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MGMs College of Engineering & Technology Department of Mechanical Engineering AssignmentV Class : BT-ME Subject : Machine Design-I Branch

: ME Subject Code : EME-501

Q1. Design a compression helical spring to carry a load of 500 N with a deflection of 25 mm. Spring index may be taken as 8.Assume permissible shear stress of 350 MPa and Modulus of rigidity of 84 kN/mm2. Find out diameter of wire, mean diameter of the spring, total number of coils. Q2. A helical valve spring is to be designed for an operating load range of 90-135 N. The deflection of the spring for the load range is 7.5 mm. Spring index may be taken as 10.Assume permissible shear stress of 480 MPa and Modulus of rigidity of 80 kN/mm2. Find out diameter of wire, mean diameter of the spring, total number of coils, using Wahls factor. Q3. Design a compression helical spring, made of oil hardened and tempered plain carbon steel, for a maximum load of 1200 N with a maximum deflection of 25 mm. Spring index may be taken as 5.Assume ultimate tensile stress of11150 MPa and Modulus of rigidity of 85 kN/mm2. Find out diameter of wire, mean diameter of the spring, total number of coils, free length and pitch of the spring. Q4. A helical spring is made from a wire of 6 mm diameter and has outer diameter of 75 mm. Assume permissible shear stress of 350 MPa and Modulus of rigidity of 84 kN/mm2. Find axial load which the spring can carry and deflection per active turn. Q5. A spring loaded safety valve for a boiler is required to blow off at a pressure of 1.25 MPa. Design a suitable compression spring, when diameter of the valve is 60 mm. Maximum deflection is 60 mm. Spring index may be taken as 6. Assume permissible shear stress of 600 MPa and Modulus of rigidity of 85 kN/mm2. Q6. A vertical spring loaded valve is required to start opening at at a pressure of 1 MPa, and must be fully opened with a lift of 4 mm at a pressure of 1.2 MPa. The diameter of the port is 25 mm. Spring index may be taken as 6.Assume permissible shear stress of 480 MPa and Modulus of rigidity of 80 kN/mm2. Design a suitable close coiled round section helical spring having square and ground ends. Q7. Design a close coiled helical compression spring for a service load ranging from 2250-2750 N. Axial deflection of the spring for the load range is 6mm. Spring index may be taken as 5.Assume permissible shear stress of 420 MPa and Modulus of rigidity of 84 kN/mm2. Neglect the effect of stress concentration. Q8. A helical compression spring made of oil tempered carbon steel, is subjected to a load which varies from 600 to 1600 N. Factor of safety can be taken as 1.43. Spring index may be taken as 6.Assume yield shear stress of 700 MPa and endurance stress is 350MPa. Find out diameter of wire, mean diameter of the spring. Q9. A helical compression spring made of oil tempered carbon steel, is subjected to a load which varies from 500 to 2000 N. Factor of safety can be taken as 1.5. Spring index may be taken as 6.Assume yield shear stress of 780 MPa and endurance stress is 420MPa. Find out diameter of wire, mean diameter of the spring. Q10. A helical compression spring made of oil tempered carbon steel, is subjected to a load which varies from 500 to 1200 N. Factor of safety can be taken as 1.3. Spring index may be taken as 8.Assume yield shear stress of 650 MPa and endurance stress is 300MPa. Find out diameter of wire, mean diameter of the spring.