MECHANISM ASSY-S".
14 14 28 8 14
30 5
CONTACT SIDE
37 (2/6 - 5/6) [Roller Cover]
14
C
10
From DVDM CN2
A
21
3 19 9 13
11 12
26
E
30
25 30 22
27 17 23 30
F
24 15
12
1 2
XV-HTD520
3 4
TABLE MECHANISM SECTION parts List

Mark No. NSP NSP NSP NSP NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Description 5C Mech. Base Assy 5C Table Mech. Assy TRSB Assy SSRB Assy LOMB Assy Traverse Mechanism Assy-S Flexible Cable 24P Flexible Cable 8P (T) Flexible Cable 8P (M) Housing Assy 2P Slider Motor (LOADING) Motor Pulley Spring Floating Rubber Load Belt Clamper Plate Mech. Base Clamper Float Base Clamper Holder Clamp Cam Planet Base Gear Pulley Loading Gear (1) Loading Gear (2) Drive Gear Change Gear Screw Screw Screw Motor (TRAY) Flexible Cable (7P) Motor Pulley Tray Belt Rubber Roller Roller Shaft Slide Table Motor Holder Worm Gear Tray Gear Screw Screw CR Cushion 2 Part No. XXA3027 VWT1175 XWZ3461 XWZ3462 XWZ3463 VXX2653 XDD3074 XDD3075 XDD3076 XDE3039 VXM1033 PNW1634 VBH1333 VEB1286 VEB1316 VNE2162 VNK4826 VNL1738 VNL1907 VNL1872 VNL1873 VNL1874 VNL1876 VNL1877 VNL1908 VNL1879 VNL1904 ABA7009 BPZ30P080FMC Z39-019 DXM1118 VDA1835 PNW1634 VEB1317 VEB1318 VLL1511 VNK5060 ANW7252 VNL1881 VNL1882 JGZ17P028FMC Z39-019 XEB3020
B A
XV-HTD520
5 6 7 8
13
2.5 TRAVERSE MECHANISM ASSY-S

A
Top View
37 18 28 30 16 34 19 8 37 26 15 5 10 13 10
35
33
6 20 9 17 37 21 17 37 31 9 12
22 10 33 10 23 21 7 14
18 32 11 25 27
7 24
NON-CONTACT SIDE CONTACT SIDE
29 7 1
36
To DVDM Assy CN3
14
1 2
XV-HTD520
3 4
TRAVERSE MECHANISM ASSY-S parts List

Mark No. NSP NSP NSP NSP > 1 2 3 4 5 6 7 8 9 10 11 NSP 12 13 14 15 NSP 16 NSP 17 NSP 18 19 NSP 20 21 22 23 24 25 26 27 28 29 NSP 30 31 32 33 34 35 36 37 Description SMEB Assy FGSB Assy Motor (CARRIAGE) Motor (SPINDLE) Pickup Assy Table Sheet Screw Centering Spring Hook Spring Skew Spring Gear Spring Reected Sheet Guide Bar Sub-guide Bar Hold Spring Magnet Holder Motor Base Cover Centering Ring Disc Table Hook FFC Holder Mechanism Base FG Holder Gear A Gear B Gear C Slider Gear D Magnet Screw Screw Screw Magnet Holder Assy Spindle Motor Assy Carriage Motor Assy Screw Part No. VWG2048 VWG2009 VXM1079 VXM1084 VWY1055 DEC2040 VBA1058 VBH1278 VBH1317 VBH1303 VBH1308 VEC1959 VLL1504 VLL1505 VNC1017 VNE2070 VNE2154 VNE2155 VNL1746 VNL1747 VNL1770 VNL1802 VNL1806 VNL1807 VNL1808 VNL1809 VNL1810 VNL1811 VNL1814 VYM1024 JFZ17P025FZK JGZ17P028FMC VBA1051 VXX2507 VXX2649 VXX2650 PBA1069
E B A
XV-HTD520
5 6 7 8
15
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM
A
F
CN555
(24P) (24P) RF B1 B2 B3 B4
DVDM ASSY
RFO DSP RF BH PH FE TE 27M 16M
IC15 MN414800CSJ-07 4M DRAM
IC19 MB811171622A-100FN 16M SDRAM CN15

(30P)
CN8501
(30P)
Spindle Motor
OEIC
PICKUP ASSY
B
15 22 23 18 19 1 2 3 4
RF B1 B2 B3 B4 F DRV T RTN T DRV F RTN
10 3 2 7 6 24 23 22 21
54 3 46 IC1 6 LA9701M 56 7 57 RF IC 42 8 35 9
170
IC12 PE5108A 4 DVD Decoder 111 56 107 BY Chip

55 12
57-60 63-66
SD0-SD7
45 80-84 78,86,87 IC18 39 CDDATA 54 MB86373B 36 MPEG2 SREQ 91 Decoder XSACK 64 89 AV-1
197 205
Q83 Q81 Q85
7 Y 11 C/Cr 9 29
V/Cb
7 11 9 29
AODAI AC-3
(DVD)
27M 36/16M
CN3 CN202
(8P) (8P)
9 12 13 10
FDO
32 33 30 31 39 3 47 IC2 TDO 48 LC78652W SLDO 45 SPDO 46 Servo DSP 14

16M
Carriage Motor
7 8 5 3
SPDL+ SPDLSLDR R SLDR F
7 8 5 3
IC3 3 31 M56788FP 20 SPDL 32 & FTS 37 34 Driver 28

35 15 14 17
D
C
SMEB ASSY
CN31 CN2
2 1 1 2
LOADLOAD+ -
LODDRV LODDRV
42
IC11 PD3410A System Control CPU
IC14 KM68V1000CLT-7L Work SRAM (1M)
IC13 VYW3003 Flash Memoery (8M)
27M
16M
36/16M
DISC SENS
Loading Motor
13
9
LOAD POS TRAY POS CLAMP
LOMB ASSY
PC21 PC22
S21 LOADING POSITION DET. SW
SEDO
IC21 BU2288FV Clock Generator
CN55
(7P)
5 3 5 7 3 6 3 1 5 2 4
(7P) S11 DISC CLAMP DET. SW
4 4
3 5
2 6
1 7
CN8902
(7P) (TX)
4 3 5 6 7 8
DISC SENS CLAMP TRAY POS LOAD POS
5 6 4 3 25 2 12
SEDR+ SEDR-
TRAY + Motor
4
(7P)
CN21 CN12
CN11
(8P)
IC8901 BA6195FP 1 13 5 Disc Turn Driver CN8903

(8P)
B SSRB ASSY
A TRSB ASSY R HP MIC ASSY
G TUNER MODULE
J5804 CN5803
(9P)
ANT
BN201
CN201
(13P)
CN5701
(13P) (TX)
7 L CH
O DISPLAY ASSY
3 3 1
LOUT (HP)
FUNCTION PHONES KEY ASSY

2
JA5802
(9P)
CN5807
KEY1
(4P)
CN5501
(4P)
KEY1
KEY1
J5805
(3P)
J5805
(3P)
S5811 POWER CN5806

(4P)
KEY0
KEY0
KEY0
J5811
J5811
(3P)
(3P)
JOG
CN5802 REMOTE SENSOR

GRID
CN5511
(27P)
(27P)
Q
16
1
DISC KEY ASSY
S5801 JOG VOLUME
J5806
(4P)
9 11
JOG SR
19 17
GRID SEGMENT
P JOG ASSY
XV-HTD520
2 3
V5801 XAV3011 FL TUBE
SEGMENT
CN5801
CN5509
(19P)
(19P)
H MAIN ASSY
CN5352
(VCB) (Y) (C) (DVD) (VCB) (Y) (C) (11P)
M B TO B ASSY
CN5354 CN5353
(11P) (11P)
L
(11P)
CONNECT ASSY
IC5351 LA7139M Video Amp.
3
(Y)
CN5371
4
VIDEO (VCB)
VIDEO
(VCB)
4
(Y)
Video Filter Video Filter Video Filter
AMP
21 23 13 15 17
(VCB)
JA5373 (2/2) VIDEO OUT
(Y) Y (C) C
8
(C)
8
(C)
10
AMP
JA5372 S-VIDEO OUT
6
(DI)
C/Cr
6
(DI)
C/Cr
AMP
19
(DI)
11
DIN
11
11
DIN
11 IC5104-2/3 IC5104-1/3
JA5373 (1/2) DIGITAL IN
CN5209
(TX) (DVD) (TX)
(17P)
CN5211 CN5210
(17P)
(17P)
CN5208
(17P)
6 10
TXL DVDL
(TX)
6
(DVD)
6 10
TXL DVDL
(TX)
6
(DVD)
10
10 12 IC5352 Buffer 13
(FL)
(DVD)
(DI)
14 15 11
JA5201 AUX IN TV IN
CN5207
(3P) L (FL)
IC5231 BU4052BCF Audio Selector

(FL) (FL)
AUX OUT
CN3703
(3P)
C
(FL) (FL)
CN3001
(DI)
CN3702
(21P)
N DSP ASSY
30 27 IC8701-2/2 (FL) 6 7 IC8703-1/2 (SL) 2 1 IC8705-1/2 (C) 2 1 IC8705-2/2 (SW) 6 7
(21P)
3
(DVD)
DIN
(DI)
3
(DVD)
1 AODAI
IC8801 LC89056W-E 16 DIR 4

3
85
47 46
(DVD)
IC3851 IS61C256AH-15J 256k SRAM

(SW) (C) (SL) (FL)
IC3801 YSS912C-F 45 DSP

84
IC3751 AK4527BVQ 25 6 ch CODEC 24 8

6 7 9
(SW) (C) (SL) (FL)
23
15 21 17 11
SW C SL FL
15 21 17 11
(SW) (C) (SL) (FL)
(HP) (FL)
IC3902 (2/2) 5 (HP) 7 6
(HP)
I
IC3151 (1/2) 5 6 5 6 IC3152 CN3051 (2/2) (17P) (FL) 6 7 7 5 2
(SW) (FL) FL IN
F.AMP ASSY
CN3304
(FL) (9P)
K SPEAKER ASSY
CN3305 CN3303
(9P) (FL) (8P)
(SL)
IC3301 STK413-000 CN3301 Power Amp. (17P)

2 14 8,9
17 9 11 6
(C)
31 36
1
(SW)
FL
1
(SW)
8 7 4 5
(SW)
FL SP SW SP
SW IN
(SW)
19
20,21
SW
IC3001 M62446FP E-VOL
IC3171 (2/2)
33 34
IC3171 (1/2) 2 1 3 5 6
CN3052
(C)
(15P)
(C)
IC3401 STK402-240 CN3501 Power Amp. (15P)

10 1 6,7
CN3404
(C)
(7P)
(C)
10
(SL)
C IN
5
(SL)
5
(SL)
2 1
C SP SL SP
(SL)
SL IN
16
18,19
SL
IC3161 (2/2) 18,22 23 29

GRID
CN3405
(7P)
IC5501 PDC092A Microcomputer
X5501 10MHz 15 16
CN3401
R.AMP ASSY
(4P)
30-42
SEGMENT
47-65
XV-HTD520
5 6 7 8
17
3.2 OVERALL WIRING DIAGRAM

A
L M
B TO B ASSY (XWZ3615)
B
CONNECT ASSY (XWX3060)
N N 1/2 - N 2/2
DSP ASSY (XWX3065)
TRAVERSE MECHANISM ASSY-S (VXX2653)
U
POWER CORD (XDG3007)
INLET ASSY (XWZ3593)
PICKUP ASSY (VWY1055)
PRIMARY ASSY (XWZ3588)
(F) (T) (T) (F)
(F) (T) (T) (F)
E
FGSB ASSY (VWG2009)
T1 POWER TRANSFORMER (XTS3061)
D
SMEB ASSY (VWG2048)
5CH MECH.BASE ASSY (XXA3027)
C LOMB ASSY (XWZ3463) A

TRSB ASSY (XWZ3461)
B
SSRB ASSY (XWZ3462)
E
Q DISC KEY ASSY (XWZ3613) O P

18
1 2
JOG ASSY (XWZ3614)

XV-HTD520
DISPLAY ASSY (XWZ3606)

3 4
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
: RF SIGNAL ROUTE
(F) (T) (S)
: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE
G
TUNER MODULE (AXQ7228)
DC FAN MOTOR (XXM3004) DC FAN MOTOR (XXM3003)
F.AMP ASSY (XWZ3595)
SPEAKER ASSY (XWZ3603)
F F 1/3 - F 3/3
I
DVDM ASSY (XWX3034)
H H 1/3 - H 3/3
MAIN ASSY (XWX3055)
R.AMP ASSY (XWZ3599)
R
HP MIC ASSY (XWZ3608)
S
FUNCTION KEY ASSY (XWZ3612)
XV-HTD520 19
8 F
3.3 TRSB, SSRB, LOMB, SMEB and FGSB ASSYS

A
B A
TRSB ASSY (XWZ3461)
SSRB ASSY (XWZ3462)
H 3/3 CN8903
C
E
LOMB ASSY (XWZ3463)

CARRIAGE MOTOR (LOADING) : VXM1033
F 1/3
CN2
: The power supply is shown with the marked box.
A B C
20
1 2
XV-HTD520
3 4
(S)
A
: SLIDER SERVO LOOP LINE
E D SMEB ASSY (VWG2048)
FGSB ASSY (VWG2009)
(S)
F 1/3
CN3
(S)
CARRRIAGE MOTOR ASSY : VXX2650
SPINDLE MOTOR ASSY : VXX2649
D E
XV-HTD520
5 6 7 8
21
3.4 DVDM ASSY (1/3)

A
F 2/3
1/2
F 2/3
2 4
B
(V) (V)
(V)
(A) (A)
(A)
F 2/3
(F)
(F)
F 2/3
F 2/3
(T)
(T)
PICKUP ASSY CN4
F 2/3
(F) (T) (T) (F) (F) (T) (T) (F)
F 2/3
7
(S)
(S) (S) (F) (F) (T) (T)
C
CN31
D
F
(S) (S)
(S) (S) (F) (T)
CN202
F 1/3
22
1 2
XV-HTD520
3 4
F 1/3 DVDM ASSY (XWX3034)

: RF SIGNAL ROUTE
(V)
: RF VIDEO SIGNAL ROUTE

(A)
: RF AUDIO SIGNAL ROUTE

2/2 (AD)
: AUDIO DATA SIGNAL ROUTE

(F) (T) (S)
: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE
(V)
(V)
F 2/3 F 3/3 F 2/3
F 2/3 F 2/3
(AD)
(T)
(T)
(F)
(F) (A)
(A)
5
(S) (F) (T) (S) (F) (T)
F 2/3 F 2/3 F 2/3
F 2/3 F 2/3
8 9
F 2/3 F 2/3
2/2
10 11 19 20
VNK1493
H 3/3
CN8902
18
1/2
F 2/3
F 1/3
XV-HTD520
5 6 7 8
23
3.5 DVDM ASSY (2/3)

A
(V)
: RF VIDEO SIGNAL ROUTE

(VD)
: VIDEO DATA SIGNAL ROUTE

(AD)
VYW3004
F 3/3
F 3/3
F 1/3 F 3/3
F 3/3
(VD)
(VD)
F 1/3 F 1/3
F 1/3
(V)
F 1/3
E
F 3/3 F 1/3 F 1/3
F 3/3
F
F 3/3
(AD)
(AD)
F 1/3
F 2/3
24
1 2
XV-HTD520
3 4
F 1/3, 3/3 F 1/3, 3/3
F 3/3
F 3/3
20MHz
F 3/3 F 3/3 F 1/3 F 3/3 F 1/3 F 1/3

C
F 1/3 F 1/3 F 3/3

VNK1626
F 1/3
H 3/3 CN8502
F 1/3 F 3/3 F 1/3 F 1/3
F 2/3
XV-HTD520
5 6 7 8
25
3.6 DVDM ASSY (3/3)

A

F 2/3 F 2/3 F 2/3
F 2/3
(VD)
(DVD)
AV-1 MPEG2 DECODER

(DVD)
14 17 13 16
12 15
(AD)
F 2/3
D
F 2/3
F 2/3 F 2/3
(VCB)
(C)
(Y)
(VCB) (Y) (C)
F 3/3
26
1 2
XV-HTD520
3 4
F 2/3
F 2/3 F 2/3 F 1/3

(VD)
: VIDEO DATA SIGNAL ROUTE

(VCB)
: VCB SIGNAL ROUTE

(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
(AD)
F 2/3
(DVD) (DVD) (DVD)
(DVD)
: DVD AUDIO SIGNAL ROUTE
F 2/3
(VCB)
(VCB)
(V/Cb)
D
(Y) (Y)
(C) (VCB) (Y) (C) (VCB) (Y) (C)
(DVD)
VNK1626
(VCB)
(Y)
(DVD)
H 3/3
F
F 3/3
XV-HTD520
5 6 7 8
CN8501
(C)
27
3.7 FM/AM TUNER MODULE

A
G FM/AM TUNER MODULE (AXQ7228)

B
FM FRONT END
(FM)
(FM)
(FM) (FM) (FM)
(FM)
(FM) (FM) (AM) (AM) (AM) (AM) AM RF TUNING BLOCK
(FM)
(FM)
(AM)
(AM)
OSC : 981 - 2052kHz 9k step
G
28
1 2
XV-HTD520
3 4

(TX) (AM) (FM)
: TUNER AUDIO SIGNAL ROUTE : AM SIGNAL ROUTE : FM SIGNAL ROUTE

B
(AM)
(AM)
(FM)
(TX) (TX)
(AM)
H 2/3
(TX) (TX) (TX)
(FM) (AM)
CN5701
(AM)
(AM)
(AM)
(FM) (AM)
(AM)
(FM)
L201
ATE7003
G
XV-HTD520
5 6 7 8
29
3.8 MAIN ASSY (1/3)

A
H 1/3 MAIN ASSY (XWX3055)
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010 MFD, BY LITTELFUSE INC. FOR IC13, IC14 AND IC16 (AEK7022). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 MFD, BY LITTELFUSE INC. FOR IC15 (AEK7019). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.400 MFD, BY LITTELFUSE INC. FOR IC5001 (AEK7004).
H 1/3
30
1 2
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491003 MFD, BY LITTELFUSE INC. FOR IC5004 and IC5005 (AEK7015).
XV-HTD520
3 4
H 3/3
H 2/3 H 3/3 H 2/3,3/3 H 2/3
H 3/3 H 2/3,3/3 H 2/3 H 3/3 H 2/3,3/3 H 2/3
H 3/3
E
DC FAN MOTOR
H 3/3 H 2/3
XV-HTD520
5 6 7 8 F
H 1/3
31
3.9 MAIN ASSY (2/3)

A
H 3/3 N 1/2 CN3702
H 1/3
H 3/3
H 1/3
(VCB)
(Y)
(C)
M CN5211
M CN5354
F
H 2/3
32
1 2
XV-HTD520
3 4
CN3301
CN3501
I
CN3302
J
CN201 CN3502
I G
(VCB) (Y)
: VCB SIGNAL ROUTE : Y SIGNAL ROUTE
(DVD)
(HP)

(DI)
: HP AUDIO SIGNAL ROUTE : SL AUDIO SIGNAL ROUTE
(SW)
: SW AUDIO SIGNAL ROUTE

(TX)
J
F
: TX AUDIO SIGNAL ROUTE
: DI AUDIO SIGNAL ROUTE : FL AUDIO SIGNAL ROUTE
(SL) (C)
(C)
: C SIGNAL ROUTE
(FL)
: C AUDIO SIGNAL ROUTE
H 2/3
33
8
XV-HTD520
5 6 7
3.10 MAIN ASSY (3/3)

A
H 1/3
H 2/3 H 1/3 H 2/3
H 1/3
F 3/3
CN15
H 1/3
F 2/3
CN5
H 1/3
H 3/3
34
1
(VCB)
H 2/3 O
CN5801
XV-HTD520
2 3
CN5802
4
H 1/3
O
CN5807
B
F 2/3
CN55
C
A
CN11
5 DISC TURN DRIVER
N 1/2
CN3701
For DOWNLOAD
J13
(VCB) (Y) (DVD)
: VCB SIGNAL ROUTE

(HP)
: DVD AUDIO SIGNAL ROUTE : HP AUDIO SIGNAL ROUTE : TRAY POSITION SERVO LOOP LINE
(S) (T)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
: SEDO SERVO LOOP LINE
H 3/3
XV-HTD520
5 6 7 8
35
3.11 F. AMP ASSY

A
F.AMP ASSY (XWZ3595)
H 2/3 CN3051
D E F
H 2/3
CN3053
I
36
1

XV-HTD520
2 3 4
A
(FL)
: FL AUDIO SIGNAL ROUTE

(SW)
CN3305
DC FAN MOTOR
I
XV-HTD520
5 6 7 8
37
3.12 R. AMP and SPEAKER ASSYS

A
R.AMP ASSY (XWZ3599)
H 2/3 CN3052
E
H 2/3 CN3054
J
38
1 2
XV-HTD520
3 4
(FL)
A
(SW)

(SL)
K SPEAKER ASSY (XWZ3603)

SPEAKERS
: SL AUDIO SIGNAL ROUTE

(C)
: C AUDIO SIGNAL ROUTE
I
CN3304
SURROUND SPEAKERS
J K
XV-HTD520
5 6 7 8
39
3.13 CONNECT and B TO B ASSY

A
CONNECT ASSY (XWX3060)
L
40
1 2
XV-HTD520
3 4
N 1/2
CN3703
M B TO B ASSY (XWZ3615)
B
H 2/3 CN5209
(VCB)
(VCB)
(VCB)
(VCB)
H 2/3 CN5352
(VCB)
(VCB)
(VCB)
(VCB) (Y)
: VCB SIGNAL ROUTE : Y SIGNAL ROUTE
(DVD)
(AI)
(TX)

(DI)
: AUX IN AUDIO SIGNAL ROUTE : AUX OUT AUDIO SIGNAL ROUTE
: TX AUDIO SIGNAL ROUTE
(AO) (TV)
(C)
: C SIGNAL ROUTE
(FL)
: TV AUDIO SIGNAL ROUTE
L M
41
8
XV-HTD520
5 6 7
3.14 DSP ASSY (1/2)

A
N 1/2 DSP ASSY (XWX3065)
H 2/3 CN3001 L
CN5207
N 1/2
42
1 2
H 3/3 CN5503

XV-HTD520
3 4
N 2/2
N 2/2
N 2/2
(DVD) (SL)

(DI) (FL)
: SL AUDIO SIGNAL ROUTE : C AUDIO SIGNAL ROUTE
: AUDIO SIGNAL ROUTE
(C) (SW)
N 1/2
7
XV-HTD520
5 6 8
43
3.15 DSP ASSY (2/2)

A
N 1/2
N 1/2
N 2/2
44
1 2
XV-HTD520
3 4
N 2/2 DSP ASSY (XWX3065)

(FL)

(SL) (C)
: SL AUDIO SIGNAL ROUTE : C AUDIO SIGNAL ROUTE
(SW)
N 2/2
XV-HTD520
5 6 7 8
45
3.16 DISPLAY, JOG, DISC KEY, HP MIC and FUNCTION KEY ASSYS
A
H 3/3 CN5509
H 3/3 CN5511
O DISPLAY ASSY (XWZ3606)

E
P O P Q
46
1
JOG ASSY (XWZ3614)
SWITCHES DISC KEY ASSY JOG ASSY S5803 : 0 OPEN/CLOSE S5801 : VOLUME S5804 : EXCHANGE S5805 : DISC SKIP
Q DISC KEY ASSY (XWZ3613)
S5806 S5807 S5808 S5809 S5810

4
:5 :4 :3 :2 :1
DISC
XV-HTD520
2 3
A
(HP)
: HP AUDIO SIGNAL ROUTE
R HP MIC ASSY (XWZ3608)
PHONES
H 3/3
CN5501
FUNCTION KEY ASSY (XWZ3612)

XV-HTD520
SWITCHES FUNCTION KEYKEY ASSY HP MIC ASSY S5802 : S5811 : S5812 : DVD/CD STANDBY/ON S5813 : TUNER/BAND S5814 : TV/AUX S5816 : 7 (STOP) S5817 : 6 (PLAY/PAUSE) S5818 : 4 1
O R S
8
47
3.17 PRIMARY and INLET ASSYS

A
H 1/3
CN5011
C
H 1/3
CN5012
H 3/3 CN8503
T
F
PRIMARY ASSY (XWZ3588)
T
48
1 2
XV-HTD520
3 4
NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
AC IN
E
U INLET ASSY (XWZ3593)
T U
XV-HTD520
5 6 7 8
49
DVDM ASSY
Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : MJK1, Title 1-chp 1 No. 5 : CD, ABEX-784 Track 1 No. 12 to 14 : MJK1, Title 1-chp 4 No. 15 to 17 : MJK1, Title 1-chp 5
Foot of R169 (RF) V: 100mV/div. H: 0.2sec/div.
Foot of R261 (FPWM) V: 1V/div. H: 5msec/div.
14
IC18 - pin 36 (C output) V: 0.2V/div. H: 5msec/div.
16
IC18 - pin 39 (Y output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
GND
GND
GND
GND
TP2 (RFO) V: 500mV/div. H: 0.1sec/div.
Foot of R262 (VPWM) V: 1V/div. H: 5msec/div.
15
IC18 - pin 45 (CB output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
17
IC18 - pin 36 (CR output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
GND GND GND
TP3 (Tracking Error) (AI-Inner Tracking Off) V: 500mV/div. H: 2msec/div.
10
Foot of R263 (PPWM) V: 1V/div. H: 5msec/div.
18 19
CN55 - pin 5 (DISC SENS) V: 2V/div. H: 1sec/div. CN55 - pin 2 (TRAY POS) V: 2V/div. H: 1sec/div.
GND
18
IC2 - pin 39 (EFM before slice) V: 1V/div. H: 1sec/div.
11
Foot of R264 (RPWM) V: 1V/div. H: 5msec/div.
D
19
GND GND
IC2 - pin 1 (EFM) V: 1V/div. H: 0.2sec/div.
12
IC18 - pin 45 (Composite Video output) V: 0.2V/div. H: 1msec/div.
20
CN55 - pin 4 (SED0) V: 2V/div. H: 5sec/div. CLOSE OPEN DISC CHANGE
GND
GND
IC3 - pin 41 (REGB) V: 1V/div. H: 5msec/div.
13
IC18 - pin 39 (Y output) V: 0.2V/div. H: 5msec/div. Tray Close
GND
GND GND
50
1 2
XV-HTD520
3 4
H 3/3 MAIN ASSY

IC5501 (PDC092A)
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Name XDSP MUTE XCDC MUTE CDC DO CDC CK XCDC CS XDSP RST XDSP SUB CS XDSP MAIN CS WEN/DI WDO XRESET TEST MODE 3.3DETECT VSS1 CF1 CF2 VDD1 KEY0 ST/MUTE MODEL FAN DET KEY1 JOG XSTBY LED N.C. AC LT11 RDS CK REMOCON G01 G02 G03 G04 G05 G06
Mode: DVD Play

Voltage (V) 4.8 4.8 3.3 4.8 4.8 4.8 4.8 4.8 3.3 3.4 4.8 0 3.2 0 2.5 2.5 4.8 4.8 4.9 0 0 4.8 0.2 4.7 2.4 0 0 4.6 Pin 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 G07 G08 G09 G10 G11 G12 G13 N.C. N.C. N.C. VDD3 S01 S02 S03 S04 VFDP S05 S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 N.C. HP DET DIR DI TX DATA DIR ERR Name Voltage (V) 4.8 -30.8 0 5.0 4.2 0 Pin 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 VDD4 RYDE EXP CK EXP DATA EXP CE RDS ON/OFF TX MUTE XA OUT MUTE X CENTER MUTE XDIR RST POWER XRDY1 DVDON /XOFF SYS CK SYS DATA XDVDRST1 XLINE MUTE VSS2 VDD2 MAIN VOL CE PLLCE DIR CE WCLK DSP SO DSP SI DSP CK SSI SSO1 SSCK Name RDS DATA Voltage (V) 0 4.8 4.9 0 0 0 0 0 4.7 4.7 4.7 4.5 0 4.7 0 0 4.8 0 0 4.8 0 0 0 0 0 0 4.8 0 4.8 4.6
Note : FL drive voltage, pulse waveform of Low level is VFDP (about -31V) and High level is VDD (+5V).
XV-HTD520
5 6 7 8
51
4. PCB CONNECTION DIAGRAM

A
NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.
Connector
Transistor
Capacitor
B C E B B C E D D G S G S D G S C E B C E
SIDE A
Transistor with resistor
Field effect transistor
P.C.Board
Chip Part
SIDE B
Resistor array
3-terminal regulator
52
1 2
XV-HTD520
3 4
4.1 TRSB, SSRB, LOMB, SMEB, and FGSB ASSYS

SIDE A SIDE B
A
A TRSB ASSY
CN11
H CN8903
A TRSB ASSY
CN11
B
CN12
(XNP3042-A)
(XNP3042-A)
CN12
F CN2
CN21 CN31 CN31
TRAY MOTOR CN21
B SSRB ASSY
(XNP3042-A)
LOADING MOTOR
(XNP3042-A)
B SSRB ASSY
(XNP3042-A)
(XNP3042-A)
LOMB ASSY
SIDE B
D SMEB ASSY
F CN3
CN202
E FGSB ASSY
BLK
M
CARRIAGE MOTOR
RED
M
SPINDLE MOTOR
R101 PC101
(VNP1722-A)
(VNP1784-A)
SIDE A
F
A B C D E
XV-HTD520
5 6 7
A B C D E
53
8
4.2 DVDM ASSY

A
SIDE A
SIDE A
DVDM ASSY
Q3 IC23
IC7
IC5
IC8
IC11
IC15
Q121 Q101 Q7 Q6
IC21
Q4
Q5 Q102
IC18
IC1 Q109
Q107
E
Q81 Q91 Q83 IC3
CN55
F
(VNP1817-A)
F
54
1
H CN8902
XV-HTD520
2 3 4
CN555
Q103
PICKUP ASSY
SIDE B
SIDE B
H CN8502
CN5
DVDM ASSY
C
CN31
CN2
Q1
IC12
IC13 IC14
Q112
IC2
D
IC19
Q114 Q113
D CN202
Q131
Q106 IC26 IC27
CN3
E
Q251
Q85
Q89
Q87
CN15
(VNP1817-A)
F
H CN8501
F
XV-HTD520
5 6 7 8
F
55
4.3 MAIN ASSY

A
SIDE A
H MAIN ASSY
CN3051
I CN3302 J CN3502
CN3053
1.GNDFAN 2.FLIN 3.GNDALR 4.FRIN 5.GNDB 6.SWIN 7.GNDASW 8.MUTE 9.RY FLR/SW 10.VR+12 11.V+5A 12.FANDET CN3053 W382 W384 W385 W383 W387 W381 C3190 W386 W388 9.GNDRSW 8.GNDS 7.GNDP 6.VH5.VL4.GNDRFL 3.GNDRFR 2.VL+ 1.VH+ 1 9 1
N CN3701
CN5503
G
KN5001
CN3054
CN3051
C3155 W379
IC3151
W361
C3156 W356 W358 C3158 C3181 C3183 C3157
W355
W341
C3167
W357
IC3171
C3179
W332
W340
C3168
W342
W331
C3005
IC3001
1.GNDB 2.XMUTE 3.RY SLR/C 4.V+5A 5.XDVD_O/F12 6.SLIN 7.GNDAR 8.SRIN 9.GNDAC 10.CIN 11.MUTE 12.XCMUTE 13.OL_DET 14.DC_DET 15.RYF_CON
W335
W333
W281
W282
W297
CN3501
C
1 10.VA-12 11.FL 12.GND 13.FR 14.GND 15.SW 16.GND 17.RL 18.GND 19.RR 20.GND 21.C
14 1.AODAI 2.GNDDSP 3.DIN 4.GNDDSP 5.VD+3.3 6.XDMUTE 7.VD+5 8.VA+12 9.GND W300 W302 W304
W334
W303
15
1 W307
15
W316
W317
W318
W278
W319
W320
W279
D5532
CN3001
W294
VM+12
W312
W308
W309
W310
W311
W314
R3220
W274
W313
W315
C3011
W130
CN3001 R3219
CN5503
W275
W271
IC3002
W272
W273
R3181 IC3181
D3203
W305
W306
C3185
VL+
VL-
C3014
D3204
C3002
FR1S P
C5831
C3001
W241 W243 VA+12 VA-12
W276
W277
W232 W233 W236
4 1 CN5501
PRODUCTION CODE
CONTACT SIDE CN5502
W239
DC FC
W252 W248 W249 W247 W211 W250 W251 W253 W174 W214 W213 W254
7.LOUT 6.GNDA 5.ROUT 4.HP DET 3.VA+12 2.GNDA 1.MIC
W406
W238
W234
W235
W237
W244
C3905
C3907
W203
W206 R3901
C3903
R3909
W240
W242
W245
W246
W207
W209
1 1
W258
4.LOUT 3.GNDA 2.ROUT 1.HP DET
W402 W215 W185 W216
W210
W255
W256
W257
W180
W181
W182
W179
Video
W183
W184
W204
W166
W208
W176
W177
GNDPOWER
DIN
UNGND5
UNGND3
C5830
VX+12
GNDX
GND5
GND6
GND3
VH+
VH-
W212 C W159 GNDA W205 DVDR DVDL C3904 W161 Y W169 W168 W165
C3908
W157 R3902
R3910
W172 W171
W401
VL+
VL-
D
BOND
C21
C3906
IC15
W154 11 11 W136
DIN W158
W170
W155
Q5721
C5702
D5084
CN5352
C5703
R5701
D5080
Q5073
CN5354
W139
C5721
D5085
W140
C5722
M M
CN5211
CN5352
6.C/Cr 5.GNDV 4.VIDEO 3.VD+12 2.GNDOPT 1.VD+5
W141
491005
W142
D5721
W173
IC16
W156
491010
Video
11.DIN 10.LETTER 9.SQUEEZ 8.Y 7.GNDV
W160
W162
W163
W138
W164
W167
W178
W175
C22
BOND
D11 2
CN5209
17
17
W127 17.VE+56 16.XAOMUTE 15.GNDA C5742 W390
W126 W125 W124 W123 W102 W101
W108
W109
W110
W111
XWX3056 XWX3057 XWX3058 XWX3059
W128 W103 W105 W104 W106
IC13
XWX3055
H
56
1 2
G CN201
XV-HTD520
CN5701
Q5721
W107
O CN5807
IC15 IC16
CN5501
IC14 IC13
IC14
D12 3
1.BHAC1 2.BLAC1 3.GND 4.BLAC2 5.BHAC2
10
KN5701
13
C5741
13
14.MIC 13.GNDA 12.DVDR 11.GNDA 10.DVDL 9.GNDA 8.TXR 7.GNDA 6.TXL 5.GNDA 4.AISELB 3.AISELA 2.VA+7 1.VA-7
X5701 D5741
C31 C32
CN5209
CN5701
FR1S P
C19
491010
CONTACT SIDE
1 CN5011 W112
Q5073
IC5701
W270
C20 5
Binde
CN5011
D5531 W
VD+5
VA+7
VA-7
W217
15 15
2121
CN3702
GNDPOWER
VD+12
VX+12
VA+12
VA-12
14
W295
W296
W299
W280
W321
W322
CN3052
W298
CN3052 1
15 15
W301
CN3054
W336
W323
W337
17
CN3301
13.VR-12 14.OL_DET 15.DC_DET 16.RYF_CON 17.NC IC3152
W380
W360 W359
W345
W343 C33 W344
IC3161
C34
9 W143
1 W137
17
1~6. GNDV 7. V/Cb 8. GNDV 9. C/Cr 10. GNDV 11. Y 12. GNDV 13~14. NC 15. NAP SW 16~20. NC 21. LRCK 22. XAMUTE 23. ADATA0 24. DFSO 25. BCK 26. DFSCK 27. DAC_CLK 28. LATDAC 29. AODAI(AC-3) 30. GNDDVD
W363 C W362 Y
NP
W129 AODAI
1.VR-12 15.VL+ 14.GNDRC 13.GNDRSR 12.GNDRSL 11.VL10.VA-12 9.VA+12 8.VX+12 7.VD+12 6.VM+12 5.GND(12) 4.GNDP 3.GNDS 2.VR+12 6.GNDX 7.TXL 8.MUTE/IF 9.STEREO 10.TUNE 11.+10 12.RDS 13.NC 1.CE 2.DI 3.CLK 4.DO 5.TXR
NP
1.XDSP SUBCS 2.XDSP MAINCS 3.DSP CK 4.DSP SI 5.DSP SO 6.XDSP RST 7.XCDC CS 8.CDC CK 9.CDC DO 10.XCDC RST 11.DIR CE 12.DIR DI 13.XDIR RST 14.DIR ERR 15.XDSP MUTE
701
3
G
KN5001
F CN15
CN8501
F CN55
CN8902
CN8902
A CN11
CN8903
DVD DOWNLOAD
1 7
F CN5
CN8502
SIDE A
W394 GNDM
W369
W370
W368
W371
CN5555
R8534
R8533
W397
W398
W364
W367
W393
IC8531
W395
W389
W365 1~6. GNDV 7. V/Cb 8. GNDV 9. C/Cr 10. GNDV 11. Y 12. GNDV ~14. NC 15. NAP SW ~20. NC 21. LRCK 22. XAMUTE 23. ADATA0 24. DFSO 25. BCK 26. DFSCK 27. DAC_CLK 28. LATDAC 29. AODAI(AC-3) 30. GNDDVD LETTER 1 1 W366
VD+5DVD
IC8541
W396
W374 W363 C W362 Y C8907 W347 W373 LETTER W372 W350 W375 SQUEEZ
W349 W348
W351
30. LETTER 29. XRDY 28. SQUEEZ 27. SSCK 26. NC 25. SSI 24. TXD 23. SSO 22. RXD 21. XDVDRST 20. DTR 19. LT1 18. CTS 16~17. NC 14~15. GNDDVD
W377
GNDDVD
VD+3DVD
W378
30
W391 1.DRVMUTE 2.NC 3.DISCSENS 4.SEDO 5.CLAMP 6.TRAY POS 7.LOADPOS
W399
30
W392
CN5507
W352
CN8502 12~13. V+2.5 11. GNDDVD 10. VD+3DVD 9. VM+12 8. VD+3DVD 7. VM+6 6. GNDDVD 5. VM+6 4. GNDDVD 3. GNDM 2. VD+5DVD 1. GNDM
W129 AODAI
W346 30
SSCK SSI
W354 W353
CN8501 W323 W337
IC8901
VM+6
W339
W338
W326
I
1
R5031
W325
TEST MODE
W327 W287 W288 W289 W324 CN8903 8
VD+3DVD
Q5043
Q5071
CONTACT 1 SIDE 1.SEDR2.SEDR+ 3.LOADPOS 4.TRAYPOS 5.DISCSENS 6.CLAMP 7.VD+3DVD 8.GNDM VD+3.3 VD+5 W283 W284
C8909 W290
C8522
N5503 1.XDSP SUBCS 2.XDSP MAINCS 3.DSP CK 4.DSP SI 5.DSP SO 6.XDSP RST 7.XCDC CS 8.CDC CK 9.CDC DO 10 XCDC RST W402 831 W258 7 4 1 CN5501 4.LOUT 3.GNDA 2.ROUT 1.HP DET 7 4
DVC2 MAIN ASSY XNP3057-B

W259 W260
W286 W285
W291
C5045
For Service
W228
CN5511
1 1
C3917
W220
W261
W219
AC PULSE R5568
W227
20
CAUTION
REPLACE IC LINKS MFD. BY LITTELFUSE INC. AS MARKED
W221 W222 W223 W224 W225 W226 W196
W265
W230
C5526
W229
REMPLACER LE IC LINKS COMME INDIQUE. DE CHEZ LITTELFUSE INC.
CN5511
W263 W264 W262 W266 CONTACT SIDE
27 27
ATTENTION
E+5.6
D5531
W217
Q5501
L5501
W215
W185
W216
D3901
X5501
W231
C5571
10
DI P
BOND
C21
W218
C5574
IC5501 W193 W194 1
D5072 18.XSTBY LED 17.SR 4~16.G13~G01 1~3.S03~S01 19.S04 18.VFDP 4~17.S18~S08 3.EXP CK 2.EXP DATA 1.EXP CE W202
W187
W188
W189
W190
W195
E+5.6
D5530
C5523
W191
W198 W199 W197
EXP DATA EXP CK EXP CE
W146
W201 W200
W144
C5051
W192
CN5509
VU+5
19 19
D5042
W145
W186
10
C5006
CN5509
P ON/OFF
GNDD
E+5.6
AC
W147
W148
W152
C5008
GNDU W149
D5080
Q5073
W400
W151 VFDP
D5578
VD+5
VD+5
D11 2 3 4 1 2
D5005 1
W131
W135
GND3 W134
VD+3.3
C5075
W153
GND3
D5006
IC5001
R5076
IC5004
491.400
W113
R5077
C5076
R5078
W132
C20 1 5
C5078 C5074
W114
W115
W133
W116
W117
VD+3.3
W118
W121
D5082
Q5072
D5076
D5011
D5081 D5078 1 N5011 3 4 CN8503
IC5005
W403
491003
D5010
D5031
VM+6
VD+5
W119
IC5071 BA05T
C5032
1
1.BHAC1 2.BLAC1 3.GND 4.BLAC2 5.BHAC2 W112
4
R5075 C5010 4 D5079 1.P ON/OFF 2.GNDD 3.E+5.6 4.AC
C5072
C5077
CN5508 W120
GND6
D5071
C5033 Q5031 Q5041 2SB1375 W404
Binder
1 2
O R
IN
PRINTED SIDE
C B
PRINTED SIDE C B
1 CN5012
3
1.VFAC 2.HSUBAC1 3.HSUBAC2 4.LSUBAC1
4 D5075
5.LSUBAC2 6.FLAC1 7.FLAC2
W405
FR1S P
VD+3.3
1 2 3
C5042
(XNP3057-B) CN5508
W122
CN5011
CN8503
T1
3 Q5073 Q5501
T J13
Q5072
CN5012
T1
IC5001 IC5004 IC5005
DC FAN MOTOR
IC5071 Q5031 Q5043 Q5041 Q5071
XV-HTD520
5 6 7 8
MAIN DOWNLOAD
1.TXD1 2.RXD1 3.DTR1 4.CTS1 5.VD+5 6.GNDD 7.NC 2
FFC TO DVDMAIN
1 1 7 7 30
DI P
W376 GNDDVD VD+5DVD
VD+2.5
W328
C
W330 W329 VM+12 W293
VD+3DVD VM+12
1 3 4
W292 VD+3.3
C5073
W267 FLAC2 FLAC1 27.GNDL 26.GNDD 25.VD+5L 24.VE+5 23.FLAC2 22.FLAC1 21.KEY 0 20.KEY 1 19.JOG W269 W268
O
CN5802
W150
CONTACT SIDE
C5043
O
CN5801
E
D5043
H
57
58
H
SIDE B
CN5509
5. VM+6 4. GNDDVD 3. GNDM 2. VD+5DVD 1. GNDM
19.JOG 18.XSTBY LED 17.SR 4~16.G13~G01 1~3.S03~S01
19.S04 18.VFDP 4~17.S18~S08 3.EXP CK 2.EXP DATA 1.EXP CE
FLAC2
27.GNDL 26.GNDD
FLAC1 25.VD+5 24.VE+5 23.FLAC2 22.FLAC1 21.KEY 0 20.KEY 1
VD+3.3 R5074 VD+5 R5073 C8521 CN8502 VFDP Q5071 CN5509 27 1 19 1
30. LETTER 29. XRDY 28. SQUEEZ 27. SSCK 26. NC 25. SSI 24. TXD 23. SSO 22. RXD 21. XDVDRST 20. DTR 19. LT1 18. CTS 16~17. NC 14~15. GNDDVD 12~13. V+2.5
VD+3.3
11. GNDDVD 10. VD+3DVD 9. VM+12 8. VD+3DVD 7. VM+6 6. GNDDVD
R5041
GND3
Q5042 C8523 R5044 C5518 R5520 Q5043 R5517 R5599 C5514 R5513 VM+6 R5522 VD+2.5
13
CN5511
H MAIN ASSY
C5041
R5567 R5560 R5045 IC8521 R5552

IC 55 01 15
R5553 R5554
15 0 055
R5523
R5519 R5518 VD+5DVD
C8543 1 1 41 41 R8545 C8542
C5527 R5555 R5546 C5510 R5043 R5550 C5517
R8510 R8511
R5556 C5503
Q5032
R5565
R5032
R5598
1 1
D5075
R5536
R5562
TEST MODE
R5508
R5510
D5071
R5563 R9005 R5557 R9006 C8916 8 R5502 VU+5 R5506
C8905 R8930 R8912 C8902 C8915 1 1 R8928 52 52 R8909 C8903
IC8531
CN5507
VD+5 CN8903 VD+3.3 VD+5
VD+5 R5052 R5501 R5509 R5524 R5526 1 Q5051 C5504 C5501 R5525 R5527 R5532 C5515 C5516 Q5553 R5529 Q5554 Q5551 R5528 R5533 R5051 C8912 R5507 R5503 R5531 R5505 R5511
C5080
C8913 C8910 R8915
D5082
CN5508
R8929 62 62 72 72
Q8922
1.TXD1 2.RXD1 3.DTR1 4.CTS1 5.VD+5 6.GNDD 7.NC
XV-HTD520
R5580 C5512 R5516 R5515 R5558 R5514 C5511 C5502 C5519 AC PULSE R5537 C5524 R5530
11
R5538
R5504
R5534
C5079
R5081
31
31
C8908 R8917
C8906 41 R8918 C8911 IC8901 R8924 R8914 R8913 41
D5006
D5010 Q5572 R5572 R5573 R5571 C5528 Q5571
C5573
D5011
CN8902
D5076 R5574
1.DRVMUTE 2.NC 3.DISCSENS 4.SEDO 5.CLAMP 6.TRAY POS 7.LOAD POS
1~6. GNDV 7. V/Cb 8. GNDV 9. C/Cr 10. GNDV 11. Y 12. GNDV 13~14. NC 15. NAP SW 16~20. NC 21. LRCK 22. XAMUTE 23. ADATA0 24. DFSO 25. BCK 26. DFSCK 27. DAC_CLK 28. LATDAC 29. AODAI(AC-3) 30. GNDDVD
Q5051 Q5553 Q5551 Q5554 Q5552 Q5571
C5525
D5079 R5561 Q5501
R5575
XNP3057-B
30
CN5012
IC5001
C5572
Q5552
CN5012
IC5004
CN8501
D3901
R3914 R3916 Q3906
Q3905
CN8503
R3915
D11
CN55
CN55
4 7
D5080
CN5011
CN5501
R5080
CN5011
Q5073
Q3905 Q3906
CN5503
R5079
1.XDSP SUBCS 2.XDSP MAINCS 3.DSP CK 4.DSP SI 5.DSP SO 6.XDSP RST 7.XCDC CS 8.CDC CK 9.CDC DO 10.XCDC RST 11.DIR CE 12 DIR DI
1.SEDR2.SEDR+ 3.LOADPOS 4.TRAYPOS 5.DISCSENS 6.CLAMP 7.VD+3DVD 8.GNDM
IC5005
D5005
R8925
1.P ON/OFF 2.GNDD 3.E+5.6 4.AC
1.VFAC 2.HSUBAC1 3.HSUBAC2 4.LSUBAC1 5.LSUBAC2 6.FLAC1 7.FLAC2
Q8922 IC8901
R8926 R8923
00 00 1 1
R8927
IC8531
7 7
8 8
IC5071
C5071
R5559
R5569 R5512
R5539 R5535
R8532
41 41
IC5501
C5031
1188
R5566
08
GND6
R5544 R5541 R5540

08
R5521 C5513
R8542
3 003
D5031
IC8541
IC8521 IC8541
R5548 R5549 R5547 R5551 R5545 R5543 VM+12 VD+3DVD R5705
C8533 R8531
8 8
Q5042 Q5032
VM+6
20
10
10
R5042
GND3
VD+3DVD
R8541 R8546
CN5508
C8914
R5345
CN8501
D5083 1 C8537 R8537
C9004
30
CN5511
CN8502
D5072 D5042 C9001
R8513 R8512
Q5041
2
FANDET
R8544 R8543
Q5031
R8535 C8532
IN
OUT
CN8903
3
E
CN8902
Q5072
CN8503
D5081
C9003
R3914 1 C8537 R8537 Q3906 R3916
5 R5079 Q5073 C9004 1 1 C9003
CN5503
CN5501
15
CN5502
IC13
R5564 R5542
IC14
R5831 R5830
D5085 VH+ D5084
GNDPOWER
IC15
15 VLD5721 VX+12 R5721 Q5721 R5722 GNDX
VL+
CN3053
CN3054
C5708 VD+5
1.CE 2.DI 3.CLK 4.DO 5.TXR 6.GNDX 7.TXL VA-7 VA+7 R5749 Q3253
R5742
8.MUTE/IF 9.STEREO 10.TUNE 11.+10 12.RDS 13.NC R5748
R5747 D5741
R5741
R5703
R5704 C5705 8 C5707 C5701 VA+12 R5702 D3204 C3914 R3911 C3913 11 VA-12 Q3251
10
13
IC5701 IC5701 C5704 Q3904 Q3903 R3185 R3912 D3203
C5706
4 R3112
CN3051
R3166
R3165 R3111
CN3051
1 1
R3143 1 IC3181 IC3171 C3195 5 15 1 8 R3161 Q3252 C3010 R3182 R3255 R3164 R3144 C3144 R3163 R3123 C3142 1 C3009 R3187
3 2 1 0
C3166 C3163 C3165
C3186
R3162 C3164
R3906 4 5 R3904 R3903 R3003 R3921 C3008 R3920 R3919 R3001 R3004 C3006 C3007 R3002 C3910
5.VD+3.3 6.XDMUTE 7.VD+5 8.VA+12 9.GNDA 10.VA-12 11.FL 12.GNDA 13.FR R3190 4 R3186
C3191 4 11 2424 C3196 R3175 5 R3188 R3103
R3257 R3261 R3259 R3263 R3264 5 R3256 R3260 C3015
C3012 IC3002
17
10.LETTER 9.SQUEEZ 8.Y 7.GNDV 6.C/Cr 5.GNDV 4.VIDEO 3.VD+12 2.GNDOPT 1.VD+5
7.GNDA 6.TXL 5.GNDA 4.AISELB 3.AISELA 2.VA+7 1.VA-7
9 8 7 6 5 4 3 2 1 0
C3175
Q3920
C B A
C3003
R3104
14.GNDA 15.SW 16.GNDA 17.RL CN3001 4 1 8 1 18.GNDA 21 R3014
1212
(XNP3057-B)
Q3251 IC3161 IC3152 IC3181 IC3171 IC3151Q3252 IC3001 IC3002
R3258
R3011
IC3902 Q3920 Q3919
R3254
19.RR 20.GNDA 21.CENTER
IC3001
2222
17.VE+5.6 16.XAOMUTE 15.GNDA
R3173 R3171 C3004 R3156 C3192 R3158 C3154 C3152 R3102 R3152 R3154 R3153 R3155
C3171
R3101
7
C3911 C3912 R3908 IC3902 R3907 R3905 C3909 R3189 R3922 Q3919
CN5209
CN5352
CN3001
CN3052
1.GNDB 2.XMUTE 3.RY SLR/C 4.V+5A 5.XDVD_O/F12 6.SLIN 7.GNDAR
11.DIN
CN3052
11
17
CN5209
CN5352
R3913
1.AODAI 2.GNDDSP 3.DIN R3183 4.GNDDSP
R3142
IC3152 R3141
D5532
C3194
R3113
R3184
IC5701 Q3904 Q3903
C3187
C5739
R3918
R3917
C5740
R3114
IC3161
8.SRIN 9.GNDAC
XV-HTD520
E D C
16.RYF_CON 17.NC
R5745
R5746
C3143 C3141
14.DC_DET 15.RYF_CON
10.CIN 11.MUTE 12.XCMUTE
13.OL_DET
CN5701
Q3253
R5744 R5743
4.GNDP 3.GNDS 2.VR+12 1.VR-12 1
15.VL+ 14.GNDRC 13.GNDRSR 12.GNDRSL 11.VL10.VA-12 9.VA+12 8.VX+12 7.VD+12 6.VM+12 5.GND(12)
C5709
10.VR+12 11.V+5A 12.FANDET 13.VR-12 14.OL_DET 15.DC_DET C3193
1.GNDFAN 2.FLIN 3.GNDALR 4.FRIN 5.GNDB 6.SWIN 7.GNDASW 8.XMUTE 9.RY FLR/SW
14.MIC IN 13.GNDA 12.DVDR 11.GNDA 10.DVDL 9.GNDA 8.TXR
R3121
IC3151
9.GNDRSW 8.GNDS 7.GNDP 6.VH5.VL4.GNDRFL 3.GNDRFR 2.VL+ 1.VH+
IC16
VH-
4 7
D5080
905 Q3906
CN5503 CN5501 1.XDSP SUBCS 2.XDSP MAINCS 3.DSP CK 4.DSP SI 5.DSP SO 6.XDSP RST 7.XCDC CS 8.CDC CK 9.CDC DO 10.XCDC RST 11.DIR CE 12.DIR DI 13.XDIR RST 14.DIR ERR 15.XDSP MUTE
D11
CN5011
CN5011
R5080
D12
CN3053
CN3054
CN5701
X5701
661 1
XWX3059
XWX3058
XWX3057
XWX3056
XWX3055
R3157 C3151 C3153
R3151
8 B
SIDE B
59
4.4 F. AMP ASSY

A
SIDE A
SIDE A
I
B
F. AMP ASSY
L3661 9 CN3304 W228 Q3701 R3651 R3663 R3364
CN3304
K
CN3305
Q3701
W213
W246 W237 W247 L3362 R3362
W214 W215
NP
V+5A W201
17
NP
H
CN3051
C
CN3301
NP
W202 W203 W220 W221 SWIN FRIN GNDA 1 FLIN W216 W217 W218 W219 5 1 W204 W206 CN3302 W225 W211 W212 W207 W209 W208 9 1 VR+12 VR-12 10
22
22
NP
NP
1 L3361
W236
W245 V+BL
5 9 D3353
R3709
R3661
R3708 C3776
W229
NP
CN3301 17
C3601 C3775
R3352
R3329
R3328
R3363
W222 GNDB C3324
W239
C3302 W238 W230 C3301 C3774
word surface
R3327
R3326
W241
IC3301
R3361
W205 GNDB
W242
R3351
W231
W223 IC3321 W224 W227
R3322
R3325
W240
C3322
IC3321
R3324 W243
D3775 R3776
C3307
NP
D3774
Q3351
Q3351
H
CN3053
CN3302
1 R3321 R3777
D3351 Q3352 C3325
C3323
W226
W248 V+BL
GNDP
C3321
D3771
FRONT AMP ASSY

E
D3772
(XNP3058-B) CN3771 CN3772
DC FAN MOTOR
I
60
1 2
XV-HTD520
3 4
1 1
XWZ3595 XWZ3596 XWZ3597 XWZ3598
NP
5 W210 9 1
Q3352
D3352 C3773
W232 D3773
W233 GNDP W234 W235 IC3301 D3354 D3653 Q3772 C3771
D3651 Q3651 W244 R3773 C3772 W249 CN3771 CN3772 D3778
Q3651
Q3772
SIDE B
SIDE B
I
CN3304
CN3304
F. AMP ASSY
1 C3663
5 V+BL
C3661
SW
R3708 R3709
FR1S P
C3364
Q3705
C3362
C3311
R3641 V+5A
C3363 D3353 R3314 22 R3310 R3308 R3306 R3305 C3304 C3303 C3306 R3342 R3605
CN3301
R3313 C3609 C3603 R3607
D3705
17.DC_DET RYF_CON 15.DC_DET OL_DET VR-12 FANDET V+5A 10.VR+12 RY FLR/SW MUTE GNDASW SWIN 5.GNDB FRIN GNDALR FLIN 1.GNDFAN R3774
B
Q3703 Q3705
Q3703
Q3701
R3702
FR
C3361
FL
R3603 SWIN R3601 FRIN R3302 GNDA 5
CN3301
17
1.FAN_DR FRYDR V+BL GNDSW 5.GNDRFR SW OUT FR GNDRFL 9.FL
R3307 R3309
Q3302 R3304 R3301 R3303
Q3603
10
Q3603 Q3302 Q3301
C3312 R3323 C3305 R3315 C3310 R3312
Q3301 R3341
FLIN
R3330 C3329
VR-12 C3309 R3311 R3353 VR+12 VR-12
W221
V+BL R3355 R3357 D3351 R3316 1
Q3351
CN3302
Q3352 R3354 R3653 R3356 D3352 R3358
D3651 Q3651 R3655 D3354 9.GNDRSW GNDS GNDP V-BH V-BL GNDRFL GNDRFR V+BL 1.V+BH CN3302 Q3773 D3778 R3778 D3771
R3657
D3653 D3773 Q3771
Q3772
FAN
CN3771
Q3773 Q3776 Q3771 Q3774
D3772 CN3772 2 1
R3772 R3771
R3775
FRONT AMP ASSY

(XNP3058-B)
E
FAN+
CN3771 CN3772
FAN-
XWZ3595 XWZ3596 XWZ3597 XWZ3598
D3776 Q3774
I
XV-HTD520
5 6 7 8
I
61
SIDE A
J K
CN3305
I CN3304
D3361
W407
W411
D3372
W409
W408
W406
RY3361
W410
W405
D3373
SW
K SPEAKER ASSY
FL
FR
CN3404
CN3303 W403 W355 1 W354 R3561 1 7 7 R3563
RY3362
4.5 R. AMP and SPEAKER ASSYS
CN3405
R3461
C3813 W344 W402
PRINTED SIDE IC3007 NJM7912FA I W330 D3551 D3452 D3454 D3453 W345 W331 W332 W334 W333 W335 W346 D3553 O L3461 L3462
PRINTED SIDE IC3021 NJM7812FA I 0
PCB Binder (SHORT TYPE)
RR
C62
D62
W349
R. AMP ASSY
W351 R3462 R3463 R3464 L3561 W350 W353 W352 RY3461 W328 D3021 W336 W337 W338 W339 C3022 D3451 R3551 C3408 Q3021 C3023 W318 W316 W310 W317 R3422 W311 W313 C3407 W319 C3401 C3423 R3421 W314 W315 W312 C3402 C3501 W321 W320 W306 Q3813 W322 D3022 C3424 C3507 W326 R3451 W329 R3452 W343 Q3814 W327 C3012 W340 W341 W342 C3812
XV-HTD520
CN3404
W323
D3014
D3015
W324
W325
C3434
C3431
D3016
D3013
D3018
D3031
W356
W308
D3033 W358
W309
1
W301 W302 1 W303 IC3322
10
10
19
C3811 19
D3032
W357
XWZ3599 XWZ3600 XWZ3601 XWZ3602
word surface
15 1 1 15 W304 IC3401 W305 CN3501 15 1 W307 15 1 R3707 Q3702
SPEAKER ASSY
(XNP3058-B)
XWZ3603 XWZ3604 XWZ3605
CN3401
D3017
D5012
RL
R62
(XNP3058-B)
CN3502
SIDE A
J K
CN3502
CN3501
H CN3054
H CN3052
CN3305 7 W404 W401 9 9 CN3405 D3461 1 D3371 7 1
62
Q3021 Q3813 Q3702 Q3814 IC3007 IC3021 IC3322 IC3401
SIDE B
SIDE B
CN3305
1 C3472 FRY_DR 9 FAN_DR
SPEAKER ASSY
C3467
C3468
C3373 C3372
C3565
C3567
R3468
C3466
C3469
C3371
C3370
C3571
C3471
C3465
C3569 R3565 R3567
R3368 C3669
R3467
R3465
XWZ3603 XWZ3604 XWZ3605
R3373
D3461
R3371
(XNP3058-B)
CN3405
R3372
Q3812
Q3702
Q3704
Q3819
Q3813 Q3811 R3511 C3509 R3509 R3442 R3507
Q3814
RS
GNDSR SL GNDSL C
C3462
R3811
CN3501
GNDRC
SRY_DR
CN3404
CN3404
Q3704 Q3812 Q3819 Q3706 Q3811 Q3815 Q3816 Q3817 Q3818
Q3815
R3541 R3503
Q3816
Q3817
C3561 C3563
Q3706
R3815
K SPEAKER ASSY
C
C3505 C3503 R3505
Q3501
R3501
01
R3433
15 R3412 C3410
Q3402
R3404
Q3402 Q3551
R3557 C3463 C3461 R3555 R3553 Q3551
C3406 C3404 R3406
R3455
R3411 C3409
R3453 R3458
R3405
R3457 Q3451
C3405 C3403
CN3502
R3403
C3021
01
R3022
C3011
IC3007
IC3021
D3012 1.VR-12 VR+12 GNDS GNDP 5.GND(12) VM+12 VD+12 VX+12 VA+12 10.VA-12 V-BL GNDRSL GNDRSR GNDRC 15.V+BL
D3033 D3018 D3015 D3017 FR1S P
D3013
D3014 D62
D3016 C62 R62
D3032
D3031
REAR AMP ASSY

XWZ3599 XWZ3600 XWZ3601 XWZ3602
(XNP3058-B)
J K
5
R3434 R3431
R3021
R3454
R3401
Q3452
R3427 C3425
R3441
Q3401
R3409 R3425 R3423
1.GNDB XMUTE RYR V+5A DVD_O/XF_2 SLIN GNDAR SRIN GNDAC CIN MUTE XCMUTE OL_DET DC_DET 15.RYFS_CON
2543R
Q3452
R3451
Q3501
SROUT
D3453 D3452 D3551 D3454
Q3451 Q3401
FAN
R. AMP ASSY
7
J K
63
8
XV-HTD520
6
GNDRFL
FL
D3361
GNDRFR
V+BL
GNDRSW
R3466 SL GNDRSR
R3367
FR
C3365 R3365
R3366
GNDRFR
SW
C3369
5
SW
GNDRSW
C3367
C3366
V+BL
C3368
CN3303 CN3305 D3371
FR D3372
GNDRFL
FL
SW D3373
SW
C
FR1S P GNDRSL SRY_DR SR 7
GNDRC
C3464
SR
C3470
R3812
SR
R3402
Q3818
SL SL
COUT NIRS D3451 I 0 D3021 I
CN3401
R3432 R3456 R3426 R3410 R3408 R3407 R3704 D3703 CN3501 R3421 IC3322 1 CN3302 15 NIC R3422 D3022 SLIN Q3021
CN3405
1 7
GNDRC
C GNDSL
1
SL
SLOUT
4.6 CONNECT and B TO B ASSYS

A
SIDE A
CONNECT ASSY
1/4
C5380 2 1 C5356 C5354
CONNECT ASSY
R5379 R5380 C5379 R5383 C5355 R5351 C5382 31 31 R5384 R5382 C5358 21 1 C5357 Q5351
SIDE B
Q5351
CN5372
5 R5381
S VIDEO
1/4
C5372 W224 W225 W228
C5381
IC5351
L5379 42 42 4 11 R5372 R5371 R5373 C5371 R5101 IC5104 5 IC5351
PRODUCTION CODE
R5361
C5353 C5351
IC5104
R5105 C5106 C5352
1 1
8 8
W229
DIGITAL COAX IN
JA5373
C5104 R5110 R5109 C5101 R5106 R5104 F5101 C5102 C5103 R5103 C5238 C5237 R5237 R5235 C5234 R5240 5 5 4 4
W226
C5105
IC5352
C5231
R5238 1 1 88 R5236
C5239
IC5352
C5240
CN5207
W227 C5232
N
CN3703
C
1 1111
3 W241
1 D5252 R5253 DIN LETTER SQUEEZ Y GNDV C GNDV VIDEO VD+12 GNDOPT VD+5 11
1 2 3 CN5207 CN5371 W230
CN5371
Q5273
1 1
XWX3060 XWX3061 XWX3062 XWX3063
1 1
1 IC5231 661
W246 W235 W236 W238
FR1S P
VE+5 XAOMUTE GNDA_MC MIC IN Q5231 GNDA DVDR GNDA 10.DVDL GNDA Q5232 R5231 TXR R5232 GNDA C5229 TXL IC5231
1717
CN5371 CN5208
R5204 C5204 R5214 R5203 C5203 C5206 C5246 C5244 R5213 R5212
C5233 R5239
CN5207
Q5273 Q5231 IC5231 Q5232 Q5272 IC5353 Q5271
W244
W242
W243
W232
W231 W234
W233
W245
1 17
DC FC
FR1S P
CN5208
C5230 5.GNDA AISELB AISELA VA+7 1.VA-7 1
1 1
9 R5276 Q5272 C5272 R5273 Q5271 R5275
CN5208
C5227
C5228
W237
W239 W240 JA5201
R5281
R5272 L5272 R5274
R5248 R5250 R5244 R9001
D
C5247 C5241
R5246 R5247 R5245 C5248
R9002
R5278
C5271 C5245 R5271 L5271 L5202 R5202 C5205 C5202
R5243 R5242
5 C5242 R5241 R5277

CN5210
AUX OUT AUX IN
R5280 L5280
C5215
R5215 L5201 L5205
C5214
C5211 C5208 TV IN R5205 C5201 R5210
C5213
C5212
R5201 L5208 R5208 L5207 R5207
L5211 R5211 C5207
C5210 C5209 R5209
(XNP3059-B)
XWZ3615
1 1 1 FR1S P 1
(XNP3059-B)
FR1S P 1 1
1.VA-7 VA+7 AISELA AISELB 5.GNDA TXL GNDA TXR GNDA 10.DVDL GNDA DVDR GNDA MIC IN 15.GNDA XAOMUTE VE+56
CN5210
CN5211
CN5211
IC5353
C5273
8 17
CN5353
C5274
CN5210
CN5211
H
CN5209
M B TO B ASSY
CN5354 CN5354
17
XWZ3615
1.VD+5 GNDOPT VD+12 VIDEO 5.GNDV C GNDV Y SQUEEZ 10.LETTER DIN
CN5353
CN5353
H
CN5352
XV-HTD520
11
L M
64
1
11
CN5353
CN5354
CN5210
CONNECT ASSY XWX3060 XWX3061 XWX3062 XWX3063

1717
W247
17 17 1 1 11 11
CN5211
CN5354
1 1 1111
(XNP3058-B)
(XNP3058-B)
L M
4
4.7 DSP ASSY

SIDE A SIDE B
A
N DSP ASSY
1/4
KN3701 C8920 C8919 C8921
N DSP ASSY
21.CENTER 20.GNDA 19.RR 18.GNDA 17.RL 16.GNDA 15.SW 14.GNDA 13.FR 12.GNDA 11.FL 10.VA-12 9.GNDA 8.VA+12 7.VD+5 6.XDMUTE 5.VD+3.3 4.GNDDSP 3.DIN 2.GNDDSP 1.AODAI(AC3)
1/4
DSP ASSY XWX3065 XWX3040 XWX3041
21 21
CN3702 R3736 R3733 R3735 R3734 R3732
DSP ASSY XWX3065 XWX3040 XWX3041
C8917 C8916 C8915

C8918
21 21
CE3 P
CN3702
H
CN3001
R8789
Q8710
R8784
SL
SR
SW
11
R8779 D8701
CN3702
R8778 Q8715 R3731
C8742
C8741
FR
FL
C8744
C8743
Center
C3783 D3781 D3782 C8734 R8730 R8732
C8746
C8745
Q8711
Q8713 Q8710 Q8718 Q8709 Q8717 Q8716

R8723 R8773
R8775 Q8713 R8782 R8787 R8788 R8790 R8771 R8772 C8752 C8754
R8774
Q8711 Q8712 Q8714 Q8715
Q8709
Q8712
Q8714
Q8718
C8751
CN3703
IC8701
C8720 C8716 C8714
L
CN5207
CN3703
C8732 C8728 R8728 C8726 C8762 R8726
R8731 R8727 R8725 R8720 R8716 R8714
R8702
C8731 C8727 C8725
C8801
C8707 C8703
R3712
C8719 C8715 C8713
C8701 R8701
C3706 R8813 R8814 R8815 X8801 R8812 R8811 R3714 C3710
C3709
C3707 C3708
12 12
22 22
C3785
R8820 R8818 R8801
37
R8823 R8822
48
C8826
R3830
R3827
C8805 R8803 R3822
12 12
1 1
80
R3832
R3755 R3756 C3752 F3751 14 14 R3757 15 15
R3852
R3853
C3827
C3830 C3829 C3828
11.DSP SO 12.DSP SI 13.DSP CK 14.XDSP MAIN CS 15.XDSP SUB CS
R3821 C3854 C3853 C3852
CN3701
C3855
R3809
R3813
R3851
(XNP3045-D)
(XNP3045-D)
1.XDSP MUTE 2.DIR ERR 3. XDIR RST 4.DIR DI 5.DIR CE 6.XCDC RST 7.CDC DO 15
CN5503
31 31 R3805
50 50 C3856
28 28
51
R3804 C3811 30 30 IC3801 1 1 51
C3824 C3823 C3820 C3821 C3822
C3809 C3813 C3812
C3817 C3816 C3807 C3818 C3815 C3806 C3819 C3814 C3805
CN3701
C3810
8.CDC CK 9.XCDC CS 10.XDSP RST 1
N
XV-HTD520
5 6 7 8
1 2 3
C8708 C8704 C8702
C8721 R8717 R8719 R8715 R8713 C3705 R3705 R3707 R3706 R3708
CN3703
11
23 23
33 33
81 81
13
24 24
PRODUCTION CODE
C8812 R3802 C3801 CN3701 C3802
Q8717 D8703
CE3 P
R8776
R8762
R8781 R8768 D8702
C8712
R8712 C8724
R8711 C8711
Q8716
R8724 R8761 C8723 R8736 C8756 C8755 C8722 R8718 C8733 R8729 4 4 5 5 C8758 R8780 IC8705 C8757
C8736
R8913 C8766 R8817 R8825
R8767 R8735 C8735 C8710 R8706 C8765 IC8701 1 1 4 C8761

R8703 R8707
C8753 IC8703 C8709 R8705 1
88 5 5
IC8703 IC8705
R8708 R8704 C8764
C3732
C8763
R3711 R3704 R3702 C3712 C3711
C3734
C8820
R3713 C8810
C3784
F8801
C8811 R8810 R8809 C8813
100 100
R8828 C8828 R8829 R8824 X3801
C8808
C8802 R8827 R8816

C8817 C8816
R3703
R8804 R8805 C8809
C3756 IC8801
R3701
C8821
25 25 1 1
R3801
IC8801
R3761 C3757
C3758
C8815 C8814
R8826
C8825 C8804
C8818 F8802 C8803 C8819
C3755
34 34
IC3751
C8835
C3834
C3760
36 36
C3765
C3833 F3802
IC3751
C3759 44 44 R3751
R3754
C3761 C3754 C3753 C3763 F3752 C3826 C3825 C3762 C3764 C3751 C3786
R8807
C8807 R8806 R8808 C8806 F3801 C3832 C3831 C3803 R3803
80
R3817
R3831
IC3801 IC3851
C3804 C3808
1
IC3851 C3851 15 15
R3816
F3851
N
65
4.8 DISPLAY, JOG, DISC KEY, HP MIC and FUNCTION KEY ASSYS
A
SIDE A
S FUNCTION KEY ASSY

FUNCTION KEY ASSY
S5812 1 J5805
J5805
(XNP3058-B)
R HP MIC ASSY
J5805
1 1 3 J5805A S5811 STANDBY/ON
C
HP MIC ASSY
J5804 1 W537
C5806
XWZ3608 XWZ3609 XWZ3610 XWZ3611

W535 W536 W532
VA+12 GNDA_MIC
J5804
C5813 W533 IC5802
GNDA_MIC
W531 JA5802
1
JA5801
1 7 4 5 6 3 2 4 5
C5812
7 6 3
C5807
W534
(XNP3058-B)
O DISPLAY ASSY
CN5803
CN5803 W520 STANDBY CD MODE DSP W519 D5809 9 9 X5901 D5803 D5801 7 1 1 W521
W522
W501 C5902 W502 W503 W504 W505 W506 W507 1 1 5 22 V5801
O R S
66
1 2
XV-HTD520
3 4
W508
W523
19
XWZ3612
VR5801 1 3 2
TUNER/BAND S5813
TV/AUX S5814
REVERSE S5818
FORWARD S5802
STOP S5816
PAUSE S5817
1 9 9
J CN5501
CN5807
CN5807
SIDE A
Q DISC KEY ASSY

DISC 1 S5810 DISC 2 S5809 DISC 3 S5808
JOG ASSY
XWZ3614
S5801
KN5802
KN5801
1 1
4 4 J5811A 3
J5811
01
7
J CN5509
CN5801
CN5801 CN5802
J CN5511
CN5802
W529
W522
W523
W526 W512 W525 W515 W514 W513 W516 D5808 D5807 D5806 D5805 D5804
W508
W528
W530
W509 W507
W510
W511
46 V5801
58
62
(XNP3058-B)
DISPLAY ASSY XWZ3606 XWZ3607
FR1S P
CN5806
W518
CN5806
XWZ3613
DISC 4 S5807
DISC KEY ASSY
DISC 5 S5806
DISC SKIP S5805
EXCHANGE S5804
OPEN/CLOSE S5803 1 1 J5811 3
(XNP3058-B)
J5811
P JOG ASSY
C
W580
1 1
J5806
(XNP3058-B)
J5806
1 DISC1 DISC2 DISC3 DISC4 DISC5
27
27
19
19
O P Q
XV-HTD520
7 8
67
SIDE B
Q DISC KEY ASSY

FR1S P
DISC SKIP DISC 5
XWZ3613
DISC 4 DISC 3
R5824
R5821
R5820
R5823
R5881
R5822
R5819
GNDD
J5811
(XNP3058-B)
GNDD
3 J5811
OPEN/CLOSE
EXCHANGE
DISC 2
DISC 1
0YEK
P JOG ASSY
C
R5810 R5811 C5801 R5812 R5809
JOG ASSY XWZ3614
J5811
1.GNDD KEY0 3.GNDD 1.KEY0 JOG VD+5 4.GNDD 1 J5811A
J5806
J5806
(XNP3058-B)
O DISPLAY ASSY
R5864 1 R5808 R5805 R5806 R5807 R5804
FR1S P
C5891
CN5802
CN5802
CN5801
S04 VFDP S05
CN5801
R5892 R5882 C5827 R5883 C5826 R5884 C5825
S06 S07 5 S08 S09 S10 S11 S12 10 S13 S14 S15 S16 S17 15 S18 EX CLK EX DATA EX CE
CN5806
GNDD VD+5 KEY0 IC5801 8 8 1 1 JOG
IC5801
Q5803 Q5804
O P Q
68
1 2
XV-HTD520
3 4
R5844 R5842 R5845 R5843
Q5804 Q5803
CN5806
4 1
LOUT 1 GNDA_HP ROUT HP DET VA+12 GNDA_MIC MIC_IN 7 R5848 R5849 R5846 R5847
19
1 R5841
27 R5838 R5837 R5840 R5839 R5836 R5835
CN5807
9 9 61
61
C5802
R5893 R5834 C5834 C5833 R5833
SIDE B
S FUNCTION KEY ASSY

XWZ3612
PLAY/PAUSE R5830 KEY1 R5828 R5829
FR1S P
FORWARD REVERSE TV/ AUX TUNER/ BAND DVD/CD DDNG DDNG J5805 R5826 R5827 R5831
R5832
STOP
(XNP3058-B)
J5805
R HP MIC ASSY
3 1 HP MIC ASSY XWZ3608 XWZ3609 XWZ3610 XWZ3611 FR1S P
J5805A 1.KEY1 2.GNDD 3.LOUT 4.GNDA_HP 5.ROUT 6.HP DET 7.VA+12 8.GNDA_MIC
J5805
R5825
3.GNDD 2.KEY1 1.GNDD
R5876
R5877
C5819
C5821
R5880 R5879
C 582
9 IC5802 4 1 C5808 C5809 R5869
J5804
CN5807
CN5802
GNDLED GNDD VD+5 VE+5 FLAC2 FLAC1 KEY0 KEY1 JOG XSTBY LED SR G01 G02 G03 G04 G05 G06 G07 G08 G09 G10 G11 G12 G13 SO1 S02 S03
DISPLAY ASSY XWZ3606 XWZ3607

R5801 R5865 R5816
CN5803
KEY1 GNDD LOUT
FR1S P
GNDA_HP ROUT HP DET VA+12 GNDA_MIC
CN5807
R5853 R5852 R5850 R5851
MIC_IN
(XNP3058-B)
Q5802
CN5803
CN5807
1 LOUT GNDA_HP ROUT HP DET VA+12 GNDA_MIC MIC_IN 7
20
10
15
25
XV-HTD520
5 6 7 8
R5870
C5805 R5867 R5868 R5871 R5866
1
J5804
R5874 R5875 C5810 C5804 C5803 C5823 C5824
R5872 C5814 R5814 C5811 R5885
(XNP3058-B)
R5856 R5854 R5857 R5855
7 R5859 R5860 R5861 R5863 R5862 R5858
1 R5849 R5847
R5848 R5846
R5803
Q5802
R5902 C5901
R5901
O R S
69
SIDE A
T U
FU1
LIVE
H1 AN1
70
XWZ3593 XWZ3594
H2
(XNP3058-B)
AC IN
U INLET ASSY
KN2
4.9 PRIMARY and INLET ASSYS
T2
TUBE SIDE
DD
W112
W111
DD
W110
W113
W105
W107
W106
W104
W108
L1
PRIMARY ASSY
MY NV KUC YPW MY NV KUC W109
YPW
C43
D42
C3
W125
YPW
CN1
W126
SEC. SIDE
Q41
RY41 4
CAUTION
REPLACE WITH SAME TYPE AND RATINGS OF FUSE
Production Code
R42
C42
DC
ATTENTION
3 W133
IC41
PRINTED SIDE NJM78M56FA
FC
MY NV
H5 C41 CN2
W132
H6 H3 W131 H4
W130
W128
W129
W135
KUC
W134
REMPLACER PAR LE FUSIBLE PAR UN MODELE IDENTIQUE EN INTENSITE
ALL
W127
ALL
W137
W136
D43
H CN8503
4.AC GNDD E+5.6 1.POWER ON/OFF
JP WIRE MY NV & YPW
JP WIRE KUC
S1
XV-HTD520
W115 C1 W117
XWZ3588 XWZ3589 XWZ3590 XWZ3591 XWZ3592
PRIMARY ASSY
DD
W124
DD
W116
W122
W123
J13
4 4
NEUTRAL
REPLACE WITH SAME TYPE AND RATINGS OF FUSE
J2 BLU
CAUTION
T1
J1 BRN
IC41
Q41
CN1
BRN BLU
Binder (LONG TYPE)
J1 J2
PCB
R1 W114
(XNP3058-B)
3
O
FU3
FU2
SIDE A
J13
T U
SECONDARY SIDE
4 J13 R43 D44 1
A
FR1S P
Q41
~ D41
D43
C44
D42 5 6 7 8 9
IC41
J1
J1
FR1S P
PRIMARY SIDE
XWZ3588 XWZ3589 XWZ3590 XWZ3591 XWZ3592
FU2
XWZ3593 XWZ3594
J2
ATTENTION
REMPLACER PAR LE FUSIBLE PAR UN MODELE IDENTIQUE EN INTENSITE
J2
FU3
SIDE B
T U
T
J13
PRIMARY ASSY
5
4.AC E+5.6 GNDD 1.POWER ON/OFF ~ +
CN2
CN1
6 6
i j
XV-HTD520
k
(XNP3058-B)
S1
7 7
FU1
U INLET ASSY
(XNP3058-B)
T U
SIDE B
E D C A F B
71
4.10 FM/AM TUNER MODULE

A
SIDE A
SIDE B
G FM/AM TUNER MODULE
SIDE A
H CN5701
Q202
CN201
(ANP7338-B)

D
SIDE B
(ANP7338-B)
Q201 IC201 Q203 IC202 Q205 Q204
G
72
1 2
G
XV-HTD520
3 4
5. PCB PARTS LIST

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
A
Mark No.
NSP NSP NSP NSP
Description
Part No.
XWM3197 XWZ3461 XWZ3462 XWZ3463 VXX2653 VWG2009 VWG2048 XWM3201 XWZ3588 XWZ3593 XWZ3595 XWZ3599 XWZ3603 XWZ3606 XWZ3608 XWZ3612 XWZ3613 XWZ3614 XWZ3615 XWX3034 XWX3055 XWX3060 XWX3065 AXQ7228
LIST OF ASSEMBLIES
1..MECB ASSY 2..TRSB ASSY 2..SSRB ASSY 2..LOMB ASSY 1..Traverse Mechanism Assy-S 2..FGSB ASSY 2..SMEB ASSY 1..COMPLEX ASSY 2..PRIMARY ASSY 2..INLET ASSY 2..F. AMP ASSY 2..R. AMP ASSY 2..SPEAKER ASSY 2..DISPLAY ASSY 2..HP MIC ASSY 2..FUNCTION KEY ASSY 2..DISC KEY ASSY 2..JOG ASSY 2..B TO B ASSY 1..DVDM ASSY 1..MAIN ASSY 1..CONNECT ASSY 1..DSP ASSY 1..FM/AM TUNER MODULE
Mark No. SWITCH

S21
Description
Part No.
VSK1011
CAPACITORS
C21 CKSQYB102K50
RESISTORS
All Resistors RS1/10S###J
NSP NSP NSP
OTHERS
CN21 7P FFC CONNECTOR VKN1211
C
C LOMB ASSY
CAPACITORS
C31 CKSQYB102K50
OTHERS
CN31 KR CONNECTOR B2B-PH-K
D SMEB ASSY
SWITCH
S201 DSG1016
D
OTHERS
CN201 3P FFC CONNECTOR CN202 8P FFC CONNECTOR PC BOARD SMEB 52044-0345 VKN1212 VNP1722
Mark No.
Description
Part No.
XNP3042
MECB ASSY
PC BOARD MECB
E FGSB ASSY
SEMICONDUCTORS
PC101 GP2S60
A TRSB ASSY
SWITCH
S11 VSK1011
RESISTORS
R101 RS1/10S331J
E
RESISTORS
R11 RS1/10S0R0J
F DVDM ASSY
SEMICONDUCTORS
IC5, IC7 IC21 IC14 IC1 IC2 IC3 IC19 IC18 IC15 IC11 BA4510F BU2288FV KM68V1000CLT-7L LA9701M LC78652W M56788FP MB811171622A-100FN MB86373B MN414800CSJ-07 PD3410A
OTHERS
CN12 7P FFC CONNECTOR CN11 8P FFC CONNECTOR VKN1211 VKN1268
B SSRB ASSY
SEMICONDUCTORS
Q21 Q22 PC21 PC22 2SC2412K DTC124EK GP2S28 RPI-574
XV-HTD520
5 6 7 8
73
Mark No.
Description
Part No.
PE5108A TC7SHU04F XYW3004 2SA1576A 2SC4081 DTC114EUA HN1A01F HN1B04FU HN1C01F HN1C01FU RN1902 RN1911 RN4982 KV1471E RB501V-40
Mark No.
Description
Part No.
CKSRYB223K50 CKSRYB472K50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF104Z50 CKSRYF105Z10 CKSRYF105Z10
IC12 IC8 IC13 Q106, Q109, Q81, Q83, Q85 Q114, Q121, Q251 Q131 Q102 Q103, Q6, Q7 Q101 Q112, Q113 Q107, Q4, Q5 Q3 Q1 D301 D6
C153, C266, C357 C214, C251, C261, C351, C354 C109, C110, C120, C130, C131 C143, C150, C1901, C1902, C202 C215, C221, C222, C226, C230 C235, C265, C299, C319, C359 C367, C369, C370, C601, C605 C607, C608, C610, C615, C618 C620, C626, C701, C702, C704 C706, C708, C712, C715C721 C723, C726, C820, C844 C148, C217, C327, C801, C802 C810, C813, C818, C828, C830
RESISTORS COILS AND FILTERS

L150, L330 L304 L81 (22.0H) L9170 CHIP BEADS LCYA100J2520 LCYA2R7J2520 VTL1067 VTL1084 R632 R657, R658 R121, R663 R123 R202, R3510 R700 R807 R806 R363, R365 R825R827 R805 R361, R364 Other Resistors RAB4C0R0J RAB4C103J RAB4C220J RAB4C390J RS1/10S101J RS1/10S1R0J RS1/16S1201F RS1/16S1501F RS1/16S1503F RS1/16S2000F RS1/16S2701F RS1/16S7502F RS1/16S###J
CAPACITORS
C845, C846, C849C852 C123, C146, C372, C402, C404 C408, C613, C806, C843 C322 C135 C104C108 C206, C210, C211 C333 C314, C336 C152 C151 C127, C209, C337 C116, C134, C236 C122, C208 C126, C335 C334 C124, C132 C117, C240, C352, C360 C129, C142, C842 C113, C139 C405, C413, C700, C808 C368, C411 C111, C149, C205, C207, C401 C403, C407 C140, C223, C224, C252, C264
E
CCSRCH100D50 CCSRCH101J50 CCSRCH101J50 CCSRCH120J50 CCSRCH121J50 CCSRCH150J50 CCSRCH151J50 CCSRCH180J50 CCSRCH220J50 CCSRCH221J50 CCSRCH270J50 CCSRCH331J50 CCSRCH470J50 CCSRCH471J50 CCSRCH560J50 CCSRCH5R0C50 CCSRCH680J50 CCSRCH681J25 CEV101M10 CEV220M16 CEV221M4 CEV470M16 CEV470M6R3 CEV470M6R3 CKSQYB105K10 CKSQYB105K10 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25
OTHERS
X2 CHIP CERALOCK (20MHz) CN2 PH CONNECTOR FLEXIBLE CABLE CN555 24P CONNECTOR CN55 7P CONNECTOR CN15, CN5 B TO B CONNECTOR CN3 8P CONNECTOR X1 CRYSTAL RESONATOR (27.000MHz) DSS1110 S2B-PH-SM3 VDA1681 VKN1464 VKN1493 VKN1626 VKN1763 VSS1159

SEMICONDUCTORS
IC201 IC202 Q201, Q204, Q205 Q202 Q203 D201 D202 BA1451F LC72131MD 2SC2412K DTA124ES DTC124EK 1SS133 MTZJ5.1C
C312 C216, C313 C133, C136, C203, C220, C225 C239, C320, C321, C330, C625 C703, C711 C101, C102, C114, C118, C119 C121, C138, C204, C212, C213 C227, C231, C263, C315, C317 C332, C604, C606, C609 C611, C612, C614, C617, C619
F
COILS AND FILTERS

L201 F202 F201 F203 FM DETECTOR COIL CERAMIC FILTER CERAMIC FILTER AM CERAMIC FILTER ATE7003 ATF-107 ATF-119 ATF1155
CAPACITORS
C206 C212, C213, C226, C233C235 C240 C231, C232 C223 CCSRCH100D50 CCSRCH101J50 CCSRCH101J50 CCSRCH150J50 CEAT100M50
C705, C707, C709, C710 C713, C714, C722, C724, C804 C807, C809, C811, C812 C814, C815, C817, C819, C821
74
1 2
XV-HTD520
3 4
Mark No.
C229 C224 C227 C241 C243
Description
Part No.
CEAT101M10 CEAT1R0M50 CEAT220M25 CEAT2R2M50 CEAT330M16 CEAT3R3M50 CEAT470M10 CEJA1R0M50 CEJA470M16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB123K50 CKSRYB153K50 CKSRYB223K50 CKSRYB223K50 CKSRYB224K10 CKSRYB473K16 CKSRYB681K50
Mark No.
Description
Part No.
2SD1859X 2SD1859X 2SD2114K DTA124EK DTA143EK DTC114TK DTC114YK DTC124EK DTC143EK 11ES2 11ES2 21SS133 1SS133 D3SBA20(B) D5SBA20(B) DAN202K MTZJ11C MTZJ24B MTZJ33A MTZJ4.7A MTZJ6.8B MTZJ7.5B
Q5501 > Q5721 Q3903, Q3904, Q3919, Q3920, Q5051 Q3905 Q5553, Q5554 Q3251, Q3252 Q8922 Q3253 Q5551, Q5552, Q5571 > D5010, D5011, D5075, D5080
C228 C237 C211 C210 C204, C238, C602 C101, C102, C208, C220, C239 C242, C601 C216, C217 C225 C201, C205, C209, C214, C230 C236, C603 C221 C202, C222 C215
> D5084, D5085

D3901, D5042, D5072, D5078, D508 D5578, D5741 > D11, D5005, D5006 > D12 D5083 D5721 D5081 D5079 D5043 D3203, D3204, D5076 D5031, D5071
RESISTORS
R211 R221 R233 R243 R103 R104 Other Resistors RD1/4PU221J RD1/4PU222J RD1/4PU391J RS1/10S0R0J RS1/10S331J RS1/10S391J RS1/16S###J
COILS AND FILTERS

L5501 LAU220J
C
CAPACITORS
C5526 (0.047F) C3006C3008, C5504, C5513C5516 C5573, C8537, C8914 C8910C8913, C8916 C9004 C8907 C33, C34 C3190, C3905C3908, C3917, C5043 C5076, C5078, C5571, C5722 C5741, C5742 C5032, C5042, C5045, C5073, C5523 C8522, C8909 C5077 > C5010 C5574 C5051, C5074, C5075 C3001, C3002 C3157, C3158, C3167, C3168, C3179 C5033, C5703 C3901C3904 C3005, C5072 C3181, C3183 C3155, C3156 C3913, C3914, C5527 C3010, C3165, C3166, C3175 C3191C3196, C5510, C5511 C5517, C5518, C5524, C5572, C8902 C8908, C9003 C3141C3144, C5031, C5041, C5071 C5502, C5503, C5525, C8521, C8523 C8533, C8543, C8905, C8906, C8915 C3911, C3912 C3163, C3164, C3171 C5079, C5080, C5512, C5519, C8532 ACH1246 CCSRCH101J50 CCSRCH101J50 CCSRCH221J50 CCSRCH331J50 CEAL101M10 CEANP100M35 CEAT100M50 CEAT100M50 CEAT100M50 CEAT101M10 CEAT101M10 CEAT101M35 CEAT101M50 CEAT1R0M50 CEAT220M50 CEAT221M16 CEAT2R2M50 CEAT470M16 CEAT470M25
E
OTHERS
CN201 13P CONNECTOR BN201 TERMINAL 4P SHIELD CASE T SHIELD CASE B X201 CRYSTAL RESONATOR (7.2000MHz) FM FRONT END AM RF TUNING BLOCK 52044-1345 AKA7003 ANK7072 ANK7073 ASS1093
AXF7003 AXX7071
H MAIN ASSY
SEMICONDUCTORS
> IC5001 PROTECTOR(400mA) > IC5004, IC5005 PROTECTOR(3A) > IC15 PROTECTOR(5A) > IC13, IC14, IC16 PROTECTOR(10A)
IC3152 AEK7004 AEK7015 AEK7019 AEK7022 AN4558NS BA05T BA25BC0FP BA4560F BA6195FP M62446FP NJM4558MD PDC092A TC74HCT7007AF TC74VHC125F 2SA1037K 2SA965 2SB1237X 2SB1375 2SC2412K 2SD1859X
> IC5071 > IC8521

IC3902 IC8901 IC3001 IC3151, IC3161, IC3171 IC5501 IC8531 IC8541 Q3906
CEJQ100M16 CFTLA154J50 CFTLA473J50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB221K50 CKSRYB332K50 CKSRYB473K25
F
> Q5072
Q5043, Q5071 > Q5031, Q5041 Q5032, Q5042, Q5572 > Q5073
XV-HTD520
5 6 7 8
75
Mark No.
C8542
A
Description
Part No.
CKSRYB473K25 CKSRYB682K50 XCH3008 XCH3009 XCH3010
Mark No.
Description
Part No.
11ES2 1SS133 1SS133 DAN217 MTZJ15B/C
C3151, C3152
> C21, C22 (3300F/63V) > C31, C32 (3300F/35V) > C5006, C5008 (6800F/16V)
D3771 D3351D3354, D3651, D3653, D3772 D3778 D3705, D3776 D3774, D3775
COILS AND FILTERS RESISTORS

R3219, R3220 R5077, R5078, R8533, R8534 R5075 R3901, R3902 R3909, R3910 R5076 R5568 R5031 R8930 R8909 R8914, R8928 R8927 R8929 Other Resistors RD1/2PM151J RD1/4PU101J RD1/4PU102J RD1/4PU121J RD1/4PU470J RD1/4PU472J RD1/4PU473J RD1/4PU821J RS1/16S1002F RS1/16S1502F RS1/16S2402F RS1/16S2701F RS1/16S5601F RS1/16S###J L3361, L3362, L3661 (0.7H) ATH1004
CAPACITORS
C3305, C3306, C3312 C3309C3311 C3771 C3773 C3772 C3601 C3301, C3302 C3307, C3321 C3774C3776 C3361C3364, C3661, C3663 C3609 C3603 C3329 C3303, C3304 C3322C3325 (100F/63V) CCSRCH101J50 CCSRCJ3R0C50 CEAT101M16 CEAT101M35 CEAT4R7M50 CEJQNP100M16 CEJQNP2R2M35 CEJQNP330M35 CEJQNP470M16 CKSQYB104K50 CKSRYB102K50 CKSRYB103K50 CKSRYB104K25 CKSRYB222K50 XCH3007
OTHERS
C
CN5501 CN5701 CN5509 CN5511 CN8503
4P FFC CONNECTOR 13P FFC CONNECTOR 19P FFC CONNECTOR 27P FFC CONNECTOR 4P JUMPER CONNECTOR
52045-0445 52045-1345 52045-1945 52045-2745 52147-0410 AKP7058 AKP7060 AKP7061 AKP7063 ANH-697 B3B-PH-K B5P-VH B7P-VH BBZ30P080FZK RKP1783 RKP1788 VEF1040 VKN1211 VKN1627
RESISTORS
R3363, R3364, R3663 R3361, R3362, R3661 R3321, R3322 R3708 R3776, R3777 RD1/2PM4R7J RD1/2PMF100J RD1/4MUF101J RD1/4PU120J RD1/4PU152J RF1/4PS330J RS2LMFR22J RS3LMFR22J RS1/16S###J
CN5352 11P PLUG CN3052, CN5503 15P PLUG CN3051, CN5209 17P PLUG CN3001 21P PLUG HEAT SINK M CN5508 3P CONNECTOR POST CN5011 5P VH CONNECTOR CN5012 7P VH CONNECTOR SCREW CN3053 B TO B CONNECTOR 9P CN3054 B TO B CONNECTOR 15P PCB BINDER CN5507, CN8902 7P FFC CONNECTOR CN8501, CN8502 B TO B CONNECTOR 30P CN8903 8P FFC CONNECTOR KN5001 EARTH METAL FITTING X5501 CERAMIC RESONATOR (10MHz)
> R3773
R3324R3329 R3351, R3352, R3651 Other Resistors
OTHERS
CN3301 17P SOCKET CN3772 2P TOP POST CN3302, CN3304 B TO B CONNECTOR 9P AKP7072 B2B-EH RKP1821
J R. AMP ASSY
SEMICONDUCTORS
> IC3021 > IC3007 > IC3401
NJM7812FA NJM7912FA STK402-240 Q3021 2SB1237X Q3451, Q3452, Q3551, Q3816, Q3817 2SC2412K Q3702 Q3401, Q3402, Q3501 Q3813, Q3814 Q3704, Q3815, Q3818 Q3706 Q3811, Q3812, Q3819 D3013D3018, D3031D3033 D3022, D3451D3454, D3551, D3553 D3703 D3021 D62 2SD1858X 2SD2114K DTA123JS DTA143EK DTC123TK DTC143EK 11ES2 1SS133 DAN217 MTZJ15B MTZJ5.1B
VKN1707 VNF1084 ASS7034
F. AMP ASSY
STK413-000 2SC2240 2SD1858X 2SD2114K 2SD2144S DTA124EK DTA124TK DTA143EK DTC123TK DTC124EK
SEMICONDUCTORS
> IC3301
Q3351, Q3352, Q3651 Q3701 Q3301, Q3302, Q3603 Q3772 Q3771 Q3773 Q3703 Q3705 Q3774
COILS AND FILTERS

XV-HTD520
3 4
76
1 2
Mark No. CAPACITORS
Description
Part No.
ATH-133
Mark No. CAPACITORS
Description
Part No.
L3461, L3462, L3561 (1H)
C3409, C3410, C3509 C3012, C3022, C3407, C3408, C3507 C3812, C3813 C3423, C3424 C3431, C3434 C3401, C3402, C3501 C3023, C3811, C62 C3425, C3461C3464, C3561, C3563 C3405, C3406, C3505 C3403, C3404, C3503 C3011, C3021
CCSRCJ3R0C50 CEJQ100M35 CEJQ101M10 CEJQ101M35 CEJQ220M25 CEJQ2R2M50 CEJQ470M16 CKSRYB104K25 CKSRYB221K50 CKSRYB222K50 CKSRYF104Z50
C5106 C5201C5204, C5207C5210 C5271, C5272 C5371, C5379 C5354 C5356 C5372, C5380 C5212C5215, C5239, C5240 C5105, C5231, C5232 C5229, C5230, C5233, C5234 C5244C5246 C5101, C5103, C5104, C5351C5353 C5357, C5358, C5381
CCSRCH100D50 CCSRCH101J50 CCSRCH101J50 CCSRCH331J50 CEAT101M16 CEAT221M16 CEAT471M6R3 CEJQ100M35 CEJQ470M16 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25
RESISTORS
R62 R3461, R3462, R3561 R3421, R3422 R3707 R3463, R3464, R3563 R3451, R3452, R3551 Other Resistors RD1/2PM221J RD1/2PMF100J RD1/4MUF101J RD1/4PU220J RD1/4PU4R7J RS2LMFR22J RS1/16S###J
RESISTORS
OTHERS
JA5201 CN5372 CN5371 CN5208 CN5207 PIN JACK(6P) 4P MINI DIN SOCKET 11P SOCKET 17P SOCKET 3P CONNECTOR POST AKB7050 AKP7008 AKP7069 AKP7072 B3B-PH-K XKB3038
C
OTHERS
CN3501 15P SOCKET PCB BINDER CN3404 B TO B CONNECTOR 7P CN3502 B TO B CONNECTOR 15P AKP7071 DEF1012 RKP1819 RKP1827 JA5373 PIN JACK(2P)
M B TO B ASSY
OTHERS
CN5353 CN5210 CN5354 CN5211 11P PLUG 17P PLUG 11P SOCKET 17P SOCKET AKP7058 AKP7061 AKP7069 AKP7072
K SPEAKER ASSY
SEMICONDUCTORS
D3361, D3371, D3372, D3461 1SS133
SWITCHES AND RELAYS

RY3361, RY3362, RY3461 XSR3002
N DSP ASSY
SEMICONDUCTORS
D
RESISTORS
OTHERS
3401 SPEAKER TERMINAL 4-P CN3405 B TO B CONNECTOR 7P CN3305 B TO B CONNECTOR 9P CN3303 SPEAKER TERMINAL 8-P AKE7079 RKP1781 RKP1783 XKE3016
IC3751 IC3851 IC8801 IC8701, IC8703, IC8705 IC3801 Q8709Q8714 Q8715, Q8716, Q8718 Q8717 D8703 D8701, D8702
AK4527BVQ IS61C256AH-15J LC89056W-E NJM4558MD YSS912C 2SD2114K DTA124EK DTC124EK DAN202K DAP202K
E
L CONNECT ASSY
SEMICONDUCTORS
IC5352 IC5231 IC5351 IC5104 Q5351 Q5271, Q5272 Q5273 Q5231, Q5232 D5252 AN4558NS BU4052BCF LA7139M TC7WU04F 2SA1037K 2SD2114K DTA124EK DTC124EK 1SS355
COILS AND FILTERS

F3731F3736, F3801, F3802, F3851 F8801, F8802 CHIP BEAD F3751, F3752 CHIP BEAD DTF1064 DTF1064 DTF1067
CAPACITORS
C3807, C3810, C3814, C3817, C3821 C3825, C3828, C3854, C8825 C3803, C3804, C8816, C8817 C3820 C8709, C8710 C3811 C8721, C8722, C8733 C8711, C8712, C8723, C8724, C8735 C8741, C8743, C8744, C8761 C8763C8765 CCSRCH101J50 CCSRCH101J50 CCSRCH200J50 CCSRCH221J50 CCSRCH470J50 CCSRCH471J50 CCSRCH820J50 CEAL100M16 CEAL100M16 CEAL100M16
F
COILS AND FILTERS

F5101 CHIP SOLID INDUCTOR L5379 CHIP BEADS L5201, L5202, L5205, L5207, L5208 L5211, L5271, L5272, L5280 CHIP BEADS
5
VTF1096 VTL1087 VTL1112 VTL1112
XV-HTD520
6 7 8
77
Mark No.
Description
Part No.
CEAL101M6R3 CEAL220M16 CEAL470M6R3 CEAL470M6R3 CEAT100M50 CEAT100M50 CEAT101M10 CEAT220M25 CEAT470M25 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CKSRYB122K50 CKSRYB152K50 CKSRYB222K50 CKSRYB224K10 CKSRYB472K50 CKSRYB473K25 CKSRYB473K25 CKSRYB473K25
Mark No.
Description
Part No.
GP1UM27XK VNF1085 XAV3011
C3856 C3705, C3706 C3709, C3710, C3752, C3756, C3759 C3851 C8736, C8742, C8745, C8746, C8762 C8766 C3801, C8801 C3802 C8812, C8915, C8917 C3783C3785 C3732, C3734, C3765, C3786 C8701, C8702, C8751, C8753 C8755C8758, C8808, C8811 C3711, C3712, C3754, C3755, C3758 C3833, C3834, C3855, C8802, C8803 C8805, C8806, C8809, C8810, C8814 C8818, C8820, C8821, C8916, C8918 C8715, C8716, C8727 C8713, C8714, C8725 C3707, C3708 C8728 C8703, C8704, C8734 C3805, C3809, C3813, C3816, C3819 C3822, C3824, C3827, C3830, C3831 C3852
5901 REMOTE RECEIVER UNIT FL HOLDER V5801 FL TUBE
P JOG ASSY
SWITCHES AND RELAYS
S5801 XSX3007
CAPACITORS
C5801 C5891 CKSRYB102K50 CKSRYB104K25
RESISTORS
OTHERS
3P CABLE HOLDER 4P CABLE HOLDER J 5806 4P JUMPER WIRE KN5801 EARTH METAL FITTING 51048-0300 51048-0400 D20PYY0415E VNF1084
Q DISC KEY ASSY

SWITCHES AND RELAYS
S5803S5810 ASG7013
RESISTORS
RESISTORS
R3751, R3757, R3809, R3813, R3822 R3827, R3830, R8801, R8825 R3817 Other Resistors RAB4C101J RAB4C101J RAB4C102J RS1/16S###J
OTHERS
3P CABLE HOLDER J 5811 3P JUMPER WIRE 51048-0300 D20PYY0310E
R HP MIC ASSY
SWITCHES AND RELAYS
S5811 ASG7013
OTHERS
CN3701 15P SOCKET CN3702 21P SOCKET CN3703 CONNECTOR POST X3801, X8801 (12.288MHz) CRYSTAL RESONATOR AKP7071 AKP7074 S3B-PH-K VSS1140
CAPACITORS
C5822 C5819, C5821 CKSRYB104K25 CKSRYB223K50
O DISPLAY ASSY
SEMICONDUCTORS
IC5801 Q5803, Q5804 Q5802 D5801, D5803D5808 D5809
E
RESISTORS
All Resistors HEF4794BT 2SC2412K DTA143EK SLR-343MC(NPQ) SLR-343VC(NPQ) RS1/16S###J
OTHERS
3P CABLE HOLDER 9P CABLE HOLDER JA5802 MINITURE JACK J 5804 JUMPER WIRE 9P 51048-0300 51048-0900 AKN7005 D20PYY0915E
CAPACITORS
C5825C5827 C5902 C5802 C5833, C5834 C5901 CCSRCH101J50 CEAL470M6R3 CKSRYB104K25 CKSRYB471K50 CKSRYB473K25
S FUNCTION KEY ASSY

SWITCHES AND RELAYS
S5802, S5812S5814, S5816S5818 ASG7013
RESISTORS
RESISTORS
OTHERS
3P CABLE HOLDER J 5805 3P JUMPER WIRE 51048-0300 D20PYY0305E
OTHERS
F
CN5807 CN5801 CN5802 CN5806 CN5803
4P CONNECTOR 19P CONNECTOR 27P FFC CONNECTOR 4PJUMPER CONNECTOR 9PJUMPER CONNECTOR
52044-0445 52044-1945 52044-2745 52151-0410 52151-0910
T PRIMARY ASSY
SEMICONDUCTORS
> IC41
Q41 NJM78M56FA 2SD1859X
3 4
78
1 2
XV-HTD520
Mark No.
D42 D44 > D41
Description
Part No.
1SS133 DAN217 DF06SA
COILS AND FILTERS

> L1 LINE FILTER
TRANSFORMERS > T2 STANDBY TRANSFORMER ATF7018
ATT7049
SWITCHES AND RELAYS

> RY41 POWER RELAY
XSR3004
CAPACITORS
> C1, C3 (0.01F) > C42
C41 C44 ACE7013 CEAT102M16 CEJQ100M35 CKSRYB104K25
B
RESISTORS
> R1 (2.2M/ 1/2W)
R43 Other Resistors RCN1080 RS1/16S102J RD1/4PU###J
OTHERS
4P CABLE HOLDER
> CN1 2P VH CONNECTOR

J 13 5P JUMPER WIRE PCB BINDER SCREW PLATE
51048-0400 B2P3-VH D20PYY0420E VEF1040 VNE1948
U INLET ASSY
OTHERS
H1, H2 FUSE CLIP
> AN1 AC INLET 1P
AKR7001 XKP3042
XV-HTD520
5 6 7 8
79
6. ADJUSTMENT
6.1 TUNER SECTION
A
AM Tuner Section
There is no adjustment in the AM tuner.
FM Tuner Section
Set the mode selector to FM BAND. Connect the wiring as shown in Fig. 1.
B
Step No.
1
Adjustment Title
T-METER Adjustment
ANT. Input level and signal condition Input Level Frequency Modulation (dBV) (MHz)
98 OFF 80
Adjustment Adjust point

L201
Contents
Adjust L201 so that the DC voltage between Pin 21 and Pin 23 of IC201 (Test point Vtm) gets within 0 50mV.
MPX SG
FM SG FM75 antenna terminal
PRODUCT
DC Voltmeter
Fig.1 Adjustment Wiring Diagram
L201
IC201 pin 21 pin 23

E
SIDE B
Fig.2 Adjustment Point
80
1 2
XV-HTD520
3 4
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE
Symptom
Indicates "No Disc" in FL display. Player does not playback, etc..
A
Procedure of Self-Diagnosis
1 Press the TEST 1 buttons (of the test mode remote control unit : GGF1067) in the test mode screen, and turn on the laser diode (It light-up for nine seconds.). 2 Confirm the indicated value of the laser diode current (LDI). 3 When indicated value is more than 110, pickup is defective. Release the Traverse Mechanism Assy.
Note : When a DVD disc is played in the test mode, this function is effective.
This function is effective only for DVD pickup (650nm).
Character in bold : Item name : Information display
Laser diode current value

C
Test Mode Screen Display
XV-HTD520
5 6 7 8
81
7.1.2 TEST POINTS LOCATION

A
F
CN5 CN2
DVDM ASSY
Front Side
VCODR
B
IC13
IC14
IC1
C707
SREQ
CN4 IC2
TP3 (TE)
D
IC19
TP1 (FE) VREF
TP2 (RFO) VREF CN3 TP4 (FDO)
IC26
IC27
CN1 R389 Short-circuit at diagnosis
CN15
SIDE B
F
82
1 2
XV-HTD520
3 4
7.1.3 TEST MODE SCREEN DISPLAY TEST MODE SCREEN DISPLAY

Consecutive double-OSD display is supported during test mode. The screen is composed 10 lines with a maximum of 32 characters per line. It can't be used with the debugging display mode together.
A
Screen Composition
Address Background color Tracking status and Laser diode current value Spindle status and AFB status AGC setting FTS servo IC information C1 error value of CD and DVD Internal operation mode of the mechanism control Disc judgment and CD 1/3 beam switch jitter value
Character in bold : Item name : Information display
Remote control code Key code Mechanism position value and slider position
AV1 chip version FL controller version and region setting for the player FL controller destination setting Port No. of Flash ROM and system controller Flash ROM version and Flash ROM size System controller revision DVD mechanism controller revision (Control and part No. of GUI-ROM)
First Screen Display

Caution : The first screen and second screen switch by pressing [DISPLAY] key of the remote control unit. It is only a version display part on the lower right of the screen those contents of display change. ATB : ON/OFF information display and AGC manual setting display deleted with the second generation. The displays of Tilt error value, Tilt servo status and pickup DVD/CLD display deleted with the third generation becomes LD part is deleted.
Description of Each Item on the Display

(1) Address indication The address being traced is displayed in number. DVD : ID indication (hexadecimal number, 8 digits) [] CD : A-TIME (min. sec.) [0000] (Note : For DVDs, decimal-number indication is possible.) (2) Code indication of the remote control unit [R ] The code for the key pressed on the remote control unit, which is received by the FL controller, is displayed while the key is pressed. In the case of the double code, the second code will be displayed. (3) Key code indication for the main unit [K ] The code for the key pressed on the main unit, which is received by the system controller, is displayed while the key is pressed. (4) Background color indication [C R G B ] (5) 1 Tracking status [TRKG ] Tracking on [ON ] Tracking off [OFF] 2 Laser diode current value [LDI ]
F
(6) 1 Spindle status [SPDL ] Spindle accelerator and brake, free-runnimg FG servo Rough, velocity phase servo Offset addition, rough, velocity phase servo 2 AFB status [AFB ] ON OFF (7) Mechanism position value [M ] Position code (8) Slider position [S ] CD TOC area CD active area (9) AGC setting [AGC ] AGC on AGC off
[A/B] [FG] [SRV] [O_S] [ON ] [OFF]
[1] to [7]
[IN ] [CD ]
[AGC-ON] [AGC-OFF]
XV-HTD520
5 6 7 8
83
(10) Output video system [V ] NTSC system PAL system Auto-setting
[NTSC] [PAL ] [AUTO]
(20) 1 Version of the flash ROM [V : . ] 2 Flash ROM size [FLSH = ] (21) Revision of the system controller [S : . / . ] 1 Revision number of the external ROM part (flash ROM) of the system controller <Front> 2 Revision of the internal ROM part of the system controller <Rear> (22) Revision of the DVD mechanism controller [M : . ] Revision number of the external ROM part (flash ROM) of the DVD mechanism controller (23) Control and part numbers of the GUI-ROM [GUI : ] No GUI model displays as " / ". OEM model displays the part number of GUI-ROM [GUI : * * * *]
(11) FTS servo IC information DSP coefficient indication [KS [ ] ] Displays the address (four digits) of the specified coefficient and the setting value (four digits) with [TEST] and [9] keys. (12) Error rate indication 1 C1 error value of CD 2 C1 error value of DVD [ER C1 ] [ER ]
(13) Internal operation mode of mechanism controller [MM : ] Internal mechanism mode (2 digits) and internal mechanism step (2 digits) of the mechanism controller (14) 1 Disc sensing [DSC ] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ] 2 CD 1/3 beam switch [BM ]
C
(15) Jitter value [J ] CD is effective only in the jitter value. (16) Version of the AV-1 chip [ AV : . ' ' ] (17) 1 Version of the FL controller [FL : ] 2 Region setting of the player [REG : ] Setting value
[1] to [6]
(18) Destination setting of the FL controller [MDL : / ] For characters in front represent the type of model : There characters that follow represent the destination code. J : /J, K : /KU, /KC, /KU/KC, R : /RAM, /RL, /RD, /LB, WY : /WY (19) The part number of the flash ROM and system controller [ / ] 1 Part number of the flash ROM <Front> (Example) VYW1536-A = W1536A (Example) PD6256A9 = 6256A9 2 Part number of the system controller <Rear> (Example) PD3381T1 = 3381T1
84
1 2
XV-HTD520
3 4
7.1.4 POWER ON SEQUENCE

A
Reset start
It starts when the XRESET terminal (Pin 11) is "H level".
Initialization routine
Microcomputer initialization
Microcomputer IC (PDC092) (MAIN ASSY : IC5501)
Model discrimination
The input of Pin 20 is inspected and the model discrimination is done.
Demonstration mode permission Yes
No Inspecting the backup data, it is decited whether the demonstration mode is done. The setting at default is "demonstration mode ok".
Demonstration mode
Standby setting
Main loop processing

demonstration mode? No Standby
Yes :Power ON
System power supply on
The POWER terminal (Pin 82) is "H".
DVD microcomputer start-up
Only in DVD function, the DVD RESET terminal (Pin 87) is "H".
Relay release
The speaker relay is turned on after about four seconds from power on. The RELAY ON/OFF terminal (Extended port of VOLIC) is "H". The system mute is released after about four seconds from power on. The XLINEMUTE terminal (Pin 88) is "H". * However, mute is not released in the following cases. When the main volume is 0. When The XDSP MUTE terminal (Pin 1) is error or no lock to the input signal on the DIGITAL input mode.
Demonstration mode or Normal power ON mode
* If the pulse is not input to the AC terminal (Pin 26) about 60ms, during the memory backup mode, the microcomputer does not process all. * It returns from the memory backup mode when there is a rising up input at the XRESET terminal (Pin 11).
F
XV-HTD520
5 6 7 8
85
7.1.5 TROUBLE SHOOTING

A
Microcomputer troubleshooting
Symptom of problem The power supply does not enter . The standby LED lights even if the POWER key is pushed. The AC pulse is not input. Thought cause The microcomputer is not reset. Check method Whether terminal RESET (11Pin) is "H" is confirmed. The operation of the RESET circuit is confirmed if not becoming "H". Whether the AC pulse is input to AC input terminal (26Pin) is confirmed. If the AC pulse is not input, the AC pulse generation circuit is confirmed.
The oscillation circuit of the microcomputer does not oscillate.
The microcomputer or the oscillation circuit is broken. The microcomputer or the oscillation circuit is exchanged.
It enters the state of POWER OFF soon even in case of the POWER ON.
If the function is DVD, the 3.3DETECT input is 2.9V or less.
If the voltage of the 3.3DETECT (13Pin) terminal of the microcomputer is 2.9V or less, the voltage is adjusted to 2.9V or more.
DVD does not operate at all. Time is not displayed in FL DISPLAY at the DVD function.
been pushed. It does not communicate with the DVD microcomputer.
Whether terminal (27Pin, 83Pin, 98-100Pin) for the communication with the DVD microcomputer does the communication operation is confirmed. If the communication operation is not done, whether the B to B connector etc. are disconnected is confirmed. Whether "H" is output to terminal DVDRESET (87Pin) is confirmed.
The operation key is not accepted at all.
It is recognized that other KEY has already
When KEY is not pushed, whether KEY input terminal (18Pin, 22Pin) is 5V is confirmed. If the KEY input terminal is not 5V, whether KEY SW on the line breaks is confirmed.
86
1 2
XV-HTD520
3 4
7.1.6 ERROR CODE

Error codes that are displayed on the FL display without using the remote control unit
FL Display
AV1 VER CPU AERR DMA AERR FLASH ID FLASH WRP FLASH SIG FLASH SUM FLASH SIZE ILLGAL RESERVE SLOT DVD ERR AMP FAN ERR PT FAN ERR
A
Possible causes
AV-1 chip is not a match with the program of system controller CPU address error (Hardware is unusual.) DMA address error (Hardware is unusual.)
Operation of the unit

The sound may not produced with the specific audio.
No operation No operation
Difference in versions of the internal ROM of the system controller and of the flash ROM, No operation or bus line failure or reverse installation Write protect error of the flash ROM Difference in part number of the flash ROM (When the ROM which couldn't be used was used.) Check sum error of the flash ROM (It exceeds the regular size.) or reverse installation (Hardware is unusual.) Size error of the flash ROM (Use 4 or 8 M-bit.) No operation No operation No operation No operation
B
The system controller fetched a code other than an operation code (Hardware is unusual.) No operation Undefined interrupt (Hardware is unusual.) Inappropriate slot command issued (Hardware is unusual.) No operation No operation
This display appears when the terminal of microcomputer PIN.No13 becomes 2.9V or less No operation and the set enters the standby state. display appears when the terminal of microcomputer PIN.No21 becomes 1-3V, and the set enters the state of the standby. display appears when the terminal of microcomputer PIN.No21 becomes 3-5V, and the set enters the state of the standby. No operation No operation
Error codes that are displayed on the FL display by using the remote control unit (Mechanism controller error)
To display: ESC + DISPLAY + DISPLAY; Location of the display: At the two digits of center of the FL display To display the error history: ESC + DISPLAY + One shot; Location of the display: TV screen Description FL Causes if with a DVD Causes if with a CD Operation of the Unit of Error
11 Search timeout Search could not be complete within 7 seconds. A search could not be completed after 3 retries, search backup was executed 4 times, or in a case of timeout (6 seconds) while the unit was tracing 11 tracks or more beyond the target while the search operation was converging. Search could not be complete within 7 CD : Stops, seconds, and it could not enter the target DVD : Continues operation area within 7 seconds by VCD scan.
D
12
Search retry error
Backup against slider skip was executed 4 times during a search, or slider skip CD : Stops, twice resulted in starting from the read-in DVD : Continues operation point.
19
Tracing timeout Timeout (10.5 seconds) while tracing at while converging the stage of convergence of a search.
Stop During Track (Index) Search, the search for the beginning of a program could not be completed within 3 seconds (20 Stop seconds in the case of Index Search) after positioning based on the TOC data was completed. Stop
1B
Index 0 search error
Timeout of slider 22 inner Inside switch could not ON within 3 seconds. circumference Timeout of slider 23 outer Inside switch could not OFF within 2 seconds. circumference
Stop Adjusts focus at the innermost circumference and tries to return to its position where the error was generated (for 3 times),then opens. If the same error persists after one retry, the tray opens. (No FOK pulse)
No FOK pulse 33 during playback CLVA
When the focus was deviated continuously 20 times.
XV-HTD520
5 6 7 8
87
FL
A
Description of Error
Causes if with a DVD
Causes if with a CD
Operation of the Unit
38
Disc-typesensing error
If normal starting was impossible in the following three cases, disc-type sensing will be retried if other errors occure excepting C5 error. However, when the focus error "33" was occured continuously 3 times, it is finished as "38 error" at the moment: (1) startup with the first disc-type-sensing result, (2) forced startup with another disc by designating the disc type, (3) forced startup with the original disc by designating the disc type. SGC could not converge during detects the peak The unit did not enter Stop mode within 10 seconds of issuance of a Stop command. The spindle could not converge into within 12% of the target FG rotation speed within 10 seconds after spindle kick. The first time after startup (the first time after disc distinction), it doesn't become the number of the target rotation within five seconds. The first time after startup, detects the abnormal rotation number of high-speed continuously 3 loops. DVD: 5 to 9 mS , CD: 40 to 60 mS After the second times after startup, it doesn't become the number of the target rotation within five seconds. Detects the abnormal high-speed or low-speed rotations. DVD: 5 to 9 mS , CD: 40 to 60 mS
Open
39
SGC converge timeout
Open Stop
41 Spindle timeout
48
Spindle FG transition timeout
Stops. (FG timeout)
49
Spindle PLL transition timeout
Stops. ("73" is displayed during starting process.) Stops. ("73" is displayed during starting process.) Stop Stop Stop Stop Stop
4A Spindle lock timeout Spindle could not lock more than 1.5 seconds before start the AFB. 51
C
Auto sequence timeout of peak
ABUSY did not return within 1 second after the DDTCT (peak detection) command was sent. ABUSY did not return within 30 mS after the FJMPD (Focus jump 1 to 0) command was sent. ABUSY did not return within 30 mS after the FJMPU (Focus jump 0 to 1) command was sent. ABUSY did not return within 50 mS after the GSUMON (play-AGC-measuring) command was sent. ABUSY did not return within 2 seconds after the DJSRT (disc-sensing) command was sent. ABUSY did not return within 1 second after the TBLOFS (Internal ATB after the completion of external ATB) command was sent. ABUSY did not return within 500 mS after the TSON (tracking servo ON) command was sent. ABUSY did not return within 200 mS after the TBL (external ATB) command was sent. ABUSY did not return within 2 seconds after the FGN (focus gain adjustment) command was sent. ABUSY did not return within 2 seconds after TGN (tracking gain adjustment) command was sent. ABUSY did not return within 1 second after the CMDAVE (offset adjustment) command was sent.
Auto sequence 52 timeout of focus jump down Auto sequence 53 timeout of focus 54 Auto sequence timeout of play AGC Auto sequence 55 timeout of disc-typesensing 56 Auto sequence timeout of ATB2
Stop
Auto sequence 57 timeout of tracking servo ON Auto sequence 58 timeout of ATB1 Auto sequence 59 timeout of focus gain adjustment Auto sequence 5A timeout of tracking gain adjustment Auto sequence 5B timeout of offset adjustment Auto sequence 5C timeout of modulation factor measurement Auto sequence 5D timeout of auto focus bias 5F Auto sequence already busy
Stop Stop Stop
Stop
Stop
ABUSY did not return within 200 mS after the ADJMIR (modulation factor measurement) command was sent.
Stop
ABUSY did not return within 2 seconds after the AFB (auto focus bias) command was sent. A command could not be sent because ABUSY was low. ABUSY did not return within 200 mS after TLV command was sent. Pause mode could not be restored within three retries after it had been released.
Stop
Stop Continues operation
62 Pause retry error

F
88
1 2
XV-HTD520
3 4
FL
71 72
ID can not read during tracing

An ID could not be read for 1 second or more.
Causes if with a CD

Stop
A
Subcode check failure during playback ID can not read at 73 the startup 74 Subcode check failure during startup
No frame could be read for 3 seconds or more. An ID could not be read within 1 second after the AFB adjustment had been finished.
Stop Opens (ID readout failure)
No subcode could be read within 3 Opens (Subcode readout seconds after AFB adjustment had failure). been finished. TOC readout took 30 seconds or more. Stop
B
Timeout for reading 81 TOC of the mechanism controller Timeout for reading 82 TOC of the system controller Communication A1 timeout of DSP command A command could not be issued to DSP because Command Busy (XCBUSY) was in force (XCBUSY = L) for a specified time (about 200 mS). Command Busy (XCBUSY) was in force for a specified time (about 200 mS) before and after a coefficient read command was issued to DSP, or the address echo-back after command issuance did not match the setup address. Command Busy (XCBUSY) was in force for a specified time (about 1024 mS) before and after the coefficient write command was issued to DSP. Command Busy (XCBUSY) was in force for 200 mS during continuous coefficient writing, or before and after a continuous write command was issued to DSP.
Reading TOC of the system controller took 30 seconds or
Stop
No operation
Communication A2 timeout for reading DSP coefficient Communication A3 timeout for writing DSP coefficient Communication A4 timeout for continuously writing DSP coefficient B1 Timeout error for backup Retry error for backup
No operation
No operation
No operation
In the tracing state during the backup sequence, codes could not be read for 1 second or more. In the backup sequence, tracking ON sequence of the servo DSP could not be completed even if more than 500 mS after the tracking ON command was issued. Tracing impossible after retring the tracking ON for 3 times in the backup sequence. During tracing, runaway was detected after three iterations of backup operations for detecting runaway.
Stops
B2
Stops Stops Stops (the mechanical controller operates independently). Turns off the power instantly (No indication on the FL display and no writing to flash memory) Stops
B3 Retry error for trace C3
Detection of tracking During playback, the overcurrent detection port was at L for 300 ms or more overcurrent continuously. Short-circuit test corresponding error Violation against digital copy guard While the power was on, the overcurrent detection port was at L for 40 ms or more continuously.
(C5)
E3
F5 Tray being pushed
The tray switch that had been Open mode was forcibly changed to a mode other than Closes Open by an external force. Reverses the loading Loading, unloading or clamping could not be completed within a specified time (about direction. It timeout is 5 seconds). repeated upon retry, the unit stops. The following error occured eight times. Stops wherever possible (1) Focus ON sequence could not be completed even if more than two seconds after then opens (stops in the the focus ON command (to the servo DSP) was sent. case of side B). (2) Focus IN sequence was finished, actually focus IN was not completed.
F8 Loading timeout
FC Focus
XV-HTD520
5 6 7 8
89
Error codes that are displayed on the FL display by using the remote control unit (Device error) To display : ESC + DISPLAY + DISPLAY ; Location of the display : At the two digits of left of the FL display
FL
bit3=1 08 etc.
AV1 access error (read, write NG)
Causes if with a CD

No operation or it becomes debugging indication if the power is able to ON.
bit2=1 04 etc. MY CHIP access error bit1=1 01 etc. SRAM access error
90
1 2
XV-HTD520
3 4
7.1.7 DISASSEMBLY DIAGNOSIS OF PCBs

Note When diagnosing the unit, be sure to use two connection cables for service. (Part No : GGD1228)
A
DVDM Assy
1 2 3 4
Remove the Bonnet Case (Screws 11) Power ON ( )
9
10
Connect two Connection Cables for Service (GGD1228) Stand the DVDM Assy as figure below. (In this time, put an insulation Sheet between the DVDM Assy and main unit not to short-circuit.) Attention: Be carefull not to put the flexible cables when closing the tray
B
Tray Open (0 OPEN/CLOSE) Remove the Tray Cap Assy
10
Insulation Sheet
4
Tray Cap Assy
C
3
Rotary Tray
10
DVDM Assy
9 5 6 7 8
Power OFF (Pull out the Power Cord from the outlet.) Remove two Screws Unhook two PCB Supports Remove the DVDM Assy (Connectors 2)
Connection Cable (GGD1228) 2
11 12 13 14
Set the Test Disc Put the Power Cord in the outlet Power On Tray close (Automatically) Press the EXCHANGE Button (clamp the Test Disc Tray Open) Test Disc
PCB Support
7
Cutting Pliers
14
-1
8 6
CN5
8 6
CN15
14
-2
DVDM Assy
Diagnosis
XV-HTD520
5 6 7 8
91
Front Panel Section

A
Table Mechanism Section
1 2 3 4 5 6 7
Remove the Bonnet Case (Screws 11) Power ON ( )
Turn the Pickup Short SW to Short side.
Tray Open (0 OPEN/CLOSE) Remove the Tray Cap Assy Close the tray Power OFF (Pull out the Power Cord from the outlet.) Remove five Screws
Open
Short
5
C
3
Tray Cap Assy
Pickup Flexible Cable
Short SW
Remove the Front Panel Section
2 3
8
Unhook Unhook
Remove the Front Panel section Remove DISPLAY Assy
8
Unhook
Unhook 2
Unhook 2
Unhook
8
D
9
3
Unhook 2
3
DISPLAY Assy
Unhook 2
HP MIC Assy
FUNCTION KEY Assy
DISC KEY JOG Assy Assy
Remove two Screws
10 11
Put the Power Cord in the outlet Power ON
4 Diagnosis
F
Front Frame
92
1 2
XV-HTD520
3 4
MAIN Assy
Remove two Screws Rear Panel
1 2 3
Remove the Front Panel Section Remove the Table Mechanism Section Remove three Screws Rear Panel
A
5
B
Remove three Flexible Cables and Connector Assy
MAIN Assy
CN3 CN8903 CN555
4 5 6
Remove five Screws Remove four Screws Remove four Screws

C
CN2
Front Frame
6
DVDM Assy DVDM Assy
Remove the Table Mechanism Section
4 4
Table Mechanim Section
7
E
MAIN Assy
4 4
XV-HTD520
5 6 7 8
93
7
A
Remove one Screw
Replace the Table Mechanism Section. (Screws 4)
Caution: Stand the main unit after the Test Disc clamped.
PCB Angle
B
PRIMARY Assy
Lift the MAIN Assy from the Chassis in the state that installed Rear Panel and Front Frame.
Table Mechanism Section
MAIN Assy
Diagnosis
How to Open the Tray by Manual Operating

Gear Pulley
Front Frame
1
E
Rear Panel
2
Tray Open
Chassis
1
Gear Pulley
3
F
If the tray moved toward the front about 2 or 3 cm, pull out the tray by hands.
94
1 2
XV-HTD520
3 4
TRAVERSE MECHANISM ASSY-S Disassembly 1 2

Remove the Bonnet (Screws 11) Remove the Tray Cap Remove the Front Panel Section (Refer to " FRONT PANEL SECTION")
A
8
Unhook
CN12
9 7
TRSB Assy
9
Unhook
3 4 5 6 7 8 9
10
Power ON Tray Open (0 OPEN/CLOSE) Pull out the power cord from the outlet. Push the Tray by hand. (about 5 cm) Bring an extra flexible cable close to the rear side. Disconnect the flexible cable. Note : The Traverse mechanism being an unclamp (=down) state.
C
Unhook 2 Pull out the tray while pressing the two hooks ( 9 ).
10
6
Tray Section
D
When Tray Cannot Pull Out

Tray cannot pull out that is not at a position of home position. (When two hooks ( 9 ) hide under the Rotary Tray and can not pull out the tray.) In that case, set the tray in the following procedures. 1 Remove
Tighten
Note : Do not need to match with Disc No. (1 to 5) when returns the tray. Detect it automatically.
Rotary Tray
Set the tray to the position that can see a hole of the center.
XV-HTD520
5 6 7 8
95
11
Bottom View SMEB Assy Flexible Cable (24P)
17
Release 2 FFC Holder
Mechanism Base Section
19 16
CN202
12
Flexible Cable (8P)
Pickup Connector
18
One Screw
Mecha Frame Traverse Mechanism Assy-S
21
Unhook 2
13
Clamper Holder
13 22
14
15
Unhook
21
Unhook
20
One Screw
Spring
Exchange
96
1 2
XV-HTD520
3 4
Assembly
A
1
Traverse Mechanism Assy-S Float Rubber
Hook 2 Float Rubber
Check the Float Rubbers 4 NG

Pole of the Float Base
OK
Float Rubber
Hook 2
Hook
Float Rubber
Float Rubber
One Screw
Bottom View SMEB Assy Flexible Cable (24P)
Reference 5
Hook 2 FFC Holder
24P Flexible Cable
Styling of the Flexible Cables
1
3 6
CN202 8P Flexible Cable
2
E
Flexible Cable (8P)
Pickup Connector
One Screw
Leave slacking of two flexible cables
XV-HTD520
5 6 7 8
97
Rear View
DVDM Assy Side PRIMARY Assy Side
7
B
Open
Turn it till stops
9
Short SW
Pickup Flexible Cable Change Gear Planet Base
OK
C
8
D
Connect four connectors. Match it between first teeth of the gear.
MAIN Assy
NG
CN3 CN8903 CN555
CN2
DVDM Assy
When the tooth of gear deviates more than two or three tooth, Strange sound is generated, and cause trouble.
98
1 2
XV-HTD520
3 4
12
Clamper Holder
12
11
10
Hook
Spring
14

D
13
Mecha Frame
XV-HTD520
5 6 7 8
99
15
Assemble the Tray Section to the Mechanism Base Section
Confirmation : Fully turning the Planet Base to an arrow direction. Mechanism Base Section
16
Match a convex part of the Tray section with a concave part of the Mechanism Base, and put it.
21
B
Bring an extra flexible cable close to the front side. Tray Section
17

C
CN12
20
D
TRSB Assy
18
Flexible cable from SSRB Assy CN21
19
Tray Section
22 23
F
Assemble the Front Panel Section. Assemble the Bonnet. (Screws 11)
100
1 2
XV-HTD520
3 4
Important Points when Assembling the Mechanism Section

A
4
Tray Gear
5 1
Motor (for Tray) Motor Pulley (for Tray Motor)
Clamper Plate
2
Motor Holder
3
Worm Gear, Tray Belt
Motor (for Loading) Motor Pulley (for Loading Motor)

D
XV-HTD520
5 6 7 8
101
1
A
Motor (for Tray), Motor Pulley (for Tray Motor)

Adjust the height of the Motor Pulley to 2.4mm.
Worm Gear and Tray Belt

Tray Belt Be carefull not to damage it in exchange. Motor Holder
Motor Pulley 2.4mm Motor
Wiring lead wires into the hook of Motor Holder. (So that lead wires are caught at the Tray open or close.)
Worm Gear Apply the one round Lubricating Oil (GYA1001)
4
Red
Tray Gear
Tray Gear
Black
Apply the one round Lubricating Oil (GYA1001) Motor SSRB Assy
5
D
Clamper Plate
Apply the adhesive on the inside of hooks. (Prevention of dropping) Clamper Plate
Motor Holder
Apply Lubricating Oil (GYA1001) to the holder part. Motor Holder Apply Lubricating Oil (GYA1001)
Motor (for Loading), Motor Pulley (for Loading Motor)

Adjust the height of Motor Pulley to 6.2mm. Motor Pulley 6.2mm
Apply Lubricating Oil (GYA1001)

F
Motor
102
1 2
XV-HTD520
3 4
7.1.8 TROUBLE SHOOTING FOR MECHANISM SECTION

Location of Motors and Switches
A
Carriage Motor : VXM1033 (for LOADING) Operation : Tray open close
Traverse Mecha. clamp unclamp * When continued turning a gear by hand Tray open close Disc clamp open
Disc exchange operation
Continuous action
Clamp Disc Clamp Detect SW (S11 : VSK1011)
Unclamp
Tray position Detect Sensor (PC22 : RPI-574) Disc Detect Sensor (PC21 : GP2S28)
Open
E
Close
Motor : DXM1118 (for Rotary Tray Drive)
Tray Open/Close Position Detect SW (S21 : VSK1011)
XV-HTD520
5 6 7 8
103
Trouble Shooting
A
Condition
Tray does not open. (Nothing works) POWER OFF Key "OFF" indication does not disappear 0 (OPEN) key "OPEN" indication does not disappear 3 (PLAY) key It becomes indication of "OPEN" from "NO DISC", and stop by the condition. (When a disc is not put in the Tray.)
Condition
Trouble Point
Loading Motor is damage, disconnection or contact defectiveness.
Tray does not open. (Hear the clatter continuation sound.) It becomes the state that flashed indication of " 1 2 3 4
5 ".
Contact defectiveness of Flexible Cable (7P) or the connector comes off, etc.. Tray Open/Close Position SW (S21) is damage or contact defectiveness, etc..
2 3
Tray opens it in POWER ON freely, and stay by the state.
Contact defectiveness of Flexible Cable (8P) or the connector comes off, etc..
Rotary Tray does not stop at the home position. (May stop on the way of rotation suddenly.)
Tray Position Detect Sensor (PC22) is damage or contact defectiveness, etc..
"CHANGE" indication does not change in POWER ON, and Rotary Tray does not move. (In this case only opening and closing of Tray are possible.)
Motor for Rotary Tray Drive is damage, disconnection or contact defectiveness.
Hear the clatter sound in clamp of the disc.
A gear of Planet Base deviates.
Rotation of Rotary Tray does not stop in POWER ON. In this case indication more than two which seems to be " 1 lights, and abnormal indication appears.
5"
Slit part of bottom of the Rotary Tray is damaged.
When Rotary Tray turns, hear the rattle and large sound.
Damage of Worm Gear or grease is insufficient.
Playback even if indicates it with "NO DISC". Take time till playbacks.
Disc Detect Sensor (PC21) is damage or contact defectiveness, etc..
10
104
1 2
XV-HTD520
3 4
4 1
Flexible Cable (8P) (SMEB CN202 DVDM CN3) Carriage Motor : VXM1033 (for LOADING)
Planet Base : VNL1874

B
Rotary Tray : VNK4739
9 5
Worm Gear : VNL1881 Tray position Detect Sensor (PC22 : RPI-574) (PC21 : GP2S28)
10 Disc Detect Sensor
6 2
Motor : DXM1118 (for Rotary Tray Drive)
Tray Open/Close Position Detect SW (S21 : VSK1011)
Flexible Cable (7P) : VDA1835 (TRSB CN12 SSRB CN21)

F
XV-HTD520
5 6 7 8
105
7.2 PARTS
7.2.1 IC
A
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
List of IC
LA7139M, PDC092A
LA7139M (CONNECT ASSY : IC5351)

Video Amp. Block Diagram
MUTE-SW
1 2
PEDESTAL CLAMP 75 OHM DRIVER
24 23 22
75 OHM DRIVER YC MIX
GND2A
SIGNAL-IN.SW
COMPOSITE.OUT2
COMPOSITE.IN
C
3
CLAMP
2 STEP AMP/LPF
COMPOSITE-S.SW
SQEEZE.SW
4 5
PEDESTAL CLAMP
21 20
COMPOSITE.OUT1
LETTER-BOX.SW
VCC2
C-IN
D
6
CLAMP
2 STEP AMP/LPF
75 OHM DRIVER
19 18
C.OUT2
GND1
7
8V 4.25V VREF TO PEDESTAL CLAMP 75 OHM DRIVER
GND2B
REG
8 9 10 11 12
REG
17 16
C.OUT1
VCC1
SYNC SEP CLAMP
C_OFFSET DC_CTL
C-DC.OUT
Y.IN
75 OHM DRIVER
15 14
Y.OUT2
AMP.SW
2 STEP AMP/LPF 75 OHM DRIVER
GND2C
PNP-B-IN
13
Y.OUT1
106
1 2
XV-HTD520
3 4
PDC092A (MAIN ASSY : IC5501)

Microcomputer IC Pin Function
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Mark P16/T1PWML P17/T1PWMH/BUZ P3 0 P31 P32 P33 P34 P35 P3 6 P37 RES XT1/AN10 XT2/AN11 VSS1 CF1 CF 2 VDD1 P80/AN0 P81/AN1 P82/AN2 P83/AN3 P84/AN4 P85/AN5 P86/AN6 P87/AN7 P70/INT0/T0LCP/AN8 P71/INT1/T0HCP/AN9 P72/INT2/T0IN P73/INT3/T0IN S0/T0 S1/T1 S2/T2 S3/T3 S4/T4 S5/T5 S6/T6 S7/T7 S8/T8 S9/T9 S10/T10 S11/T11 S12/T12 S13/T13 S14/T14 S15/T15 VDD3 S16/PC0 S17/PC1 S18/PC2 S19/PC3 Pin Name XDSP MUTE XCDC RST CDC DO CDC CK XCDC CS XDSP RST XDSP SUB CS XDSP MAIN CS WEN/DI WDO XRESET TESTMODE 3.3DETECT (A/D) GNDD CF1 CF2 V+5E KEY 0 ST/TUNE MODEL 0 (A/D) FAN DET KEY 1 JOG XSTBY LED NC AC LT11 RDS CK REMOCON G01 G02 G03 G04 G05 G06 G07 G08 G09 G10 G11 G12 G13 NC NC NC V+5E S01 S02 S03 S04 O Segment
F E
I/O O O O O O O O O I/O DSP mute output CODEC reset CODEC Data CODEC Clock CODEC Chip Select DSP Reset DSP Chip Select (Sub) DSP Chip Select (Main) for DOWN LOAD u-P Reset I I system test mode input (DVD) 3.3V Detection Crystal Oscillator
Function
A/D Button control (Disp. Assy) A/D TUNER STEREO TUNED detection A/D Determine Model intended for A/D Fan Detection A/D Button control (Disp. Assy) A/D O I I I I (Disp. Assy) AC pulse detection (DVD) RDS Clock Remote control (Disp. Assy)
D C
Grid
XV-HTD520
5 6 7 8
107
No. 51 52 53 54 55 56 57 58 59 VP S20/PC4 S21/PC5 S22/PC6 S23/PC7 S24/PD0 S25/PD1 S26/PD2 S27/PD3 S28/PD4 S29/PD5 S30/PD6 S31/PD7 S32/PE0 S33/PE1 S34/PE2 S35/PE3 S36/PE4 S37/PE5 S38/PE6 S39/PE7 VDD4 S40/PF0 S41/PF1 S42/PF2 S43/PF3 S44/PF4 S45/PF5 S46/PF6 S47/PF7 S48/PG0 S49/PG1 S50/PG2 S51/PG3 P00 P01 P02 P03 VSS2 VDD2 P04 P05 P06 P07 P10/SO0
Mark S05 S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 NC
Pin Name VFDP
I/O
Function Vacuum Fluorescence Display Power
Segment
60 61 62 63 64 65 66 67 68 69
HP DET DIR DI TX DATA DIR ERR RDS DATA V+5E RYDE EXP CK EXP DATA EXP CE RDS ON/OFF TX MUTE X AOUT MUTE X CENTRE MUTE XDIR RST POWER XRDY1 DVD ON/OFF SYS CK SYSDATA XDVDRST XLINE MUTE GNDD V+5E MAIN VOL CE PLL CE DIR CE WCLK DSP SO DSP SI DSP CK SSI SSO1 SSCK
I I I I I I O O O O O O O O O O O O O O O O O O O O I O O I O
Headphone Detect DIR Data In Data from PLL IC DIR Error RDS Data SP Relay's ENABLE LED driver IC clock LED driver IC data LED driver IC CE RDS IC oscillator ON/OFF Tuner MUTE Audio Out mute Centre Chunnel Audio Mute DIR Reset system power control DVD MCU interface READY output DVD power control System Clock System Data DVD Reset system audio MUTE - MAIN VOL IC M62446 CE PLL IC CE DIR Chip Enable for DOWNLOAD DATA to YSS912 DATA from YSS912 YSS912 (DSP) Clock Data to DVD MCU Data from DVD MCU DVD MCU clock
70 71 72 73 74 75 76 77 78 79
80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
P11/SI0/SB0 P12/SCK0 P13/SO1 P14/SI1/SB1 P15/SCK1
108
1 2
XV-HTD520
3 4
7.2.2 DISPLAY XAV3011 (DISPLAY ASSY :V5801)

FL DISPLAY
a2 h a1 jk
f g e
b m
r d2
s pn d1
Pin Assignment
(3G - 13G)
B
S5
L C R LFE
2G
S1
ALL DISCS RANDOM REPEAT
1G
MIDNIGHT CONDITION ANGLE LAST MEMO
S2
S3
col2
S4
col1
Ls S Rs
13G 1
12G
11G
10G
9G
8G
7G
6G
5G
4G
3G 62
Anode Connection
13G P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 a1 a2 b h j k f g s m c r p n e d1 d2 12G S1 a1 a2 b h j k f g s m c r p n e d1 d2 a1 a2 b h j k f g s m c r p n e d1 d2 11G 10G S2 a1 a2 b h j k f g s m c r p n e d1 d2 a1 a2 b h j k f g s m c r p n e d1 d2 a1 a2 b h j k f g s m c r p n e d1 d2 9G 8G 7G S3 a1 a2 b h j k f g s m c r p n e d1 d2 6G col2 a1 a2 b h j k f g s m c r p n e d1 d2 5G S4 a1 a2 b h j k f g s m c r p n e d1 d2 4G col1 a1 a2 b h j k f g s m c r p n e d1 d2 3G S5 a1 a2 b h j k f g s m c r p n e d1 d2
E
2G REPEAT RANDOM
1G
C
MIDNIGHT CONDITION ANGLE LAST MEMO

L C R
S DISC ALL
Rs
LFE
S Ls
Pin Connection
Pin No. Connection Pin No. Connection Pin No. Connection 1 F1 22 P1 43 2 F1 23 44 3 24 45 4 25 46 5 26 47 6 27 48 7 28 49 8 29 50 9 30 51 8G 10 31 52 7G 11 32 53 6G 12 33 54 5G 13 34 NX 55 4G 14 35 56 3G 15 P8 36 57 2G 16 P7 37 58 17 P6 38 59 18 P5 39 60 19 P4 40 61 F2 20 P3 41 62 F2 21 P2 42 NX NP NP P18 P17 P16 P15 P14 P13 P12 P11 P10 P9
NX NX NX NX NX NX NX NX NX NX NX
NX NX NX NX NX NX NX 1G NP NP
Note (1) F1, F2 : Filament (2) NP : No pin (3) NX : No extend pin (4) DL : Datum Line (5) 1G to 13G : Grid
F
NX NX NX 13G 12G 11G 10G 9G
XV-HTD520
5 6 7 8
109
7.3 CLEANING
A
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup leneses Cleaning tools Cleaning liquid : GEM1004 Cleaning paper : GED-008
Position to be cleaned Fans

B
Cleaning tools Cleaning paper : GED-008
110
1 2
XV-HTD520
3 4
8. PANEL FACILITIES
A
Front Panel
10 11
12
DVD /CD
TUNER /BAND
TV /AUX
4 1
3/8
DIRECT PLAY
DISC SKIP
EXCHANGE
OPEN/CLOSE
STANDBY/ON
VOLUME
VIDEO
STANDBY PHONES
CD MODE
DSP
DISC
DVD/CD RECEIVER XV-HTD520
DOWN
UP
13
14
15
16
17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DVD/CD TUNER/BAND TV/AUX (/DIGITAL IN) 4 1 7 6 Disc tray Disc buttons DISC SKIP EXCHANGE 0 OPEN/CLOSE PHONES Plug in a pair of headphones here. STANDBY/ON STANDBY indicator CD MODE indicator DSP indicator 16 DISC indicators 17 VOLUME Turn to adjust the volume.
XV-HTD520
5 6 7 8
111
Rear Panel
SPEAKERS
FRONT
AC INLET
L WOOFER
SUBCENTER
SURROUND
B
S-VIDEO OUT VIDEO OUT DIGITAL IN AUX OUT IN TV/VCR IN
ANTENNA
AM LOOP ANTENNA
COAX
Display
1 2
2 DIGITAL
D
ALL DISCS RANDOM REPEAT
3
2 PRO LOGIC
10
11
12
MIDNIGHT CONDITION ANGLE LAST MEMO L C R LFE
Ls S Rs
17
16 15
14
13
1 2 3 4 5 6 7 8 9 10
DTS 2 DIGITAL 2 PRO LOGIC Timer indicator Sleep indicator Tuned indicator FM stereo indicator FM mono indicator MIDNIGHT CONDITION
11 ANGLE 12 LAST MEMO 13 Channel indicators Show which channels are available on the current disc. 14 Character display When playing discs : Left to right displays disc number, title, chapter/track, minutes, seconds. 15 RANDOM 16 REPEAT 17 DISC | ALL DISCS Indicates the random or repeat mode.
112
1 2
XV-HTD520
3 4
Remote Control Unit
DVD /CD
TUNER /BAND
TV /AUX
STANDBY /ON
1
MUTE TEST TONE SURROUND CH LEVEL MODE DSP
2 6
3 7
4 8 10
5
DVD SETUP VOLUME
+
SYSTEM SETUP
9 11 12 14 15 18 21 24 28 32 36 40 44 48 25 29 33 37 41 45 49
5
ENTER
13 16 19 22 26 30 34 38 42 46 50
2
TOP MENU MENU
3
SOUND RETURN
6
e STEP/SLOW E
17 20
7
PREV
NEXT +
4
CONDITION
1
LAST MEMO
SEARCH
DVD DISP
23 27 31 35 39
1
ANGLE
2
MONO
3
SLEEP
CLEAR
FL DIMMER
4
PROGRAM
5
RANDOM
6
REPEAT
>10
REP AB
7
CD MODE
8
AUDIO
9
SUBTITLE
10/0
SYSTEM DISP
DISC 1
DISC 2
DISC 3
DISC SKIP
43
SHIFT DISC 4 DISC 5 OPEN/ CLOSE
47
1 2 3 4 5 6 7 8 9 10 11 12
DVD/CD TUNER/BAND TV/AUX STANDBY/ON MUTE Silences/restores all sound. TEST TONE/CH LEVEL SURROUND MODE DSP VOLUME Lowers the volume. VOLUME + Raises the volume. DVD SETUP Cursor up Use for navigating menus and onscreen displays. 13 SYSTEM SETUP 14 Cursor left Use for navigating menus and onscreen displays.
15 ENTER 16 Cursor right Use for navigating menus and onscreen displays. 17 MENU TOP MENU 18 Cursor down Use for navigating menus and onscreen displays. 19 SOUND 20 7 21 3/8 22 RETURN 23 4 / PREV 24 1 / STEP/SLOW e 25 / STEP/SLOW E 26 / NEXT+ 27 1 / CONDITION (SHIFT & 1) 28 2 / LAST MEMO (SHIFT & 2) 29 3 / SEARCH (SHIFT & 3) 30 CLEAR Clears/cancels various functions DVD DISP (SHIFT & CLEAR) 31 4 / ANGLE (SHIFT & 4) 32 5 / MONO (SHIFT & 5) 33 6 / SLEEP (SHIFT & 6) 34 >10 Selects numbers over 10 FL DIMMER (SHIFT & >10) 35 7 / PROGRAM (SHIFT & 7) 36 8 / RANDOM (SHIFT & 8) 37 9 / REPEAT (SHIFT & 9) 38 REP AB (SHIFT & 10/0) 10/0 Number button (10 and 0) 39 CD MODE 40 AUDIO 41 SUBTITLE 42 SYSTEM DISP 43 DISC 1 44 DISC 2 45 DISC 3 46 DISC SKIP 47 SHIFT Hold down to access secondary button functions 48 DISC 4 49 DISC 5 50 OPEN/CLOSE 0
XV-HTD520
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DVD /CD

DVD/CD RECEIVER XV-HTD520

Reginal restriction codes (Region No.)

PIONEER CORPORATION 2002

T-ZZK MAY. 2002 printed in Japan

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que

les pices de remplacement doivent avoir la mme dsignation.

(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS

LEAKAGE CURRENT CHECK

Device under test Test all exposed metal surfaces

Leakage current tester

Reading should not be above 0.5 mA

Also test with plug reversed (Using AC adapter plug as required)

[ Important symbols for good services ]

4. Shipping mode and shipping screws

5. Lubricants, glues, and replacement parts

. .2 . .5 . .6 . .6 . .8 . 10 . 12 . 14 . 16 . 16 . 18 . 20 . 22 . 24 . 26 . 28 . 30 . 32 . 34 . 36 . 38 . 40 . 42 . 44 . 46 . 48 . 52 . 53 . 54 . 56 . 60 . 62 . 64 . 65 . 66 . 70 . 72 . 73 . 80 . 80 . 81 . 81 . 81 . 82 . 83 . 85 . 86 . 87 . 91 103 106 106 109 110 111

Power Supply Section

DVD Player (Audio)Section

DVD Player (Video) Section

DVD (Other jacks) Section

TEST TONE SURROUND CH LEVEL MODE

AA/R6P Dry Cell Batteries x 2

2. EXPLODED VIEWS AND PARTS LIST

PACKING parts List

Refer to "2.4 TABLE MECHANISM SECTION". 65

45 46 Refer to "2.3 FRONT PANEL SECTION". 60

EXTERIOR parts List

AAX7876 ARW7050 VRW-548

XAX3318 XAX3321 XAX3323 RNH-184

ABA1021 ABA7069 ASZ40P060FMC BBZ30P060FMC BBZ30P080FZK BBZ30P160FMC BPZ30P350FZK PBA1106 VPZ30P080FZK

19 20 21 22 NSP 23 24 25 26 27 28 29 30 31 32 33 34 35 NSP 36 37 38 39 40 41 42 43 NSP 44

XMR3056 XZN3124 XXG3124

2.3 FRONT PANEL SECTION

FRONT PANEL SECTION parts List

2.4 TABLE MECHANISM SECTION

16 31 40 33 38 4 39 34 41 42 42 42 37 (6/6) [PCB Cover] 18 7

6 Refer to "2.5 TRAVERSE MECHANISM ASSY-S".

37 (2/6 - 5/6) [Roller Cover]

TABLE MECHANISM SECTION parts List

2.5 TRAVERSE MECHANISM ASSY-S

To DVDM Assy CN3

TRAVERSE MECHANISM ASSY-S parts List

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

IC15 MN414800CSJ-07 4M DRAM

IC19 MB811171622A-100FN 16M SDRAM CN15

RF B1 B2 B3 B4 F DRV T RTN T DRV F RTN

IC12 PE5108A 4 DVD Decoder 111 56 107 BY Chip

Q83 Q81 Q85

32 33 30 31 39 3 47 IC2 TDO 48 LC78652W SLDO 45 SPDO 46 Servo DSP 14

SPDL+ SPDLSLDR R SLDR F

IC3 3 31 M56788FP 20 SPDL 32 & FTS 37 34 Driver 28

IC11 PD3410A System Control CPU

IC14 KM68V1000CLT-7L Work SRAM (1M)

IC13 VYW3003 Flash Memoery (8M)

IC21 BU2288FV Clock Generator

DISC SENS CLAMP TRAY POS LOAD POS

IC8901 BA6195FP 1 13 5 Disc Turn Driver CN8903

A TRSB ASSY R HP MIC ASSY

FUNCTION PHONES KEY ASSY

S5811 POWER CN5806